KOA SPEER ELECTRONICS, INC. SS-194 R6 AHA 10/29/12 Power Chip Inductors Type LPC CERTIFIED CERTIFIED 1. Scope This specification shall be applied to the LPC manufactured by KOA Corporation. 2. Dimensions and Construction Size E D B F C Ferrite Core E E F .138 (3.5) .039±.112 (1.0±0.3) 4235 .039±.008 .079±.008 .165±.008 .177±.008 .138 Max. (1.0±0.2) (2.0±0.2) (4.2±0.2) (4.5±0.2) (3.5 Max.) –– 4545 .126±.012 (3.2±0.3) .181±.016 .161±.012 .181 Max. (4.6±0.4) (4.1±0.3) (4.6 Max.) –– –– 9040N ø.354±.004. .193 Max. .402 Max. .079±.008 (ø9.0±0.1) (4.9 Max.) (10.2 Max.) (2.0±0.2) –– .071±.008 (1.8±0.2) 9040E ø.354±.004. .193 Max. .402 Max. .079±.008 (ø9.0±0.1) (4.9 Max.) (10.2 Max.) (2.0±0.2) –– .071±.008 (1.8±0.2) 10065 ø.394±.008 .295 Max. .409±.008 .315±.008 (ø10.0±0.2) (7.5 Max.) (10.4±0.2) (8.0±0.2) .354 (9.0) .098±.008 (2.5±0.2) 12065 ø.472±.008 .295 Max. .488±.008 .472±.008 (ø12.0±0.2) (7.5 Max.) (12.4±0.2) (10.0±0.2) .433 (11.0) .146±.112 (3.7±0.3) 4045, 10065, 12065 D Dimensions inches (mm) D C ø.157±.008 .169±.009 .177±.008 .118±.008 (ø4.0±0.2) (4.3±0.2) (4.5±0.2) (3.0±0.2) F Ceramic Magnet Substrate Wire B 4045 A Electrode A A Base C Ferrite Core C B 4235 Magnet Wire D Electrode A Electrode C Ferrite Core E 4545 R 1 B D 45°±6° C A F Ferrite Core Magnet Ceramic Wire Substrate Electrode 9040N, 9040E PAGE 1 OF 6 D Bolivar Drive ■ P.O. Box 547 ■ Bradford, PA 16701 ■ USA ■ 814-362-5536 ■ Fax 814-362-8883 ■ www.koaspeer.com Specifications given herein may be changed at any time without prior notice. Please confirm technical specifications before you order and/or use. KOA SPEER ELECTRONICS, INC. SS-194 R6 3. Type Designation The type designation shall be the following form: New Type LPC 4045 A TED 101 K Type Size Termination Material Packaging Nominal Inductance Tolerance 4045 4235 4545 9040N 9040E 10065 12065 A: SnAg T: Sn (4235 only) C: Sn/Cu (4545 only) TED: 10" Embossed Plastic (4045 - 1,000 pcs/reel) (9040N - 500 pcs/reel) (9040E - 500 pcs/reel) (10065 - 300 pcs/reel) (12065 - 300 pcs/reel) TM: Taping (4235) TE: Taping (4545) 101: 100µH 221: 220µH 152: 1500µH K: ±10% M: ±20% N: ±30% 4. Standard Applications Part Designation Inductance (µH) LPC4045ATED1R0M LPC4045ATED1R5M LPC4045ATED2R2M LPC4045ATED3R3M LPC4045ATED4R7M LPC4045ATED6R8M LPC4045ATED100K LPC4045ATED150K LPC4045ATED220K LPC4045ATED330K LPC4045ATED470K LPC4045ATED680K LPC4045ATED101K LPC4045ATED151K LPC4045ATED221K LPC4045ATED331K LPC4045ATED471K LPC4045ATED681K LPC9040NATED100M LPC9040NATED150K LPC9040NATED220K LPC9040NATED330K LPC9040NATED470K LPC9040NATED680K LPC9040NATED101K LPC9040NATED151K LPC9040NATED221K LPC9040NATED331K LPC9040NATED471K LPC9040NATED681K 1.0 1.5 2.2 3.3 4.7 6.8 10 15 22 33 47 68 100 150 220 330 470 680 10 15 22 33 47 68 100 150 220 330 470 680 Inductance Tolerance Quality Factor Minimum (MHz) Self Resonant Frequency Minimum (MHz) 90.0 70.0 55.0 45.0 35.0 25.0 23.5 18.5 14.0 12.0 10.5 8.0 6.3 5.2 3.9 3.0 2.7 2.2 25.0 21.0 15.0 13.5 11.5 10.0 8.0 7.0 5.0 3.3 2.8 1.2 M: ±20% 20 K: ±10% 40 M: ±20% 40 30 20 K: ±10% 10 DC Resistance Maximum (Ω) 0.015 0.020 0.023 0.044 0.062 0.075 0.10 0.15 0.21 0.41 0.52 0.67 0.92 1.80 2.25 4.27 5.23 6.67 0.07 0.09 0.11 0.14 0.20 0.27 0.41 0.55 0.81 1.86 2.07 2.65 Allowable DC Current Maximum (Amps) 3.10 2.80 2.50 1.80 1.45 1.30 1.02 0.84 0.70 0.52 0.46 0.40 0.28 0.25 0.18 0.15 0.14 0.12 1.55 1.40 1.25 1.10 0.99 0.91 0.70 0.60 0.50 0.29 0.22 0.14 Measured Frequency (Hz) 1000 10 kHz PAGE 2 OF 6 Bolivar Drive ■ P.O. Box 547 ■ Bradford, PA 16701 ■ USA ■ 814-362-5536 ■ Fax 814-362-8883 ■ www.koaspeer.com Specifications given herein may be changed at any time without prior notice. Please confirm technical specifications before you order and/or use. KOA SPEER ELECTRONICS, INC. SS-194 R6 4. Standard Applications (continued) Part Designation Inductance (µH) Inductance Tolerance LPC9040EATED100M LPC9040EATED150K LPC9040EATED220K LPC9040EATED330K LPC9040EATED470K LPC9040EATED680K LPC9040EATED101K LPC9040EATED151K LPC9040EATED221K LPC9040EATED331K LPC9040EATED471K LPC9040EATED681K LPC10065ATEDR68M LPC10065ATED1R0M LPC10065ATED1R5M LPC10065ATED2R2M LPC10065ATED3R3M LPC10065ATED4R7M LPC10065ATED6R8M LPC10065ATED100K LPC10065ATED150K LPC10065ATED220K LPC10065ATED330K LPC10065ATED470K LPC10065ATED680K LPC10065ATED101K LPC10065ATED151K LPC10065ATED221K LPC10065ATED331K LPC10065ATED471K LPC10065ATED681K LPC10065ATED102K LPC10065ATED152K LPC10065ATED222K LPC10065ATED332K LPC12065ATEDR68N LPC12065ATED1R0N LPC12065ATED1R5N LPC12065ATED2R2N LPC12065ATED3R3M LPC12065ATED4R7M LPC12065ATED6R8M LPC12065ATED100K LPC12065ATED150K LPC12065ATED220K LPC12065ATED330K LPC12065ATED470K LPC12065ATED680K LPC12065ATED101K LPC12065ATED151K LPC12065ATED221K LPC12065ATED331K LPC12065ATED471K LPC12065ATED681K LPC12065ATED102K LPC12065ATED152K LPC12065ATED222K LPC12065ATED332K LPC12065ATED472K LPC12065ATED682K 10 15 22 33 47 68 100 150 220 330 470 680 0.68 1.0 1.5 2.2 3.3 4.7 6.8 10 15 22 33 47 68 100 150 220 330 470 680 1.0 mH 1.5 mH 2.2 mH 3.3 mH 0.68 1.0 1.5 2.2 3.3 4.7 6.8 10 15 22 33 47 68 100 150 220 330 470 680 1.0 mH 1.5 mH 2.2 mH 3.3 mH 4.7 mH 6.8 mH M: ±20% Quality Factor Minimum (MHz) 40 Self Resonant Frequency Minimum (MHz) 25.0 21.0 15.0 13.5 11.5 10.0 8.0 7.0 5.0 3.3 2.8 1.2 75.0 65.0 50.0 40.0 30.0 25.0 20.0 15.0 12.0 9.0 8.0 6.0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 0.95 0.85 0.70 0.55 77.0 60.0 47.0 38.0 30.0 24.0 19.0 15.0 12.0 9.5 7.5 6.2 4.9 4.0 3.2 2.5 2.0 1.6 1.3 1.0 0.83 0.67 0.53 0.43 0.34 30 20 K: ±10% 10 40 M: ±20% 30 20 K: ±10% 15 K: ±10% 30 N: ±30% 40 M: ±20% 30 20 K: ±10% 15 30 DC Resistance Maximum (Ω) 0.07 0.09 0.11 0.14 0.20 0.27 0.41 0.55 0.81 1.86 2.07 2.65 6.0 m 7.0 m 8.0 m 9.0 m 0.012 0.017 0.024 0.036 0.054 0.080 0.120 0.175 0.255 0.380 0.580 0.850 1.30 1.85 2.70 4.00 6.10 9.00 13.5 5.0 m 7.0 m 8.0 m 10.0 m 0.012 0.016 0.022 0.031 0.046 0.065 0.093 0.130 0.182 0.260 0.380 0.540 0.790 1.08 1.55 2.21 3.20 4.60 6.60 9.30 13.2 Allowable DC Current Maximum (Amps) 2.40 2.20 2.00 1.80 1.40 1.20 1.00 0.80 0.60 0.45 0.40 0.35 9.50 9.00 8.50 7.50 6.80 5.70 4.70 3.90 3.15 2.60 2.30 1.79 1.48 1.22 1.00 0.82 0.67 0.57 0.47 0.38 0.31 0.26 0.21 10.0 9.50 9.00 8.00 7.00 6.50 5.40 4.50 3.63 3.00 2.40 2.05 1.70 1.38 1.14 0.94 0.77 0.65 0.53 0.44 0.35 0.29 0.23 0.19 0.16 Measured Frequency (Hz) 10 kHz L Meas. Freq. 1 MHz Q Meas. Freq. 2.52 MHz 100 MHz 2.52 MHz 100 KHz PAGE 3 OF 6 Bolivar Drive ■ P.O. Box 547 ■ Bradford, PA 16701 ■ USA ■ 814-362-5536 ■ Fax 814-362-8883 ■ www.koaspeer.com Specifications given herein may be changed at any time without prior notice. Please confirm technical specifications before you order and/or use. KOA SPEER ELECTRONICS, INC. SS-194 R6 4. Standard Applications (continued) Part Designation Inductance (µH) LPC4235TTM R82M LPC4235TTM 1R0M LPC4235TTM 1R2M LPC4235TTM 1R5M LPC4235TTM 2R2M LPC4235TTM 3R3M LPC4235TTM 4R7M LPC4235TTM 6R8M LPC4235TTM 100K LPC4235TTM 150K LPC4235TTM 220K LPC4235TTM 330K LPC4235TTM 470K LPC4235TTM 680K LPC4235TTM 101K LPC4235TTM 151K LPC4235TTM 221K LPC4545CTE 1R0M LPC4545CTE 1R5M LPC4545CTE 2R2M LPC4545CTE 3R3M LPC4545CTE 4R7M LPC4545CTE 6R8M LPC4545CTE 100K LPC4545CTE 150K LPC4545CTE 220K LPC4545CTE 330K LPC4545CTE 470K LPC4545CTE 680K LPC4545CTE 101K LPC4545CTE 151K LPC4545CTE 221K LPC4545CTE 331K LPC4545CTE 471K LPC4545CTE 681K LPC4545CTE 152K LPC4545CTE 222K 0.82 1.0 1.2 1.5 2.2 3.3 4.7 6.8 10 15 22 33 47 68 100 150 220 1.0 1.5 2.2 3.3 4.7 6.8 10 15 22 33 47 68 100 150 220 330 470 680 1500 2200 Self Resonant Frequency Minimum (MHz) 146.6 125.1 114.7 101.4 78.8 66.7 52.0 43.5 33.5 29.1 21.7 13.9 12.0 12.7 10.4 7.5 6.7 90.0 65.0 50.0 40.0 35.0 25.0 23.0 15.0 13.0 10.0 9.0 7.5 5.5 5.0 4.0 2.5 2.0 1.8 1.3 0.9 Inductance Tolerance M: ±20% K: ±10% M: ±20% K: ±10% DC Resistance Maximum (Ω) 0.017 0.020 0.023 0.031 0.039 0.070 0.090 0.109 0.190 0.230 0.366 0.542 0.688 1.30 1.66 2.96 3.77 0.015 0.02 0.023 0.044 0.062 0.075 0.1 0.15 0.21 0.41 0.52 0.67 0.92 1.8 2.25 4.27 5.23 6.67 17.04 35.0 Allowable DC Current Maximum (Amps) 3.34 3.27 3.10 2.53 2.28 1.63 1.44 1.29 0.91 0.87 0.69 0.52 0.47 0.34 0.31 0.22 0.20 3.66 3.21 2.96 2.19 1.81 1.60 1.43 1.04 0.88 0.60 0.53 0.49 0.41 0.29 0.26 0.19 0.17 0.15 0.10 0.07 Operating temperature range: -40°C – +125°C (the self-temperature rise is contained) Allowable current is a DC Current which causes initial inductance to decrease by 10%. Or coil temperature to rise by 40°C, whichever is smaller 5. Performance Characteristics Maximum ∆ L Parameter Test Method High Temperature Exposure ±5% LPC4045, LPC9040N, LPC10065, LPC12065: +85°C ± 2°C, 500 hours LPC9040E: +125°C ± 2°C, 500 hours LPC4235, LPC4545: +125°C ± 2°C, 1000 hours Low Temperature Exposure ±5% LPC4045, LPC9040N, LPC9040E, LPC10065, LPC12065: -40°C, 500 hours LPC4235, LPC4545: -40°C, 1000 Hours Moisture Exposure ±5% LPC4045, LPC9040N, LPC9040E, LPC10065, LPC12065: +40°C, 90 - 95% RH, 500 hours LPC4235, LPC4545: +40°C ± 2°C, 90 - 95% RH, 1000 hours Temperature Cycling ±5% LPC4045, LPC9040N, LPC10065, LPC12065: -40°C (30 minutes)/+85°C (30 minutes), 100 cycles LPC4235, LPC4545, LPC9040E: -40°C (30 minutes)/+125°C (30 minutes), 100 cycles PAGE 4 OF 6 Bolivar Drive ■ P.O. Box 547 ■ Bradford, PA 16701 ■ USA ■ 814-362-5536 ■ Fax 814-362-8883 ■ www.koaspeer.com Specifications given herein may be changed at any time without prior notice. Please confirm technical specifications before you order and/or use. KOA SPEER ELECTRONICS, INC. SS-194 R6 6. Packaging 6.1 Dimensions of Taping Component Size (mm) Type LPC W T 4.6 4.50 4.5 9.00 12.40 10.40 4.1 4 4.2 10.2 12 10 4.6 4.5 3.5 4.9 7.5 7.5 2500 1000 2000 500 300 300 4.85±0.2 4.25±0.2 4.15±0.2 4.75±0.2 4.4±0.2 4.75±0.2 Ø9.4±0.2 12.5±0.2 13±0.2 11±0.2 11.5±0.2 W P1 T1 Reel Size 12 12.0±0.1 12.0±0.1 16±.01 24±.01 24±.01 8 8.0±0.2 8.0±0.1 12±.01 16±.02 16±.02 5.1±0.2 5±0.2 4.0±0.2 7.5±0.2 8.2±0.2 8.2±0.2 380 380 330 380 380 380 Carrier Tape Reel 1.75±0.1 1.5 +0.1 -0 TE TED TM TED TED TED B A Central hole A øa B (mm) W 4545 4045 4235 9040N/E 12065 10065 L Taping (mm) Quantity/ Reel (Pieces) Carrier Tape ø13 ød e P1 (TP) 2.0 4.0±0.1 P1 T1 T1 T1 Direction of feed Type LPC ød (mm) 21 e (mm) 2 6.4 Lot Number 6.2 Packaging Method A specially designed cardboard box is used for the external packaging and can hold a maximum of 20 reels. (Example) January 21, 2006 6.3 Markings The following information is provided on the reel. (1) Product name (2) Part number (3) Quality (4) Lot number (5) Manufacture origin 41 21 D K Year and Month of Manufacture Day of Manufacture Manufacture Plant Additional Number 41...2006.1 42...2006.2 43...2006.3 7. General Information 7.1 Storage 7.3 Soldering Chip inductors shall not be stored under high temperature and high humidity conditions. Especially, do not store taping where they are exposed to heat or direct sunlight. Otherwise, material may be deformed, causing problems during mounting. Soldering should be done at 250°C for less than 6 seconds. When using a soldering iron, temperature shall not exceed 350°C and within 3 seconds. Soldering iron time shall be allowed only one time. After soldering, chip inductors shall not be stressed excessively. 7.2 Mounting Placement force should not be excessive. Bolivar Drive ■ P.O. Box 547 ■ Bradford, PA 16701 ■ USA PAGE 5 OF 6 ■ 814-362-5536 ■ Fax 814-362-8883 ■ www.koaspeer.com Specifications given herein may be changed at any time without prior notice. Please confirm technical specifications before you order and/or use. KOA SPEER ELECTRONICS, INC. SS-194 R6 7.4 Cleaning 7.5 Pattern Design There is no problem using organic solvents. Since these chip inductors are a coil of ultra-thin wire, they are susceptible to vibration. If an ultrasonic cleaning unit is used, check for any possibility of problem generation before practical use, since such cleaning units differ considerably in vibration level and mode. Although the conditions vary depending on the printed board size, Ultrasonic cleaning is generally used in the conditions described in the following examples: Power: Within 20W/L Cleaning times: Within 5 minutes A land pattern gap is recommended of 2.0 mm to 2.5 mm. When low or more chip inductors are closely mounted, they must be separated by means of solder resists to prevent excessive solder. 9. Land Pattern Design 8. Soldering 9.1 Pattern Design The time and temperature for reflow solder applications are as shown below. The optimum soldering pad dimensions may differ depending on soldering conditions, however, the following land dimensions are generally recommended. Temperature (°C) 8.1 Conditions for Reflow Soldering 230 200 Type 160 Time Within 90 seconds Within 45 seconds Within 30 seconds LPC Within 6 seconds Dimensions millimeters Style Component Size A B C D 4045 4.5 X 4.0 1.5 5.1 3.5 1.8 4235 4.5 X 4.2 1.9 5.5 2.6 1.8 4545 4.1 X 4.6 2.0 4.6 4.7 9040N 9.0 X 4.8 4.0 2.6 3.0 1.3 __ 9040E 9.0 X 4.8 4.0 2.6 3.0 __ 10065 10.0 X 10.4 5.0 13.0 6.0 4.0 12065 12 X 12.4 5.0 15.0 7.5 5.0 LPC 9040N Flat Type Components A B D A C C B Soldering Pad Bolivar Drive ■ P.O. Box 547 ■ Bradford, PA 16701 ■ USA ■ 814-362-5536 ■ Chip Component Fax 814-362-8883 ■ PAGE 6 OF 6 www.koaspeer.com Specifications given herein may be changed at any time without prior notice. Please confirm technical specifications before you order and/or use.