Littelfuse ® INDICATOR™ Fuses… Because D O W N T I M E i s N E V E R a n O p t i o n. POWR-GARD Products ™ L i t t e l f u s e ’s N e w L L S R K – I D S e r i e s F u s e s O f f e r Yo u U n m a t c h e d P e r f o r m a n c e With the Same At -A- Gl a n c e S i m p l i c i t y T h e I n d i c a t o r™ H a s A l w a y s P r o v i d e d. Initially introduced in 1994, Littelfuse’s Indicator™ line represents the most significant improvement in fuse design to emerge in the last ten years, providing maximum protection for your equipment against overloads and short circuits. So revolutionary was its technology that it forever changed the way you look at modern circuit protection. FUSE IS GOOD 3 THE BEST JUST GOT BETTER. The new LLSRK_ID Indicator™ Fuse is, quite simply, the best-performing fuse on the market today. FUSE IS BLOWN 4 INDICATOR™ SERIES FUSES ... ALL OTHERS ARE BLOWN AWAY. The new LLSRK_ID Indicator™ Fuse is the only RK1 fuse available that shows you, without any doubt, whether or not it needs to be replaced. Its solid-state design offers unmatched reliability and can provide Type II “No Damage” protection to sensitive IEC and NEMA components — ensuring they are still operational after a short circuit. Frankly, no other fuse can compare. Increase Uptime by Pinpointing Open Fuses Immediately You lose money every time a circuit opens and brings production to a stop. You lose even more money every minute you spend testing to pinpoint the blown fuse. The patented design of the Littelfuse Indicator window provides instant visual identification of a down circuit in your system. Getting you back online faster. Maximize Safety, Minimize Exposure to Circuits By clearly showing whether the fuse is open or not, Indicator Fuses minimize the hazards of poking around an energized circuit panel to locate the blown fuse. You can test the circuit, correct the problem, and be up and running again quickly — and safely. “No Damage” Protection The LLSRK_ID’s advanced design also reduces short-circuit damage to full-size NEMA and sensitive IEC motor controllers. It is capable of providing “No Damage” protection to most NEMA size motor starters. Solid-State Reliability Reduce Fuse Inventory And Maintenance Unlike most RK5 and all RK1 fuses, Littelfuse LLSRK_ID fuses can be used anywhere in your facility, eliminating the need for other class RK5, one time and renewable fuses. This reduces your inventory costs and the chance that an inferior fuse will be used in a circuit where class RK1 protection is needed. Littelfuse’s new single-chamber technology replaces the spring-loaded designs of conventional RK5 and RK1 time-delay fuses. We combined a eutectic alloy with an aerospace grade, elastomeric silicone EPR plug to eliminate all moving parts in a true dual-element fuse. This advancement eliminates fuse fatigue that is typical with conventional spring-loaded fuses. Longer Fuse Life The solid state design of Indicator Fuses also dramatically cuts down on fatigue failures, enabling them to withstand significantly more severe motor startups or repetitive high in-rush currents than competitive fuse designs. This is one of the reasons why Indicator Fuses last up to six times longer than other brands. Littelfuse Indicator™ Fuses last up to six times longer than other brands. Fuse opens in less than 1/2 cycle Normal load current Circuit breaker trips TYPE I VS. TYPE II COORDINATION Using NEMA and IEC devices, the UL 508E and IEC 947-4-1 protection standards were developed to define two levels of short circuit protection in motor applications — Type I and Type II. Type I coordination provides only the most basic level of protection, assuring that a motor contactor or starter will not endanger workers and installations during a short circuit. It does not protect motor components from being damaged. Type II coordination assures there is NO DAMAGE to motor starters, overload relays or contacts; and therefor, no expensive and time-consuming maintenance to repair or replace damaged equipment. Only properly sized Class RK1, Class J or Class CC fuses can provide Type II protection. These fuses are designed to react instantly (within the first half cycle) whenever a fault occurs. This limits the amount of damaging energy that reaches components within the circuit. Comparatively, mechanical devices such as circuit breakers, MCCPs or MSPs often take between 11/2 to four cycles to open during a serious fault. This excessive exposure to damaging currents is enough to weld contacts and burn out motor starters. POWR-GARD Products ™ 5 T h e M o s t A D VA N C E D F u s e Te c h n o l o g y A v a i l a b l e I s W h y t h e I n d i c a t o r™ S e r i e s S TA N D S A PA R T f r o m A l l t h e O t h e r B r a n d s. Indicator Assembly Under short circuit conditions, Littelfuse’s precision element design stops the flow of damaging current in less than one-half cycle (0.008 seconds or less). Littelfuse’s patented solid state overload section has been engineered to withstand higher in-rush currents and repeated motor startups without fatigue, virtually eliminating nuisance openings. Thermal Overload Element Shock and Arc Absorber Precision-Formed Short Circuit Element 6 Elastomeric EPR Overload Module WHY THE INDICATOR™ BEATS THE OTHER BRANDS. The benefits of Littelfuse’s Indicator™ fuses are simple: • Increased uptime • Reduced nuisance opening • Reduced equipment damage • Improved safety • Reduced fuse inventory operation and eliminate excessive heat rise. Tightly controlled opening characteristics also limit damaging currents and can provide Type II “No Damage” protection (Class RK1 and J fuses only). Solid State Overload Section What makes these benefits possible is the most advanced fuse technology available. Precision Element Design The elements used in Littelfuse Indicator fuses are all computer-designed and punched to provide consistent and reliable performance. They are constructed of 99.9% pure metals to ensure efficient Our patented solid state overload section features an elastomeric silicon EPR module and an eutectic alloy which serve to interrupt the current only in the event of an overload. Unlike conventional spring-loaded fuses, which are susceptible to fatigue and mechanical failure, our overload section has no moving parts. Its thermally reversible design opens consistently and reliably during an overload by forcing the eutectic alloy out of the EPR module — opening the circuit every time! Cycling Comparison* Nuisance openings can be a costly side effect to higher in-rush currents on high-efficiency motors. These currents can cause ordinary time-delay fuses to open needlessly unless they are oversized to compensate. The LLSRK_ID Indicator fuse’s solidstate, dual-element design reduces nuisance fuse openings as well as the headaches and unnecessary downtime they cause. Its superior time delay feature overrides current surges without sacrificing protection for sustained overloads. Fuse Size 60A SUPERIOR TIME-DELAY PROTECTION 30A Littelfuse LLSRK_ID Buss LPSRK Ferraz-Shamut A6DR 12A 0 1000 2000 3000 No. of Cycles I2 t Comparison* I 2t is a measure of how much total heat energy passes through a fuse before it opens during a short-circuit. Excessive I 2t energy can damage circuit components and wiring. ( @ 600VAC/100KA) Amp Squared Seconds 100,000 80,000 60,000 Littelfuse LLSRK_ID Buss LPSRK Ferraz-Shamut A6DR UL Maximum 40,000 20,000 0 12A Peak Current Comparison* ( @ 600VAC/100KA) 30A 60A Fuse Size In cycling tests (measuring how many times a fuse can withstand the severe inrush currents typical during motor start-ups before prematurely fatigue opening), Littelfuse LLSRK_ID fuses prove to have a much longer fuse life compared to competitive fuses of the same amperage and UL Class. As a result of this increased cycling capability, Littelfuse LLSRK_ID fuses need to be replaced less often, saving you time and money. 100A Measured against the maximum allowable limits set by UL Standard 248, Littelfuse LLSRK_ID fuses outperform competitive fuses, allowing the least amount of damaging I 2t heat energy to pass through to critical components. 20,000 Amperes 15,000 Littelfuse LLSRK_ID Buss LPSRK Ferraz-Shamut A6DR UL Maximum During a short circuit, high levels of current can damage critical components, weld contacts, and bend buss bars. Fuses greatly reduce damage by limiting the amount of current that will pass through a circuit. 10,000 5,000 0 12A 30A 60A Fuse Size *The above testing was performed on fuses randomly selected in the market place. No special selection or screening was performed before testing. 100A Measured here against competitive fuses and the maximum limits set by UL Standard 248, Littelfuse LLSRK_ID fuses show the lowest Peak Let-thru Currents to safely protect critical components and ensure long and reliable system operation. POWR-GARD Products ™ 7 LLSRK –ID POWR-PRO SERIES ® 600 VAC Dual-Element • • CLASS RK1 FUSES • Time-Delay • 1/10 to 600 A Reduce Your Problems! Applications • • All general-purpose circuits • Motors • Transformers • Solenoids • Fluorescent lighting • All system components with high in-rush currents Reduce downtime. The indicating window instantly pinpoints the open fuse. • Reduce fuse inventory. Unlike most RK5 and all RK1 fuses, Littelfuse LLSRK_ID fuses can be used anywhere in your facility, eliminating the need for other class RK5, one time and renewable fuses. Reduce nuisance openings. Superior time delay and cycling characteristics provides longer fuse life. Specifications • Reduce equipment damage. Superior overload and short-circuit protection cuts down on equipment damage. The LLSRK_ID is extremely current-limiting and provides IEC Type II “No Damage” protection to IEC and NEMA motor starters. Interrupting ratings: AC: 200,000 amperes rms symmetrical 300,000 amperes rms symmetrical (Littelfuse self-certified) DC: 20,000 amperes • Reduce accidents. Improves safety by minimizing exposure to live circuits. Once the window darkens it stays dark. Other forms of blown fuse indication require the power to remain on, presenting a potential safety hazard to personnel. Ampere range: 1/10 to 600 amperes • The all-new LLSRK_ID Series Fuse is Voltage ratings: AC: 600 Volts DC: 300 Volts the most advanced Class RK1 fuse available today, providing unparalleled performance and protection to modern circuits. In addition to our patented Indicator™ window, the LLSRK_ID features Approvals: AC: UL Listed Class RK1 fuses per UL 248 (formerly UL 198E) (File No. E81895). CSA certified HRCI-R (File No. LR29862) QPL: Federal Specification (No. WF-1814) DC: Littelfuse self-certified precision formed short circuit elements which virtually eliminate damage to components from unexpected electrical faults. Its all-new, solid-state overload Ampere Ratings section has no moving parts, virtually 1 eliminating fatigue failures common ⁄10 1 ⁄8 6 ⁄2 11⁄2 3 6 12 40 100 250 ⁄10 16⁄10 32⁄10 61⁄4 15 45 110 300 8 ⁄10 18 ⁄10 31⁄2 7 171⁄2 50 125 350 ⁄10 1 2 4 7 ⁄2 20 60 150 400 ⁄4 11⁄8 21⁄4 41⁄2 8 25 70 175 450 ⁄10 11⁄4 21⁄2 5 9 30 80 200 500 ⁄10 14⁄10 28⁄10 56⁄10 10 35 90 225 600 1 ⁄100 15 with other spring-loaded fuses. 2 1 3 4 1 Example Part Number (series+amperage): LLSRK 30 ID Note: All fuses rated 1 amp and above are Indicator™ fuses. 8 POWR-GARD Products ™ 400A 500A 200A 60A 100A 30A 1000000 800000 600000 1000 800 600 400 400000 300000 300 200 200000 100 80 100000 80000 60000 60 40 PEAK LET-THRU IN AMPERES 30 20 10 8 6 4 3 2 1 .8 .6 .4 600A 40000 30000 400A 200A 20000 100A 60A 10000 8000 6000 30A 4000 3000 2000 1000 800 600 .3 .2 400 300 .1 .08 .06 200 .04 .03 200000 60000 80000 100000 30000 40000 20000 6000 8000 10000 3000 4000 2000 600 800 1000 300 400 200 100 100 .02 80000 60000 100000 40000 30000 20000 8000 6000 10000 4000 3000 2000 800 600 1000 400 300 200 100 80 60 40 30 20 8 6 10 .01 FCC01-LLSRK-004 AVAILABLE FAULT CURRENT SYMMETRICAL R. M. S. AMPERES 10970 Dimensions A A C E B D D B E F C 70 to 600A Figure 1 Amperes Figure 2 Refer to Fig. No. Dimensions in Inches (mm) A B C D E F 3/4 (19.1) 5/8 (15.9) 13/16 (20.6) 5/8 (15.9) — 1/10 – 30 1 5 (127.0) 35 – 60 1 5-1/2 (139.7) 1 (25.4) 5/8 (15.9) 1-1/16 (27.0) 7/8 (22.2) — 70 – 100 2 7-7/8 (200.0) 1-1/4 (31.8) 1-1/16 (27.0) 1-5/16 (33.3) 1-1/2 (38.1) 1/4 (6.4) 110 – 200 2 9-5/8 (244.5) 1-3/4 (44.5) 1-15/32 (37.3) 1-27/32 (46.8) 2-3/32 (53.2) 7/16 (11.1) 225 – 400 2 11-5/8 (295.3) 2-1/2 (63.5) 2 (50.8) 2-19/32 (65.9) 2-27/32 (72.2) 5/8 (15.9) 450 – 600 2 13-3/8 (339.7) 3 (76.2) 2-13/32 (61.1) 3-3/32 (78.6) 3-11/32 (84.93) 3/4 (19.1) POWR-GARD Products ™ 9 FLNR–ID/FLSR–ID SERIES INDICATOR™ 250/600 VAC Dual-Element • • Time-Delay • 1/10 • CLASS RK5 FUSES to 600 A To complement the LLSRK_ID Series, Specifications Littelfuse affers several other Indicator™ Voltage ratings: AC: 250 Volts 600 Volts DC: 125 Volts 300 Volts lines to meet all your protections needs. Littelfuse FLNR_ID and FLSR_ID Series Indicator™ fuses provide “At a Glance” visual recognition of a blown fuse. Their patented solid state design provides superior performance and maximum reliability in a true dual-element design. Applications FLNR_ID and FLSR_ID Series (FLNR_ID) (FLSR_ID) (FLNR_ID) (FLSR_ID) Interrupting ratings: AC: 200,000 amperes rms symmetrical 300,000 amperes rms symmetrical (Littelfuse self-certified) DC: 20,000 amperes Ampere range: 1/10 to 600 amperes • Service entrance switches • Switchboard main and feeder switches • Motor control center mains and motor branch circuits • Individual fused combination motor controllers • Distribution panelboards • Industrial control panels • Protection of fully-rated panelboards and loadcenters • All general purpose circuits Approvals: AC: UL Listed Class RK5 fuses per UL 248 (formerly UL 198E) (File No. E81895) CSA Certified HRCI-R per C22.2 #106 (File No. LR29862) DC: FLNR: UL Listed 125 Volts per UL 198L (File No. E81895) FLSR: UL Listed 300 Volts per UL 198L (File No. E81895) MSHA 300 Volt listing Federal Specification No. WF1814 (QPL) Recommended Fuse Blocks LR250 series (for FLNR_ID series fuses) LR600 series (for FLSR_ID series fuses) Refer to Fuse Block section of the latest Powr-Gard Products Catalog for additional information. Ampere Ratings ⁄10** ⁄8 15 ⁄100 2 ⁄10 1 ⁄4 3 ⁄10 4 ⁄10 1 ⁄2 ⁄10 ⁄10 1 11⁄8 11⁄4 14⁄10 11⁄2 16⁄10 1 6 1 8 ⁄10 2 21⁄4 21⁄2 28⁄10 3 32⁄10 31⁄2 18 4 41⁄2 5 56⁄10 6 61⁄4 7 71⁄2 8 9 10 12 15 171⁄2 20 25 30 35 40 45 50 60 70 75* **FLNR only Example Part Number (series+amperage): FLSR 100 ID Note: All 600 volt fuses rated 1 amp and above are Indicator fuses. All 250 volt fuses rated 35 amp and above are Indicator fuses. 10 POWR-GARD Products ™ 80 90 100 110 125 150 175 200 225 250 300 350 400 450 500 600 FLNR_ID 1000 800 600 600 400 400 300 300 200 200 100 80 100 80 60 60 40 40 30 30 20 20 TIME IN SECONDS TIME IN SECONDS FLSR_ID 400A 600A 200A 10 8 6 4 3 2 1 .8 100A 60A 200A 400A 600A 6 4 3 2 1 .8 100000 80000 60000 40000 30000 20000 10000 8000 6000 4000 3000 2000 1000 800 600 400 300 200 100 80 60 30 10 8 6 5 1000000 800000 600000 400000 300000 200000 100000 80000 60000 40000 30000 20000 10000 8000 .01 6000 .02 .01 4000 .03 .02 3000 .06 .05 .04 .03 2000 .04 1000 800 .1 .08 .06 600 .1 .08 300 .2 400 .3 .2 200 .4 .3 100 80 .6 .4 60 50 30A 10 8 .6 CURRENT IN AMPERES 15A 20 100A 40 60A 1000 800 CURRENT IN AMPERES Dimensions A A F K G B D 35 – 60 70 – 100 110 – 200 225 – 400 450 – 600 D G J C 70-600A FIG. 1 1/10 – 30 F B H E Amperes E C Refer to Fig. No. FIG. 2 Dimensions in Inches (mm) Series A B C D E F G H J K FLNR_ID 2 (50.8) 1/2 (12.7) 1/2 (12.7) 9/16 (14.3) 5/64 (2.0) 5/32 (4.0) 3/8 (9.5) — — — FLSR_ID 5 (127.0) 3/4 (19.1) 5/8 (15.9) 13/16 (20.6) 3/32 (2.4) 3/16 (4.8) 5/8 (15.9) — — — FLNR_ID 3 (76.2) 3/4 (19.1) 5/8 (15.9) 13/16 (20.6) 3/32 (2.4) 3/16 (4.8) 5/8 (15.9) — — — FLSR_ID 5-1/2 (139.7) 1 (25.4) 5/8 (15.9) 1-1/16 (27.0) 3/32 (2.4) 1/4 (6.4) 7/8 (22.2) — — — FLNR_ID 5-7/8 (149.2) 1 (25.4) 1-1/16 (27.0) 1-1/16 (27.0) 1/8 (3.2) 3/4 (19.1) 1-1/4 (31.8) 1/4 (6.4) 9/32 (7.1) 1/2 (12.7) FLSR_ID 7-7/8 (200.0) 1-1/4 (31.8) 1-1/16 (27.0) 1-5/16 (33.3) 1/8 (3.2) 3/4 (19.1) 1-1/2 (38.1) 1/4 (6.4) 9/32 (7.1) 1/2 (12.7) FLNR_ID 7-1/8 (181.0) 1-1/2 (38.1) 1-15/32 (37.3) 1-19/32 (40.5) 3/16 (4.8) 1-1/8 (28.6) 1-27/32 (46.8) 7/16 (11.1) 9/32 (7.1) 11/16 (17.5) FLSR_ID 9-5/8 (244.5) 1-3/4 (44.5) 1-15/32 (37.3) 1-27/32 (46.8) 3/16 (4.8) 1-1/8 (28.6) 2-3/32 (53.2) 7/16 (11.1) 9/32 (7.1) 11/16 (17.5) FLNR_ID 8-5/8 (219.1) 2 (50.8) 1-15/16 (49.2) 2-3/32 (53.2) 1/4 (6.4) 1-5/8 (41.3) 2-11/32 (59.5) 5/8 (15.9) 13/32 (10.3) 15/16 (23.8) FLSR_ID 11-5/8 (295.3) 2-1/2 (63.5) 2 (50.8) 2-19/32 (65.9) 1/4 (6.4) 1-5/8 (41.3) 2-27/32 (72.2) 5/8 (15.9) 13/32 (10.3) 15/16 (23.8) FLNR_ID 10-3/8 (263.5) 2-1/2 (63.5) 2-3/8 (60.3) 2-19/32 (65.9) 1/4 (6.4) 2 (50.8) 2-27/32 (72.2) 3/4 (19.1) 17/32 (13.5) 1-1/8 (28.6) FLSR_ID 13-3/8 (339.7) 3 (76.2) 2-13/32 (61.1) 3-3/32 (78.6) 1/4 (6.4) 2 (50.8) 3-11/32 (84.93) 3/4 (19.1) 17/32 (13.5) 1-1/8 (28.6) 1 1 2 2 2 2 11 IDSR SERIES INDICATOR™ POWR-PRO ® 600 VAC Time-Delay • • 1/10 • CLASS RK5 FUSES to 600 A Specifications The Littelfuse IDSR Indicator™ fuse was the first indicating power fuse ever, forever changing the way you have looked at modern circuit protection. POWR-PRO® Indicator™ fuses feature a true dual-element fuse design incorporating leading edge metallurgy to eliminate all moving parts. This provides superior time delay to override current surges without sacrificing protection for sustained overloads. Voltage ratings: AC: 600 Volts DC: 600 Volts (Min. 75 volts AC/DC required for indication) Interrupting ratings: AC: 200,000 amperes rms symmetrical. 300,000 amperes rms symmetrical (Littelfuse self-certified) DC: 20,000 amperes Applications IDSR Series • DC circuits • All general-purpose circuits • Motors • Transformers • Solenoids • Fluorescent lighting • All system components with high in-rush currents Ampere range: 1/10 to 600 amperes Approvals: UL Listed Class RK5 fuses per UL 248 (formerly 198E) and UL 198M (File No. E81895). CSA certified HRCI-R (File No. LR29862) MSHA 600V Listing Patent No. 5,345,210 Recommended Fuse Blocks LR600 series Refer to Fuse Block section of the latest Powr-Gard Products Catalog for additional information. Ampere Ratings ⁄10 ⁄8 15 ⁄100 2 ⁄10 1 ⁄4 3 ⁄10 4 ⁄10 ⁄2 ⁄10 8 ⁄10 1 11⁄8 11⁄4 14⁄10 1 1 1 6 11⁄2 16⁄10 18 ⁄10 2 21⁄4 21⁄2 28⁄10 3 32⁄10 31⁄2 4 41⁄2 5 56⁄10 6 61⁄4 7 71⁄2 8 9 10 12 15 171⁄2 20 25 30 35 40 45 50 60 70 80 90 100 110 125 150 175 200 225 250 300 350 400 450 500 600 Example Part Number (series+amperage): IDSR 30 400A 600A 200A 60A 100A 30A 15A Note: All fuses rated 1 amp and above are Indicator™ fuses. 1000 800 600 1000000 800000 600000 400 300 400000 300000 200 200000 100 80 60 100000 80000 60000 PEAK LET-THRU IN AMPERES 20 10 8 6 4 3 2 1.0 .8 .6 .4 .3 15A 4000 3000 2000 60000 80000 100000 30000 40000 20000 6000 8000 10000 3000 4000 2000 600 800 1000 300 400 60 80 100 30 40 20 6 8 10 200 Current in Amperes AVAILABLE FAULT CURRENT SYMMETRICAL R. M. S. AMPERES 200000 60000 80000 100000 30000 40000 20000 6000 8000 10000 3000 4000 2000 600 800 1000 300 400 100 100 .02 ™ 30A 200 .04 .03 POWR-GARD Products 60A 10000 8000 6000 400 300 .10 .08 .06 12 200A 100A 20000 1000 800 600 .2 .01 600A 400A 40000 30000 200 Time in Seconds 40 30 JTD –ID SERIES INDICATOR™ POWR-PRO ® 600 VAC Time-Delay • • 8/10 • CLASS J FUSES to 600 A Specifications The compact POWR-PRO® JTD_ID Indicator Class J fuse was designed specifically for circuits where space is at a premium. The current limiting time delay JTD_ID offers a patented true dual-element design that is ideal for use in circuits with high in-rush currents. Superior performance characteristics of JTD_ID Indicator fuses reduce nuisance fuse opening and the blown fuse indication reduces down-time and increases safety. Voltage ratings: AC: 600 Volts DC: Contact Factory Interrupting ratings: AC: 200,000 amperes rms symmetrical. 300,000 amperes rms symmetrical (Littelfuse self-certified) Ampere range: 8/10 to 600 amperes Applications Fused combination motor controllers to provide IEC Type II (no damage) motor branch-circuit short-circuit protection • Motor control centers • Transformer protection Recommended Fuse Blocks • Protection for UL Listed series-rated molded case circuit breaker panels LJ600 series • General purpose circuits: mains, feeders and branch circuits (especially when space is at a premium) Refer to Fuse Block section of the latest Powr-Gard Products Catalog for additional information. Ampere Ratings 8 ⁄10 1 11/4 11/2 16/10 18/10 2 21/4 21/2 28/10 3 32/10 31/2 4 41/2 5 56/10 6 7 8 9 10 12 15 171/2 20 25 30 35 40 45 50 60 70 80 90 100 110 125 150 175 200 225 250 300 400 450 500 600 600A 1000000 PEAK LET-THRU IN AMPERES 400A 200A 60A 100A 1000 30A 15A Example Part Number (series+amperage): JTD 60 ID 100 TIME IN SECONDS JTD_ID Series Approvals: UL Listed Class J fuses per UL 248 (formerly 198C) (File No. E81895). CSA certified HRCI-J per C22.2 #106 (File No. LR29862) • 10 1 100000 600A 400A 200A 100A 60A 10000 30A 15A 12A 5.6A 1000 .1 100 100 .01 1 10 100 1000 10000 1000 10000 100000 200000 AVAILABLE FAULT SYMMETRICAL R.M.S. AMPERES CURRENT IN AMPERES POWR-GARD Products ™ 13 MOTOR PROTECTION TABLES • Based on Motor Full Load Amps Selection of Class RK5 (FLNR_ID/FLSR_ID & IDSR Series) or POWR-PRO® Class RK1 (LLSRK_ID Series) Fuses Using AC Motor Protection Tables to Select Fuse Ratings Time delay RK1 and RK5 fuse ratings selected in accordance with the following recommendations also meet NEC requirements for Motor Branch-circuit and Short Circuit Protection. Selecting Fuses for Motor Running Protection Based on Motor Horsepower Motor horsepower and motor full load amperes (FLA) shown are taken from NEC Tables 430-148 through 430-150 covering standard speed AC motors with normal torque characteristics. Fuse ratings for motors with special characteristics may need to vary from given values. If motor running protection will be provided by the fuses, select fuse ratings for correct type of motor from Motor Protection Table Columns headed, “When No Overload Relays Are Used.” If overload relays will provide principal motor running protection, select fuse ratings for correct type of motor from Motor Protection Table Columns headed, “Back-up Running Protection.” Fuse ratings selected from these columns coordinate with most UL Class 10 and 20 overload relays which cover over 90% of motor applications. Selecting Fuses for Motor Running Protection Based on Motor Actual Full Load Currents Better protection is achieved when fuse ratings are based on motor actual FLA as obtained from motor nameplates. Locate motor nameplate FLA in the column appropriate for the type motor and type of protection required. Read to the left and obtain the recommended ampere rating. 14 POWR-GARD Products ™ Motor Running Protection Back-up Motor Running Protection (Used without properly sized overload relays) Motor Full-Load Amps (Used with properly sized overload relays) Motor Full-Load Amps Slo-Blo or LittelPeak Fuse Ampere Rating Motor Service Factor ≥ 1.15 or With Temp. Rise ≤ 40°C Motor Service Factor < 1.15 or With Temp.Rise > 40°C Motor Service Factor ≥ 1.15 or With Temp. Rise ≤ 40°C Motor Service Factor < 1.15 or With Temp. Rise > 40°C 1/10 1/8 15/100 2/10 1/4 0.08–0.09 0.10–0.11 0.12–0.15 0.16–0.19 0.20–0.23 0.09–0.10 0.11–0.125 0.14–0.15 0.18–0.20 0.22–0.25 0–0.08 0.09–0.10 0.11–0.12 0.13–0.16 0.17–0.20 0–0.09 0.10–0.11 0.12–0.13 0.14–0.17 0.18–0.22 3/10 4/10 1/2 6/10 8/10 0.24–0.30 0.32–0.39 0.40–0.47 0.48–0.60 0.64–0.79 0.27–0.30 0.35–0.40 0.44–0.50 0.53–0.60 0.70–0.80 0.21–0.24 0.25–0.32 0.33–0.40 0.41–0.48 0.49–0.64 0.23–0.26 0.27–0.35 0.36–0.43 0.44–0.52 0.53–0.70 1 1-1/8 1-1/4 1-4/10 1-1/2 0.80–0.89 0.90–0.99 1.00–1.11 1.12–1.19 1.20–1.27 0.87–0.97 0.98–1.08 1.09–1.21 1.22–1.30 1.31–1.39 0.65–0.80 0.81–0.90 0.91–1.00 1.01–1.12 1.13–1.20 0.71–0.87 0.88–0.98 0.99–1.09 1.10–1.22 1.23–1.30 1-6/10 1-8/10 2 2-1/4 2-1/2 1.28–1.43 1.44–1.59 1.60–1.79 1.80–1.99 2.00–2.23 1.40–1.56 1.57–1.73 1.74–1.95 1.96–2.17 2.18–2.43 1.21–1.28 1.29–1.44 1.45–1.60 1.61–1.80 1.81–2.00 1.31–1.39 1.40–1.57 1.58–1.74 1.75–1.96 1.97–2.17 2-8/10 3 3-2/10 3-1/2 4 2.24–2.39 2.40–2.55 2.56–2.79 2.80–3.19 3.20–3.59 2.44–2.60 2.61–2.78 2.79–3.04 3.05–3.47 3.48–3.91 2.01–2.24 2.25–2.40 2.41–2.56 2.57–2.80 2.81–3.20 2.18–2.43 2.44–2.60 2.61–2.78 2.79–3.04 3.05–3.48 4-1/2 5 5-6/10 6 6-1/4 3.60–3.99 4.00–4.47 4.48–4.79 4.80–4.99 5.00–5.59 3.92–4.34 4.35–4.86 4.87–5.21 5.22–5.43 5.44–6.08 3.21–3.60 3.61–4.00 4.01–4.48 4.49–4.80 4.81–5.00 3.49–3.91 3.92–4.35 4.36–4.87 4.88–5.22 5.23–5.43 7 7-1/2 8 9 10 5.60–5.99 6.00–6.39 6.40–7.19 7.20–7.99 8.00–9.59 6.09–6.52 6.53–6.95 6.96–7.82 7.83–8.69 8.70–10.00 5.01–5.60 5.61–6.00 6.01–6.40 6.41–7.20 7.21–8.00 5.44–6.09 6.10–6.52 6.53–6.96 6.97–7.83 7.84–8.70 12 15 17-1/2 20 25 9.60–11.99 12.00–13.99 14.00–15.99 16.00–19.99 20.00–23.99 10.44–12.00 13.05–15.00 15.22–17.39 17.40–20.00 21.74–25.00 8.01–9.60 9.61–12.00 12.01–14.00 14.01–16.00 16.01–20.00 8.71–10.43 10.44–13.04 13.05– 15.21 15.22–17.39 17.40–21.74 30 35 40 45 50 24.00–27.99 28.00–31.99 32.00–35.99 36.00–39.99 40.00–47.99 26.09–30.00 30.44–34.78 34.79–39.12 39.13–43.47 43.48–50.00 20.01–24.00 24.01–28.00 28.01–32.00 32.01–36.00 36.01–40.00 21.75–26.09 26.10–30.43 30.44–37.78 37.79–39.13 39.14–43.48 60 70 75 80 90 48.00–55.99 56.00–59.99 60.00–63.99 64.00–71.99 72.00–79.99 52.17–60.00 60.87–65.21 65.22–69.56 69.57–78.25 78.26–86.95 40.01–48.00 48.01–56.00 56.01–60.00 60.01–64.00 64.01–72.00 43.49–52.17 52.18–60.87 60.88–65.22 65.23–69.57 69.58–78.26 100 110 125 150 175 80.00–87.99 88.00–99.99 100.00–119.99 120.00–139.99 140.00–159.99 86.96–95.64 95.65–108.69 108.70–125.00 131.30–150.00 152.17–173.90 72.01–80.00 80.01–88.00 88.01–100.00 100.01–120.00 120.01–140.00 78.27–86.96 86.97–95.65 95.66–108.70 108.71–130.43 130.44–152.17 200 225 250 300 350 160.00–179.99 180.00–199.99 200.00–239.99 240.00–279.99 280.00–319.99 173.91–195.64 195.65–217.38 217.39–250.00 260.87–300.00 304.35–347.82 140.01–160.00 160.01–180.00 180.01–200.00 200.01–240.00 240.01–280.00 152.18–173.91 173.92–195.62 195.63–217.39 217.40–260.87 260.88–304.35 400 450 500 600 320.00–359.99 360.00–399.99 400.00–479.99 480.00–600.00 347.83–391.29 391.30–434.77 434.78–500.00 521.74–600.00 280.01–320.00 320.01–360.00 360.01–400.00 400.01–480.00 304.36–347.83 347.84–391.30 391.31–434.78 434.79–521.74 MOTOR PROTECTION TABLES • Based on Motor Horsepower Selection of Class RK5 (FLNR_ID/FLSR_ID & IDSR Series) or POWR-PRO® Class RK1 (LLSRK_ID Series) Fuses Without Overload Relays Motor HP Full Load Amps MSF ≥ 1.15 or Temp Rise ≤ 40°C MSF < 1.15 or Temp. Rise > 40°C With Overload Relays MSF ≥ 1.15 or Temp. Rise ≤ 40°C Without Overload Relays MSF < 1.15 or Temp. Rise > 40°C Switch or Fuse Clip Rating 5-6/10 7 9 12 17-1/2 20 25 30 30 30 30 30 30 30 30 30 2-8/10 3-1/2 4-1/2 6 8 10 12 15 20 35 50 60 30 30 30 30 30 30 30 30 30 60 60 60 3 4-1/2 6 8 9 15 25 30* 40 60 75 90 110 150 175 225 300 350 450 500 30 30 30 30 30 30 30 60 60 60 100 100 200 200 200 400 400 400 600 600 2-8/10 4 5 7-1/2 8 12 17-1/2 30 35 50 70 80 100 125 150 200 225 300 400 450 600 30 30 30 30 30 30 30 30 60 60 100 100 100 200 200 200 400 400 400 600 600 120 VOLT 1-PHASE MOTORS (120V CIRCUIT) 1/6 1/4 1/3 1/2 3/4 1 1-1/2 2 4.4 5.8 7.2 9.8 13.8 16 20 24 5 7 9 12 15 20 25 30 5 6-1/4 8 10 15 17-1/2 20 25 5-6/10 7-1/2 9 15 17-1/2 20 25 30 2.2 2.9 3.6 4.9 6.9 8 10 12 17 28 40 50 2-1/2 3-1/2 4-1/2 5-6/10 8 10 12 15 20 35 50 60 2-1/2 3-2/10 4 5-6/10 7-1/2 9 10 12 17-1/2 30* 45 50 2-8/10 4 4-1/2 6-1/4 9 10 15 15 25 35 50 70 200 VOLT 3-PHASE MOTORS (208V CIRCUIT) 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 2.5 3.7 4.8 6.9 7.8 11 17.5 25.3 32.2 48.3 62.1 78.2 92 120 150 177 221 285 359 414 3 4-1/2 6 8 9 12 20 30* 40 60 75 90 110 150 175 200* 250 350 400* 500 2-8/10 4 5-6/10 7-1/2 8 12 20 25* 35 50 70 80 100* 125 150 200* 250 300 400* 450 3-2/10 5 6-1/4 7-1/2 10 15 25 35 45 70† 80 100 125 150 200 225 300 400 450 600 MSF < 1.15 or Temp. Rise > 40°C With Overload Relays MSF ≥ 1.15 or Temp. Rise ≤ 40°C MSF < 1.15 or Temp. Rise > 40°C Switch or Fuse Clip Rating 1-4/10 2 2-1/2 3-1/2 4 5-6/10 9 15 17-1/2 25 35 40 50 60* 75 90 125 150 200 225 300 30 30 30 30 30 30 30 30 30 30 60 60 60 100 100 100 200 200 200 400 400 1-1/8 1-6/10 2 3 3-2/10 4-1/2 7-1/2 12 15 20 30 35 40 50 60 75 90 125 150 175 225 30 30 30 30 30 30 30 30 30 30 30 60 60 60 60 100 100 200 200 200 400 460 VOLT 3-PHASE MOTORS (480V CIRCUIT) 230 VOLT 1-PHASE MOTORS (240V CIRCUIT) 1/6 1/4 1/3 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 Motor HP Full Load Amps MSF ≥ 1.15 or Temp Rise ≤ 40°C 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 1.1 1.6 2.1 3.0 3.4 4.8 7.6 11 14 21 27 34 40 54 65 77 96 124 156 180 240 1-4/10 2 2-1/2 3-1/2 4 5-6/10 9 12 17-1/2 25 30* 40 50 60* 80 90 110 150 175 225 300 1-1/4 1-8/10 2-1/4 3-2/10 3-1/2 5 8 12 15 20 30* 35 45 60* 70 80 110 125 175 200* 250 1-4/10 2 2-8/10 4 4-1/2 6 10 15 17-1/2 30 35 45 50 70 90 100 125 175 200 225 300 575 VOLT 3-PHASE MOTORS (600V CIRCUIT) 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 192 1-1/8 1-6/10 2 3 3-2/10 4-1/2 7-1/2 10 12 20 25 30* 40 50 60 75 90 110 150 175 225 1 1-4/10 1-8/10 2-1/2 2-8/10 4 7 10 12 17-1/2 25 30* 35 45 60 70 80 110 125 150 200* 1-1/8 1-6/10 2-1/4 3 3-1/2 5 8 12 15 25 30 35 40 60 70† 80 100 125 175 200 250 230 VOLT 3-PHASE MOTORS (240V CIRCUIT) 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 2.2 3.2 4.2 6.0 6.8 9.6 15.2 22 28 42 54 68 80 104 130 154 192 248 312 360 480 2-8/10 4 5 7-1/2 8 12 17-1/2 25 35 50 60* 80 100 125 150 175 225 300 350 450 600 2-1/2 3-1/2 4-1/2 6-1/4 7-1/2 10 17-1/2 25 30* 45 60* 75 90 110 150 175 200* 250 350 400* 500 2-8/10 4 5-6/10 7-1/2 9 12 20 30 35 60 70 90 100 150 175 200 250 350 400 450 600 NOTES MSF = Motor Service Factor * Fuse reducers required † 100 amp switch required POWR-GARD Products ™ 15 MOTOR PROTECTION TABLES • Based on Motor Full Load Amps Selection of POWR-PRO® Class J (JTD_ID/JTD Series) Fuses MOTOR F.L.A. JTD_ID/JTD AMPERE RATING MOTOR F.L.A. JTD_ID/JTD AMPERE RATING MOTOR F.L.A. JTD AMPERE RATING 0.00 – 0.60 0.61 – 0.80 0.81 – 1.00 8/10 1 1-1/4 12.1 – 14.5 14.6 – 17.0 17.1 – 21.0 17-1/2 20 25 76.1 – 84.0 84.1 – 90.0 90.1 – 102 110 125 150 1.01 – 1.20 1.21 – 1.65 1.66 – 2.00 1-1/2 2 2-1/2 21.1 – 25.0 25.1 – 28.5 28.6 – 34.0 30 35 40 103 – 125 126 – 144 145 – 162 175 200 225 2.01 – 2.40 2.41 – 3.30 3.31 – 4.10 3 4 5 34.1 – 37.0 37.1 – 41.0 41.1 – 48.0 45 50 60 163 – 180 181 – 204 205 – 240 250 300 350 4.11 – 4.90 4.91 – 6.40 6.41 – 8.00 6 8 10 48.1 – 52.0 52.1 – 59.0 59.1 – 66.0 70 80 90 241 – 288 289 – 312 313 – 360 400 450 500 8.01 – 9.80 9.81 – 12.0 12 15 66.1 – 76.0 100 361 – 432 600 NOTE: FOR SEVERE MOTOR STARTING CONDITIONS, FUSES MAY BE SIZED UP TO 225% MOTOR F.L.A. (See NEC Section 430-52 for exceptions) Consolidate Your Inventory… Reduce Your Costs! Consolidating inventory by eliminating numerous fuse series means fewer SKUs, lower inventory costs, and in some cases, better protection! Although the physical sizes are the same among the ampere ratings of Class RK1, RK5, H/K5 and renewable fuses, the superior performance of Littelfuse Indicator™ fuses allows you to consolidate inventories by replacing many older, conventional fuses with limited performance characteristics. …If You Have This Fuse You Should Use This Fuse… Littelfuse Bussmann Ferraz Other KLPC or LDC KLPC KLLU KRPC KLU KTU A4BQ A4BY A4BT LCL LCU Class RK1 (600 Volts) LLSRK_ID FLSR FLSR_ID NLS* RLS* LLSRK KLSR* FRSR NOS* RES* LPSRK KTSR* TRS OTS* RFS* A6DR A6KR* GF6B ECSR LESRK KOS* ERS* Class RK5 (250 Volts) FLNR_ID or FLNR FLNR NLN* RLN* LLNRK** KLNR** FRNR NON* REN* LPNRK** KTNR** TR OT* RF* A2DR** A2KR** GF6A ECNR LENRK** KON* ERN* Class J JTD_ID JTD JLS* LPJ JKS* AJT A4J* JDL JFL* Class CC (Time Delay) CCMR FLM FLQ LPCC FNM FNQ ATDR TRM ATQ EDCC MEN MEQ KLDR KLDR FNQR ATQR HCTR KLKR KLK BLS BLF BLN KTKR KTK BBS BAF BAN ATMR SBS OTM ATM HCLR MCL EBS MOL Class L Class CC (Fast Acting) *Consult Article 430 of the NEC when substituting for leads with motors, or call 1-800-TEC-FUSE. **Depends on available fault current of other application criteria. 16 POWR-GARD Products ™ AVAILABLE FREE FROM LITTELFUSE EDR (Electronic Designer’s Reference) Software is a fully integrated set of electrical calculation tools and design procedures. It includes a selection of the most commonly needed electrical equipment sizing tools — complete with examples, tutorials, advice, NEC requirements, project record keeping and Windows’ print and file save functions. 17 “ Not a day goes by that I don’t use the EDR program. It has been an incredibly useful tool. I loaded it onto my laptop so I wouldn’t have to be without it, wherever I am. Again… ” many, many, many thanks. —Hugh Montague Electrical Designer, T&M Associates Middletown, New Jersey 18 LITTELFUSE SOFTWARE SOLUTIONS EDR (Electrical Designer’s Reference) Software The EDR software is comprehensive set of electrical tools intended for use by Consulting Engineers, Designers, Plant Engineers, Contractors, and Inspectors. The EDR software allows users to quickly and accurately calculate voltage drop, available fault current, fuse sizing, service sizing, conduit fill, etc., all in a uniform environment. This powerful software includes multiple calculation methods as well as help screens, advice screens, and NEC code references to guide users through setting up an electrical system. EDR includes these modules: • AC/DC Voltage Drop: Solves for voltage drop, minimum conductor size or maximum cable length. • Series Voltage Drop: This calculates the incremental and end-of-line voltage drop for a string of lighting fixtures of other loads with variable distances, loads, and conductor sizes for each segment. • • Fault Current: This module calculates the system fault currents for any radial system up to 360 simultaneous nodes or buss points. Fuse Overcurrent Protection: More than just a calculation, this is a computerized design procedure which automatically sizes fuses, starters, disconnects and feeders for motors. It also sizes and selects fuses for transformers, AC units, lighting, and general loads. It contains fuse let through charts and provides selective coordination and cross references. The Indicator™ Solution This easy to use software analyzes plant operations and calculates six areas of potential cost benefits by entering five simple variables. Based on switching to Littelfuse Indicator™ series fuses, the annual dollar savings are calculated. Also included are animated demos, calculation screens, a fuse consolidation table, and a cross reference program. POWR-CROSS™ Cross Reference Software Littelfuse POWR-GARD® Products cross-reference software makes identifying Littelfuse product equivalents quick and easy. Simply type in the competitive product series number and the program will cross it to the Littelfuse equivalent, complete with description and specifications. Other features include a HELP screen and print options in an easy to use “Windows” format. The Indicator Solution (top) analyzes plant operations and helps identify potential cost savings. Littelfuse POWR-CROSS software (bottom) makes identifying product equivalents a snap. For more information on Littelfuse’s software programs, call: 1-800-TEC-FUSE (800-832-3837), or visit our web site: www.littelfuse.com. Fault Current The EDR software is available FREE from a Littelfuse representative and can also be downloaded from the Littelfuse web site at: Series Voltage Drop www.littelfuse.com. AC/DC Voltage Drop POWR-GARD Products ™ 19 Li t telf use ® P O W R - G A R D™ P r o d u c t s . . . 24 - H o u r Fa x - o n - D e m a n d Pro duc t In for m a t io n , C a l l: 1 - 8 47 - 6 9 9 - 8 4 3 4 Littelfuse, Inc. POWR-GARD™ Products 800 E. Northwest Highway Des Plaines, IL 60016 USA Phone: Fax: 847-824-1188 847-824-5489 Orders: Support: 800-227-0029 800-TEC-FUSE (800-632-3873) Web: www.littelfuse.com POWR-GARD Products ™ © 2001 Littelfuse, Inc. Printed in U.S.A. Form No. PF332