PB-600 600W Single Output Battery Charger series ■ Features : ‧2/3/8 stage charging (Note 4) ‧Universal AC input / Full range ‧Built-in active PFC function PF>0.95 ‧Protection: Reverse polarity / Short circuit / Over voltage / Over temperature ‧Charger for lead-acid batteries ‧3 color LED loading indicator ‧Built-in remote ON-OFF control ‧Built-in temperature compensation function ‧Built-in fan speed control (depends on charging current) ‧3 years warranty SPECIFICATION MODEL OUTPUT INPUT PROTECTION FUNCTION PB-600-12 PB-600-24 PB-600-48 BOOST CHARGE VOLTAGE 14.4V 28.8V 57.6V FLOAT CHARGE VOLTAGE 13.8V 27.6V 55.2V 135 ~ 400AH 70 ~ 210AH 35 ~ 105AH 21A 10.5A 87% 89% RECOMMENDED BATTERY CAPACITY(AMP HOURS) (Note 3) BATTERY TYPE Open & Sealed Lead Acid OUTPUT CURRENT 40A VOLTAGE RANGE 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.95/230VAC EFFICIENCY (Typ.) 86% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 6.8A/115VAC 25A/115VAC LEAKAGE CURRENT <3.5mA / 240VAC OVER VOLTAGE 16 ~ 18V 32 ~ 35V Protection type : Shut down o/p voltage, re-power on to recover OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down REMOTE CONTROL Open: Normal work 3.4A/230VAC 50A/230VAC 64.5 ~ 69.5V Short: Stop Charging CHARGER OK Relay contact (RY15) OUTPUT OK Relay contact (RY13) TEMPERATURE SENSE By NTC WORKING TEMP. -20 ~ +60℃ (Refer to "Derating Curve") SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 2) EMC EMISSION 20 ~ 90% RH non-condensing -40 ~ +85℃, 10 ~ 95% RH ±0.05%/℃ (0 ~ 50℃) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V), EN60950-1(48V only) approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55022 class B (CISPR22), EN61000-3-2,-3 EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024; light industry level, criteria A MTBF DIMENSION 135.6K hrs min. PACKING NOTE 0.98/115VAC at full load LEAKAGE CURRENT FROM BATTERY (Typ.) 1mA 2 / 3 / 8 stage selectable FAST CHARGE WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION OTHERS 127 ~ 370VDC MIL-HDBK-217F (25℃) 230*158*67mm(L*W*H) 2.2Kg; 6pcs/14.2Kg/1.76CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature. 2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. 4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. File Name:PB-600-SPEC 2014-09-15 PB-600 600W Single Output Battery Charger Mechanical Specification Case No.805C series Unit:mm 230 145 67 42.5 7 ON/OFF SWITCH INLET Air flow direction 48 24.1 Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Pin No. 1,2 3,4 5,6 7 Assignment RY13 NC RY15 GND RY13 : Battery bank OK RY15 : Charger OK Pin No. 8 9 10 Assignment Mating Housing Terminal NTC(5KΩ) RCHRS DF11-10DS HRS DF11-**SC or equivalent or equivalent RC+ NTC / GND : Temperature sense RC+ / RC-: Remote ON/OFF Charging Curve 2 Stage 3 Stage Start Start V boost V boost V float Charge Voltage Charge Voltage 100% Charge Current stage 1 Color of LED 10% Constant Current Constant Voltage 100% Charge Current stage 2 Orange Constant Current Constant Voltage stage 1 Green Color of LED stage 2 Orange Float 10% stage 3 Green File Name:PB-600-SPEC 2014-09-15 PB-600 600W Single Output Battery Charger series 8 Stage Pulse Soft S tart Constant Current Constant Voltage Analysis Recond Float Maintain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Charge Voltage Charge Current Orange Color of LED Green Block Diagram PFC : 95KHz PWM fosc : 60KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIER & PFC RECTIFIER & FILTER POWER SWITCHING +V PFC CONTROL PWM CONTROL AUX POWER CURRENT DETECTION REVERSE DETECTION MCU 2/8 STAGE SELECT FAN REMOTE CONTROL OTP Derating Curve RC Bank OK RY13 Charger OK RY15 Static Characteristics 100 100 90 80 80 70 60 60 40 50 20 -20 40 0 10 20 30 40 50 AMBIENT TEMPERATURE (℃) 60 70 (HORIZONTAL) 90 95 100 115 264 INPUT VOLTAGE (VAC) 60Hz File Name:PB-600-SPEC 2014-09-15 PB-600 600W Single Output Battery Charger Function Description of CN100 series The Function of LEDs Pin No. Function Description Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery is full, 1,2 RY13 "Open" when the battery is still charging Color Status Red 5,6 RY15 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working normally; "Open" when the unit is in a faulty condition 7,8 GND / RTH Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage 9,10 RC- / RC+ Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-) Open : Normal work , Short : Stop charging Steady Flashing Fail Orange Charging Green Full Charging Function Manual 1.Remote Control The charger can be turned ON/OFF by using the "Remote Control" function. Between RC+(pin10) and RC-(pin9) SW Open CN100 1 RY13 RY13 2 Charging ON NC Power Stage 8/3/2 SW Short NC RY15 RY15 OFF GND RTH 9 10 RC- RC+ 10 SW + Battery CN100 2. 2,3, or 8 stage charging select (1)The charger features user selectable 2,3, or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel. Switch Charging mode Right 2 stage charging Middle 3 stage charging Left 8 stage charging 1 RY13 RY13 2 NC Power RY15 RY15 GND RTH 10 9 + (2)Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. RC- RC+ 10 Battery 3.Charger OK Relay(RY15) Charger NC Stage 8/3/2 CN100 Between pin5 and pin6(RY15) Work normally ON (Short) Failure or protection function activated OFF (Open) 1 RY13 RY13 2 Power NC Stage 8/3/2 NC RY15 RY15 GND RTH 10 9 + - RC- RC+ 10 RY15 Battery File Name:PB-600-SPEC 2014-09-15 PB-600 600W Single Output Battery Charger series 4.Output OK (RY13) CN100 1.Bank OK (RY13) Bank Between pin1 and pin2(RY13) Color of LED Battery Full ON (Short) Green Charging OFF (Open) Orange 1 Power RY13 RY13 NC Stage 8/3/2 2 NC RY15 RY15 GND RTH 10 9 + RC- RC+ 10 RY13 Battery 5.Temperature compensation Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the sensor is not used, the charger still works normally. CN100 1 RY13 RY13 2 Power Stage 8/3/2 NC NC RY15 RY15 10 GND RTH 9 + RC- RC+ 10 Battery NTC The temperature sensor can either be attached to the battery or placed in its surrounding environment. File Name:PB-600-SPEC 2014-09-15