The Future of Analog IC Technology ® Motor Driver Solutions Stepper, Brushless DC, and Brushed DC Motors Monolithic Power Systems, Inc. Monolithic Power Systems, Inc. Monolithic Power Systems (MPS) is the leader in high performance power solutions. Founded in 1997, MPS pioneered integrated power semiconductor solutions and power delivery architectures. MPS’ mission is to provide innovative power solutions in Cloud Computing, Telecom, Industrial and Automotive, and Consumer market segments. MPS’ systems and applications expertise stems from a team of industry veterans who possess a combination of highly-technical electronics knowledge, sophisticated system and IC level design capabilities and extensive customer application experience. This allows the company to work closely with customers to identify new product opportunities, reduce time-to-market and effectively support its applications. In addition, MPS has developed a portfolio of intellectual property and proprietary wafer fabrication processes that enhance its products and market share. MPS design teams hail from distinguished analog semiconductor companies and top universities with extensive experience per designer. The teams have brought many innovative product suites to market and helped increase the company’s annual revenue from $165m to $238m (2009 to 2013) by an average of 9.6%. These talented individuals, coupled with MPS’ technology advantages, have created an emerging leader in the future of analog technology. Quality Assurance and Reliability Commitment MPS Quality Assurance organization develops, coordinates, and champions strategic quality initiatives throughout MPS Inc, its foundries, and sub-contractors. Its mission is to enable MPS to design, develop, manufacture, and deliver product to our customers with world-class quality and reliability that meet and exceed our customer expectations. MPS and Its Supplier Quality Systems and Certificates: • • • • • ISO9001:2008 (MPS) EU RoHS/HF/REACH Compliant (MPS) Sony Green Partner (MPS & Suppliers) TS16949 (Suppliers) ISO14001 (Suppliers) Product Quality: • • • • Automotive Products Qualified per AEC-Q100 Standard Standard Products Qualified per JEDEC and Military Standard Reliability Failure Rate <10FIT Product Quality Level <1.0ppm Quality Control and Monitor: 1 • • • • • • On-Site Foundry and Assembly Teams for Real Time Actions Quarterly Supplier Quality Review and Annual Supplier Audit Short Term Reliability Monitor Test – Daily Long Term Reliability Monitor Test – Monthly Real Time Engineering Actions on Monitor Failure Quarterly Reliability Monitor Reports Motor Driver Solutions MPS Motor Drivers MPS motor drivers solutions offers a wide range of high-performance, cost-effective, and reliable solutions for stepper motors, brushless DC motors, brushed DC motors, and solenoids. Using industry leading semiconductor process and advanced packaging technologies, MPS motor drivers achieve highest efficiency, best thermal performance, and smallest solution size. MPS’ proprietary Fourth Generation BCD™ process technology is the key to its competitive advantage. Many conventional analog technologies are handicapped by an inability to support the integration of power devices at high power levels. This results in unacceptably large semiconductors and/or significant levels of power loss. High power loss results in significant heat dissipation. This must be managed to avoid damaging or reducing the overall performance and efficiency of the system. Better Thermal Performance (Ta = 25°C) Thermal Performance Comparison 70 Competitor 60 ΔT(°C) 50 40 Δ=46°C MP6510 30 20 MPS 10 0 4 6 8 10 12 14 16 18 VIN (V) Table of Contents m Stepper Motor Drivers................................................................................................................................3 m Brushed DC Motor/Solenoid Drivers..........................................................................................................6 m Brushless DC Motor Drivers q Brushless DC Motor Pre-Drivers........................................................................................................7 q Integrated Brushless DC Motor Drivers............................................................................................9 2 Motor Driver Solutions Product Highlights Stepper Motor Drivers A stepper motor allows for precise position control without the need for a feedback system. It is widely used in open-loop position control systems. MPS stepper motor drivers are optimized to drive bipolar stepper motors used in printers, document scanners, office/factory automation, security system, scientific, and medical equipment. Features •Two Internal Full-Bridge Drivers •Stepper Indexer or Parallel Control •Low On Resistance •No Control Supply Required •Sink and Source Over-Current Protection •Thermal Shutdown and UVLO Protection •Thermally-Enhanced Packages •High Breakdown Voltage Applications 3 •Bipolar Stepper Motors •Thermal Printers •Multi-Function Printers •Document Scanners •Textile Machines Product Highlights Stepper Motor Drivers Part Number Min Input (V) Max Input (V) Max Current (A) Step Mode Package Control Interface Status MP6506 2.7 15 0.5 Full, Half 3x3mm QFN-16 Parallel Released MP6507 2.7 15 0.7 Full, Half TSSOP-16 EP, 3x3mm QFN-16, 4x4mm QFN-16, TSSOP-16 Parallel Released MP6508 2.7 18 1.2 Full, Half TSSOP-16 EP, 4x4mm QFN-16 Parallel Released MP6509 2.7 18 1.2 Full, Half TSSOP-20 EP Parallel Released MP6520 8.5 35 1.3 Full, Half, Quarter, Eighth 4x5mm QFN-28 Indexer Call Factory MP6518 8.5 35 1.5 Full, Half, Quarter, Eighth TSSOP-28 EP Indexer Released MP6522 8.5 35 1.8 Full, Half, Quarter, Eighth, Sixteenth 4x5mm QFN-28 Indexer Call Factory MP6521 8.5 35 2 Full, Half, Quarter, Eighth, Sixteenth TSSOP-28 EP Indexer Call Factory MP6504 8.5 35 2.2 Full, Half, Quarter, Eighth 4x5mm QFN-28 Indexer Call Factory MP6501A 8.5 35 2.5 Full, Half, Quarter, Eighth TSSOP-28 EP Indexer Released 4 Product Highlights MPS Stepper Motor Drivers Advantages Step Step AOUT1 AOUT1 Zoom in AOUT2 Io AOUT2 Io 100% Slow decay in constant current level brings small current ripple 30% fast decay & 70% slow decay shorten the current level transition time Automatic decay mode results in low torque ripple and fast response! MPS Advantage •Low on resistance significantly improves thermal performance •Smooth torque and accurate stepping control •Extensive protection functions increase system reliability 5 Motor Driver Solutions Product Highlights Brushed DC Motor and Solenoid Drivers A brushed DC motor is a mechanically commutated motor running from a DC power source. It’s widely used in many consumer and industrial applications due to its simplicity and cost-effectiveness. MPS H-bridge drivers are designed to drive brushed DC motors and solenoids in consumer appliances, toys, automotive, and industrial applications. Features Applications •Brushed DC Motors •Automotive Climate Control •Home Appliances •Solenoids •Integrated Half-/Full-Bridge Drivers •Low On Resistance •Internal Charge Pump •Low Quiescent/Sleep Current •Over-Current and Over-Temperature Protections •Thermally Enhanced Packages Part Number Min Input (V) Max Input (V) Number of Half-Bridges Output Current (A) Package Control Interface Status MP6506 2.7 15 4 0.5 3x3mm QFN-16 PWM Released MP6507 2.7 15 4 0.7 TSSOP-16 EP, 3x3 QFN-16, 4x4 QFN-16 PWM Released MP6513 2 21 2 0.8 SOT23-6 PWM Call Factory MP6514 2 21 2 0.8 2x2 QFN-8 Hi/Lo Call Factory MP6523 7 40 3 0.9 4x4 QFN-24 SPI Call Factory MP6526 7 40 6 0.9 5x5 QFN-24 SPI Call Factory MP6508 2.7 18 4 1.2 TSSOP-16 EP, 4x4 QFN-16 PWM Released MP8042 7.5 24 2 5 TSSOP-20 PWM Released MP8044 7.5 22 2 5 TSSOP-20 PWM Released MP8046 7.5 28 2 5 TSSOP-20 PWM Released MP8049S 5 26 4 5.5 5x5 QFN-40 PWM Released MP8040 7.5 24 1 9 SOIC-8 EP PWM Released MPS Advantage •Low on resistance significantly improves thermal performance •Wide input range to support different applications •Extensive protection functions increase system reliability 6 Motor Driver Solutions Product Highlights Brushless DC Motor Pre-Drivers A brushless DC motor is an electronically commutated motor running from a DC source. Due to its high reliability and ruggedness, it has been used in many speed control system. MPS brushless DC motor pre-drivers are designed to drive high-power brushless DC motors used in various industrial, automotive, and consumer applications such as power tools, fans, pumps, E-bikes, and etc. Features •Single or Triple H-Bridge MOSFET Pre-Drivers •Wide Input Voltage Range •Internal Charge Pumps •Over-Current Protection •Adjustable Dead Time to Prevent Shoot-Through •Thermal Shutdown and UVLO Protection Applications 7 •3-Phase BLDC Motors •Power Tools •E-Bikes •Fans •Pumps Product Highlights Brushless DC Motor Pre-Drivers Part Number Min Max Max Supply Supply SW (V) (V) Voltage Number of Half-Bridges Sink/Source Current (A) Hall Input Package Status MP6530 5 60 60 3 1/0.8 No 4x4mm QFN-28 Released MP6531 5 60 60 3 1/0.8 No TSSOP-28 Call Factory MP6532 5 60 60 3 1/0.8 Yes 4x4mm QFN-28 Released MP6533 5 60 60 3 1/0.8 Yes TSSOP-28 Call Factory MP1921A 9 18 100 1 2.5/1.5 No SOIC-8 EP, 3x3mm QFN-8, 3x3mm QFN-9, 4x4mm QFN-10 Released MP1924 9 18 100 1 4.5/3 No SOIC-8, 4x4mm QFN-10 Call Factory MPS Advantage •Low on resistance significantly improves thermal performance •Wide input range to support different applications •Extensive protection functions increase system reliability Thermal Protection Internal Charge Pump TSD Control and Commutation Logic DIR BRAKE OC_REF BSTA HS Gate Drive GHA SHA VREG HS Gate Drive Fault Handling OCP Comparator Adjustable Over-Current Protection VREG Trickle Charge RDT FAULT 5V-60V Wide Input Range VCP Timing and Control Logic DT Fault Reporting VIN VIN Charge Pump SLEEP PWM HA HB HC Adjustable Dead Time CPB CPA UVLO Comparator GLA LSS VDS Monitor RSENSE GND 4.25V LSS Comparator Phase A, Repeat for B & C 0.8V 8 Product Highlights Integrated BLDC Motor Drivers MPS integrated brushless DC motor drivers are optimized to single-phase brushless DC motors used in cooling fans that can be found in many electronic equipments such personal computers, servers, work stations, and etc. Features •Integrated Power FETs with Low On Resistance •Low Quiescent Current 1.4mA •Current Limit Proportional with Hall Signal •Over-Voltage, Over-Temperature, and Locked Rotor Protection with Automatic Recovery •Speed Control by Input Voltage or PWM Signal •Programmable Minimum Speed •Rotation Speed Indication •Locked-Rotor Indication •Integrated Hall Bias Voltage Applications •CPU Cooler in PC or Server •Brushless Fan Driver Lower Standby Current Quiescent Current Comparison 12 Competitor 10 IQ(mA) 8 6 MP6510 4 2 MPS 0 4 6 8 10 12 VIN (V) 9 14 16 18 Motor Driver Solutions Product Highlights Integrated BLDC Motor Drivers Part Number Min Input (V) Max Input (V) Number of Half-Bridges Output Current (A) Hall Input Package Status MP6505 4.5 16 2 0.4 Yes TSSOP-16, 3x3mm QFN-16 Released MP6510 4.5 16 2 0.6 Yes TSSOP-16 Released MP6536 5 26 3 5.5 No 5x5mm QFN-40 Call Factory MPS Advantage •Low on resistance significantly improves thermal performance •Wide input range to support different applications •Extensive protection functions increase system reliability •No need for external clamping devices Not needed when using MPS' MP6510 Eliminats External Clamping Devices! Motor ZD1 Lower Voltage Spike Input OVP VIN GND P-GND D1 R1 CIN ZD2 R3 OUT1 OUT2 VCC S-GND RMI CT R2 VTH R4 CP=100pF VIN R5 R6 P-GND Competitor VREF COSC IN- FG HB RD IN+ CT=0.47μF to 1μF Hall 10 Motor Driver Solutions Corporate Headquarters 79 Great Oaks Blvd. San Jose, CA 95119 USA Tel: +1 408-826-0600 [email protected] Worldwide Offices MPS China Chengdu MPS Korea Hangzhou MPS Taiwan No. 3 Xidoumen Road, The Paradise Software Park-D-Floor 15,16, Zhejiang Province, Hangzhou, 310012 P.R.C. Tel: +86 571-8981-8588 [email protected] 8F, No. 77, Nan-King East Rd., Sec. 3, Taipei 104, Taiwan, R.O.C. Tel: +886 2-2504-0656 [email protected] Shanghai MPS Japan Tokyo #8 Kexin Road, West Park of Export Processing Zone, West High-Tech Zone, Chengdu, Sichuan, China 611731 Tel: +86 28-8730-3000 [email protected] Room 01, 35 Floor, International Corporate City, No. 3000 Zhongshan North Road, Shanghai, 200063 P.R.C. Tel: +86 21-2225-1700 [email protected] Shenzhen Room 1501, 1513, Coastal City (West Tower) Hai De San Dao, Nanshan District, Shenzhen, 518054 P.R.C. Tel: +86 755-3688-5818 [email protected] B-604, Pangyo InnoValley 621 Sampyeong-dong, Bundang-Gu,Seongnam-City, Gyeonggi-Do, 463-400, Korea Tel: +82 2-598-2307 [email protected] Shinjukugyoen-mae Bldg., 6F, Shinjuku 1-34-8, Shinjuku-ku, Tokyo, 160-0022, Japan Tel: +81 3-5360-1361 [email protected] MPS Europe Centre d’Affaires Concorde, 1080 Chemin de la Croix Verte, 38330 Montbonnot, Saint Martin, France Tel: +33 684-138-570 [email protected] Sensima Technology SA A Monolithic Power Systems Company Av, du Mont-Blanc 31 1196 Gland Switzerland Tel: +41 22-364-6350 [email protected] www.monolithicpower.com ISO9001:2001 Certified © 2014 Monolithic Power Systems, Inc. Patents Protected. All Rights Reserved. MDS DEC2014