MPV40RHI Datasheet - Micropower Direct

MPV40RHI Series
Compact, 6:1 Input
PV Power 40W
DC/DC Converters
Electrical Specifications
Key Features:
• 40W Output Power
• 200 - 1200 VDC Input Range
• 4,000 VDC Isolation
Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice.
Input
Parameter
Input Voltage Range
Input Start Voltage
Under Voltage Shutdown
• Compact Case
• -25°C to +70°C Operation
• >300 kHours MTBF
Min.
200
185
175
200 VDC Input
600 VDC Input
1200 VDC Input
600 VDC Input
• Input Under Volt Protection
• Output Over Volt Protection
Conditions
Input Current
Inrush Current
Start-Up Time
Typ.
600
Max.
1,200
195
185
320
100
55
60
500
Units
VDC
VDC
VDC
mA
A
mS
Output
Parameter
Output Voltage Accuracy
Line Regulation
Load Regulation
Ripple & Noise (20 MHz)
Temperature Coefficient
Over Power Protection
Output Short Circuit
Conditions
Min.
Typ.
±1.0
VIN = MIN to MAX
±0.5
IOUT = 5% to 100%
±0.5
See Note 1
100
±0.02
Autorecovery
110
Continuous (Autorecovery)
Max.
±2.0
±1.0
±1.0
200
Units
%
%
%
mV P - P
%/°C
%IOUT
Max.
Units
VDC
kHz
General
Parameter
Isolation Voltage
Switching Frequency
EMI Characteristics
Parameter
Radiated Emissions
Conducted Emissions
ESD
RS
EFT
Surge
CS
PFM
Voltage Dips
Conditions
60 Seconds
Min.
4,000
Typ.
65
Standard
See Note 2
EN 55022
See Note 2
EN 55022
EN 61000-4-2
EN 61000-4-3
See Note 3
EN 61000-4-4
See Note 4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-8
EN 61000-4-11
Min.
Typ.
Max.
Units
Class A
Class A
Criteria B; ±6 kV/±8
Criteria A; 10V/m
Criteria B; ±4 kV
Criteria B; ±2 kV
Criteria A; 10 Vrms
Criteria A; 10A/m
Criteria B; 0% - 70%
Environmental
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292 Page Street
Suite D
Stoughton, MA 02072
USA
T: (781) 344-8226
F: (781) 344-8481
E: [email protected]
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Parameter
Operating Temperature Range
Storage Temperature Range
Cooling
Humidity
Physical
Case Size
Case Material
Weight
Conditions
Min.
Typ.
-25
+25
-40
Free Air Convection
RH, Non-condensing
Ambient
Max.
+70
+85
Units
°C
°C
95
%
See Mechanical Drawings (Page 4)
Aluminum Alloy With Non-Conductive Base (UL94-V0)
7.98 Oz (225g)
Reliability Specifications
Parameter
MTBF
Conditions
MIL HDBK 217F, 25°C, Gnd Benign
Min.
300
Typ.
Max.
Units
kHours
Conditions
Wave Soldering (5-10S)
Manual Soldering (3-5S)
Min.
255
350
Typ.
260
360
Max.
265
370
Units
Absolute Maximum Ratings
Parameter
Lead Temperature, See Note 5
Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings.
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°C
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Model Selection Guide
Input
Model
Number
Voltage (VDC)
Output
Efficiency
Over
Fuse
Voltage Capacitive
Rating
Load
Protection (µF, Max)
Slow-Blow
Voltage
Current
Current
Nominal
Range
(VDC)
(mA, Max)
(mA, Min)
MPV4060S-12RHI
600
200 - 1200
12.0
3,333
33.3
83
15.0
1,200
3,150
MPV4060S-15RHI
600
200 - 1200
15.0
2,670
26.7
84
19.0
1,000
3,150
MPV4060S-24RHI
600
200 - 1200
24.0
1,670
16.7
84
28.0
680
3,150
(%, Typ)
(VDC Typ)
(mA)
Notes:
1. To meet the specified ripple and noise levels, external capacitors are required. See the typical connection information on page three for recommended values. For more information, please
contact the factory.
2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information.
3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information.
4. All units will meet the requirements of EN 61000-4-5 (±2 kV), with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information.
5. Lead temperature is measured 1.5 mm from the case.
6. Operation at no load will not damage the units, however, they may not meet all specifications.
7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV4060-xxRHI series, a 3.15A slow blow should be used.
Derating Curve, Output Power vs Temperature
Derating Curve, Output Power vs Input Voltage
Efficiency vs Input Voltage (Full Load)
Efficiency vs Output Power (VIN= 600 VDC)
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• TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]
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Typical Connection 1
The diagram at left illustrates a typical connection
of the MPV4060S-xxRHI series. Output capacitors C6 and C5 are filtering components. They are
required to meet ripple and noise specifications.
The recommended input components are a fuse,
NTC, and MOV. The recommended component
values for these are given in the table below.
Typical Connection 2: With External EMC Components
For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes
on this diagram (starting with the input circuit) are:
1. It is recommended that an external fuse be used. The recommended fuse is 3.15A/250V.
2. The NTC helps to prevent damage to the module in case an input current surge occurs. The recommended value
is given in the table below.
3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value
is given in the table below.
4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance
level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors.
5. Recommended values for components are:
Model
Number
6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is
given in the table below.
7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended
value is given in the table below.
8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in
the table below.
9. Derating on all capacitors should be 80% or more.
External Components
NTC
MOV
LCM
C1, C2, C3, C4
R1, R2, R3, R4
C5
10D-20
S20K1000
10 mH
47 μF/450V
1 M⍀/2W
1.0 μF/50V
MPV4060S-12RHI
MPV4060S-15RHI
MPV4060S-24RHI
C6
TVS
220 μF/25V
SMBJ20A
120 μF/35V
SMBJ30A
Typical Board Layout: With External EMC Components
This diagram illustrates a typical
board layout for the MPV4060S with
the recommended EMI components
shown in the “Typical Connection 2”
diagram. To meet safety regulations,
the board trace widths should be >3
mm, the distance between traces
should be >6 mm, and the distance
between traces and ground should
be >6 mm. Contact the factory for
more information.
MicroPower Direct
•
292 Page Street Ste D Stoughton, MA 02072
• TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]
www.micropowerdirect.com
Mechanical Dimensions
Pin Connections
Pin
1
2
3
5
7
Function
-VIN
+VIN
+VOUT
-VOUT
No Connection
Notes:
• All dimensions are typical in inches (mm)
• Tolerance x.xx = ±0.02 (±0.50)
More Ultra-Wide Input DC/DC Products
MicroPower Direct offers two more DC/DC product families with specifications that are ideal for use in photovoltaic
applications. The MPV1060S and MPV1560S offer a unique combination of compact size, very wide input range,
very high isolation and low cost. Features Include:
• 5W, 10W & 15W Output Power
• 100 - 1200 VDC Input Range
• 4,000 VDC Isolation
• Under Input Volt Protection
• Over Output Volt Protection
• Short Circuit Protection
• High Efficiency
• Compact Packaging
• -25°C to +70°C Operation
• High MTBF
MicroPower Direct also offers DC/DC product families with
specifications that are ideal for use in railway/transportation
applications. Call us today or visit our website for more information.
MicroPower Direct
We Power Your Success - For Less!
292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: [email protected]