The Future of Analog IC Technology ® Motor Driver and Position Sensor Solutions Stepper, Brushless DC, Brushed DC Servo Motors, and Solenoids Monolithic Power Systems, Inc. Simple, Easy Solutions® Monolithic Power Systems, Inc. Who we are: We are creative thinkers. We break boundaries. We take technology to new levels. As a leading international semiconductor company, Monolithic Power Systems (MPS) creates cutting-edge solutions to improve the quality of life with green, easy-to-use products. What we do: We make power design fun! With our innovative proprietary technology processes, we thrive on re-imagining and re-defining the possibilities of high-performance power solutions in industrial applications, telecom infrastructures, cloud computing, automotive, and consumer applications. Where we come from: It started with a vision. Michael Hsing, pioneering engineer and CEO, founded Monolithic Power Systems, Inc. in 1997 with the belief that an entire power system could be integrated onto a single chip. Under his leadership, MPS has succeeded not only in developing a monolithic power module that truly integrates an entire power system in a single package, but also it continues to defy industry expectations with its patented groundbreaking technologies. Quality Assurance and Reliability Commitment MPS Quality Assurance organization develops, coordinates, and champions strategic quality initiatives throughout MPS Inc, its foundries, and sub-contractors. Its mission is to enable MPS to design, develop, manufacture, and deliver product to our customers with world-class quality and reliability that meet and exceed our customer expectations. MPS and Its Supplier Quality Systems and Certificates: • • • • • ISO9001:2008 (MPS) EU RoHS/HF/REACH Compliant (MPS) Sony Green Partner (MPS & Suppliers) TS16949 (Suppliers) ISO14001 (Suppliers) Product Quality: • • • • Automotive Products Qualified per AEC-Q100 Standard Standard Products Qualified per JEDEC and Military Standard Reliability Failure Rate <10FIT Product Quality Level <1.0ppm Quality Control and Monitor: 1 1 • • • • • • On-Site Foundry and Assembly Teams for Real Time Actions Quarterly Supplier Quality Review and Annual Supplier Audit Short Term Reliability Monitor Test – Daily Long Term Reliability Monitor Test – Monthly Real Time Engineering Actions on Monitor Failure Quarterly Reliability Monitor Reports Motor Driver and Position Sensor Solutions Table of Contents MPS Motor Drivers...............................................................................................3 MPS Position Sensors..........................................................................................4 Complete MPS Motor Driver Solutions...............................................................5 Stepper Motor Solutions...................................................................................5 Brushless DC Motor Solutions..........................................................................5 Brushed DC Motor and Solenoid Solutions......................................................5 Stepper Motor Drivers..........................................................................................6 Brushed DC Motor / Solenoid Drivers................................................................9 Brushless DC Motor Drivers Brushless DC Motor Pre-Drivers...............................................................10 Fan Drivers and Integrated Brushless DC Motor Drivers.........................12 Position Sensors................................................................................................14 All Parts Patents Protected. All Rights Reserved. 2 Motor Driver and Position Sensor Solutions MPS Motor Drivers MPS motor drivers solutions offers a wide range of high-performance, cost-effective, and reliable solutions for stepper motors, brushless DC motors, brushed DC motors, and solenoids. Using industry leading semiconductor process and advanced packaging technologies, MPS motor drivers achieve highest efficiency, best thermal performance, and smallest solution size. MPS’ proprietary Fourth Generation BCD™ process technology is the key to its competitive advantage. Many conventional analog technologies are handicapped by an inability to support the integration of power devices at high power levels. This results in unacceptably large semiconductors and/or significant levels of power loss. High power loss results in significant heat dissipation. This must be managed to avoid damaging or reducing the overall performance and efficiency of the system. Better Thermal Performance (Ta = 25°C) Thermal Performance Comparison 70 Competitor 60 ΔT(°C) 50 40 Δ=46°C MP6510 30 20 MPS 10 0 4 6 8 10 12 VIN (V) 3 14 16 18 MPS Position Sensors MPS offers a revolutionary new way for magnetic sensors to directly measure angles. By leveraging more than a decade of research and development, we are able to provide unique performance capabilities and have become a technology leader in magnetic sensing. MPS position sensors are based on unique measurement technology that are integrated directly with the signal conditioning. Our MagAlpha family can detect and deliver the angle value in digital format instantaneously without having to calculate the shaft position. Conventional systems obtain the angle by using complex calculations of feedback loops with long time constants. MagAlpha uses a straightforward way to measure the angle without the need of analog to digital conversion or feedback loops. It yields instant information about the actual rotor position. 4 Complete MPS Motor Driver Solutions Stepper Motor Solutions MP6500 Solution Kit (EVKT6500) $99 •Simple solution kit for the MP6500 stepper motor driver with internal current sense •Connect to power, a bipolar stepper motor, and a pulse generator •Small size: 30x35mm MP6501A Solution Kit (EVKT6510A) $119 •Solution kit for the MP6501A stepper motor driver •Built-in microcontroller and USB interface connects with the included easy-to-use Windows GUI •Can also be controlled externally Brushless DC Motor Solutions MP6530 Solution Kit (EVKT6530) $119 •Solution kit for the MP6530 3-phase pre-driver to drive a brushless DC motor •Microcontroller with open-loop speed control and Hall commutation built in •3mΩ FETs on-board can drive up to 60V, 15A motors MP6532 Solution Kit (EVKT6532) $119 •Solution kit for the MP6532 3-phase pre-driver with Hall sensor inputs •Microcontroller with open-loop PWM speed control built-in •3mΩ FETs on-board can drive up to 60V, 15A motors Brushed DC Motor and Solenoid Solutions MP6513 Solution Kit (EVKT6513) $79 •Simple solution kit for the MP6513 H-bridge motor driver •Open-loop PWM speed control built-in •Small size: 30x35mm MP6515 Solution Kit (EVKT6515) $79 •Simple solution kit for the MP6515 H-bridge motor driver •Open-loop PWM speed control built-in •Small size: 30x35mm 5 Motor Driver and Position Sensor Solutions Product Highlights Stepper Motor Drivers A stepper motor allows for precise position control without the need for a feedback system. It is widely used in open-loop position control systems. MPS stepper motor drivers are optimized to drive bipolar stepper motors used in printers, document scanners, office/factory automation, security system, scientific, and medical equipment. Features •Two Internal Full-Bridge Drivers •Stepper Indexer or Parallel Control •Low On Resistance •No Control Supply Required •Sink and Source Over-Current Protection •Thermal Shutdown and UVLO Protection •Thermally-Enhanced Packages •High Breakdown Voltage 6 Motor Driver and Position Sensor Solutions Product Highlights Stepper Motor Drivers 7 Part Number Description Min Input (V) Max Input (V) Max Current (A) Step Mode Control Interface Other Features Status MP6506 15V, 0.5A Bipolar Stepper Motor Driver 2.7 15 0.5 Full, Half Parallel - Released MP6507 15V, 0.7A Bipolar Stepper Motor Driver 2.7 15 0.7 Full, Half Parallel - Released MP6508 18V, 1.2A Bipolar Stepper Motor Driver 2.7 18 1.2 Full, Half Parallel - Released MP6509 18V, 1.2A Bipolar Stepper Motor Driver with Current Attenuation 2.7 18 1.2 Full, Half Parallel Current Attenuation Released MP6520 35V, 1.3A Bipolar Stepper Motor Driver with Micro-Stepping 8.5 35 1.2 Full, Half, Quarter, Eighth Indexer - Call Factory MP6518 35V, 1.5A Bipolar Stepper Motor Driver with Micro-Stepping 8.5 35 1.5 Full, Half, Quarter, Eighth Indexer - Released MP6501A 35V, 2.5A Bipolar Stepper Motor Driver with Micro-Stepping 8.5 35 2.5 Full, Half, Quarter, Eighth Indexer - Released MP6500 35V, 2.8A Bipolar Stepper Motor Driver with Micro-Stepping and Internal Current Sense 8.5 35 2.8 Full, Half, Quarter, Eighth Indexer Internal Current Sense Call Factory Product Highlights MPS Stepper Motor Drivers Advantages Step Step AOUT1 AOUT1 Zoom in AOUT2 Io AOUT2 Io 100% Slow decay in constant current level brings small current ripple 30% fast decay & 70% slow decay shorten the current level transition time Automatic decay mode results in low torque ripple and fast response! MPS Advantage •Low on resistance significantly improves thermal performance •Smooth torque and accurate stepping control •Extensive protection functions increase system reliability 8 Product Highlights Brushed DC Motor and Solenoid Drivers A brushed DC motor is a mechanically commutated motor running from a DC power source. It’s widely used in many consumer and industrial applications due to its simplicity and cost-effectiveness. MPS H-bridge drivers are designed to drive brushed DC motors and solenoids in consumer appliances, toys, automotive, and industrial applications. 9 Features MPS Advantage •Low on resistance significantly improves thermal performance •Wide input range to support different applications •Extensive protection functions increase system reliability •Integrated Half-/Full-Bridge Drivers •Low On Resistance •Internal Charge Pump •Low Quiescent/Sleep Current •Over-Current and Over-Temperature Protections •Thermally Enhanced Packages Part Number Description Min Input (V) Max Input (V) Number of Half-Bridges Output Current (A) Control Interface Other Features Status MP6506 15V, 0.5A Dual Full Bridge Driver 2.7 15 4 0.5 PWM - Released MP6507 15V, 0.7A Dual Full Bridge Driver 2.7 15 4 0.7 PWM - Released MP6513 21V, 0.8A Full Bridge Driver 2 21 2 0.8 PWM - Call Factory MP6514 21, 0.8A Full Bridge Driver 2 21 2 0.8 Hi/Lo - Call Factory MPQ6523 40V, 0.9A, Triple Half-Bridge Driver 7 40 3 0.9 SPI - Call Factory MPQ6526 40V, 0.9A, Hex Half-Bridge Driver 7 40 6 0.9 SPI - Call Factory MP6508 18V, 1.2A, Dual Full-Bridge Driver 2.7 18 4 1.2 PWM - Released MP6509 18V, 1.2A, Dual Full-Bridge Driver with Current Attenuation 2.7 18 4 1.2 PWM Current Attenuation Released MP6515 35V, 2.8A, Full Bridge Driver with Internal Current Sense 8 35 2 2.8 PWM Internal Current Sense Call Factory MP6516 35V, 2.8A, Full Bridge Driver with Internal Current Sense 8 35 2 2.8 Hi/Lo Internal Current Sense Call Factory MP8046 28V, 5A, Full Bridge Driver 7.5 28 2 5 PWM - Released MP8049S 26V, 5.5A Dual Full Bridge Driver 5 26 4 5.5 PWM - Released MP8040 24V, 9A Half Bridge Driver 7.5 24 1 9 PWM - Released Motor Driver and Position Sensor Solutions Product Highlights Brushless DC Motor Pre-Drivers A brushless DC motor is an electronically commutated motor running from a DC source. Due to its high reliability and ruggedness, it has been used in many speed control system. MPS brushless DC motor pre-drivers are designed to drive high-power brushless DC motors used in various industrial, automotive, and consumer applications such as power tools, fans, pumps, E-bikes, and etc. Features •Single or Triple H-Bridge MOSFET Pre-Drivers •Wide Input Voltage Range •Internal Charge Pumps •Over-Current Protection •Adjustable Dead Time to Prevent Shoot-Through •Thermal Shutdown and UVLO Protection 10 Motor Driver and Position Sensor Solutions Product Highlights Brushless DC Motor Pre-Drivers Min Max Max Supply Supply SW (V) (V) Voltage Part Number Description MP6530 60V 3-Phase BLDC Motor Pre-Driver 5 60 MP6532 60V 3-Phase BLDC Motor Pre-Driver with Hall Input 5 MP6534 60V 3-Phase BLDC Motor Pre-Driver with Buck Regulator MP6535 Number of Half-Bridges Sink/Source Current (A) Hall Input Other Features Status 60 3 1/0.8 No - Released 60 60 3 1/0.8 Yes - Released 5 60 60 3 1/0.8 No 500mA Buck Regulator Call Factory 60V 3-Phase BLDC Motor Pre-Driver with Hall Input and Buck Regulator 5 60 60 3 1/0.8 Yes 500mA Buck Regulator Call Factory MP1921A 100V, 2.5A Half-Bridge Gate Driver 9 18 100 1 2.5/1.5 No - Released MP1924 100V, 4.5A Half-Bridge Gate Driver 9 18 100 1 4.5/3 No - Released MPS Advantage •Low on resistance significantly improves thermal performance •Wide input range to support different applications •Extensive protection functions increase system reliability Thermal Protection Internal Charge Pump TSD Control and Commutation Logic DIR BRAKE Timing and Control Logic Adjustable Over-Current Protection 11 BSTA HS Gate Drive GHA SHA VREG HS Gate Drive Fault Handling OCP Comparator OC_REF VREG Trickle Charge RDT FAULT 5V-60V Wide Input Range VCP DT Fault Reporting VIN VIN Charge Pump SLEEP PWM HA HB HC Adjustable Dead Time CPB CPA UVLO Comparator GLA LSS VDS Monitor RSENSE GND 4.25V LSS Comparator 0.8V Phase A, Repeat for B & C Product Highlights Fan Drivers and Integrated BLDC Motor Drivers MPS fan drivers and integrated brushless DC motor drivers are optimized to single-phase brushless DC motors used in cooling fans that can be found in many electronic equipments such personal computers, servers, work stations, and etc. Features •Integrated Power FETs with Low On Resistance •Low Quiescent Current 1.4mA •Current Limit Proportional with Hall Signal •Over-Voltage, Over-Temperature, and Locked Rotor Protection with Automatic Recovery •Speed Control by Input Voltage or PWM Signal •Programmable Minimum Speed •Rotation Speed Indication •Locked-Rotor Indication •Integrated Hall Bias Voltage Lower Standby Current Quiescent Current Comparison 12 Competitor 10 8 IQ(mA) 6 MP6510 4 2 MPS 0 4 6 8 10 12 14 16 18 VIN (V) 12 Product Highlights Fan Drivers and Integrated BLDC Motor Drivers Part Number Description Min Input (V) Max Input (V) Number of Half-Bridges Output Current (A) Hall Input Other Features Status MP6505 16V, 0.4A Single Phase BLDC Motor Driver 4.5 16 2 0.4 Yes Speed Indicator, Locked Rotor Protection Released MP6510 16V, 0.6A Single Phase BLDC Motor Driver 4.5 16 2 0.6 Yes Speed Indicator, Locked Rotor Protection Released MP6517 18V, 0.6A Single Phase BLDC Motor Driver with Hall Sensor and Full Programmability 3 18 2 0.6 No Integrated Hall Sensor, Programmable Speed Curve, Locked Rotor Protection, Speed Indicator Call Factory MP9518 18V, 0.6A Single Phase BLDC Motor Driver with Hall Sensor 3 18 2 0.6 No Integrated Hall Sensor, Speed Indicator, Locked Rotor Protection Call Factory MP6536 26V, 5A 3-Phase Power Stage 5 26 3 5.5 No - Released MPS Advantage •Low on resistance significantly improves thermal performance •Wide input range to support different applications •Extensive protection functions increase system reliability •No need for external clamping devices Eliminats External Clamping Devices! Not needed when using MPS' MP6510 Motor Lower Voltage Spike Input OVP VIN GND ZD1 P-GND D1 R1 CIN ZD2 R3 OUT1 OUT2 VCC S-GND RMI R2 VTH R4 CP=100pF VIN R5 R6 13 P-GND Competitor CT VREF COSC IN- FG HB RD IN+ CT=0.47μF to 1μF Hall Motor Driver and Position Sensor Solutions Product Highlights Position Sensors As magnetic angle sensors are now used widely in position control, these sensors are expected to respond accurately and rapidly. Monolithic Power Systems’ MagAlpha position sensor technology is an innovative solution, which does not involve complex calculation or feedback loops with long time constraints. It measures the angle directly and yields accurate rotor position instantaneously. Features •11.5-Bit Resolution Absolute Angle Encoder •500kHz Refresh Rate •Ultra-Low Latency: 3µs •Serial Interface for Data Readout and Setting •Built-In Linearization for Side-Shaft Mounting •Low Supply Current MPS Advantages •High Resolution •Fast Response •Small Solutions Size •Low Supply Current •Side-Shaft Mounting Capability Part Number Description Min Input (V) Max Input (V) Supply Current (mA) Output Type Resolution Other Features Status MA100 Angular Sensor for 3-Phase Motor Commutation with Side-Shaft Positioning Capability 3 3.6 8.5 UVW 8 Side-Shaft Mounting Released MA120 Angular Sensor for 3-Phase BLDC Motor Commutation 3 3.6 8.5 UVW 8 - Released MA300 Angular Sensor for 3-Phase BLDC Motor Commutation and Position Control with Side-Shaft Positioning Capability 3 3.6 6.6 UVW ABZ 11.5 Side-Shaft Mounting Released MA700 Angular Sensor for Position Control with Side-Shaft Positioning Capability 3 3.6 6.6 ABZ 11.5 Side-Shaft Mounting Released MA750 Contactless Turning Knob Sensor 3 3.6 6.6 PWM 8 - Released Video Link: MPS High Accuracy, Ultra-Fast Angle Sensing https://www.youtube.com/watch?t=13&v=uWW5L44WMQo 14 Motor Driver and Position Sensor Solutions Corporate Headquarters Worldwide Offices 79 Great Oaks Blvd. San Jose, CA 95119 USA Tel: +1 408-826-0600 [email protected] MPS Korea MPS China Chengdu #8 Kexing Road West Park of Export Processing Zone, West High-Tech Zone Chengdu, Sichuan, China 611731 P.R.C. Tel: +86 28-8730-3000 [email protected] B-604, Pangyo InnoValley 621, Sampyeong-Dong, Bundang-Gu, Seongnam City, Gyeonggi-Do, 463-400 Korea Tel: +82 2-598-2307 [email protected] Hangzhou 15th, 16th Floor, Tower D, Tiantang Software Park, No. 3 Xidoumen Road Hangzhou, Zhejiang Province, China 310012 P.R.C. Tel: +86 571-8981-8588 [email protected] MPS Japan Shanghai Room 01, 35 Floor, International Corporate City, No. 3000 Zhongshan North Road Shanghai, China 200063 P.R.C. Tel: +86 21-2225-1700 [email protected] MPS Europe Shenzhen Room 1501, 1513, Coastal City (West Tower) Hai De San Dao, Nanshan District, Shenzhen, China 518040 P.R.C. Tel: +86 755-3688-5818 [email protected] Tokyo Shinjukugyoen-mae Bldg., 6F Shinjuku 1-34-8, Shinjuku-ku Tokyo, 160-0022, Japan Tel: +81 3-5360-1361 [email protected] Centre d’Affaires Concorde 1080 chemin de la Croix Verte 38330 Montbonnot France Tel: +33 684-138-570 [email protected] MPS Tech Switzerland Sàrl Av. du Mont-Blanc 31 1196 Gland Switzerland Tel: +41 22-364-6350 [email protected] MPS Taiwan 8F, No. 77 Nan-King East Rd., Sec. 3 Taipei 104, Taiwan, R.O.C. Tel: +886 2-2504-0656 [email protected] Simple, Easy Solutions® Scan QR code for more info www.monolithicpower.com © 2015 Monolithic Power Systems, Inc. Patents Protected. All Rights Reserved. SEP2015