MIL-PRF-38534 & 38535 CERTIFIED FACILITY M.S.KENNEDY CORP. M.S. KENNEDY CORP. 20 AMP, 100 VOLT MOSFET SMART HIGH TEMP 3-PHASE MOTOR DRIVE HYBRID 4707 Dey Road Liverpool, N.Y. 13088 4323 (315) 701-6751 FEATURES: Designed for High Temp Applications 100V, 20 Amp Capability Low Thermal Resistance - Junction to Case - 3.0°C/W (Each MOSFET) Self-Contained, Smart Lowside/Highside Drive Circuitry Under-Voltage Lockout, Internal 2μS Deadtime Capable of Switching Frequencies to 25KHz Isolated Case Allows Direct Heat Sinking Case Bolt-down Design Allows Superior Heat Dissipation Contact MSK for MIL-PRF-38534 Qualification Status DESCRIPTION: The MSK 4323 is a 20 Amp, High Temp Smart 3 Phase Bridge with a 100 volt rating on the output switches. The output switches are power MOSFETs with intrinsic fast-recovery diodes for the free-wheeling currents of motor drives. This high temp smart power motor drive module is compatible with 5V CMOS or TTL logic levels. The internal circuitry prevents simultaneous turn-on of the in-line half bridge transistors with a built-in 2μS deadtime to prevent shoot-through. Undervoltage lockout shuts down the bridge when the supply voltage gets to a point of incomplete turn-on of the output switches. The internal high-side boot strap power supply derived from the +15 volt supply completely eliminates the need for 3 floating independent power supplies for the high-side drive. The circuit has been tested to temperatures above 175°C and uses special high temperature construction processes. EQUIVALENT SCHEMATIC PIN-OUT INFORMATION TYPICAL APPLICATIONS 1 2 3 4 5 6 7 8 9 10 3 PHASE SIX STEP DC BRUSHLESS MOTOR DRIVE OR 3 PHASE SINUSOIDAL INDUCTION MOTOR DRIVE 1 VCC AØHIN BØHIN CØHIN AØLIN FAULT CØLIN BØLIN VSS ITRIP 20 19 18 17 16 15 14 13 12 11 VBAØ AØ V+ VBBØ N/C BØ VBCØ N/C CØ ISENSE 8548-66 Rev. E 7/13 ABSOLUTE MAXIMUM RATINGS 6 V+ VCC IOUT θJC High Voltage Supply 10 Logic Supply Output Current Thermal Resistance (Output Switches) (Junction to Case @ 125°C) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 100V 18V 20A ○ ○ ○ TsT Storage Temperature Range 7 TLD Lead Temperature Range (10 Seconds) TC Case Operating Temperature 7 MSK 4323 MSK 4323H TJ Junction Temperature 7 ○ ○ ○ ○ ○ ○ ○ ○ 3.0°C/W ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ -65° to +200°C ○ ○ ○ ○ ○ 300°C ○ -40°C to +175°C -55°C to +175°C 200°C ○ ○ ○ ○ ○ ○ ○ ELECTRICAL SPECIFICATIONS GROUP A MSK 4323H 3 SUBGROUP Min. Typ. Max. 5 Test Conditions 8 Parameters MSK 4323 2 UNITS Min. Typ. Max. OUTPUT CHARACTERISTICS VDS(ON) (Each Transistor) ID = 20A Instantaneous Forward Voltage (Intrinsic Diode) IS = 20A Reverse Recovery Time 1 Leakage Current 9 V+ = 100V V+ = 80V V+ = 100V 1 2 3 1 2 3 1 2 3 - 1.4 2.3 0.7 1.3 0.9 1.5 3 500 - 1.75 4.0 1.75 1.75 1.75 1.75 330 250 1000 250 - 1.4 1.3 3 - 1.75 1.75 330 250 - V V V V V V nS μA μA μA 1 2 3 - 3 4.5 3 6 10 10 - 3 - 6 - mA mA mA 0.8 600 V V mV 0.98 2.4 330 440 - μS μS nS nS 0.9 2.0 140 215 2 300 - μS μS nS nS μS nS BIAS SUPPLY CHARACTERISTICS Quiescent Bias Current VCC = 15V (non-switching) INPUT SIGNAL CHARACTERISTICS Positive Trigger Threshold Voltage VCC = 15V Negative Trigger Threshold Voltage VCC = 15V I. Trip Threshold Voltage VCC = 15V SWITCHING CHARACTERISTICS 1 Upper Drive: V+ = 50V, VCC = 15V, ID = 20A Turn-On Propagation Delay Turn-Off Propagation Delay Turn-On Turn-Off Lower Drive: V+ = 50V, VCC = 15V, ID = 20A Turn-On Propagation Delay Turn-Off Propagation Delay Turn-On Turn-Off Dead Time 1 Minimum Pulse Width 1 1 - 2.2 360 500 0.8 600 0.98 2.4 330 440 - 0.9 2.0 140 215 2 300 - - - 2.2 360 500 - NOTES: 1 2 3 4 5 6 7 8 9 10 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Industrial grade suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified. Military grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2, 3 and 4. Subgroups 5 and 6 testing available upon request. Subgroup 1, 4 TA = TC = +25°C 2, 5 TA = TC = +175°C 3, 6 TA = TC = -55°C Continuous operation at or above absolute maximum ratings may adversely effect the device performance and/or life cycle. The MSK 4323 is capable of operating at junction temperatures up to 200°C but reliability data is not yet established beyond 175°C. External bootstrap capacitors are 22μF. Leakage current for low side switches is tested with high side turned on. When applying power to the device, apply the low voltage followed by the high voltage or alternatively, apply both at the same time. Do not apply high voltage without low voltage present. 2 8548-66 Rev. E 7/13 TYPICAL PERFORMANCE CURVES 3 8548-66 Rev. E 7/13 APPLICATION NOTES PROTECTION MSK 4323 PIN DESCRIPTION - All logic inputs use a 300nS filter. A pulse width below this will get ignored. VCC - Is the low voltage supply for all the internal logic and drivers. A 0.1 μF ceramic capacitor in parallel with a 10μF tantalum capacitor is recommended bypassing for the VCC-VSS pins. - VCC voltage below the cutoff level of 8.65 volts will reset all switch outputs off and ignore subsequent logic inputs until VCC is restored. VSS - Is the low voltage supply return pin and the input logic return reference. All logic input and logic output is referenced to this pin. This pin can vary ±5V from the ISENSE power return pin without affecting any of the logic functions. - Undervoltage lockout of the internal drivers for the high-side switches also occurs at 8.65 volts, but will not flag with the FAULT output. This may occur if the high-side output gets switched without switch ing the low-side. The internal boot strap power supply for the high-side switch will sag too low for adequate switching. The boot strap supply depends on PWMing of the low-side switches for proper operation. AØHIN, BØHIN, CØHIN - Are low active logic inputs for signalling the corresponding phase high-side switch to turn on. The input levels are 5V CMOS or TTL compatible. - Switching a low-side logic input while the corresponding phase high-side logic input is activated will turn off both switches. The opposite condition is also true. This is cross-conduction lockout and will occur any time low and high-side inputs for a phase are activated at the same time. AØLIN, BØLIN, CØLIN - Are low active inputs for signalling the corresponding phase low-side switch to turn on. The input levels are 5V CMOS or TTL compatible. FAULT - Is an open drain logic output pin that gets enabled any time the VCC level goes below the cutoff point, or an overcurrent condition occurs. Bringing VCC back to normal levels will reset FAULT. Removing the overcurrent condition and allowing the low-side logic inputs to remain high(off) for 10μS will restore operation. - A 2μS deadtime is automatically inserted between high and low-side output switching to allow complete turn-off of each switch so no overlap will occur. - An overcurrent condition detected by the ITRIP pin will shut down all output switches until the overcurrent condition is removed and all three low-side logic inputs are held high for 10μS, then normal operation will resume. ITRIP - Is an analog input pin for sensing current flowing from the ISENSE pin through a sense resistor to the high power ground. A 0.5 volt level at this pin with respect to VSS will signal an overcurrent condition, enable the FAULT pin and shut down all output switching. Bringing the voltage below this point (100 mV hysteresis) will remove the FAULT output and leaving the low-side logic inputs simultaneously high (de-activated) for 10μS will restore normal operation. - ITRIP has a 100nS leading edge blanking time after switching to ignore any switching current transients. TYPICAL OPERATION V+ - Is the high voltage positive rail for the bridge. Proper bypassing to VSS with sufficient capacitance to suppress any voltage transients and to ensure removing any drooping during switching, should be done as close to the pins on the hybrid as possible. ISENSE - Is the return side of the bridge. A sense resistor can be connected between this point and VSS, which is the high voltage negative rail. ISENSE can float above and below the VSS pin up to 5 volts and proper operation will be maintained. Precautions should be taken so as to not allow this voltage to get over ±5 volts under any conditions. AØ, BØ, CØ - Are the pins connecting the 3 phase bridge switch outputs. VBAØ, VBBØ, VBCØ - Are connections to each bootstrap supply. Connect a 22μF capacitor from these pins to the corresponding bridge output. 4 8548-66 Rev. E 7/13 TYPICAL SYSTEM OPERATION FIGURE 2 The MSK 4323 is designed to be used with a high voltage bus, +15 volt low power bus and +5 volt logic signals. Proper derating should be applied when designing the MSK 4323 into a system. High frequency layout techniques with ground planes on a printed circuit board is the only method that should be used for circuit construction. This will prevent pulse jitter caused by excessive noise pickup on the current sense signal or the error amp signal. Ground planes for the low power circuitry and high power circuitry should be kept separate. The connection between the bottom of the current sense resistor, VSS pin and the high power ground are connected at this point. This is a critical path and high currents should not be flowing between the current sense and VSS. Inductance in this path should be kept to a minimum. An RC filter (shown in 2 places) will filter out the current spikes and keep the detected noise for those circuits down to a minimum. In the system shown, two types of current limit are implemented. The first limit is a PWM pulse by pulse limit controlled by the motor controller. A second absolute maximum limit is set up for the MSK 4323 which will completely shut off the bridge in the event that current limit is exceeded. When controlling the motor speed by the PWM method, it is required that the low side switches be PWM pulsed due to the bootstrap power supplies used to power the high side switch drives. The higher the PWM speed the higher the current load on the drive supply. PWM of the low side will prevent sagging of the high side bootstrap supplies. The logic signals coming from the typical motor controller IC are set up for driving N channel low side and P channel high side switches directly and are usually 15 volt levels. Provision should be made for getting 5 volt logic signals to the MSK 4323 of the correct assertion levels. Typically, the low side signals out of the controller are high active and the high side are low active. Inverters are shown in the system schematic for the low side controller output. 5 8548-66 Rev. E 7/13 MECHANICAL SPECIFICATIONS WEIGHT=42.2 GRAMS TYPICAL All dimensions are ±0.01 inches unless otherwise specified. ESD Triangle Indicates Pin 1 MSK4323 H U ORDERING INFORMATION LEAD CONFIGURATIONS S = STRAIGHT; U = BENT UP; D = BENT DOWN SCREENING BLANK = INDUSTRIAL; H = MIL-PRF-38534 CLASS H GENERAL PART NUMBER M.S. Kennedy Corp. 4707 Dey Road, Liverpool, New York 13088 Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. Contact MSK for MIL-PRF-38534 qualification status. 6 8548-66 Rev. E 7/13