MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter General Description Benefits and Features The device features peak-current-mode control with pulse-width modulation (PWM) and operates with fixed switching frequency at any load. The low-resistance, on-chip MOSFETs ensure high efficiency at full load and simplify the layout. ● Reduces Number of DC-DC Regulators to Stock • Wide 4.5V to 60V Input Voltage Range • 0.9V to 92%VIN Adjustable Output Voltage • Delivers up to 1A • 600kHz and 300kHz Switching Frequency Options • Available in a 10-Pin, 3mm x 2mm TDFN and 14-Pin, 5mm x 4.4mm TSSOP Packages The MAX17502 high-efficiency, high-voltage, synchronous step-down DC-DC converter with integrated MOSFETs operates over a 4.5V to 60V input voltage range. This device is offered in a fixed 3.3V , 5V or adjustable output voltage (0.9V to 92%VIN) while delivering up to 1A of current. The output voltage is accurate to within ±1.7% over -40°C to +125°C. The MAX17502 is available in compact TDFN and TSSOP packages. Simulation models are available. A programmable soft-start feature allows users to reduce input inrush current. The device also incorporates an output enable/undervoltage lockout pin (EN/UVLO) that allows the user to turn on the part at the desired inputvoltage level. An open-drain RESET pin provides a delayed power-good signal to the system upon achieving successful regulation of the output voltage. Applications ● ● ● ● ● ● Industrial Process Control HVAC and Building Control Base Station, VOIP, Telecom Home Theatre Battery-Powered Equipment General-Purpose Point-of-Load 19-6245 Rev 4; 6/15 ● Eliminates External Components and Reduces Total Cost • No Schottky-Synchronous Operation for High Efficiency and Reduced Cost • Internal Compensation and Feedback Divider for 3.3V and 5V Fixed Outputs •All-Ceramic Capacitors, Ultra-Compact Layout ● Reduces Power Dissipation • Peak Efficiency > 90% • Shutdown Current = 0.9μA (typ) ● Operates Reliably in Adverse Industrial Environments • Hiccup-Mode Current Limit, Sink Current Limit, and Autoretry Startup • Built-In Output-Voltage Monitoring (Open-Drain RESET Pin) • Resistor-Programmable EN/UVLO Threshold • Adjustable Soft-Start and Prebiased Power-Up • -40°C to +125°C Industrial Temperature Range Ordering Information appears at end of data sheet. MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Absolute Maximum Ratings VIN to GND.............................................................-0.3V to +70V EN/UVLO to GND.......................................-0.3V to (VIN + 0.3V) LX to PGND................................................-0.3V to (VIN + 0.3V) FB, RESET, COMP, SS to GND..............................-0.3V to +6V VCC to GND..............................................................-0.3V to +6V GND to PGND.......................................................-0.3V to +0.3V LX Total RMS Current......................................................... ±1.6A Output Short-Circuit Duration.....................................Continuous Operating Temperature Range......................... -40°C to +125°C Junction Temperature......................................................+150°C Storage Temperature Range............................. -65°C to +160°C Lead Temperature (soldering, 10s).................................+300°C Soldering Temperature (reflow).......................................+260°C Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Package Thermal Characteristics (Note 1) 10 TDFN 14 TSSOP Continuous Power Dissipation (TA = +70°C) Continuous Power Dissipation (TA = +70°C) (derate 14.9mW/°C above +70°C) (multilayer board)..1188.7mW (derate 25.6mw/°C above +70°C)...........................2051.3mW Junction-to-Ambient Thermal Resistance (θJA)............67.3°C/W Junction-to-Ambient Thermal Resistance (θJA)...............39°C/W Junction-to-Case Thermal Resistance (θJC).................18.2°C/W Junction-to-Case Thermal Resistance (θJC)......................3°C/W Note 1: Package thermal resistances were obtained using the method described in JEDEC specification JESD51-7, using a four-layer board. For detailed information on package thermal considerations, refer to www.maximintegrated.com/thermal-tutorial. Electrical Characteristics (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected. TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 0.9 60 3.5 V µA 4.75 6.75 2.5 3.6 INPUT SUPPLY (VIN) Input Voltage Range Input Supply Current VIN IIN-SH IIN-SW 4.5 VEN = 0V, shutdown mode Normal MAX17502E/F/G switching mode, MAX17502H no load mA ENABLE/UVLO (EN/UVLO) EN Threshold VENR VEN rising 1.194 1.218 1.236 VENF VEN falling 1.114 1.135 1.156 V 8 200 nA 4.65 5 5.35 V 40 80 mA VEN-TRUESD EN Input Leakage Current VEN falling, true shutdown IEN VEN = VIN = 60V, TA = +25°C VCC 6V < VIN < 12V, 0mA < IVCC < 10mA, 12V < VIN < 60V, 0mA < IVCC < 2mA 0.7 LDO VCC Output Voltage Range VCC Current Limit VCC Dropout VCC UVLO www.maximintegrated.com IVCC-MAX VCC = 4.3V, VIN = 12V 15 VCC-DO VIN = 4.5V, IVCC = 5mA 4.1 VCC-UVR VCC rising 3.85 4 4.15 VCC-UVF VCC falling 3.55 3.7 3.85 V V Maxim Integrated │ 2 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Electrical Characteristics (continued) (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected. TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX 0.55 0.85 UNITS POWER MOSFETs TA = +25°C High-Side pMOS On-Resistance RDS-ONH ILX = 0.5A (sourcing) Low-Side nMOS On-Resistance RDS-ONL ILX = 0.5A (sinking) LX Leakage Current ILX_LKG VEN = 0V, TA = +25°C, VLX = (VPGND + 1V) to (VIN - 1V) TA = TJ = +125°C (Note 3) 1.2 TA = +25°C 0.2 TA = TJ = +125°C (Note 3) Ω 0.35 0.47 Ω 1 µA SOFT-START (SS) Charging Current ISS VSS = 0.5V 4.7 5 5.3 µA 0.884 0.9 0.916 V MAX17502E, VFB = 3.3V 6.8 12 17 MAX17502F, VFB = 5V 6.8 FEEDBACK (FB/VO) FB Regulation Voltage FB Input Bias Current VFB_REG IFB MAX17501G/H TA = +25NC µA 12 MAX17502G/H, VFB = 0.9V 17 100 nA OUTPUT VOLTAGE (VOUT) Output Voltage Range VOUT MAX17502E 3.248 3.3 3.352 MAX17502F 4.922 5 5.08 MAX17502G 0.9 0.92 x VIN MAX17502H 0.9 0.965 x VIN ICOMP = ±2.5µA, MAX17502G/H 510 590 650 µS V TRANSCONDUCTANCE AMPLIFIER (COMP) Transconductance GM COMP Source Current ICOMP_SRC MAX17502G/H 19 32 55 µA COMP Sink Current ICOMP_SINK MAX17502G/H 19 32 55 µA RCS MAX17502G/H 0.45 0.5 0.55 V/A Current-Sense Transresistance www.maximintegrated.com Maxim Integrated │ 3 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Electrical Characteristics (continued) (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected. TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS CURRENT LIMIT Peak Current-Limit Threshold IPEAK-LIMIT 1.4 1.65 1.9 A Runaway Current-Limit Threshold IRUNAWAY- 1.45 1.7 2 A Sink Current-Limit Threshold ISINK-LIMIT MAX17502E/F/G/H 0.56 0.65 0.74 A VFB > VOUT- MAX17502E/F/G MAX17502H HICF 560 600 640 280 300 320 VFB < VOUT-HICF 280 300 320 LIMIT TIMINGS Switching Frequency fSW Events to Hiccup after Crossing Runaway Current Limit VOUT Undervoltage Trip Level to Cause Hiccup 1 VOUT-HICF VSS > 0.95V (soft-start is done) 69.14 HICCUP Timeout Minimum On-Time Maximum Duty Cycle 71.14 Event 73.14 32,768 tON_MIN DMAX VFB = 0.98 x MAX17502E/F/G VFB-REG MAX17502H % Cycles 75 120 92 94 96 96.5 97.5 98.5 LX Dead Time kHz 5 ns % ns RESET RESET Output Level Low IRESET = 1mA 0.02 V RESET Output Leakage Current High VFB = 1.01 x VFB-REG, TA = +25°C 0.45 µA VOUT Threshold for RESET Falling VOUT-OKF VFB falling 90.5 92.5 94.5 % VOUT Threshold for RESET Rising VOUT-OKR VFB rising 93.5 95.5 97.5 % RESET Delay After FB Reaches 95% Regulation VFB rising 1024 Cycles Temperature rising 165 °C 10 °C THERMAL SHUTDOWN Thermal-Shutdown Threshold Thermal-Shutdown Hysteresis Note 2: All limits are 100% tested at +25°C. Limits over the operating temperature range and relevant supply voltage range are guaranteed by design and characterization. Note 3: Guaranteed by design, not production tested. www.maximintegrated.com Maxim Integrated │ 4 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Typical Operating Characteristics (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) 70 VIN = 24V 60 50 100 200 300 400 500 600 700 800 900 1000 LOAD CURRENT (mA) 5.02 5.01 5.00 VIN = 12V VIN = 36V VIN = 24V 4.97 VIN = 48V 1.00 0.95 0.90 0.85 0.80 0.70 0 100 200 300 400 500 600 700 800 900 1000 -40 -20 0 RISING THRESHOLD OUTPUT VOLTAGE (V) 1.19 1.18 1.17 1.16 FALLING THRESHOLD 1.15 1.14 60 80 4.95 4.90 4.85 4.80 100 120 -40 -20 0 20 40 60 80 100 120 TEMPERATURE (°C) OUTPUT VOLTAGE vs. TEMPERATURE (MAX17502E), 3.3V OUTPUT, FIGURE 7 CIRCUIT OUTPUT VOLTAGE vs. TEMPERATURE (MAX17502F), 5V OUTPUT, FIGURE 8 CIRCUIT 5.050 3.325 OUTPUT VOLTAGE (V) 1.21 1.20 3.350 MAX17502 toc07 EN/UVLO THRESHOLD VOLTAGE (V) 1.22 40 MAX17502 toc08 EN/UVLO THRESHOLD vs. TEMPERATURE 20 5.00 NO-LOAD SWITCHING CURRENT vs. TEMPERATURE TEMPERATURE (°C) LOAD CURRENT (mA) 1.23 0 100 200 300 400 500 600 700 800 900 1000 LOAD CURRENT (mA) SHUTDOWN CURRENT vs. TEMPERATURE 0.75 4.96 4.95 3.280 1.05 VIN = 36V VIN = 24V VIN = 12V 3.285 100 200 300 400 500 600 700 800 900 1000 1.10 SHUTDOWN CURRENT (µA) OUTPUT VOLTAGE (V) 5.03 4.98 3.290 MAX17502 toc06 MAX17502F LOAD AND LINE REGULATION, 5V OUTPUT, FIGURE 8 CIRCUIT 5.04 4.99 3.295 LOAD CURRENT (mA) MAX17502 toc04 5.05 VIN = 48V MAX17502 toc05 60 VIN = 36V MAX17502 toc03 MAX17502 toc02 VIN = 12V 3.300 3.300 3.275 MAX17502 toc09 VIN = 12V 70 VIN = 36V MAX17502E LOAD AND LINE REGULATION, 3.3V OUTPUT, FIGURE 7 CIRCUIT 3.305 OUTPUT VOLTAGE (V) VIN = 24V 80 3.310 NO-LOAD SWITCHING CURRENT (mA) 80 MAX17502F EFFICIENCY vs. LOAD CURRENT, 5V OUTPUT, FIGURE 8 CIRCUIT 90 EFFICIENCY (%) 90 EFFICIENCY (%) 100 MAX17502 toc01 100 MAX17502E EFFICIENCY vs. LOAD CURRENT, 3.3V OUTPUT, FIGURE 7 CIRCUIT 5.025 5.000 4.975 1.13 1.12 -40 -20 0 20 40 60 80 TEMPERATURE (°C) www.maximintegrated.com 100 120 3.250 -40 -20 0 20 40 60 80 TEMPERATURE (°C) 100 120 4.950 -40 -20 0 20 40 60 80 100 120 TEMPERATURE (°C) Maxim Integrated │ 5 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Typical Operating Characteristics (continued) (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) 0.90 1.8 1.7 1.6 0.89 1.5 0.88 -40 -20 0 20 40 60 80 100 120 1.4 RUNAWAY CURRENT LIMIT PEAK CURRENT LIMIT -40 -20 TEMPERATURE (°C) 0 20 40 60 80 100 120 700 600 500 400 300 200 -40 -20 TEMPERATURE (°C) SOFT-START/SHUTDOWN FROM EN/UVLO (MAX17502E), 3.3V OUTPUT, FIGURE 7 CIRCUIT MAX17502 toc13 0 20 40 60 80 100 120 TEMPERATURE (°C) SOFT-START/SHUTDOWN FROM EN/UVLO (MAX17502F), 5V OUTPUT, FIGURE 8 CIRCUIT MAX17502 toc14 EN/UVLO 2V/div EN/UVLO 2V/div VOUT 2V/div IOUT 500mA/div RESET 5V/div VOUT 1V/div IOUT 500mA/div RESET 2V/div 1ms/div 1ms/div FULL-LOAD SOFT-START FROM VIN (MAX17502E), 3.3V OUTPUT, FIGURE 7 CIRCUIT MAX17502 toc15 FULL-LOAD SOFT-START FROM VIN (MAX17502F), 5V OUTPUT, FIGURE 8 CIRCUIT MAX17502 toc16 VIN 20V/div VIN 20V/div IOUT 500mA/div IOUT 500mA/div VOUT 1V/div VOUT 2V/div RESET 5V/div RESET 2V/div 400µs/div www.maximintegrated.com SWITCHING FREQUENCY vs. TEMPERATURE MAX17502 toc12 1.9 CURRENT LIMIT (A) 0.91 MAX17502 toc11 2.0 MAX17502 toc10 FEEDBACK VOLTAGE (V) 0.92 PEAK AND RUNAWAY CURRENT LIMIT vs. TEMPERATURE SWITCHING FREQUENCY (kHz) FEEDBACK VOLTAGE vs. TEMPERATURE 400µs/div Maxim Integrated │ 6 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Typical Operating Characteristics (continued) (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) SOFT-START WITH 2V PREBIAS (MAX17502E), 3.3V OUTPUT, FIGURE 7 CIRCUIT MAX17502 toc17 SOFT-START WITH 2.5V PREBIAS (MAX17502F), 5V OUTPUT, FIGURE 8 CIRCUIT MAX17502 toc18 EN/UVLO 2V/div EN/UVLO 2V/div VOUT 1V/div VOUT 1V/div RESET 2V/div RESET 5V/div 400µs/div 400µs/div LOAD TRANSIENT RESPONSE OF MAX17502E (LOAD CURRENT STEPPED FROM NO-LOAD TO 500mA), 3.3V OUTPUT, FIGURE 7 CIRCUIT MAX17502 toc19 LOAD TRANSIENT RESPONSE OF MAX17502F (LOAD CURRENT STEPPED FROM NO-LOAD TO 500mA), 5V OUTPUT, FIGURE 8 CIRCUIT MAX17502 toc20 VOUT (AC) 50mV/div VOUT 100mV/div IOUT 200mA/div IOUT 200mA/div 40µs/div 20µs/div LOAD TRANSIENT RESPONSE OF MAX17502E (LOAD CURRENT STEPPED FROM 500mA TO 1A), 3.3V OUTPUT, FIGURE 7 CIRCUIT MAX17502 toc21 VOUT (AC) 50mV/div MAX17502 toc22 VOUT 100mV/div IOUT 500mA/div IOUT 500mA/div 20µs/div www.maximintegrated.com LOAD TRANSIENT RESPONSE OF MAX17502F (LOAD CURRENT STEPPED FROM 500mA TO 1A), 5V OUTPUT, FIGURE 8 CIRCUIT 20µs/div Maxim Integrated │ 7 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Typical Operating Characteristics (continued) (VIN = 24V, VGND = VPGND = 0V, CVIN = 2.2μF, CVCC = 1μF, VEN = 1.5V, CSS = 3300pF, VFB = 0.98 x VOUT, LX = unconnected, RESET = unconnected, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C. All voltages are referenced to GND, unless otherwise noted.) SWITCHING WAVEFORMS OF MAX17502F AT 1A LOAD, 5V OUTPUT, FIGURE 8 CIRCUIT MAX17502 toc23 OUTPUT OVERLOAD PROTECTION OF MAX17502F, 5V OUTPUT, FIGURE 8 CIRCUIT MAX17502 toc24 VOUT (AC) 50mV/div ILX 500mA/div VOUT 500mV/div LX 20V/div IOUT 500mA/div 20ms/div 2µs/div BODE PLOT OF MAX17502E AT 1A LOAD, 3.3V OUTPUT, FIGURE 7 CIRCUIT MAX17502 toc25 5 6 7 8 9 1 www.maximintegrated.com MAX17502 toc26 fCR = 60.5kHz PM = 58° fCR = 55.2kHz PM = 53° 4 BODE PLOT OF MAX17502F AT 1A LOAD, 5V OUTPUT, FIGURE 8 CIRCUIT 2 4 5 6 7 8 9 1 2 Maxim Integrated │ 8 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Pin Configurations TOP VIEW TOP VIEW MAX17502 PGND 1 VIN 2 EN/UVLO 3 VCC FB/VO + 4 EP* 5 10 LX 9 GND 8 RESET 7 N.C./COMP 6 SS + PGND 1 14 LX N.C. 2 13 LX VIN 3 12 N.C. EN/UVLO 4 N.C. 5 VCC 6 FB/ VO 7 TDFN (3mm x 2mm) MAX17502 EP* 11 GND 10 RESET 9 N.C./COMP 8 SS TSSOP (5mm x 4.4mm) *EP = EXPOSED PAD. CONNECT TO GND Pin Description PIN NAME FUNCTION 1 PGND Power Ground. Connect PGND externally to the power ground plane. Connect GND and PGND pins together at the ground return path of the VCC bypass capacitor. 2 3 VIN 3 4 EN/UVLO 4 6 VCC 5 7 FB/VO 6 8 SS TDFN TSSOP 1 Power-Supply Input. The input supply range is from 4.5V to 60V. Enable/Undervoltage Lockout Input. Drive EN/UVLO high to enable the output voltage. Connect to the center of the resistive divider between VIN and GND to set the input voltage (undervoltage threshold) at which the device turns on. Pull up to VIN for always on. 5V LDO Output. Bypass VCC with 1µF ceramic capacitance to GND. Feedback Input. For fixed output voltage devices, directly connect FB/VO to the output. For adjustable output voltage devices, connect FB/VO to the center of the resistive divider between VOUT and GND. Soft-Start Input. Connect a capacitor from SS to GND to set the soft-start time. 7 9 N.C./COMP External Loop Compensation. For adjustable output voltage (MAX17502G/H), connect to an RC network from COMP to GND. See External Loop Compensation for Adjustable Output Versions section for more details. For fixed output voltage (MAX17502E/F), this pin is a no connect (N.C.) and should be left unconnected. 8 10 RESET Open-Drain RESET Output. The RESET output is driven low if FB drops below 92.5% of its set value. RESET goes high 1024 clock cycles after FB rises above 95.5% of its set value. RESET is valid when the device is enabled and VIN is above 4.5V. 9 11 GND 10 13, 14 LX — 2, 5, 12 N.C. — www.maximintegrated.com EP Analog Ground Switching Node. Connect LX to the switching side of the inductor. LX is high impedance when the device is in shutdown mode. No Connection. Not internally connected. Exposed Pad. Connect to the GND pin of the IC. Connect to a large copper plane below the IC to improve heat dissipation capability. Maxim Integrated │ 9 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Block Diagram VCC PGND N DRIVER 5µA SS LX MAX17502 HICCUP SS P DRIVER VIN CURRENT SENSE VCC PWM COMPARATOR LDO CLK PWM LOGIC OSC COMP HICCUP SLOPE COMPENSATION START EN RESET LOGIC SS 900mV REFERENCE SWITCHOVER LOGIC RESET COMP N.C./COMP GM FB INTERNAL COMPENSATION (FOR E, F VERSIONS) GND www.maximintegrated.com Maxim Integrated │ 10 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Detailed Description The MAX17502 synchronous step-down regulator operates from 4.5V to 60V and delivers up to 1A load current. Output voltage regulation accuracy meets ±1.7% over temperature. The device uses a peak-current-mode control scheme. An internal transconductance error amplifier generates an integrated error voltage. The error voltage sets the duty cycle using a PWM comparator, a high-side current-sense amplifier, and a slope-compensation generator. At each rising edge of the clock, the high-side p-channel MOSFET turns on and remains on until either the appropriate or maximum duty cycle is reached, or the peak current limit is detected. During the high-side MOSFET’s on-time, the inductor current ramps up. During the second half of the switching cycle, the high-side MOSFET turns off and the low-side n-channel MOSFET turns on and remains on until either the next rising edge of the clock arrives or sink current limit is detected. The inductor releases the stored energy as its current ramps down, and provides current to the output (the internal low RDSON pMOS/nMOS switches ensure high efficiency at full load). This device also integrates enable/undervoltage lockout (EN/UVLO), adjustable soft-start time (SS), and opendrain reset output (RESET) functionality. Linear Regulator (VCC) An internal linear regulator (VCC) provides a 5V nominal supply to power the internal blocks and the low-side MOSFET driver. The output of the VCC linear regulator should be bypassed with a 1μF ceramic capacitor to GND. The device employs an undervoltage-lockout circuit that disables the internal linear regulator when VCC falls below 3.7V (typical). The internal VCC linear regulator can source up to 40mA (typical) to supply the device and to power the low-side gate driver. Operating Input Voltage Range The maximum operating input voltage is determined by the minimum controllable on-time and the minimum operating input voltage is determined by the maximum duty cycle and circuit voltage drops. The minimum and maximum operating input voltages for a given output voltage should be calculated as: VIN(MIN) = VOUT + (I OUT(MAX) × (R DCR + 0.47)) D MAX + (I OUT(MAX) × 0.73) www.maximintegrated.com VIN(MAX) = VOUT f SW (MAX) × t ON(MIN) where VOUT is the steady-state output voltage, IOUT(MAX) is the maximum load current, RDCR is the DC resistance of the inductor, fSW(MAX) is the switching frequency (maximum) and tON(MIN) is the worst-case minimum switch on-time (120ns). The following table lists the fSW(MAX) and DMAX values to be used for calculation for different versions of the MAX17502: PART VERSION fSW (MAX) (kHz) DMAX MAX17502E/F/G 640 0.92 MAX17502H 320 0.965 Overcurrent Protection/HICCUP Mode The device is provided with a robust overcurrent-protection scheme that protects the device under overload and output short-circuit conditions. A cycle-by-cycle peak current limit turns off the high-side MOSFET whenever the high-side switch current exceeds an internal limit of 1.65A (typ). A runaway current limit on the high-side switch current at 1.7A (typ) protects the device under high input voltage, short-circuit conditions when there is insufficient output voltage available to restore the inductor current that built up during the on period of the step-down converter. One occurrence of the runaway current limit triggers a hiccup mode. In addition, if due to a fault condition, output voltage drops to 71.14% (typ) of its nominal value any time after soft-start is complete, hiccup mode is triggered. In hiccup mode, the converter is protected by suspending switching for a hiccup timeout period of 32,768 clock cycles. Once the hiccup timeout period expires, soft-start is attempted again. This operation results in minimal power dissipation under overload fault conditions. RESET Output The device includes a RESET comparator to monitor the output voltage. The open-drain RESET output requires an external pullup resistor. RESET can sink 2mA of current while low. RESET goes high (high impedance) 1024 switching cycles after the regulator output increases above 95.5% of the designated nominal regulated voltage. RESET goes low when the regulator output voltage drops to below 92.5% of the nominal regulated voltage. RESET also goes low during thermal shutdown. RESET is valid when the device is enabled and VIN is above 4.5V. Maxim Integrated │ 11 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Prebiased Output When the device starts into a prebiased output, both the high-side and low-side switches are turned off so the converter does not sink current from the output. Highside and low-side switches do not start switching until the PWM comparator commands the first PWM pulse, at which point switching commences first with the high-side switch. The output voltage is then smoothly ramped up to the target value in alignment with the internal reference. Thermal-Overload Protection Thermal-overload protection limits total power dissipation in the device. When the junction temperature of the device exceeds +165°C, an on-chip thermal sensor shuts down the device, allowing the device to cool. The thermal sensor turns the device on again after the junction temperature cools by 10°C. Soft-start resets during thermal shutdown. Carefully evaluate the total power dissipation (see the Power Dissipation section) to avoid unwanted triggering of the thermal-overload protection in normal operation. Applications Information Select a low-loss inductor closest to the calculated value with acceptable dimensions and having the lowest possible DC resistance. The saturation current rating (ISAT) of the inductor must be high enough to ensure that saturation can occur only above the peak current-limit value (IPEAK-LIMIT (typ) = 1.65A for the device). Output Capacitor Selection X7R ceramic output capacitors are preferred due to their stability over temperature in industrial applications. The output capacitor is usually sized to support a step load of 50% of the maximum output current in the application, so the output-voltage deviation is contained to ±3% of the output-voltage change. For fixed 3.3V output voltage versions, connect a minimum of 22μF (1210) capacitor at the output. For fixed 5V output voltage versions, connect a minimum of 10μF (1210) capacitor at the output. For adjustable output voltage versions, the output capacitance can be calculated as follows: C OUT= Input Capacitor Selection The discontinuous input-current waveform of the buck converter causes large ripple currents in the input capacitor. The switching frequency, peak inductor current, and the allowable peak-to-peak voltage ripple that reflects back to the source dictate the capacitance requirement. The device’s high switching frequency allows the use of smaller value input capacitors. X7R capacitors are recommended in industrial applications for their temperature stability. A minimum value of 2.2μF should be used for the input capacitor. Higher values help reduce the ripple on the input DC bus further. In applications where the source is located distant from the device input, an electrolytic capacitor should be added in parallel to the 2.2μF ceramic capacitor to provide necessary damping for potential oscillations caused by the longer input power path and input ceramic capacitor. Inductor Selection Three key inductor parameters must be specified for operation with the device: inductance value (L), inductor saturation current (ISAT), and DC resistance (RDCR). The switching frequency, and output voltage determine the inductor value as follows: L= 1 I STEP × t RESPONSE × 2 ∆VOUT t RESPONSE ≅ 0.33 1 + fC f SW where ISTEP is the load current step, tRESPONSE is the response time of the controller, ΔVOUT is the allowable output-voltage deviation, fC is the target closed-loop crossover frequency, and fSW is the switching frequency. Select fC to be 1/12th of fSW. Consider DC bias and aging effects while selecting the output capacitor. Soft-Start Capacitor Selection The selected output capacitance (CSEL) and the output voltage (VOUT) determine the minimum required soft-start capacitor as follows: -6 x CSS CSEL x VOUT The soft-start time (tSS) is related to the capacitor connected at SS (CSS) by the following equation: tSS = CSS 5.55 x 10-6 2.4 x VOUT fSW where VOUT and fSW are nominal values. www.maximintegrated.com Maxim Integrated │ 12 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Adjusting Output Voltage The MAX17502E and MAX17502F have preset output voltages of 3.3V and 5.0V, respectively. Connect FB/VO directly to the positive terminal of the output capacitor (see the Typical Applications Circuits). The MAX17502G/H offer an adjustable output voltage from 0.9V to 92%VIN. Set the output voltage with a resistive voltage-divider connected from the positive terminal of the output capacitor (VOUT) to GND (see Figure 1). Connect the center node of the divider to FB/VO. To optimize efficiency and output accuracy, use the following procedure to choose the values of R4 and R5: For MAX17502G, select the parallel combination of R4 and R5, Rp to be less than 15kΩ. For the MAX17502H, select the parallel combination of R4 and R5, Rp to be less than 30kΩ. Once Rp is selected, calculate R4 as: R4 = Calculate R5 as follows: R5 = Rp × VOUT 0.9 R4 × 0.9 (VOUT - 0.9) Setting the Input Undervoltage Lockout Level The device offers an adjustable input undervoltagelockout level. Set the voltage at which the device turns on with a resistive voltage-divider connected from VIN to GND (see Figure 2). Connect the center node of the divider to EN/UVLO. External Loop Compensation for Adjustable Output Versions The MAX17502 uses peak current-mode control scheme and needs only a simple RC network to have a stable, high-bandwidth control loop for the adjustable output voltage versions. The basic regulator loop is modeled as a power modulator, an output feedback divider, and an error amplifier. The power modulator has DC gain GMOD(dc), with a pole and zero pair. The following equation defines the power modulator DC gain: 2 G MOD(dc) = 1 0.4 0.5 - D + + R LOAD VIN f SW × L SEL where RLOAD = VOUT/IOUT(MAX), fSW is the switching frequency, LSEL is the selected output inductance, D is the duty ratio, D = VOUT/VIN. The compensation network is shown in Figure 3. RZ can be calculated as: R Z= 6000 × f C × C SEL × VOUT where RZ is in Ω. Choose fC to be 1/12th of the switching frequency. CZ can be calculated as follows: CZ = C SEL × GMOD(dc) 2xRZ CP can be calculated as follows: CP = Choose R1 to be 3.3MΩ, and then calculate R2 as: R2 = R1× 1.218 (VINU - 1.218) VIN R1 where VINU is the voltage at which the device is required to turn on. For adjustable output voltage devices, ensure that VINU is higher than 0.8 x VOUT. VOUT R4 1 π × R Z × fSW EN/UVLO R2 GND Figure 2. Adjustable EN/UVLO Network TO COMP PIN FB/VO R5 GND RZ CP CZ Figure 1. Setting the Output Voltage Figure 3. External Compensation Network www.maximintegrated.com Maxim Integrated │ 13 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Power Dissipation The exposed pad of the IC should be properly soldered to the PCB to ensure good thermal contact. Ensure the junction temperature of the device does not exceed +125°C under the operating conditions specified for the power supply. At a particular operating condition, the power losses that lead to temperature rise of the device are estimated as follows: ( 1 PLOSS = (POUT × ( - 1)) - I OUT 2 × R DCR η ) P= OUT VOUT × I OUT where POUT is the output power, η is is the efficiency of the device, and RDCR is the DC resistance of the output inductor (refer to the Typical Operating Characteristics in the evaluation kit data sheets for more information on efficiency at typical operating conditions). For a typical multilayer board, the thermal performance metrics for the 10-pin TDFN package are given as: θ JA = 67.3°C W θ JC = 18.2°C W For a typical multilayer board, the thermal performance metrics for the 14-pin TSSOP package are given as: θ JA = 39°C W θ JC =° 3CW PCB Layout Guidelines Careful PCB layout is critical to achieve low switching losses and stable operation. For a sample layout that ensures first-pass success, refer to the MAX17502 evaluation kit layouts available at www.maximintegrated.com. Follow these guidelines for good PCB layout: 1) All connections carrying pulsed currents must be very short and as wide as possible. The loop area of these connections must be made very small to reduce stray inductance and radiated EMI. 2) A ceramic input filter capacitor should be placed close to the VIN pin of the device. The bypass capacitor for the VCC pin should also be placed close to the VCC pin. External compensation components should be placed close to the IC and far from the inductor. The feedback trace should be routed as far as possible from the inductor. 3) The analog small-signal ground and the power ground for switch ing currents must be kept separate. They should be connected together at a point where switching activity is at minimum, typically the return terminal of the VCC bypass capacitor. The ground plane should be kept continuous as much as possible. 4)A number of thermal vias that connect to a large ground plane should be provided under the exposed pad of the device, for efficient heat dissipation. Figure 4, 5, and 6 show the recommended component placement for MAX17502 in TDFN and TSSOP packages. The junction temperature of the device can be estimated at any given maximum ambient temperature (TA_MAX) from the following equation: TJ_MAX = T A _MAX + (θ JA × PLOSS ) If the application has a thermal-management system that ensures that the exposed pad of the device is maintained at a given temperature (TEP_MAX) by using proper heat sinks, then the junction temperature of the device can be estimated at any given maximum ambient temperature as: T= J_MAX TEP_MAX + (θ JC × PLOSS ) www.maximintegrated.com Maxim Integrated │ 14 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter PGND PLANE VOUT PLANE C4 L1 C1 EP VIN PLANE LX PLANE R1 R2 RESET C2 R4 C3 GND PLANE VIAS TO BOTTOM SIDE PGND PLANE VIAS TO BOTTOM SIDE VOUT TRACK VIAS TO BOTTOM SIDE GND PLANE Figure 4. Recommended Component Placement for MAX17502E/F www.maximintegrated.com Maxim Integrated │ 15 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter PGND PLANE VOUT PLANE C4 L1 C1 LX PLANE EP VIN PLANE R1 R2 RESET R3 C2 R4 C3 R5 C9 C5 GND PLANE VIAS TO BOTTOM SIDE PGND PLANE VIAS TO BOTTOM SIDE VOUT TRACK VIAS TO BOTTOM SIDE GND PLANE Figure 5. Recommended Component Placement for MAX17502G www.maximintegrated.com Maxim Integrated │ 16 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter VOUT PLANE PGND PLANE C4 L1 C1 LX PLANE VIN PLANE EP R1 R2 RESET R3 C2 R4 C3 R5 C9 C5 GND PLANE VIAS TO BOTTOM SIDE PGND PLANE VIAS TO BOTTOM SIDE VOUT TRACK VIAS TO BOTTOM SIDE GND PLANE Figure 6. Recommended Component Placement for MAX17502H www.maximintegrated.com Maxim Integrated │ 17 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Typical Applications Circuits VIN 24V C1 2.2µF 1210 LX VIN 1 JU1 2 3 L1 15µH C4 22µF 1210 R1 3.32MΩ EN/UVLO R2 866kΩ C2 1µF C3 3300pF PGND VOUT 3.3V, 1A MAX17502E GND VCC FB/VO SS L1 = LPS6235-153 RESET N.C. RESET Figure 7. MAX17502E Application Circuit (3.3V Output, 1A Maximum Load Current, 600kHz Switching Frequency) VIN 24V C1 2.2µF 1210 LX VIN 1 JU1 2 3 L1 22µH R1 3.32MΩ EN/UVLO R2 866kΩ C2 1µF C3 3300pF VOUT 5V, 1A C4 10µF 1210 PGND MAX17502F VCC SS GND FB/VO L1 = LPS6235-223 N.C. RESET RESET Figure 8. MAX17502F Application Circuit (5V Output, 1A Maximum Load Current, 600kHz Switching Frequency) www.maximintegrated.com Maxim Integrated │ 18 MAX17502 VIN 24V 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter C1 2.2µF 1210 LX VIN 1 JU1 2 3 EN/UVLO R2 316kΩ C3 6800pF VOUT 12V, 1A C4 10µF 1210 R1 3.32MΩ C2 1µF PGND R4 174kΩ MAX17502G GND VCC FB/VO SS R5 14kΩ COMP C9 12pF L1 47µH RESET R3 20kΩ RESET L1 = MSS1038-473 C5 2200pF Figure 9. MAX17502G Application Circuit (12V Output, 1A Maximum Load Current, 600kHz Switching Frequency) VIN 24V C1 2.2µF 1210 LX VIN 1 JU1 2 3 C4 47µF, 1210 R1 3.32MΩ EN/UVLO R2 1MΩ C2 1µF C3 6800pF PGND VCC SS VOUT 2.5V, 1A R4 69.8kΩ MAX17502H COMP C9 47pF L1 22µH GND FB/VO R5 39.2kΩ RESET RESET R3 16.9kΩ C5 3300pF L1 = LPS6235-223 Figure 10. MAX17502H Application Circuit (2.5V Output, 1A Maximum Load Current, 300kHz Switching Frequency) www.maximintegrated.com Maxim Integrated │ 19 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Ordering Information/Selector Guide PART PIN-PACKAGE OUTPUT VOLTAGE (V) SWITCHING FREQUENCY (kHz) MODE MAX17502EATB+ 10 TDFN-EP* 3.3 600 PWM MAX17502FATB+ 10 TDFN-EP* 5 600 PWM MAX17502GATB+ 10 TDFN-EP* Adjustable 600 PWM MAX17502HAUD+ 14 TSSOP-EP* Adjustable 300 PWM +Denotes a lead(Pb)-free/RoHS-compliant package. *EP = Exposed pad. Chip Information PROCESS: BiCMOS www.maximintegrated.com Package Information For the latest package outline information and land patterns (footprints), go to www.maximintegrated.com/packages. Note that a “+”, “#”, or “-” in the package code indicates RoHS status only. Package drawings may show a different suffix character, but the drawing pertains to the package regardless of RoHS status. PACKAGE TYPE PACKAGE CODE OUTLINE NO. LAND PATTERN NO. 10 TDFN T1032N+1 21-0429 90-0082 14 TSSOP U14E+3 21-0108 90-0119 Maxim Integrated │ 20 MAX17502 60V, 1A, Ultra-Small, High-Efficiency, Synchronous Step-Down DC-DC Converter Revision History REVISION NUMBER REVISION DATE PAGES CHANGED DESCRIPTION 0 5/12 Initial release 1 11/12 Added MAX17502G and MAX17502H to data sheet 1–17 — 2 1/13 Added dotted line for exposed pad in Pin Configuration, and added explanation on detailed condition for RESET 9, 11 3 8/14 Updated General Description, Benefits and Features, Pin Description, and Adjusting Output Voltage sections. 4 6/15 Added output voltage to TOC captions 1, 9, 13 8–12, 16–18, 22, 23 For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim Integrated’s website at www.maximintegrated.com. Maxim Integrated cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim Integrated product. No circuit patent licenses are implied. Maxim Integrated reserves the right to change the circuitry and specifications without notice at any time. The parametric values (min and max limits) shown in the Electrical Characteristics table are guaranteed. Other parametric values quoted in this data sheet are provided for guidance. Maxim Integrated and the Maxim Integrated logo are trademarks of Maxim Integrated Products, Inc. © 2015 Maxim Integrated Products, Inc. │ 21