1000W Intelligent Single Output Battery Charger PB-1000 series Features : Controlled by microprocessor 2/8 stage charging selectable on output panel Universal AC input / Full range Built-in active PFC function PF>0.95 Protection: Reverse Polarity / Short circuit / Over voltage / Over temperature Charger for lead-acid batteries 3 color LED loading indicator Built-in remote ON-OFF control 2-Bank charger Temperature compensation function FAN on/off control (depends on charging current) 3 years warranty .. SPECIFICATION MODEL OUTPUT PB-1000-12 PB-1000-24 PB-1000-48 BOOST CHARGE VOLTAGE 14.4V 28.8V 57.6V FLOAT CHARGE VOLTAGE 13.8V 27.6V 55.2V OUTPUT CURRENT 60A 34.7A 17.4A 200 ~ 600Ah 120 ~ 350Ah 60 ~ 175Ah 88% 89% RECOMMENDED BATTERY CAPACITY(AMP HOURS)(Note 3) BATTERY TYPE LEAKAGE CURRENT FROM BATTERY (Typ.) INPUT Open & Sealed Lead Acid <1mA VOLTAGE RANGE 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz EFFICIENCY (Typ.) 85% POWER FACTOR (Typ.) 0.95/230VAC AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 12A/115VAC 25A/115VAC LEAKAGE CURRENT <3.5mA / 240VAC OVER VOLTAGE 16 ~ 18V 32 ~ 35V Protection type : Shut down o/p voltage, re-power on to recover 80 5 (12V), 85 5 (24V,48V) (TSW1: detect on heatsink of power transistor) OVER TEMPERATURE 85 5 (12V),75 5 (24V,48V) (TSW2 : detect on heatsink of o/p diode) PROTECTION 127 ~ 370VDC 0.98/115VAC at full load 5.2A/230VAC 50A/230VAC 64.5 ~ 69.5V Protection type : Shut down o/p voltage, recovers automatically after temperature goes down SHORT CIRCUIT FUNCTION YES, protected by internal circuit REVERSE POLARITY YES, protected by internal circuit REMOTE CONTROL Open: Normal work BATTER BANKS 2 banks (A & B) FAST CHARGE 2 / 8 stage selectable Short: Stop Charging CHARGER OK Relay contact rating(max.): 30V/1A resistive ; "Short" when the unit is working properly, "Open"when the unit is failure or the protection function is activating OUTPUT OK Relay contact rating(max.): 30V/1A resistive ; "Short" when the battery is full, "Open" when the battery is still charging TEMPERATURE COMPENSATION By NTC, compensate both banks at the same time WORKING TEMP. -20 ~ +60 (Refer to output load derating curve) 20 ~ 90% RH non-condensing WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH TEMP. COEFFICIENT 0.05%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved SAFETY STANDARDS SAFETY & EMC (Note 2) WITHSTAND VOLTAGE MTBF DIMENSION PACKING NOTE I/P-FG:1.5KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms/500VDC 25 EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) HARMONIC CURRENT EMS IMMUNITY OTHERS I/P-O/P:3KVAC ISOLATION RESISTANCE 70%RH Compliance to EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, light industry level, criteria A 127.4Khrs min. MIL-HDBK-217F (25 ) 300*184*70mm(L*W*H) 3.5Kg; 4pcs/15Kg/1.83CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. File Name:PB-1000-SPEC 2008-05-12 PB-1000 1000W Intelligent Single Output Battery Charger Mechanical Specification Case No. 804B series Unit:mm 300 70 155 72.6 7 ON A 22 B INLET 2 Stage AC INPUT B ON/OFF SWITCH 2 4 6 8 10 8 Stage 1 3 5 7 9 OFF 10 A 22 184 A Air flow direction 70 48 26.5 A 9 7 5 3 1 10 8 6 4 2 8 Stage 2 Stage Charging Curve Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Pin No. 2 Stage Start 1,2 3,4 5,6 7 V boost Charge Voltage RY13 : Bank A OK RY14 : Bank B OK RY15 : Charger OK 100% Charge Current stage 1 stage 2 Orange Pin No. 8 9 10 Terminal Assignment Mating Housing NTC(5K ) RCHRS DF11-10DS HRS DF11-**SC or equivalent or equivalent RC+ NTC / GND : Temperature sense RC+ / RC-: Remote ON/OFF 10% Constant Current Constant Voltage Color of LED Assignment RY13 RY14 RY15 GND Battery Full Green 8 Stage Pulse Soft Start Constant Current Constant Voltage Analysis Recondition Float Maintain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Charge Voltage Charge Current Color of LED Orange Green File Name:PB-1000-SPEC 2008-05-12 PB-1000 1000W Intelligent Single Output Battery Charger series Block Diagram PFC : 95KHz PWM fosc : 60KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIER & PFC POWER SWITCHING BANK A (+V) RECTIFIER & FILTER BANK B (+V) PFC CONTROL PWM CONTROL AUX POWER CURRENT DETECTION REVERSE DETECTION MCU 2/8 STAGE SELECT FAN OTP Derating Curve REMOTE CONTROL RC Bank A OK RY13 Bank B OK RY14 Charger OK RY15 The Function of LEDs Battery Fail Charging Battery Full 100 80 Color of LED Red Orange Green LOAD (%) 60 40 20 -20 0 10 20 30 40 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE ( ) Function Description of CN100 Pin No. Function Description 1,2 RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery A is full, "Open" when the battery A is still charging. 3,4 RY14 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery B is full, "Open" when the battery B is still charging. Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" when the unit is failure or 5,6 RY15 the protection function is activating. 7,8 Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the GND / RTH charging voltage. If the temperature sensor is not used, the charger still works normally. 9,10 RC- / RC+ Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-), "Open" : Normal work , "Short" : Stop charging File Name:PB-1000-SPEC 2008-05-12 PB-1000 1000W Intelligent Single Output Battery Charger series Function Manual 1.Remote Control The charger can be turned ON/OFF by using the "Remote Control" function. CN100 1 RY13 RY13 2 Charger Between RC+(pin10) and RC-(pin9) A SW Open ON SW Short OFF RY14 RY14 B B A RY15 RY15 8 Stage 1 3 5 7 9 2 Stage GND RTH 2 4 6 8 10 9 RC- RC+ 10 SW + + - Battery B - Battery A 2.Two Battery Banks The charger may be hooked up two battery banks (A and/or B). Connect the battery bank(s) as below. If you are connecting 2 battery banks in the same time, keep in mind that they must share a common ground. A A B B 8 Stage 1 3 5 7 9 A B B 2 Stage 8 Stage 2 4 6 8 10 1 3 5 7 9 + - Battery A A 2 Stage 2 4 6 8 10 + - Battery B A B B 8 Stage 1 3 5 7 9 A 2 Stage 2 4 6 8 10 + - Battery B + - Battery A File Name:PB-1000-SPEC 2008-05-12 PB-1000 1000W Intelligent Single Output Battery Charger series 3. 2 or 8 stage Charging Select The charger features user selectable 2 or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel. CN100 1 RY13 RY13 2 Switch Charging mode Turn right 2 stage charging A RY14 RY14 B B Turn left 8 stage charging A RY15 RY15 8 Stage 1 3 5 7 9 2 Stage GND RTH 2 4 6 8 10 9 8 Stage + + - Battery B - Battery A 4.Charger OK Relay(RY15) CN100 Between pin5 and pin6(RY15) Charger RC- RC+ 10 2 Stage 1 RY13 RY13 2 A ON (Short) Normal work B B Failure or the protection function is activating OFF (Open) 8 Stage 1 3 5 7 9 A RY14 RY14 2 Stage RY15 RY15 2 4 6 8 10 GND RTH 9 - + + Battery B RC- RC+ 10 RY15 - Battery A 5.Output OK Relay(RY13 & RY14) CN100 1.Bank A OK (RY13) Bank A Between pin1 and pin2(RY13) 1 Color of LED A RY13 RY13 2 A Battery A Full ON (Short) Green Charging OFF (Open) Orange B B 2.Bank B OK (RY14) Bank B Between pin3 and pin4(RY14) Color of LED B Battery B Full ON (Short) Green Charging OFF (Open) Orange 8 Stage 1 3 5 7 9 A RY14 RY14 2 Stage RY15 RY15 2 4 6 8 10 GND RTH 9 + + - Battery B RY14 - RY13 Battery A 6.Temperature Compensation Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the temperature sensor is not used, the charger still works normally. RC- RC+ 10 CN100 1 RY13 RY13 2 A B B 8 Stage 1 3 5 7 9 A RY14 RY14 2 Stage RY15 RY15 2 4 6 8 10 GND RTH 9 + - Battery B + RC- RC+ 10 - Battery A NTC The temperature sensor can either be attached to the battery or placed in its surrounding environment. File Name:PB-1000-SPEC 2008-05-12