MPV40RHI Series Compact, 6:1 Input PV Power 40W DC/DC Converters Electrical Specifications Key Features: • 40W Output Power • 200 - 1200 VDC Input Range • 4,000 VDC Isolation Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Input Parameter Input Voltage Range Input Start Voltage Under Voltage Shutdown • Compact Case • -25°C to +70°C Operation • >300 kHours MTBF Min. 200 185 175 200 VDC Input 600 VDC Input 1200 VDC Input 600 VDC Input • Input Under Volt Protection • Output Over Volt Protection Conditions Input Current Inrush Current Start-Up Time Typ. 600 Max. 1,200 195 185 320 100 55 60 500 Units VDC VDC VDC mA A mS Output Parameter Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise (20 MHz) Temperature Coefficient Over Power Protection Output Short Circuit Conditions Min. Typ. ±1.0 VIN = MIN to MAX ±0.5 IOUT = 5% to 100% ±0.5 See Note 1 100 ±0.02 Autorecovery 110 Continuous (Autorecovery) Max. ±2.0 ±1.0 ±1.0 200 Units % % % mV P - P %/°C %IOUT Max. Units VDC kHz General Parameter Isolation Voltage Switching Frequency EMI Characteristics Parameter Radiated Emissions Conducted Emissions ESD RS EFT Surge CS PFM Voltage Dips Conditions 60 Seconds Min. 4,000 Typ. 65 Standard See Note 2 EN 55022 See Note 2 EN 55022 EN 61000-4-2 EN 61000-4-3 See Note 3 EN 61000-4-4 See Note 4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-8 EN 61000-4-11 Min. Typ. Max. Units Class A Class A Criteria B; ±6 kV/±8 Criteria A; 10V/m Criteria B; ±4 kV Criteria B; ±2 kV Criteria A; 10 Vrms Criteria A; 10A/m Criteria B; 0% - 70% Environmental MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size Case Material Weight Conditions Min. Typ. -25 +25 -40 Free Air Convection RH, Non-condensing Ambient Max. +70 +85 Units °C °C 95 % See Mechanical Drawings (Page 4) Aluminum Alloy With Non-Conductive Base (UL94-V0) 7.98 Oz (225g) Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 300 Typ. Max. Units kHours Conditions Wave Soldering (5-10S) Manual Soldering (3-5S) Min. 255 350 Typ. 260 360 Max. 265 370 Units Absolute Maximum Ratings Parameter Lead Temperature, See Note 5 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com °C www.micropowerdirect.com Model Selection Guide Input Model Number Voltage (VDC) Output Efficiency Over Fuse Voltage Capacitive Rating Load Protection (µF, Max) Slow-Blow Voltage Current Current Nominal Range (VDC) (mA, Max) (mA, Min) MPV4060S-12RHI 600 200 - 1200 12.0 3,333 33.3 83 15.0 1,200 3,150 MPV4060S-15RHI 600 200 - 1200 15.0 2,670 26.7 84 19.0 1,000 3,150 MPV4060S-24RHI 600 200 - 1200 24.0 1,670 16.7 84 28.0 680 3,150 (%, Typ) (VDC Typ) (mA) Notes: 1. To meet the specified ripple and noise levels, external capacitors are required. See the typical connection information on page three for recommended values. For more information, please contact the factory. 2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 4. All units will meet the requirements of EN 61000-4-5 (±2 kV), with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 5. Lead temperature is measured 1.5 mm from the case. 6. Operation at no load will not damage the units, however, they may not meet all specifications. 7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV4060-xxRHI series, a 3.15A slow blow should be used. Derating Curve, Output Power vs Temperature Derating Curve, Output Power vs Input Voltage Efficiency vs Input Voltage (Full Load) Efficiency vs Output Power (VIN= 600 VDC) 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Typical Connection 1 The diagram at left illustrates a typical connection of the MPV4060S-xxRHI series. Output capacitors C6 and C5 are filtering components. They are required to meet ripple and noise specifications. The recommended input components are a fuse, NTC, and MOV. The recommended component values for these are given in the table below. Typical Connection 2: With External EMC Components For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes on this diagram (starting with the input circuit) are: 1. It is recommended that an external fuse be used. The recommended fuse is 3.15A/250V. 2. The NTC helps to prevent damage to the module in case an input current surge occurs. The recommended value is given in the table below. 3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value is given in the table below. 4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors. 5. Recommended values for components are: Model Number 6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is given in the table below. 7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended value is given in the table below. 8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in the table below. 9. Derating on all capacitors should be 80% or more. External Components NTC MOV LCM C1, C2, C3, C4 R1, R2, R3, R4 C5 10D-20 S20K1000 10 mH 47 μF/450V 1 M⍀/2W 1.0 μF/50V MPV4060S-12RHI MPV4060S-15RHI MPV4060S-24RHI C6 TVS 220 μF/25V SMBJ20A 120 μF/35V SMBJ30A Typical Board Layout: With External EMC Components This diagram illustrates a typical board layout for the MPV4060S with the recommended EMI components shown in the “Typical Connection 2” diagram. To meet safety regulations, the board trace widths should be >3 mm, the distance between traces should be >6 mm, and the distance between traces and ground should be >6 mm. Contact the factory for more information. MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions Pin Connections Pin 1 2 3 5 7 Function -VIN +VIN +VOUT -VOUT No Connection Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) More Ultra-Wide Input DC/DC Products MicroPower Direct offers two more DC/DC product families with specifications that are ideal for use in photovoltaic applications. The MPV1060S and MPV1560S offer a unique combination of compact size, very wide input range, very high isolation and low cost. Features Include: • 5W, 10W & 15W Output Power • 100 - 1200 VDC Input Range • 4,000 VDC Isolation • Under Input Volt Protection • Over Output Volt Protection • Short Circuit Protection • High Efficiency • Compact Packaging • -25°C to +70°C Operation • High MTBF MicroPower Direct also offers DC/DC product families with specifications that are ideal for use in railway/transportation applications. Call us today or visit our website for more information. MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]