ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 1 ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 13 MIL-C-38999 Series I, II, III Miniature Circular KJLY / KJY / KJAY • High contact density • 100% scoop proof – Series I and III • Lightweight Low Profile – Series II • Environment-resistant • Operating temperature range from -85°F to +392°F (-65°C to +200°C) ITT Cannon’s KJLY, KJY and KJAY connectors are hermetically sealed and designed to meet the critical performance and design requirements of MIL-C-38999. Engineered for high density circuitry capabilities, these connectors are designed to operate at temperatures ranging from -85°F to +392°F (-65°C to +200°C). They are readily adaptable to both commercial and space age requirements where size, weight, scoop proof/low-profile design and high reliability are key factors. The KJLY and KJAY are designed with a “scoopproof” feature which provides a safety factor in blind mating applications. The shells also feature five keyway shell polarization to assure alignment during engagement. Complete environment sealing is accomplished with an interfacial seal, with individual raised tapered sealing barriers around each pin contact, a peripheral seal, and hermetic sealing. ITT Cannon’s MIL-C-38999 KJLY, KJY and KJAY connector series offers these advanced features to meet the demands of present-day sophisticated engineering designs. Standard Data MATERIALS AND FINISHES Shell Insulator Contacts Seals Jam Nut As noted in “How to Order” sections Compression Glass Nickel / Iron Alloy, Gold Plate Silicone base elastomer As noted in “How to Order” sections Service Rating (unmated condition) Test Service Voltages Rating M Sea Level 1300 110,000 ft. 200 Service Rating I 1800 200 J 16 — — — — 7.5 10.0 13.0 — — 12 — — — — — — — 7.0 23.0 Service Rating II 2300 200 MECHANICAL Shell Styles Shell Sizes Coupling Shell polarization Design KJLY / KJAY 2 – Box mounting receptacle 1 – Solder mount receptacle 7 – Jam nut receptacle 9, 11, 13, 15, 17, 19, 21, 23, 25 3 point bayonet, quick release/triple start Acme 5 keyways Scoop-proof Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-13 KJY 0 – Wall mounting receptacle 1 – Solder mount receptacle 7 – Jam nut receptacle 8, 10, 12, 14, 16, 18, 20, 22, 24 3 point bayonet, quick release 5 keyways Low-profile Hermetic Connectors MATERIALS AND FINISHES Contact Size 22D, 20, 16, and 12 Contact Rating and Wire Size Accommodation Wire Contact Size and Test amps Size 22D *22M *22 20 28 1.5 1.5 — — 26 2.0 2.0 2.0 — 24 3.0 3.0 3.0 3.0 22 5.0 — 5.0 5.0 20 — — — 7.5 18 — — — — 16 — — — — 14 — — — — 12 — — — — *Inactive for new design ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 14 MIL-C-38999 Series I, II, III Miniature Circular KJLY / KJY / KJAY Test Data TEST DESCRIPTION Thermal Shock Air Leakage Coupling Torque Insulation Resistance PARAGRAPH REFERENCE 4.7.3 4.7.5 4.7.6 4.7.9.2 4.7.9.2 Dielectric Withstanding voltage 4.7.6 Hermetic Connectors J 4.7.10.2 Contact Resistance 4.7.13 Vibration 4.7.22 Shock 4.7.23 REQUIREMENTS Unmated receptacles shall be subjected to 10 cycles of thermal shock per Step 1 and Step 2 of MIL-C-38999. The connector shall be mounted in a suitable test apparatus. A pressure differential of 1 atmosphere shall be applied across the connector. A suitable means to determine the leakage through the connector of air or other pressurizing gas, containing not less than 10 percent helium by volume, shall be employed while the specified pressure is applied. There shall be no evidence of leakage in excess of 0.01 micron ft3/h ( x 10-7 cm3/s). For qualification testing, mating halves shall be coupled and uncoupled; the forces or torques which must be applied to facilitate full coupling and uncoupling shall be measured and recorded. For quality conformance, suitable gages may be used instead of the appropriate counterparts. The coupling torque for mating and unmating of counterpart connectors shall meet the requirements of Table III, paragraph 4.7.6 MIL-C-38999. Insulation Resistance at ambient temperature — Unmated connectors shall be tested as specified in method 3003 of MIL-STD-1344. Connectors shall be mated when testing after altitude immersion and humidity. The insulation resistance between any pair of contacts and between any contact and the shell shall be greater than 5,000 megohms. Insulation resistance after altitude immersion shall be 10,000 megohms minimum. Insulation resistance after humidity shall be 100 megohms minimum. Insulation Resistance at elevated temperature — Unmated connectors shall be tested as specified in method 3003 of MIL-STD-1344. Applicable elevated temperature for 30 minutes: Finish D, 150° +5/ -0°C; E; 200° +5/ -0°C. Measurements shall be made while the connectors are still in the chamber at the specified temperature. The insulation resistance between any pair of contacts and between any contact and the shell shall be greater than 200 megohms. Dielectric withstanding voltage at sea level — Wired, unmated connectors shall be tested in accordance with Method 3001 of MIL-STD-1344. Connectors shall be mated when testing after altitude immersion and humidity. The magnitude of the test voltage shall be as specified in Table XIV. The test voltage shall be maintained at the specified value for 2 seconds minimum. TABLE XIV — TEST VOLTAGES, ac RMS, 60 Hz Service Rating M Service Rating I Service Rating II Altitude Mated Unmated Mated Unmated Mated Unmated Sea Level 1300 1300 1800 1800 2300 2300 50,000 feet 800 550 1000 600 1000 800 70,000 feet 800 350 1000 400 1000 500 100,000 feet 800 200 1000 200 1000 200 Dielectric withstanding voltage at altitude — Mated connectors and unmated connector halves with pin contacts shall be tested in accordance with method 3001 of MIL-STD-1344. The magnitude of the test voltage shall be as specified in Table XIV. The test voltage shall be maintained at the specified value for 2 seconds minimum. Only the engaging faces of hermetics shall be subject to the high altitude. The rear face shall be suitably protected. The chamber shall be evacuated to each of the specified altitude pressure equivalents listed below. Altitude Equivalent Pressure 50,000 feet 87.5 torr 70,000 feet 35.5 torr 100,000 feet 5.74 torr When tested as specified in 4.7.10.1 or 4.7.10.2 connectors shall show no evidence of flashover or breakdown. Contacts of mated connectors shall be tested in accordance with method 3004 of MIL-STD-1344. Contacts in the mated condition shall meet the contact resistance requirements of Table IV, paragraph 4.7.13 MIL-C-38999. Lead resistance may be included in the measurement. TABLE IV — CONTACT RESISTANCE Millivolt Maximum Resistance drop maximum in milliohms After After corrosion corrosion Contact Wire Test or temp or temp Class Size Size Amperes Initial durability Initial durability 12 12 17 85 100 5 6 Y 16 16 10 85 100 8 10 & 20 20 5 60 75 12 15 N 220 22 3 85 95 28 32 For qualification only, wired and mated connectors shall be subjected to the applicable test(s) specified. Connectors shall be mounted on the vibration table by normal means. All contacts shall be wired in a series circuit with 100 milliamperes maximum current flow through the series circuit during vibration. Connectors shall be continuously monitored for all discontinuities. A detector capable of detecting any discontinuities in excess of 1 microsecond shall be used. Wired and mated connectors shall be subjected to the applicable test specified. Connectors shall be mounted by normal means and held together by normal coupling means. All contacts shall be wired in a series circuit with 100 milliamperes maximum current flow through the series circuit during shock. Connectors shall be monitored for any discontinuities. A detector capable of detecting any discontinuities in excess of 1 microsecond shall be used. Dimensions shown in inches (mm) Specifications and dimensions subject to change J-14 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 15 MIL-C-38999 Series I, II, III Miniature Circular KJLY / KJY / KJAY Contact Arrangements (Engaging View Pin Insert) * Socket inset only ** Pin insert only (not available in socket insert Series I and III) Series III Series II Series I No. of Contacts Service Ratings X 8-6† 9-6** 6 # 22M M 9-98 9-98† 9-98 3 # 20 I 9-35 8-35† 9-35 6 # 22D M † • — — 11-4 4 # 20 I 11-5 10-5† 11-5 5 # 20 I Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E, and KJ5E. Consult factory for MS27505E / KJL5E insert availability. — 10-13† 11-13** 13 # 22M M 11-98 10-98† 11-98 6 # 20 I — 10-99† 11-99** 7 # 20 I 11-35 10-35† 11-35 13 # 22D M — 12-3 — 3 # 16 II — 12-4† 13-4** 4 # 16 I 13-8 12-8† 13-8 8 # 20 I 13-98 12-98† 13-98 10 # 20 I 13-35 12-35† 13-35 22 # 22D M 15-5 14-5† 15-5 5 # 16 II 15-15 14-15† 15-15 14 # 20, 1 # 16 I 15-18 14-18† 15-18 18 # 20 I 15-19 — 15-19 19 # 20 I 15-35 14-35† 15-35 37 # 22D M Series III Series II Series I No. of Contacts Service Ratings 15-97 14-97† 15-97 8 # 20, 4 # 16 I 17-6 16-6 17-6 6 # 12 I 17-8 16-8† 17-8 8 # 16 II 17-26 16-26† 17-26 26 # 20 I 17-35 16-35† 17-35 55 # 22D M — 16-42† — 42 # 22 M — 16-99† 17-99** 21 # 20, 2 # 16 I Series III Series II Series I No. of Contacts Service Ratings Series III Series II Series I No. of Contacts Service Ratings — 18-28 19-28** 26 # 20, 2 # 16 I — 20-1† 21-1** 79 # 22M M Series III Series II Series I No. of Contacts Service Ratings — 20-2† — 65 # 22 M — 22-1† 23-1** 100 # 22M M — 18-30 19-30** 29 # 20, 1 # 16 I 19-11 18-11 19-11 11 # 16 II 21-11 — 21-11 11 # 12 I 21-16 20-16† 21-16 16 # 16 II — 22-2† 23-2** 85 # 22 M 23-31 22-21 23-21 21 # 16 II Please consult factory for availability of layouts not shown. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-15 19-32 18-32† 19-32 32 # 20 I 21-35 20-35† 21-35 79 # 22D M 21-39 20-39† 21-39 37 # 20, 2 # 16 I — 23-32 23-32** 32 # 20 I 19-35 18-35† 19-35 66 # 22D M 21-41 20-41† 21-41 41- # 20 I 23-35 22-35† 23-35 100 # 22D M J Hermetic Connectors Series III Series II Series I No. of Contacts Service Ratings ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 16 MIL-C-38999 Series I, II, III Miniature Circular KJLY / KJY / KJAY Contact Arrangements (Engaging View Pin Insert) * Socket inset only ** Pin insert only (not available in socket insert Series I and III) Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E, and KJ5E. Consult factory for MS27505E / KJL5E insert availability. 23-55 22-55 23-55 55 # 20 I — 24-1† 25-1** 128 # 22M M — 25-4 24-4† 25-4 48 # 20, 8 # 16 I Series III Series II Series I No. of Contacts Service Ratings — 25-19 — 25-19 19 # 12 I — 25-24 24-24† 25-24 12 # 16, 12 # 12 I — 25-29 24-29† 25-29 29 # 16 I Series III Series II Series I No. of Contacts Service Ratings 25-35 24-35† 25-35 128 # 22D M — 25-37 — 25-37*• 37 # 16 I — 25-43 — 25-43 23 # 20, 20 # 16 I Series III Series II Series I No. of Contacts 25-61 24-61 25-61 61 # 20 — 25-66* — 25-66• 53 # 22D, 2 # 20, 11 # 16 Service Ratings I — 25-64* — 25-64• 40 # 22D, 8 # 20 10 # 16, 6 # 12 I Series III Series II Series I No. of Contacts Service Ratings — 25-53 22-53† 23-53 53 # 20 I † • Hermetic Connectors J I Please consult factory for availability of layouts not shown. Dimensions shown in inches (mm) Specifications and dimensions subject to change J-16 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 17 MIL-C-38999 Series I, II, III Miniature Circular KJLY / KJY / KJAY Polarizing Positions Series I Angle of Rotation (Degrees) Shell Size 9 11 13 15 17 19 21 23 25 Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key/keyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Normal 95° 95° 95° 95° 95° 95° 95° 95° 95° A 77° 81° 75° 74° 77° 77° 77° 80° 80° B — 67° 63° 61° 65° 65° 65° 69° 69° D — 123° 127° 129° 125° 125° 125° 121° 121° D 113° 109° 115° 116° 113° 113° 113° 110° 110° D — 128° 132° 134° 130° 130° 130° 126° 126° D 118° 114° 120° 121° 118° 118° 118° 115° 115° Series II Angle of Rotation (Degrees) Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key/keyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Series III RECEPTACLE (front face shown) PLUG (front face shown) Shell Size 9 11 13 and 15 17 and 19 NOTES: 1. All angles are BSC 2. The insert arrangement does not rotate with main key/keyway 3. All minor keys are rotated to provide shell polarization, the master key remains fixed at twelve o’clock position 4. Polarization is different from Series I and II 21 23 and 25 Normal 100° 100° 100° 100° 100° 100° 100° 100° 100° Key & Keyway Arrangement Identification Letter N A B C D E N A B C D E N A B C D E N A B C D E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-17 A 82° 86° 80° 79° 82° 82° 82° 85° 85° B — 72° 68° 66° 70° 70° 70° 74° 74° J Key Locations AR° or AP° BSC 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 BR° or BP° BSC 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 CR° or CP° BSC 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 DR° or DP° BSC 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 Hermetic Connectors Shell Size 8 10 12 14 16 18 20 22 24 ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 18 MIL-C-38999 Series I, II, III Miniature Circular KJLY / KJY / KJAY How to Order ITT Cannon Nomenclature SERIES PREFIX KJLY — Series I - Scoop proof SHELL STYLE 0 — Wall Mounting Receptacle 1 — Solder mounting 7 — Jam nut mounting CLASS Y — Hermetic Connectors J Hermetic CONTACT TERMINATION C — Crimp Version; Series I only (see pages 10-11 for available arrangements) No Designator — Standard connector with solder pot contacts KJL SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23 and 25 HARDWARE FINISH STANDARD D — Fused tin -85°F to +302°F (-65°C to +150°C). Jam Nut finish is cadmium/nickel. E — Stainless Steel -85°F to +392°F (-65°C to +200°C). Jam Nut finish is passivated. Military Nomenclature MS NUMBER SHELL STYLE MS27469 – Wall Mount MS27470 – Jam Nut Mount MS27471 – Solder Mount CLASS Y — Hermetic SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23 and 25 7 Y C 17 E 35 P N SERIES PREFIX SHELL STYLE CLASS CONTACT TERMINATION SHELL SIZE SHELL/HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE SHELL POSITION CONTACT ARRANGEMENTS See pages J-15 to J-16. CONTACT TYPE P — Pin; all contacts are gold plated. ALTERNATE SHELL POSITION A, B, C, and D (not required for normal). See page J-17. MS27*** Y 17 E 35 P A MS NUMBER SHELL STYLE CLASS SHELL SIZE SHELL / HARDWARE SIZE CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE SHELL POSITION HARDWARE FINISH STANDARD D — Fused tin -85°F to +302°F (-65°C to +150°C). Jam Nut finish is cadmium/nickel. E — Stainless Steel -85°F to +392°F (-65°C to +200°C). Jam Nut finish is passivated. CONTACT ARRANGEMENTS See pages J-15 to J-16. CONTACT STYLE P — Pin; all contacts are gold plated. ALTERNATE SHELL POSITION A, B, C, and D (not required for normal). See page J-17. Dimensions shown in inches (mm) Specifications and dimensions subject to change J-18 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 19 MIL-C-38999 Series I Miniature Circular KJLY Wall Mount MS27469 KJL0Y H Max. .093 (2.36) .093 (2.36) .093 (2.36) .093 (2.36) .093 (2.36) .093 (2.36) .093 (2.36) .093 (2.36) .093 (2.36) J Max. .662 (16.81) .810 (20.57) .960 (24.38) 1.085 (27.56) 1.210 (30.73) 1.317 (33.45) 1.442 (36.63) 1.567 (39.80) 1.692 (42.98) L Max. .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) N M ± .005 ± 0.16 .938 (23.83) .719 (18.26) 1.031 (26.19) .812 (20.62) 1.125 (28.58) .906 (23.01) 1.219 (30.96) .969 (24.62) 1.312 (33.32) 1.062 (26.97) 1.438 (36.53) 1.156 (29.36) 1.562 (39.67) 1.250 (31.75) 1.688 (42.88) 1.375 (34.92) 1.812 (46.02) 1.500 (38.10) P Max. .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .157 (3.99) .157 (3.99) T Thread U .6875-24 UNEF-2A .8125-20 UNEF-2A .9375-20 UNEF-2A 1.0625-18 UNEF-2A 1.1875-18 UNEF-2A 1.3125-18 UNEF-2A 1.4375-18 UNEF-2A 1.5625-18 UNEF-2A 1.6875-18 UNEF-2A .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) Solder Mount MS27471 KJL1Y Shell Size 9 11 13 15 17 19 21 23 25 A Max. .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) D Max. .673 (17.09) .782 (19.86) .907 (23.04) 1.032 (26.21) 1.157 (29.39) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) 1.626 (41.30) G Max. .766 (19.46) .860 (21.84) .985 (25.02) 1.111 (28.22) 1.234 (31.34) 1.328 (33.73) 1.454 (36.93) 1.579 (40.11) 1.704 (43.28) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-19 J Max. .497 (12.62) .625 (15.88) .774 (19.66) .899 (28.83) 1.024 (26.01) 1.129 (26.68) 1.254 (31.85) 1.379 (35.03) 1.504 (38.20) K ± 0.16 .047 (1.19) .047 (1.19) .047 (1.19) .047 (1.19) .047 (1.19) .047 (1.19) .047 (1.19) .047 (1.19) .047 (1.19) L ± .005 .924 (23.47) .924 (23.47) .924 (23.47) .924 (23.47) .924 (23.47) .924 (23.47) .924 (23.47) .924 (23.47) .924 (23.47) M Max. .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) .690 (17.53) J Hermetic Connectors Shell A Size Max. 9 .573 (14.55) 11 .701 (17.81) 13 .851 (21.62) 15 .976 (24.79) 17 1.101 (27.97) 19 1.208 (30.68) 21 1.333 (33.86) 23 1.458 (37.03) 25 1.583 (40.21) ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 20 MIL-C-38999 Series I Miniature Circular KJLY Jam Nut Mount MS27470 KJL7Y Shell Size 9 11 13 15 17 19 21 23 25 Hermetic Connectors J A Max. .653 (16.59) .777 (19.74) .903 (22.94) 1.029 (26.14) 1.153 (29.28) 1.279 (32.49) 1.403 (35.64) 1.529 (38.84) 1.653 (41.99) B Max. .613 (15.59) .737 (18.72) .863 (21.92) .989 (25.13) 1.113 (28.27) 1.239 (31.47) 1.363 (24.62) 1.489 (37.82) 1.613 (40.97) C Max. .655 (16.64) .755 (19.18) .942 (23.93) 1.066 (27.08) 1.191 (30.25) 1.316 (33.43) 1.441 (36.60) 1.566 (39.78) 1.691 (42.95) D Max. .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) J Max. .497 (12.62) .625 (15.88) .774 (19.66) .899 (22.83) 1.024 (26.01) 1.129 (28.68) 1.254 (31.85) 1.379 (35.03) 1.504 (38.20) S Max. 1.204 (30.58) 1.391 (35.33) 1.516 (38.51) 1.641 (41.68) 1.766 (44.86) 1.954 (49.63) 2.078 (52.78) 2.204 (55.98) 2.328 (59.13) T Max. .892 (22.66) 1.017 (25.83) 1.205 (30.61) 1.329 (33.76) 1.455 (36.96) 1.579 (40.11) 1.705 (43.31) 1.829 (46.46) 2.017 (51.23) T Thread .6875-24 UNEF-2A .8125-20 UNEF-2A 1.000-20 UNEF-2A 1.125-18 UNEF-2A 1.250-18 UNEF-2A 1.375-18 UNEF-2A 1.500-18 UNEF-2A 1.625-18 UNEF-2A 1.750-18 UNS-2A Solder Mount Crimp Version KJL7YC (No MS designator) Shell Size 9 11 13 15 17 19 21 23 25 A Max. .569 (14.45) .696 (17.68) .810 (20.57) .936 (23.77) 1.062 (26.97) 1.160 (29.46) 1.285 (32.64) 1.410 (35.81) 1.535 (38.99) B Max. .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) H Max. .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .156 (3.96) .156 (3.96) .156 (3.96) .156 (3.96) J Max. .497 (12.62) .625 (15.88) .774 (19.66) .899 (28.83) 1.024 (26.01) 1.129 (26.68) 1.254 (31.85) 1.379 (35.03) 1.504 (38.20) L Max. 1.98 (50.29) 1.44 (36.58) 1.44 (36.58) 1.44 (36.58) 1.44 (36.58) 1.44 (36.58) 1.44 (36.58) 1.44 (36.58) 1.44 (36.58) S Max. 1.204 (30.58) 1.391 (35.33) 1.516 (38.51) 1.641 (41.68) 1.766 (44.86) 1.954 (49.63) 2.078 (52.78) 2.204 (55.98) 2.328 (59.13) T V Thread .892 (22.66) 1.017 (25.83) 1.205 (30.61) 1.329 (33.76) 1.455 (36.96) 1.579 (40.11) 1.705 (43.31) 1.829 (46.46) 2.017 (51.23) .6875-24 UNEF-2A .8125-20 UNEF-2A 1.0000-20 UNEF-2A 1.1250-18 UNEF-2A 1.2500-18 UNEF-2A 1.3750-18 UNEF-2A 1.5000-18 UNEF-2A 1.6250-18 UNEF-2A 1.7500-18 UNS-2A Dimensions shown in inches (mm) Specifications and dimensions subject to change J-20 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 21 MIL-C-38999 Series I Miniature Circular KJLY Panel Cutouts Wall Mount (Rear Mounting) A .665 (16.89) .815 (20.70) .965 (24.51) 1.090 (27.69) 1.215 (30.86) 1.320 (33.53) 1.445 (36.70) 1.570 (39.88) 1.695 (43.05) P .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .147 (3.73) .147 (3.73) R .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.62) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) Jam Nut Mount Shell Size 9 11 13 15 17 19 21 23 25 A .678 (17.22) .787 (19.99) .912 (23.16) 1.037 (26.34) 1.162 (29.51) 1.256 (31.90) 1.381 (35.08) 1.506 (38.25) 1.631 (41.43) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-21 Shell Size 9 11 13 15 17 19 21 23 25 A .697 (17.70) .822 (20.88) 1.010 (25.65) 1.135 (28.83) 1.260 (32.00) 1.385 (35.18) 1.510 (38.35) 1.635 (41.53) 1.760 (44.70) B .656 (16.66) .756 (19.20) .943 (23.95) 1.067 (27.10) 1.192 (30.28) 1.317 (33.45) 1.442 (36.63) 1.567 (39.80) 1.692 (42.98) J Hermetic Connectors Shell Size 9 11 13 15 17 19 21 23 25 Solder Mount (Front Mounting) ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 22 MIL-C-38999 Series II Miniature Circular KJY How to Order ITT Cannon Nomenclature SERIES PREFIX KJY — Series II - Low Profile SHELL STYLE 1 — Solder mounting 2 — Box mounting receptacle 7 — Jam nut receptacle CLASS Y — KJ 7 Y 18 D 35 P N SERIES PREFIX SHELL STYLE CLASS SHELL SIZE SHELL/HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE SHELL POSITION SHELL / HARDWARE FINISH STANDARD D — Fused tin -85°F to +302°F (-65°C to +150°C). Jam Nut finish is cadmium/nickel. E — Stainless Steel -85°F to +392°F (-65°C to +200°C). Jam Nut finish is passivated. CONTACT ARRANGEMENT See pages J-15 to J-16. CONTACT TYPE P — Pin; all contacts are gold plated. ALTERNATE SHELL POSITION N (normal), A, B, C, D. See page J-17. Hermetic SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22 and 24 Hermetic Connectors J ITT Cannon Nomenclature MS NUMBER SHELL STYLE MS27477 – Jam Nut Receptacle MS27476 – Box Mounting Receptacle MS27478 – Solder Mounting CLASS Y — Hermetic SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22 and 24 MS27*** Y 18 D 35 P A MS NUMBER SHELL STYLE CLASS SHELL SIZE SHELL / HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE SHELL POSITION HARDWARE FINISH STANDARD D — Fused tin -85°F to +302°F (-65°C to +150°C). Jam Nut finish is cadmium/nickel. E — Stainless Steel -85°F to +392°F (-65°C to +200°C). Jam Nut finish is passivated. CONTACT ARRANGEMENT See pages J-15 to J-16. CONTACT TYPE P — Pin; all contacts are gold plated. ALTERNATE SHELL POSITION A, B, C and D (not required for normal). See page J-17. Dimensions shown in inches (mm) Specifications and dimensions subject to change J-22 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 23 MIL-C-38999 Series II Miniature Circular KJY Solder Mounting Receptacle MS27478 KJ1Y D Dia. Max. .698 (17.73) .808 (20.52) .917 (23.29) 1.042 (26.47) 1.167 (29.64) 1.292 (32.82) 1.386 (35.20) 1.511 (38.38) 1.636 (41.55) E Dia. Max. .563 (14.30) .673 (17.09) .782 (19.86) .907 (23.04) 1.032 (26.21) 1.157 (29.39) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) #16 .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) F — Contact Extension #22D #20 .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) #22M .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) G Max. .089 (2.26) .089 (2.26) .089 (2.26) .089 (2.26) .089 (2.26) .089 (2.26) .089 (2.26) .118 (3.00) .118 (3.00) N Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) Box Mounting Receptacle MS27476 KJ2Y Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .563 (14.30) .673 (17.09) .782 (19.86) .907 (23.04) 1.032 (26.21) 1.157 (29.39) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) B Max. .057 (1.45) .057 (1.45) .057 (1.45) .057 (1.45) .057 (1.45) .057 (1.45) .057 (1.45) .086 (2.18) .086 (2.18) #16 .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) C — Contact Extension #16 #16 .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-23 #16 .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) .344 (8.74) N Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) V + .005 + .010 .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.86) X X Max. Max. .828 (21.03) .594 (15.09) .954 (24.23) .719 (18.26) 1.047 (26.59) .812 (20.62) 1.141 (28.98) .906 (23.01) 1.234 (31.24) .969 (24.61) 1.328 (33.73) 1.062 (26.97) 1.453 (36.91) 1.156 (29.36) 1.578 (40.08) 1.250 (31.75) 1.703 (43.66) 1.375 (34.92) J Hermetic Connectors Shell Size 8 10 12 14 16 18 20 22 24 ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 24 MIL-C-38999 Series II Miniature Circular KJY Jam Nut Receptacle MS27477 Hermetic Connectors J Shell A Size Dia. Max. 8 1.390 (35.31) 10 1.515 (38.48) 12 1.640 (41.66) 14 1.765 (44.83) 16 1.953 (49.61) 18 2.031 (51.59) 20 2.156 (54.76) 22 2.280 (57.91) 24 2.405 (61.09) KJ7Y B Max. 1.266 (32.16) 1.391 (35.33) 1.516 (38.51) 1.641 (41.68) 1.797 (45.64) 1.906 (48.41) 2.032 (51.61) 2.157 (54.79) 2.281 (57.84) C Max. .818 (20.78) .942 (23.93) 1.066 (27.08) 1.191 (30.25) 1.321 (33.55) 1.441 (36.60) 1.566 (39.78) 1.691 (42.95) 1.816 (46.13) D Max. Hex. 1.079 (27.41) 1.205 (30.61) 1.329 (33.76) 1.455 (36.96) 1.579 (40.11) 1.705 (43.31) 1.829 (46.46) 2.017 (51.23) 2.142 (54.41) F Dia. Min. .678 (17.22) .780 (19.81) .963 (24.46) 1.088 (27.64) 1.222 (31.04) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) 1.708 (43.38) G Max. .145 (3.68) .145 (3.68) .145 (3.68) .145 (3.68) .145 (3.68) .145 (3.68) .171 (4.34) .171 (4.34) .171 (4.34) H Max. .443 (11.25) .443 (11.25) .443 (11.25) .443 (11.25) .443 (11.25) .443 (11.25) .469 (11.91) .469 (11.91) .469 (11.91) J Thread .875-20 UNEF-2A 1.000-20 UNEF-2A 1.125-18 UNEF-2A 1.250-18 UNEF-2A 1.375-18 UNEF-2A 1.500-18 UNEF-2A 1.625-18 UNEF-2A 1.750-18 UNS -2A 1.875-18 UN -2A #16 Max. .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .250 (6.35) .250 (6.35) .250 (6.35) L — Contact Extension #20 #22D Max. Max. .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) .250 (6.35) #22M Max. .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .280 (7.11) .250 (6.35) .250 (6.35) .250 (6.35) N Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) Panel Cutouts Flange Mounted Receptacle (Front Mounted) Shell A Size Dia. 8 .565 (14.35) 10 .675 (17.14) 12 .789 (20.04) 14 .909 (23.09) 16 1.034 (26.26) 18 1.159 (29.44) 20 1.253 (31.83) 22 1.378 (35.00) 24 1.503 (36.68) P Dia. .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.86) R Mtg. Dia. Screw .594 (15.09) #4 .719 (18.26) #4 .812 (20.62) #4 .906 (23.01) #4 .969 (24.61) #4 1.062 (26.97) #4 1.156 (29.36) #4 1.250 (31.75) #4 1.375 (34.93) #6 Jam Nut Receptacles Shell Size 8 10 12 14 16 18 20 22 24 A Dia. .885 (17.70) 1.010 (25.65) 1.135 (28.83) 1.260 (32.00) 1.385 (35.18) 1.510 (38.35) 1.635 (41.53) 1.760 (44.70) 1.885 (47.88) Solder Mount Receptacles (Front Mounted) B .828 (21.03) .952 (24.18) 1.076 (27.33) 1.201 (30.51) 1.331 (33.81) 1.451 (36.86) 1.576 (40.03) 1.701 (43.21) 1.826 (46.38) Shell Size 8 10 12 14 16 18 20 22 24 A Dia. .568 (14.43) .678 (17.22) .787 (19.99) .912 (23.16) 1.037 (26.34) 1.162 (29.51) 1.256 (31.90) 1.381 (35.08) 1.506 (38.25) Dimensions shown in inches (mm) Specifications and dimensions subject to change J-24 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 25 MIL-C-38999 Series III Miniature Circular KJAY How to Order ITT Cannon Nomenclature KJA SERIES PREFIX KJAY — Series III - Scoop proof, threaded coupling SHELL STYLE 1 — 2 — 5 — 7 — Solder mount Receptacle Box mount receptacle Thru-bulkhead Jam nut receptacle CLASS Y — Hermetic SHELL / HARDWARE FINISH STANDARD D — Corrosion resistant steel passivated, -85°F to +392°F (-65°C to +200°C). E — Corrosion resistant steel with electro-deposited nickel plate, -85°F to +392°F (-65°C to +200°C). 11 B 13 C 15 D 17 E Y 13 N 35 P B 19 F 21 G 23 H 25 J CONTACT ARRANGEMENTS See pages J-15 to J-16. CONTACT TYPE P — Pin contacts P/P — Pin / Pin (Shell Style 5 only) Cannon Designation J Military Designation D38999 / 21 N C 35 P B CONNECTOR TYPE SHELL STYLE SERVICE CLASS (HARDWARE FINISH) SHELL SIZE CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE POLARIZATION POSITIONS CONNECTOR TYPE D38999 / – MIL-C-38999 Series III SHELL STYLE D38999 / 21 – Box mount receptacle D38999 / 23 – Jam nut receptacle D38999 / 25 – Solder mount receptacle D38999 / 27 – Thru-bulkhead SERVICE CLASS (Hardware Finish) N — Corrosion resistant steel, electro-deposited nickel, -85°F to +392°F (-65°C to +200°C). Y — Corrosion resistant steel with electro-deposited nickel plate, -85°F to +392°F (-65°C to +200°C). SHELL SIZE A 9 B 11 C 13 D 15 E 17 F 18 Dimensions shown in inches (mm) Specifications and dimensions subject to change J-25 G 20 H 22 J 24 CONTACT ARRANGEMENTS See pages J-15 to J-16. CONTACT TYPE P — Pin contacts ALTERNATE POSITIONS N (normal), A, B, C, D, E, S. See page J-17. Military Designation Cannon Designation Hermetic Connectors Military Nomenclature www.ittcannon.com L ALTERNATE POLARIZATION POSITION N (normal), A, B, C, D, E, S. See page J-17. SHELL SIZE 9 A 1 SERIES PREFIX SHELL STYLE CLASS SHELL SIZE SHELL / HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE POLARIZATION POSITIONS LESS CONTACTS ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 26 MIL-C-38999 Series III Miniature Circular KJAY Box Mount Receptacle D38999/ Hermetic Connectors J Shell Size 9 11 13 15 17 19 21 23 25 KJA2Y** B Dia. Max. .542 (13.77) .669 (16.99) .800 (20.32) .915 (23.24) 1.035 (26.29) 1.113 (28.27) 1.230 (31.24) 1.376 (34.95) 1.487 (37.77) A Max. .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .204 (5.18) .204 (5.18) .204 (5.18) R1 .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) R2 .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) T + .005 –.000 (+.010 –.005) .126 (3.25) .126 (3.25) .126 (3.25) .126 (3.25) .126 (3.25) .126 (3.25) .126 (3.25) .152 (3.91) .152 (3.91) S ± 0.16 1.935 (23.75) 1.030 (26.16) 1.124 (28.55) 1.219 (30.96) 1.309 (33.25) 1.435 (36.45) 1.561 (39.65) 1.687 (42.85) 1.809 (45.95) TT + .004 –.002 (+.10 –.05) .216 (5.49) .194 (4.93) .194 (4.93) .173 (4.39) .194 (4.93) .194 (4.93) .194 (4.93) .242 (6.15) .242 (6.15) Box Mount Receptacle D38999/ KJA7Y** Shell Size 9 11 13 15 17 19 21 23 25 B Max. .875 (22.22) .875 (22.22) .883 (22.43) .883 (22.43) .883 (22.43) .883 (22.43) .883 (22.43) .883 (22.43) .883 (22.43) A Dia. Max. 1.200 (30.48) 1.385 (35.18) 1.511 (38.38) 1.637 (41.58) 1.763 (44.78) 1.948 (49.48) 2.074 (52.68) 2.200 (55.88) 2.322 (58.98) C Flat Max. 1.654 (16.61) 1.754 (19.51) 1.941 (23.90) 1.065 (27.05) 1.190 (30.23) 1.315 (33.40) 1.440 (36.58) 1.565 (39.75) 1.690 (42.93) D Metric Thread M17x1-6g0.100 M20x1-6g0.100 M25x1-6g0.100 M28x1-6g0.100 M32x1-6g0.100* M35x1-6g0.100 M38x1-6g0.100 M41x1-6g0.100 M44x1-6g0.100 E Dim. Max. 1.078 (27.38) 1.267 (32.18) 1.389 (35.28) 1.515 (38.48) 1.641 (41.68) 1.826 (46.38) 1.952 (49.58) 2.078 (52.78) 2.204 (55.98) F Max. 1.878 (22.30) 1.003 (25.48) 1.191 (30.25) 1.315 (33.40) 1.441 (36.60) 1.565 (39.75) 1.691 (42.95) 1.815 (46.10) 2.003 (50.87) G Dia. Max. 1.688 (17.48) 1.814 (20.68) 1.003 (25.48) 1.125 (28.58) ** ** ** ** ** ** 1.625 (41.28) 1.751 (44.48) F Max. 1.6250-0 1P-0.3L-TS 1.7500-0 1P-0.3L-TS 1.8750-0 1P-0.3L-TS 1.0000-0 1P-0.3L-TS 1.1875-0 1P-0.3L-TS 1.2500-0 1P-0.3L-TS 1.3750-0 1P-0.3L-TS 1.5000-0 1P-0.3L-TS 1.6250-0 1P-0.3L-TS *Modified Major Diameter (31.95—31.80) **“G” diameter and “D” Thread Major Diameter are common surfaces on shell sizes 17, 19 and 21, and there will be no step. Dimensions shown in inches (mm) Specifications and dimensions subject to change J-26 www.ittcannon.com ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 27 MIL-C-38999 Series III Miniature Circular KJAY Solder Mount Receptacle D38999 / 25 A Dia. Max. 1.763 (19.40) 1.858 (21.80) 1.980 (24.90) 1.106 (28.10) 1.232 (31.30) 1.322 (33.60) 1.448 (36.80) 1.574 (40.00) 1.700 (43.20) Metric B Thread Class 2A (Plated) 1.6250-0 1P-0.3L-TS 1.7500-0 1P-0.3L-TS 1.8750-0 1P-0.3L-TS 1.0000-0 1P-0.3L-TS 1.1875-0 1P-0.3L-TS 1.2500-0 1P-0.3L-TS 1.3750-0 1P-0.3L-TS 1.5000-0 1P-0.3L-TS 1.6250-0 1P-0.3L-TS C Dia. Max. 1.673 (17.10) 1.783 (19.90) 1.909 (23.10) 1.031 (26.20) 1.157 (29.40) 1.251 (31.80) 1.377 (35.00) 1.503 (28.20) 1.625 (41.30) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com J-27 F ± .010 (0.30) .035 (0.90) .035 (0.90) .035 (0.90) .035 (0.90) .035 (0.90) .035 (0.90) .035 (0.90) .035 (0.90) .035 (0.90) H Max. .247 (6.27) .247 (6.27) .247 (6.27) .247 (6.27) .247 (6.27) .247 (6.27) .247 (6.27) .279 (7.08) .279 (7.08) L Max. .937 (23.80) .937 (23.80) .937 (23.80) .937 (23.80) .937 (23.80) .937 (23.80) .937 (23.80) .968 (24.60) .968 (24.60) J Hermetic Connectors Shell Size 9 11 13 15 17 19 21 23 25 KJA1Y** ca_J1-J50.qxd:Layout 1 2/10/11 8:51 AM Page 28 Mil-DTL-38999 Series III Light Weight Sealed Hermetic Connector ITT Cannon’s new KJAYA is a lightweight aluminum shell connector that provides low pressure sealing of 0.01 micron cubic feet per hour for a pressure differential of 15 PSI. The KJAYA hermetic utilizes a special sealing materials and the connector is designed to meet the water immersion requirements at a depth of 1 meter. It is a low cost aluminum based connector that also provides a reduction in weight. The KJAYA utilizes copper based contacts with a reduction in resistance when compared to steel based contacts. The KJAYA is available in crimp poke home and printed circuit contacts. Performance and Material Specifications PERFORMANCE MATERIALS AND FINISHES Hermetic Connectors J Shell Aluminum alloy* Insulator High grade plastic/epoxy Contacts Copper alloy, gold plate Grommet and Seal Silicone base elastomer Jam Nut Aluminum alloy* Temperature -55°C to +125°C Sealing 1 x 10 Water Immersion Per Mil-Std-810 and IP67 -7 cm 3 1 sec *Finish as noted in How to Order section. Piggy Back Crimp Contacts Contact Size Part Number 22D M39029/57-354 20 M39029/57-357 16 M39029/57- 358 12 M39029/57- 359 How to Order - KJA*Y* K J Product Prefix (MIL-DTL-38999) A 0 Y A E * N Shell Size * Insert Arrangement MIL-DTL-38999 Series III Class YA - sealed aluminum N Polarization N, A, B, C, D, E per MIL-DTL-38999 Contact Type P - pin S - socket Shell Style 0 - Front Wall Mount Receptacle 7 - Jam Nut Mount Receptacle * Shell size and Insert Arrangements per MIL-DTL-38999. P Termination E - pc tail, .250 extension, .020ø size 22, .035Ø size 20, .060ø size 16 C - solder pot, .250 extension S - crimp piggy-back W - wire wrap, .400 extension, .025 square size 22 F - PC Tail .160 extension .020ø Finish N - Electroless Nickel (preferred) B - Olive Drab Chromate over Cadmium over Nickel R - Zinc alloy over Ni (RoHS compliant) Dimensions shown in inches (mm) Specifications and dimensions subject to change J-28 www.ittcannon.com