Motor Drive and Control Solutions Table of Contents Introduction Texas Instruments (TI) is a global market leader that provides complete Motor Drive and control solutions along with broad analog and microcontroller portfolios. TI offers comprehensive tools, software and support to deliver efficient, reliable, cost-effective motor solutions. Customers can get the right products with the right performance to quickly spin motors such as AC induction motors (ACIMs), brushed DC motors, brushless DC (BLDC) motors, permanent-magnet synchronous motors (PMSMs) and stepper motors. When you want the broadest motor expertise, breadth of selection and comprehensive support, you want TI as your partner for efficient, reliable and cost-effective Motor Drive and control solutions. Motor Control System Functions Host – Motion profile, logic controller or user interface, often communicating over a standard or proprietary field bus (CAN, serial, and Ethernet such as EtherCAT, Ethernet POWERLINK or EtherNet/IP). Digital Isolation – Protection and level shifting between different voltage levels. Controller – Generates the proper switching patterns to control the motor’s motion based on feedback and motion profile information from the host. Gate Drivers – Generate the necessary voltage and current required to accurately and efficiently drive the MOSFETS or IGBTs. Power Stage – IGBTs or MOSFETS Sensing – Analog circuitry which processes/conditions the feedback from the motor to control torque, speed or position. 2 | Motor Drive and Control Solutions Motor Drive and Control Solutions 2 Introduction 2 Motor Control System Functions Microcontrollers for Motor Control 3C2000™ Microcontrollers Feature Highlights 3 C2000™ Microcontroller Family 4C2000™ MCU Software Solutions for Motor Control 4InstaSPIN™ MCU Motor Software Solutions 4C2000™ MCU Motor Control Software Libraries 5-6Tiva™ C Series Kits 7Hercules™ TMS570 32-Bit ARM® Cortex™-R4 Safety Microcontrollers Special Purpose Processors for Motion Control 8 Trajectory controllers Integrated Fan Motor Drivers 9 9 The TI Advantage – Maximum Integration Integrated Fan Motor Drivers DRV8x Integrated Motor Drivers 15 16 17 18 18 18 19 19 Industrial Ethernet Digital Isolators ISO5500 Family Isolated Gate Drivers Delta-Sigma Modulators in Current Measurement and Motor Control 20MHz, Second-Order, Isolated Delta-Sigma Modulators for Current-Sense Measurement Modulators for Current Measurement Applications Simultaneous-Sampling ADCs for High-End Drives ADCs for Motor Control Selection Guides for Power Management Solutions 20 20 20 21 21 22 22 Input Power Protection Window Comparator LDO Linear Regulators DC/DC Regulators AC/DC (Offline) Chargers/Auxiliary Power Supplies Non-Isolated Gate Drivers Voltage Monitor and Reset ICs NexFET Power MOSFET 23 23 Single N-Channel Dual N-Channel 10Introduction 10 Bipolar Stepper Motor driver TI Designs Selection Guides for Analog Motor Solutions Complete TI Motor Drive Solutions 11 12 Stepper Motor Drivers Brushed and Brushless DC Motor Drivers Selection Guide for Signal Chain Solutions 13 13 14 14 Low Offset is the TI Advantage DRV5000 Hall Effect Sensors Industrial Communications (Interface) Industrial Interface Transceivers Pre-Driver – Gate drivers, sensing and protection circuitryintegrated into a single device or package that may also include control logic. 24-26 TI Designs for Motor Drives 27 27 28 28 29 29 Stepper Motors Brushed DC Motors Brushless DC (BLDC) Motors Permanent Magnet Synchronous Motors (PMSMs) AC Induction Motors (ACIMs) Third-Party Network Devlelopers Learn more at: www.ti.com/motor Integrated Motor Driver – Gate driver, FETs and protection circuitry integrated into a single device or package that may also include control logic and sensing circuitry. Texas Instruments Microcontrollers for Motor Motor Control C2000™ Real-Time Microcontrollers Microcontrollers Microcontrollers Built for Real-Time Control Optimized architecture for processing, sensing, and actuation to increase closed loop performance. C2000™ Microcontroller Feature Highlights: Sensing Processing Accurately sample signals with 12-bit and 16-bit Analog to Digital (ADC) converters Run systems at high frequencies with ADC conversion rates up to 12.5 MSPS Protect systems with responsive analog comparators — 30ns — that can directly shut down PWMs Accurately measure current with Sigma Delta Filter Modules. Great for motor drives and resolver position decoding. Interface with high performance external sensors using C2000™ high resolution captures Actuation Get more performance per MHz with Achieve higher system performance Meet the demands of a wide range of Control a variety of applications and 32-bit C28x™ DSP core optimized for complex single cycle operations common to control theory with Micro Edge Positioning of PWM outputs, including support of PWM phase, duty cycle, and period applications with optimized processing options from 40 MIPS to 800 MIPS of performance Add parallel loop control with the Control Law Accelerator (CLA) processing engine. Great for controlling multiple motors, power stages, and more. Accelerate complex control theory and signal processing, such as trigonometric math, FFTs, and complex math, with built-in hardware accelerators power stage topologies with ultraconfigurable PWM generation Minimize power losses with fully configurable, high resolution PWM dead band Protect your system with responsive and asynchronous PWM shutdown logic To learn more about C2000 MCUs, visit www.ti.com/C2000. C2000™ Microcontroller Families Suitable for broad market applications, Piccolo MCUs provide powerful control while minimizing cost with a highly integrated architecture. Designed for high performance applications, Delfino MCUs offer uncompromising technology to achieve greater application performance and power efficiency. Perfect for industrial applications, F28M3x MCUs provide a differentiated architecture offering low latency closed loop control plus host connectivity and management. Identify, tune and fully control any three-phase, variable speed, sensorless, synchronous or asynchronous motor control system in minutes with InstaSPIN MCUs. From: $1.99 (1ku) From: $8.95 (1ku) From: $9.40 (1ku) From: $4.45 (1ku) Texas Instruments Motor Drive and Control Solutions | 3 Microcontrollers Microcontrollers for for Motor Motor Control Control C2000™ C2000™ Real-Time Real-TimeMicrocontrollers Microcontrollers C2000™ MCU Software Solutions for Motor Control Offering high performance open source motor control libraries, as well as complete-solution InstaSPIN™ microcontrollers based on the revolutionary InstaSPIN-FOC and InstaSPIN-MOTION motor control software. InstaSPIN™ MCU Motor Software Solutions InstaSPIN™ microcontrollers make designing motor control applications easier and faster. Identify, tune and fully control any type of three-phase, variable speed, sensorless, synchronous or asynchronous motor control system in just minutes. InstaSPIN-FOC software takes advantage of the revolutionary FAST™ software sensor for rotor flux measurement. It provides motor identification, automatic current control tuning and sensorless feedback in a fieldoriented control (FOC) torque controller. With InstaSPIN-FOC, designers can speed deployment of efficient, sensorless, variable load, three-phase motor solutions. InstaSPIN-MOTION software powered by SpinTAC™ technology expands on InstaSPINFOC and provides a high performance single tuning parameter position or speed controller as part of a suite of motion control functions: Identify, move, control, and plan. Learn more at www.ti.com/InstaSPIN C2000™ MCU Motor Control Software Libraries For traditional software development, C2000™ provides optimized macro-based libraries for rapid deployment of motion control systems. This software block diagram approach makes it intuitive and easy to build out the software for your motor control system. C2000 Motor Control Library Contents Transformation and Observer Modules Signal Generation and Control Modules Peripheral Drivers Real-Time Debugging Modules To learn more about the motor control software solutions for C2000 MCUs, visit the Applications tab at www.ti.com/C2000. 4 | Motor Drive and Control Solutions Texas Instruments Microcontrollers for Control Tiva™ C Series Kits Texas Instruments is the industry leader in bringing 32-bit capabilities and the full benefits of ARM® Cortex™-M-based microcontrollers to market. MCUs with Cortex-M offer a direct path to the strongest ecosystem of development tools, software and knowledge in the industry. Designers who migrate to MCUs will benefit from great tools, small code footprint and outstanding performance. With large on-chip memories, enhanced power management and expanded I/O and control capabilities, MCUs are optimized for industrial applications requiring reliable connectivity, precise motor/motion control and remote monitoring. Some typical applications are factory automation, HVAC and building control, gaming equipment, medical instrumentation, consumer appliances, CCTV monitoring and fire security Precision Motion Control The microcontrollers features deterministic performance and IP especially designed for simultaneous advanced motion control and real-time connectivity. These microcontrollers include up to 16 full channels of control with deadband generators and shoot-through protection for applications such as three-phase inverter bridges. Fault-condition handling in hardware quickly provides low-latency shutdown and synchronization of timers to enable precise alignment of all edges. Key Features • Interleaved average current-mode PWM control with inherent current matching • ARM Cortex-M4F core • 32 to 256KB of flash • 80-MHz CPU clock speeds • Deterministic fast-interrupt processing (12 cycles) • Real-time multitasking capabilities • Integrated analog peripherals • 12-bit analog-to-digital converter • Pulse-width modulators (PWMs) with programmable deadband timers • Operating modes with clock gating for lower power • Single-cycle multiply/accumulate (MAC) • IEEE 754 single-precision floatingpoint unit (FPU) • Motion-control PWMs with deadband and fault detection support safe and efficient operation of motors • Quadrature encoder inputs (QEIs) s upport incremental encoders, tachometers, generators/resolvers and TDC detectors • High-speed ADCs support current measurement using Hall sensors or shunts to optimize algorithms • Independent integrated analog comparators can be configured to drive an output or generate an ADC interrupt event Unique MCU Capabilities • Two CAN protocol version 2.0 part A/B • Advanced communication capabilities, including UARTs, synchronous serial interfaces, USB, USB OTG, CAN controllers and I2C • 5-V tolerant GPIOs with programmable drive capability • Single-cycle flash up to 40 MHz • Royalty-free software with serial bootloaders and DriverLib available in ROM • Open-tooled reference design kits and quick-start evaluation kits • Up to two quadrature encoder inputs Ware Software • Extensive suite of software designed to reduce development cycle time • Peripheral library • USB library • Graphics library • Code examples • Available as object library and source code Hardware Kits • Schematics, BOM and Gerber files are available for all hardware kits and include all accessories to start evaluation and software development. For more information on MCUs for motor-control applications, visit www.ti.com/c2000 Texas Instruments Motor Drive and Control Solutions | 5 Microcontrollers for Control Tiva™ C Series Kits Evaluation kit EK-TM4C123GXL LaunchPad Evaluation Kit is the perfect kit to get started with a Tiva C Series microcontroller at just U.S. $12.99. Development Kits The Tiva C Series TM4C123G Development Kit is a compact and versatile evaluation platform for the Tiva C Series TM4C123G ARM® CortexTM-M4-based microcontroller (MCU). The development kit design highlights the TM4C123G MCU integrated USB 2.0 On-the-Go/Host/Device interface, CAN, precision analog, sensor hub, and low-power capabilities. The development kit features a Tiva C Series TM4C123GH6PGE microcontroller in a 144-LQFP package, a color OLED display, USB OTG connector, a microSD card slot, a coin-cell battery for the low-power Hibernate mode, a CAN transceiver, a temperature sensor, a nine-axis sensor for motion tracking, and easy-access through-holes to all of the available device signals. The EK-LM4F232 Development Kit is a compact and versatile tool for the Tiva C Series TM4C123G ARM® Cortex™-M4F based MCU. Key highlights include a color OLED display, USB OTG, a micro SD card, a coin cell battery for use with low-power hibernate, a temperature sensor, a three axis accelerometer for motion detection, and easy-access through-holes to all of the available device signals. 6 | Motor Drive and Control Solutions Texas Instruments Microcontrollers for Motor Control Hercules™ TMS570 32-Bit ARM® Cortex™-R4 Safety Microcontrollers Hercules™ TMS570 Safety MCUs Enable Safe Motor Control The Hercules TMS570 microcontroller family enables customers to easily build motor-control applications that meet specific safety standards. Devices are available today with up to 220 MHz of floating-point performance and include an integrated safety concept. A wide choice of communication peripherals like Ethernet, CAN, USB, FlexRay® and LIN, in combination with a powerful high-end timer (HET) coprocessor module, makes the family a flexible solution for safety-critical control applications. The Hercules TMS570 Cortex™-R4 microcontroller family was developed according to the ISO26262 ASIL-D and IEC 61508 SIL3 safety standards. Dual-core lockstep CPU architecture, hardware BIST, MPU, ECC and on-chip clock and voltage monitoring are some of the key functional safety features available. A safety manual is available with guidelines on how to make the safety implementation as easy as possible. Hercules™ TMS570 Safety MCU Battery MibADC(s) CPU System Units Other Peripherals 6 Phase Currents and Voltages 1 Temperature PCB Gate 6 Driver 6 High-End Timer (HET) PWM HET functions shown here are programmable 3-Phase Inverter Bridge 3 Capture BLDC Motor Measure Back PWMs (Safety Feature) 3 Quadrature Decoder Absolute Angle Sensor (sine/cosine) Hall Elements 3 Incremental Encoder Position/speed measurement (Usually just one of the three shown sensor types used) CPU self test controller requires little S/W overhead Logical/physical design optimized to reduce probability of common cause failure Dual-core lockstep– cycle-by-cycle CPU fail safe detection Parity on all peripheral, DMA and interrupt controller RAMs Parity or CRC in serial and network communication peripherals ECC for Flash/RAM interconnect evaluated inside the Cortex R4F Memory-protection units in CPU and DMA ARM CortexR4FARM® R4F 160 MHz Cortex™R4F Fail Safe Detection Memory Safe island hardware diagnostics (red) Blended hardware diagnostics (blue) Non-safely critical functions (black) Power, Clock and Safety Flash w/ECC OSC PLL PBIST/LBIST POR ESM CRC RTI/DWWD RAM w/ECC Flash EEPROM w/ECC Memory Protection Memory Interface JTAG Debug Error signaling module with external error pin Enhanced System Bus and Vectored Interrupt Module Network Interfaces On-chip clock and voltage monitoring External Memory Embedded Trace DMA Serial Interfaces Memory BIST on all RAMs allows fast memory test at startup Dual ADC Cores Dual High-End Timers GIO I/O loop back, ADC self test, ... Key Features ARM® Cortex-R4 CPUs • Up to 220 MHz with floating-point support • Dual CPUs in lockstep Memory • Flash: 1MB, 2MB, and 3MB options with ECC protection • RAM: 128KB to 256KB with ECC protection • Roadmap from 256KB to 4MB flash Peripheral Highlights • 10/100 Ethernet • USB host and device • FlexRay with 8KB message RAM • Three CAN interfaces • Two 12-bit multi-buffered ADCs (MibADCs) • Flexible timer module with up to 44 channels Packages • 144 QFP, 337 nFBGA (16.16 mm) Applications • Electronic power steering • Hybrid and electric vehicles • Medical pumps and blowers • Industrial motors Motor Control Benefits High-End Timer (HET) Coprocessor • Effective support of many motor control concepts due to HET programmability PWM generation – symmetric, asymmetric, deadband Single- or multiple-shunt systems Quadrature decoding HET can trigger the ADC(s) with many configuration p ossibilities 32-bit ARM Cortex-R4 with FloatingPoint Unit • IEEE 754 compliant floating point unit (ARM VFPv3D16) • Supports both single and double precision Dual ADC cores with shared channels Learn more at: www.ti.com/hercules Texas Instruments Motor Drive and Control Solutions | 7 Special Purpose Processors for Motion Control Trajectory controllers The LM628 and LM629 are dedicated motion-control processors designed for use with a variety of DC servo motors and other servo mechanisms which provide a quadrature incremental position feedback signal. The parts perform the intensive, real-time computational tasks required for highperformance digital motion control and the host software control interface is facilitated by a high-level command set. The LM628 has an 8-bit output to drive either an 8-bit or a 12-bit DAC. The LM629 has an 8-bit PWM output to directly drive LMD18200/201 H-Bridges. Key Features • 32-bit position, velocity, and acceleration registers • Programmable digital PID filter with 16-bit coefficients • Direct interface to Quadrature encoder interface • 8- or 12-bit DAC output data (LM628) • 8-bit sign-magnitude PWM output data (LM629) Featured Products Clock Freq (MHz) Host Interface Shift Encoder Interface Drive Interface Package LM628 6 or 8 8 bit, CS, RD, WR A, B quadrature; Index 8 bit to DAC 28 PDIP LM629 6 or 8 8 bit, CS, RD, WR A, B quadrature; Index PWM sign, magnitude 24 SOIC, 28 PDIP Device 8 | Motor Drive and Control Solutions Texas Instruments Integrated Fan Motor Drivers The TI Advantage – Maximum Integration TI’s fan driver family integrates a fully protected drive stage or pre-drive stage with either sensored control logic or InstaSPINTM–FAN sensor-less control logic. No code or external components are required to safely and reliably spin your motor, minimizing both software and hardware design efforts. Over and under-voltage, over-temperature, and configurable current limit protection are provided. These highly integrated fan drivers enable a much simpler and safer design compared to traditional “MCU + discrete components” solutions, greatly simplifying and speeding the design process. With both driver and pre-driver products, TI’s fan driver family is able to spin not only fans in various cooling applications, but also low- to midvoltage BLDC motors in consumer and industrial applications. Featured Products Product Type Drivers Pre-drivers Device Voltage/Current DRV10963 2.1V to 5.5V/500mA DRV11873 5V to 16V 1.5A TMP816 6V to 16V/Ext FETs Description 180° 3-Phase sensor-less BLDC fan driver 150° 3-Phase sensor-less fan driver 1-Phase full-wave sensored fan pre-driver Integrated Fan Motor Drivers Device Description Supply Voltage (V) IOUT (A) On-Chip Regulator Price* No 0.39 BLDC Fan Motor Drivers DRV10866 5V 3-Phase sensor-less BLDC driver (InstaSPIN™-FAN) 1.65 to 5.5 .68 DRV10963 5V 3-Phase sinusoidal sensor-less BLDC driver (InstaSPIN™-FAN) 2.1 to 5.5 .5 No 0.49 DRV11873 12V 3-Phase sensor-less BLDC driver (InstaSPIN™-FAN) 5 to 16 2 Yes (5V) 0.79 0.25 BLDC Fan Motor Pre-Drivers TMP814 1-Phase full-wave sensored BLDC fan motor pre-driver 6 to 16 Ext FETs Yes (6V) TMP815 1-Phase full-wave sensored BLDC fan motor pre-driver 6 to 16 Ext FETs Yes (4.95V) 0.25 TMP816 1-Phase full-wave sensored BLDC fan motor pre-driver 6 to 16 Ext FETs Yes (6V) 0.26 TMP821 2-Phase half-wave sensored BLDC fan motor pre-driver 4 to 28 Ext FETs No 0.24 *Suggested resale price in U.S. dollars in quantities of 1,000. See www.ti.com/hirel for HiRel options. Texas Instruments New products are listed in bold red. Preview products are listed in bold blue. Motor Drive and Control Solutions | 9 DRV8x Integrated Motor Drivers The DRV8x family of integrated motor drivers enables manufacturers to quickly and easily spin their motors. Integrated drivers provide higher performance and better protection within a smaller board footprint versus traditional discrete solutions. Furthermore, integrated drivers are simpler and faster to design because they do not require discrete drive-stage design experience The TI Advantage simple control interfaces, easy-to-use EVMs and design-in documentation to help with all aspects of motor drive development. Robust, Reliable and Fully Protected All of TI’s motor drivers include fastacting protection against short circuits, thermal overload, under-voltage and shoot-through. When a fault condition is detected, the driver is quickly shut down to protect the motor and driver IC. Quicker Time to Spin DriverType Low-Voltage Drivers DRV8x Integrated Motor Driver Gate Driver Dual Drivers FETs Triple Drivers Protection/Current Sensing For more information visit www.ti.com/drv8x Quad Drivers Octal Drivers Bipolar Stepper Motor driver VM Step/Dir, PWM or SPI Ctrl / FAULT DRV8711 RISENSE / Controller Fault 8 to +52V M 2.5 to 10.8V Stall BEMF 1/256 u-step VM Stall Detect RISENSE 10 | Motor Drive and Control Solutions Device DRV8839 DRV8412 DRV8432 DRV8844 DRV8816 DRV8312 DRV8313 DRV8332 DRV8412 DRV8432 DRV8803 DRV8804 DRV8806 DRV8844 DRV8860 Key Features • External N-channel MOSFETs • Adjustable gate-driver parameters • Advanced highly configurable current regulation and on-chip micro-stepping indexer External N-Channel FETs SPI TI has a broad portfolio of motor drivers with different levels of integration, multiple control interface options and a wide range of power ratings. For instance the DRV8x family includes both drivers and pre-drivers that support voltage ranges from 1.8 to 60V and load current up to 60A. This family is also capable of driving various motor types including brushed DC, brushless DC, steppers and other inductive loads, such as solenoids and relays. Featured Solenoid Drivers (No catch / freewheel diodes needed) TI offers an integrated drive-stage, current sensing, on-chip control logic, Control The Right Part for Each Application Voltage (V) 1.8 to 11 0 to 52 0 to 52 8 to 60 8 to 38 0 to 52 8 to 60 0 to 52 0 to 52 0 to 52 8.2 to 60 8.2 to 60 8.2 to 40 8 to 60 8 to 38 Description 2 x 1.8A driver 2 x 6A driver 2 × 14A driver w/ heatsink 2 x 3.5A driver w/ on-chip LDO 2x 2.8A driver 3 × 3.5A driver 3 × 1.75A driver w/ on-chip LDO 3 × 8A driver w/ heatsink 4 × 3A driver 4 × 7A driver w/ heatsink 4 x 1A driver w/ PWM Ctrl 4 x 1A driver w/ Serial Ctrl 4 x 1A driver w/ open-load detect 4 × 1.75A driver w/ on-chip LDO 8x 200mA driver with open load detect • Stall detect with optional BEMF output • Register based SPI management interface • Integrated protection & diagnosis Benefits • External FETs yields excellent thermal performance, and N-channel FETs on high-side saves system cost • Tune gate driver performance to application needs • Ultra-smooth motion profile • MCU is notified and can take corrective action on a stall event either via internal stall detect or by processing the optional BEMF output • Simple management interface and advanced protection & diagnosis reduces design complexity and enables higher system reliability Texas Instruments Selection Guides for Analog Motor Solutions Stepper Motor Drivers Device www.ti.com/motor Description Supply Voltage (V) IOUT Cont. (A) IOUT Peak (A) Control Interface Drives Solenoids Price* DRV8412 6-A High-performance stepper driver 0 to 52 3 6 PWM Yes (4x) 3.85 DRV8432 12-A High-performance stepper driver 0 to 52 7 12 PWM Yes (4x) 5.50 DRV8812 1.6-A Stepper driver (P2P w/8813) 8 to 45 1.1 1.6 Phase/Enable No 1.65 DRV8813 2.5-A Stepper driver (P2P w/8812) 8 to 45 1.75 2.5 Phase/Enable No 2.25 DRV8823 Dual 1.5-A stepper driver 8 to 32 1.5 1.5 Serial No 2.00 DRV8828 3-A Stepper driver (need 2x per motor) 8 to 45 2.1 3 Phase/Enable No 1.65 DRV8829 5-A Stepper driver (need 2x per motor) 8 to 45 3.5 5 Phase/Enable No 2.25 DRV8842 5-A Stepper driver (need 2x per motor) 8 to 45 3.5 5 PWM Yes (2x) 2.25 DRV8843 2.5-A Stepper driver 8 to 45 1.75 2.5 PWM No 2.25 Stepper Drivers w/ On-Chip Micro-Stepping Indexer DRV8811 1.9-A Stepper driver (8 microsteps) (P2P w/8818) 8 to 38 1.4 1.9 Indexer No 1.80 DRV8818 2.5-A Stepper driver (8 microsteps) (P2P w/8811) 8 to 35 1.75 2.5 Indexer No 2.25 DRV8821 Dual 1.5-A stepper driver (8 microsteps) 8 to 32 1.5 1.5 Indexer No 2.00 DRV8824 1.6-A Stepper driver (32 microsteps) (P2P w/8825) 8 to 45 1.1 1.6 Indexer No 1.65 DRV8825 2.5-A Stepper driver (32 microsteps) (P2P w/8824) 8 to 45 1.75 2.5 Indexer No 2.40 Unipolar Stepper Drivers DRV8803 2-A Unipolar stepper driver 8 to 60 1.4 2 PWM Yes (4x) 1.40 DRV8804 2-A Unipolar stepper driver 8 to 60 1.4 2 Serial Yes (4x) 1.40 DRV8805 2-A Unipolar stepper driver w/indexer 8 to 60 1.4 2 Indexer No 1.40 DRV8806 2-A Unipolar stepper driver w/open load detect 8 to 40 1.4 2 Serial Yes (4x) 1.50 DRV8860 Dual 280mA unipolar stepper motor driver 8 to 38 280m 280m Serial Yes (8x) 1.50 Low-Voltage Stepper Drivers DRV8833 2-A Stepper driver 2.7 to 10.8 1.5 2 PWM No 0.95 DRV8834 2.2-A Stepper driver (32 microsteps) 2.5 to 10.8 1.5 2.2 Indexer or Phase/Enable No 1.15 DRV8835 1.5-A Stepper driver w/dual supplies 2.0 to 11 1.5 1.5 PWM or Phase/Enable No 0.70 DRV8836 1.5-A Stepper driver 2.0 to 7 1.5 1.5 PWM or Phase/Enable No 0.70 Ext FETs Ext FETs Indexer, PWM or Serial No 2.75 Stepper Pre-Driver DRV8711 Stepper pre-driver with on-chip 1/256 μStepping indexer and stall detect *Suggested resale price in U.S. dollars in quantities of 1,000. Texas Instruments 8 to 52 New products are listed in bold red. Motor Drive and Control Solutions | 11 Selection Guides for Analog Motor Solutions Brushed and Brushless DC Motor Drivers Device Description www.ti.com/motor Supply Voltage (V) IOUT Cont. (A) IOUT Peak (A) Control Interface Drives Solenoids Price* Single Brushed Drivers DRV8412 12-A High-performance brushed DC driver 0 to 52 6 12 PWM Yes (4x) 3.85 DRV8432 24-A High-performance brushed DC driver 0 to 52 14 24 PWM Yes (4x) 5.50 DRV8800 2.8-A Brushed DC driver 8 to 36 1.5 2.8 Phase/Enable No 1.25 DRV8801 2.8-A Brushed DC driver with current-sense pin 8 to 36 1.5 2.8 Phase/Enable No 1.25 DRV8816 2.8A Brushed DC driver with independent half bridge control 8 to 38 1.5 2.8 PWM/Enable Yes (2x) 1.5 DRV8840 5-A Brushed DC driver 8 to 45 3.5 5 Phase/Enable No 2.25 DRV8842 5-A Brushed DC driver 8 to 45 3.5 5 PWM Yes (2x) 2.25 DRV8844 5-A Brushed DC driver with split supply support (+30/–30) 8 to 60 3.5 2.5 PWM Yes (4x) 2.50 LMD18200 3A, 55V H-Bridge for DC motors 12 to 55 3 6 PWM No 8.10 LMD18201 3A, 55V H-Bridge for DC motors 12 to 55 3 6 PWM No 7.70 LMD18245 3A, 55V H-Bridge for DC motors 12 to 55 3 6 4 bit Digital No 9.15 Dual/Quad Brushed Drivers DRV8412 Dual 6-A high-performance brushed DC driver 0 to 52 3 6 PWM Yes (4x) 3.85 DRV8432 Dual 12-A high-performance brushed DC driver 0 to 52 7 12 PWM Yes (4x) 5.50 DRV8802 Dual 1.6-A brushed DC driver (P2P w/8814) 8 to 45 1.1 1.6 Phase/Enable No 1.65 DRV8814 Dual 2.5-A brushed DC driver (P2P w/8802) 8 to 45 1.75 2.5 Phase/Enable No 2.25 DRV8823 Quad 1.5-A brushed DC driver 8 to 32 1.5 1.5 Serial No 2.00 DRV8843 Dual 2.5-A brushed DC driver 8 to 45 1.75 2.5 PWM No 2.25 DRV8844 Dual 2.5-A brushed DC driver w/split supply support (+30/–30) 8 to 60 1.75 2.5 PWM Yes (4x) 2.50 No 0.85 Low-Voltage Brushed Drivers DRV8830 1-A Brushed DC driver with on-chip speed regulation 2.75 to 6.8 1 1 IN/IN DRV8832 1-A Brushed DC driver with on-chip speed regulation 2.75 to 6.8 1 1 Serial No 0.85 DRV8833 Dual 2-A or single 4-A brushed DC driver 2.7 to 10.8 3 4 PWM No 0.95 DRV8835 Dual 1.5-A or single 3-A brushed DC driver with dual supplies 2.0 to 11 3 3 PWM or Phase/Enable No 0.70 DRV8836 Dual 1.5-A or single 3-A brushed DC driver 2.0 to 7 3 3 PWM or Phase/Enable No 0.70 DRV8837 1.8-A Brushed DC driver with dual supplies 1.8 to 11 1.8 1.8 PWM No 0.45 DRV8839 Dual 1.8A or single 1.8A brushed DC driver 1.8 to 11 1.8 1.8 PWM Yes (2x) 0.50 DRV8850 8A Low-voltage brushed DC driver 2 to 5.5 5 8 PMW Yes (2x) 0.52 3-Phase Brushless Drivers DRV8301 Pre-driver with 1.5-A step-down voltage regulator and dual current-sense amps (SPI config) 6 to 60 Ext FETs Ext FETs PWM No 2.50 DRV8302 Pre-driver with 1.5-A step-down voltage regulator and dual current-sense amps (H/W config) 6 to 60 Ext FETs Ext FETs PWM No 2.50 DRV8303 Pre-driver with dual current-sense amps (SPI config) 6 to 60 Ext FETs Ext FETs PWM No 1.95 DRV8307 Sinusoidal or trapezoidal controller + pre-driver with digital speed loop 8.5 to 32 Ext FETs Ext FETs PWM No 1.20 DRV8308 Trapezoidal controller + pre-driver 8.5 to 32 Ext FETs Ext FETs CLK, PWM or SPI No TBD DRV8312 6.5-A High-performance 3-phase driver PWM Yes (3x) 3.30 0 to 52 3.5 6.5 DRV8313 2.5-A 3-phase driver with 10-mA LDO 8 to 60 1.75 2.5 PWM Yes (3x) 2.25 DRV8332 13-A High-performance 3-phase driver 0 to 52 8 13 PWM Yes (3x) 4.70 *Suggested resale price in U.S. dollars in quantities of 1,000. See www.ti.com/hirel for HiRel options. 12 | Motor Drive and Control Solutions New products are listed in bold red. Preview products are listed in bold teal. Texas Instruments Signal Chain Solutions Current-Sense Amplifiers Low Offset is the TI Advantage Offset and offset-drift performance are factors that determine the full-scale input voltage to the current-sense amplifier and, subsequently, the size of the shunt resistor. Lower offset allows for smaller shunt resistors and results in less voltage drop and power loss. To avoid errors introduced by external gain resistors, all TI current-sense amplifiers have gain set internally through TI’s precision manufacturing processes. Total component count and board space are reduced as well. In addition to the standard configuration of current-sense amplifiers, TI has a line of digital-output current-sense devices. These devices make isolation easy by limiting the interface to two digital lines, which frees embedded data converters for other system activities. Wide Common-Mode Current-Sense Amplifiers High Precision for Large Common-Mode Current Measurements +80 V Device CMR (V) INA282 INA138/INA139 Offset Offset Drift μV/°C Bidirectional –14 to 80 70 μV 0.5 Yes 2.7 to 36 1 mV 1 No INA168/INA169 2.7 to 60 1 mV 1 No INA170 2.7 to 60 1 mV 1 Yes INA193-INA198 2.7 to 18 V 2.7 to 18 V + + INA282 – INA282 – Ref –16 to 80 2 mV 2.5 No –275 to 275 1.1 mV 3 Yes LMP8640HV –2 to 76 1.16 mV 2.6 No LMP8645HV –2 to 76 1.7 mV 7 No LMP8601 –22 to 60 1 mV 10 Yes LMP8603 –22 to 60 1 mV 10 Yes INA149 Ref DRV5000 Hall Effect Sensors The Hall effect is a sensing technology that detects and can measure the strength of the magnetic field as an indicator of distance or position without physical contact. Hall effect sensors are commonly used in detecting position, speed, or acceleration of an object by sensing the magnetic field generated by the object. Modern day silicon-based Hall effect sensors for commutation in sensored-brushless DC motors as well as object recognition, index counting, open and close door applications and more in a wide range of industrial and automotive applications. TI’s DRV5000 Hall sensors are rugged and fully-protected with digital latch, digital switch, and analog bipolar outputs to suit a diverse range of applications. Hall Sensors Device Description Supply Voltage (VCC) (Min)(V) Supply Voltage (VCC) (Max)(V) Output Type Operating Temperature Range (°C) Package Price* DRV5013 2.5V to 38V Digital latch hall effect sensor 2.5 38 Open drain Latch –40 to 125 SOT-23, TO-92 0.26 DRV5023 2.5V to 38V Digital switch hall effect sensor 2.5 38 Open drain Switch –40 to 125 SOT-23, TO-92 0.26 DRV5033 2.5V to 38V Digital omnipolar-switch hall effect sensor 2.5 38 Open drain Omnipolar switch –40 to 125 SOT-23, TO-92 0.26 DRV5053 2.5V to 38V Analog bipolar hall effect sensor 2.5 38 0.2V to 1.8V Analog bipolar –40 to 125 SOT-23, TO-92 0.31 *Suggested resale price in U.S. dollars in quantities of 1,000 Texas Instruments New products are listed in bold red. Motor Drive and Control Solutions | 13 Signal Chain Solutions Industrial Communications Industrial Communications (Interface) RS-485/RS-422 • Broad portfolio • Improved speed, performance and robustness Robustness • Best-in-class ESD protection: Improved reliability • 400-W transient voltage protection: No need for external components • Extended common mode: Extends transmission distance Speed • Speeds of up to 50 Mbps Functionality • Lower unit load: Up to 256 devices on bus • 3.3-V supply: No need for extra v oltage regulators • True fail-safe: No need for external biasing resistors • Slow-rate control reduces EMI • Receiver equalization enables long cable transmission CAN • Broad portfolio of standard industry upgrades and TI-unique CAN devices • 5-V CAN transceiver offers the highest ESD protection in the industry: 14 kV Second-Generation 3.3-V CAN Transceivers • Lowest power and ±36-V protection • Low-power standby with bus wake-up • 5-µA standby power Isolated Interface • Integrated interface with isolation • Uses TI’s new differential capacitive technology • High performance, superior to optical and magnetic isolation • Integrated design saves board space and simplifies board design PROFIBUS • Certified PROFIBUS solution • PROFIBUS transceiver with isolation Industrial Ethernet • Broad portfolio of Ethernet transceivers • Support for standards such as EtherCAT, Ethernet POWERLINK, EtherNet/IP and more Industrial Interface Transceivers Part Number SN65HVD257 Description CAN transceiver with fast loop times for highly loaded networks and features for functional safety Bus Fault ICC Voltage (Max) Number (V) (mA) of Nodes Date Rate –27 to 40 SN65HVD72/75/78 3.3V, Half-duplex RS-485, –13 to 16.5 high IEC ESD SN65HVD76/1476 SN65HVD77/1477 3.3V, Half-duplex RS-485, –13 to 16.5 high IEC ESD SN65HVD1176 PROFIBUS® RS-485 transceiver Fault-protected SN65HVD1780/1/2 70-V RS-485 transceiver –9 to 14 –70 to 70 *Suggested resale price in U.S. dollars in quantities of 1,000. 14 | Motor Drive and Control Solutions Duplex ESD Supply Voltage(s) (V) Special Features Operating Temperature Range (°C) Pin/Package Price* 85 — 10kbps to 1Mbps Half ±12kV HBM protection 4.5 to 5.5 High-speed, Turbo short prop delay, Redundancy and functional safety –40 to 125 8/SOIC 0.60 1 256 250kbps, 20Mbps, 50Mbps Half +12kV IEC and +15kV HBM protection 3 to 3.6 High IEC ESD, Large receiver hysteresis (80mV) –40 to 125 8/SOIC, 8/SON, 8/MSOP 0.70 1.1 256 400kbps, 20Mbps, 50Mbps Full +16kV IEC and +30kV HBM protection 3 to 3.6 High IEC ESD, Large receiver hysteresis (70mV) –40 to 125 8/SOIC, 14/SOIC, 8/MSOP, 10/MSOP 1.90 / 2.25 6 160 40Mbps Half +10kV HBM 4.75 to 5.25 Optimized fro PROFIBUS® networks –40 to 85 8/SOIC 1.54 256 115kbps, 1Mbps, 10Mbps Half +16kV HBM 3.15 to 5.5 High Fault protection –40 to 85 8/SOIC, 8/DIP 1.85 6 New products are listed in bold red. Texas Instruments Signal Chain Solutions Industrial Ethernet Device DP83848I Interface Cable Lenth (m) No. LEDs JTAG Cable Diagnostics FX Support IEEE1588 HW Support 25MHz Clock Out Temp Range (°C) Package MII, RMII, SNI 150 3 Yes — — — Yes –40 to 85 QFP-48 DP83848Q* MII, RMII 150 1 — — — — Yes –40 to 105 QFP-40 TLK110 MII, RMII 150 3 Yes Yes — — Yes –40 to 85 QFP-48 DP83630 MII, RMII 150 3 Yes Yes Yes Yes Yes –40 to 85 QFP-48 TLK105 MII, RMII 150 1 — — — — — –40 to 85 QFP-32 TLK105L* MII, RMII 150 2 — — — — — –40 to 85 QFP-32 TLK106 MII, RMII 150 1 — Yes — — — –40 to 105 QFP-32 TLK106L MII, RMII 150 2 — Yes — — — –40 to 105 QFP-32 TLK111 MII, RMII 150 3 — — — SDF — –40 to 8 QFP-48 DP83848K MII, RMII 137 2 — — — — — –40 to 85 QFP-40 DP83848T MII, RMII 137 1 — — — — Yes –40 to 85 QFP-40 DP83848H MII, RMII 137 1 — — — — Yes –40 to 125 QFP-40 DP83620 MII 150 3 Yes Yes Yes — Yes –40 to 85 QFP-48 DP83640 MII, RMII 150 3 Yes Yes Yes Yes Yes –40 to 85 QFP-48 DP83848VYB MII, RMII, SNI 150 3 Yes — — — Yes –40 to 105 QFP-48 DP83848YB MII, RMII, SNI 150 3 Yes — — — Yes –40 to 125 QFP-48 *AEC-Q100 Grade 2, FX support for TLK105L. Texas Instruments Motor Drive and Control Solutions | 15 Signal Chain Solutions TI ISO Life Expectancy vs. Voltage Digital Isolators 100 Reliability TI offers proven reliability of silicon- dioxide (SiO2) insulation that is stable over temperature and moisture and has a life span of over 25 years. 85 62 59 Lifetime in Years 40 Highest Noise Immunity TI uses differential signals to cross the isolation barrier, giving the h ighest immunity from external magnetic and electric fields to prevent data corruption. 43 TJ = 85°C 28 31 TJ = 150°C 20 23 15 11 10 400 200 600 VPeak (Continuous) 800 1000 Signaling Rate TI offers digital isolators with high signaling rates of up to 150 Mbps, with low skew and pulse-width distortion. Lowest Jitter To ensure signal integrity, jitter reduction is a priority. ISO7xxx products offer the lowest jitter of 1-ns jitter at 150-Mbps PRBS NRZ data input. Resources Available • EVMs • IBIS models • Application notes on high-voltage lifetime and magnetic-field immunity Digital Isolators Isolation Rating (Vrms) Peak Isolation Rating (Vpk) Working Voltage (Vpk) Forward / Reverse Channels Speed (Max) (Mbps) VCC (Min) (V) VCC (Max) (V) Default Output Propagation Delay (Typ) (ns) Operating Temperature Range (°C) Pin/Package Price* Part Number Description ISO7842 High-immunity, 5.7kVRMS reinforced quad-channel 2/2 digital isolator, 100Mbps 5700 8061 2121 2/2 100 2.25 5.5 High 11 –55 to 125 16/SOIC 3.49 ISO7342C Robust EMC, low power, quadchannel 2/2 digital isolator 3000 4242 1414 2/2 25 3 5.5 High/Low (F) 31 –40 to 125 16/SOIC 1.80 2500 4242 560 4/0, 3/1, 2/2 50 2.7 5 High/Low (F) 23 –40 to 125 16/SSOP 1.90 2500 4242 560 2/1 50 2.7 5 Low 23 –40 to 125 16/SSOP 1.60 Small-footprint and ISO7140/1(F)CC 4242-VPK low-power quad channel digital ISO7142CC isolators with noise filter ISO7131CC 4242-VPK Small-footprint and low-power 2/1 triple channel digital isolator with noise filter *Suggested resale price in U.S. dollars in quantities of 1,000. See www.ti.com/hirel for HiRel options. 16 | Motor Drive and Control Solutions New products are listed in bold red. Preview products are listed in bold teal. Texas Instruments Signal Chain Solutions ISO5500 Family Isolated Gate Drivers TI’s ISO5500 products are isolated gate drivers for IGBTs with power ratings up to 150 A and 1200 V. When used in conjunction with isolated power supplies, the device blocks high voltage, isolates grounds and prevents noise currents from entering the local ground and interfering with or damaging sensitive circuitry.dards or specifications. The input TTL logic and output power stage are separated by TI’s silicon-dioxide (SiO2) isolation barrier Isolation Barrier PWM 3-Phase Input ISO 5500 ISO 5500 ISO 5500 ISO 5500 ISO 5500 ISO 5500 μC Key Features • Soft IGBT turn-off • Isolated fault feedback • VCE DESAT protection/adjustability • Undervoltage lock-out (UVLO) protection with hysteresis • ±50-kV/µs typical transient immunity • 6000-Vpeak maximum isolation per UL • Operates with 3.3- or 5-V input supply • –40 to 125°C operating range M FAULT Isolated IGBT Gate Drivers Part Number Description ISO5500 2.5-A isolated IGBT/MOSFET gate driver Isolation Rating (Vrms) 3 Input VCC (Min) (V) 3 Input VCC (Max) (V) 5.5 Output VCC (Min) (V) 15 Output VCC (Max) (V) 30 Output Current (Min)(A) 2.5 Propagation Delay (Max) (ns) 300 Operating Temperature Range (°C) –40 to 125 Pin/Package 16/SOIC Price* 3.00 *Suggested resale price in U.S. dollars in quantities of 1,000 Texas Instruments Motor Drive and Control Solutions | 17 Signal Chain Solutions Discrete Analog-to-Digital Converters (ADCs) Delta-Sigma Modulators in Current Measurement and Motor Control Analog Front End Solution for Motor Control TI’s portfolio of delta-sigma modulators offers both isolated and non-isolated modulators enabling both direct measurement of current through shunt resistors and indirect measurement with Hall or magnetic sensors. The AMC1210 provides a quad-programmable digital filter enabling a seamless interface to the modulators, including a fast over-current detection path. Additionally, the AMC1210 provides PWM excitation for resolvers to enable an analog front-end solution for motor control. AC/DC Inverter Resolver Load AMC1203/4 sin cos ADS1205/9 AMC1210 AMC1203/4 TMS320F280xx DSP U V W PWM Excitation 20MHz, Second-Order, Isolated Delta-Sigma Modulators for Current-Shunt Measurement AMC1304/1305 Key Features • ± 50mV and ± 250mV input ranges for current shunt resistors • 5-20MHz external clock input enables synchronization of multiple devices • Certified Digital Isolation: UL1577 and IEC60747-5-5 approved: Working voltage: 1.5kVRMS, 1.5kVDC Isolation voltage: 7kVPEAK/ 10kVSURGE (reinforced isolation) Transient Immunity: 15kV/µs (min.) • Integrated LDO allows extremely wide input supply range of 4V to 18V (AMC1304) • Extended Industrial Temperature range of –40 to +125˚C • CMOS and LVDS interface options both available The AMC1304/1305 delivers the industry’s highest reinforced isolation ratings and precision performance for current measurement in high voltage industrial applications such as motor drives, photovoltaic inverters, and uninterruptible power supplies. Additionally, the AC and DC performance of the AMC1304/1305 enables levels of precision current measurement in applications requiring reinforced isolation that were previously unachievable. These devices also help designers achieve the lowest power consumption in the industry by 2.25 times less than the nearest competitor. In addition to being the lowest power consumption devices available in the market today, they are also the first to offer a ±50mV shunt input range – enabling a 5x reduction in power consumed by the shunt resistor. AVDD DVDD AMC1304 Only LDO AINP ISOLATION BARRIER LDO_IN ΔΣ Modulator AINN Data CLKIN 2.5V REF AGND DGND Modulators for Current Measurement Applications Device Description Input Voltage Range (mV) Isolation Rating (Vpeak) Min Transient Immunity (kV/uS) Supply Voltage (V) Interface Package Price* Isolated Delta-Sigma Modulator AMC1204/1204B Isolated 20 MHz ∆∑ modulator Isolated 20 MHz ∆∑ modulator with reinforced isolation ±250 4000/4250 15 3.3 / 5 Serial CMOS SOIC-16 3.45 ±50 or ±250 7000 15 4.0-18.0 / 3.0-5.5 Serial CMOS and LVDS SOIC-16 TBD / 3.50 Isolated Amplifier AMC1200/1200B Isolated amplifier with G=8 ±250 4000/4250 10 3.3 / 5 N SOP-8 2.20 Non-Isolated Delta-Sigma Modulator ADS1204 4-ch, 10 MHz ∆∑ modulator ±2000 N/A N/A 5 Serial CMOS QFN-32 6.75 ±2000 N/A N/A 5 Serial CMOS QFN-24 4.95 ±2300 N/A N/A 5 Serial CMOS TSSOP-24 4.50 — — — — — — 1.34 AMC1304/05 ADS1205 ADS1209 2-ch, 10 MHz ∆∑ modulator 2-ch, 10 MHz ∆∑ modulator Digital Filter AMC1210 Quad digital filter for 2nd-order ∆∑ modulator *Suggested resale price in U.S. dollars in quantities of 1,000. 18 | Motor Drive and Control Solutions New products are listed in bold red. New products are listed in bold red. Texas Instruments Signal Chain Solutions Discrete Analog-to-Digital Converters (ADCs) Simultaneous-Sampling ADCs for High-End Motor Drives Offering up to eight simultaneously sampled channels, up to 3-MSPS sampling rate, dual independently controlled internal references, small packages, and extended specified temperature range, TI’s portfolio of high-performance ADCs are designed to meet the needs of the most demanding high-precision Motor Drive applications. ADCs for Motor Control Res. (Bits) Max Sample Rate No. of Input Channels Interface Input Voltage Range (V) VREF Power (mW) Design Tools Package Price* ADS7223 12 1MSPS 4 Serial SPI ±VREF Int/Ext 47.2 — 32VQFN 3.95 ADS7263 14 1MSPS 4 Serial SPI ±VREF Int/Ext 47.2 — 32VQFN 6.95 Device ADS8361 16 500kSPS 4 Serial SPI ±2.5 @ ±2.5 Int/Ext 150 ADS8361EVM 24SSOP/32VQFN 9.19 ADS8363 16 1MSPS 4 Serial SPI ±VREF Int/Ext 47.2 ADS8363EVM 32VQFN 9.95 ADS8528 12 650kSPS 8 Parallel or SPI VREF, 2VREF Int/Ext 335 ADS8568EVM-PDK 64LQFP/64VQFN 9.50 ADS8548 14 600kSPS 8 Parallel or SPI VREF, 2VREF Int/Ext 335 ADS8568EVM-PDK 64LQFP/64VQFN 12.50 ADS8556 16 630kSPS 6 Parallel or SPI ±1 to ±12 Int/Ext 251.7 ADS8556EVM 64LQFP 12.95 ADS8557 14 670kSPS 6 Parallel or SPI ±1 to ±12 Int/Ext 253.2 ADS8557EVM 64LQFP 10.95 ADS8558 12 730kSPS 6 Parallel or SPI ±1 to ±12 Int/Ext 262.2 ADS8558EVM 64LQFP 8.95 ADS8568 16 500kSPS 8 Parallel or SPI VREF, 2VREF Int/Ext 335 ADS8568EVM-PDK 64LQFP/64VQFN 15.90 ADC3221 12 25MSPS 2 Serial LVDS 2Vp-p Int/Ext 60 ADC3224EVM 48QFN 14.25 ADC3241 14 25MSPS 2 Serial LVDS 2Vp-p Int/Ext 60 ADC3244EVM 48QFN 21.75 ADC3421 12 25MSPS 4 Serial LVDS 2Vp-p Int/Ext 44.25 ADC3424EVM 48QFN 21.38 ADC3441 14 25MSPS 4 Serial LVDS 2Vp-p Int/Ext 44.25 ADC3444EVM 48QFN 32.63 ADS7850 14 750kSPS 2 Serial SPI 0 to 5.5 Ext 40 ADS8350EVM-PDK 16WQFN 5.00 ADS7851 14 1.5MSPS 2 Serial SPI 0 to 5.5 Int 50 ADS7851EVM-PDK 16WQFN 7.00 ADS7852 12 500kSPS 8 Parallel CMOS +5 Int/Ext 13 — 32TQFP 3.40 ADS7854 14 1MSPS 2 Serial SPI 0 to 5.5 Ext/Int 45 ADS7854EVM-PDK 16TSSOP/16WQFN 6.50 ADS7861 12 500kSPS 4 Serial SPI ±2.5 @ ±2.5 Int/Ext 25 ADS7861EVM 24SSOP/32VQFN 4.05 ADS7862 12 500kSPS 4 Parallel CMOS ±2.5 @ ±2.5 Int/Ext 25 — 32TQFP 5.70 ADS8350 16 750kSPS 2 Serial SPI 0 to 5.5 Ext 40 ADS8350EVM-PDK 16WQFN 8.00 ADS8353 16 600kSPS 2 Serial SPI 0 to 5.5 Ext/Int 42.5 ADS8353EVM-PDK 16TSSOP/16WQFN 9.00 ADS8354 16 700kSPS 2 Serial SPI 0 to 5.5 Ext/Int 45 ADS8354EVM-PDK 16TSSOP/16WQFN 9.50 ADS7251 12 2MSPS 2 Serial SPI 0 to 5.5 Int 55 ADS7851EVM-PDK 16TSSOP/16WQFN 4.50 *Suggested resale price in U.S. dollars in quantities of 1,000. Texas Instruments New products are listed in bold red. Preview products are listed in bold teal. Motor Drive and Control Solutions | 19 Selection Guides for Power Management Solutions Input Power Protection Part Number LM5060 LM5069 TPS24750/1 VIN (Min) (V) Description High-side protection controller with low quiescent current Positive high voltage hot swap / Inrush current controller with power limiting 12A Integrated hot-swap protector with current monitor Special Features Operating Temperature Range (°C) Pin/Package Price* Latch off No external RSENSE –40 to 125 10/VSSOP 1.09 Yes Latch off/Retry Reverse hookup protection –40 to 125 10VSSOP 1.47 Yes Latch off/Retry Programmable fault timer –40 to 85 36VQFN 1.65 VIN (Max) (V) Current Limit Threshold (A) Enable Fault Response 5.5 65 Externally adjustable Yes 9 80 Externally adjustable 2.5 18 Externally adjustable Window Comparator Part Number LMV762 Description Vos (Offset Iq per Vs Vs tRESP Voltage @ 25 Channel (Min) (Max) Low-to- (°C) (Max) (Max) (V) (V) High (µs) (mV) (mA) Low voltage, precision comparator with push-pull output TPS3700 High-voltage (18V) window comparator with over- and undervoltage detection Output Type Input Bias Current (±) (Max) Number of (nA) Channels Special Features Operating Rail- Temperature Rail Range (°C) Pin/ Package 2.7 5 0.12 1 0.7 Push-pull 0.005 2 — — –40 to 125 8/SOIC, 8/VSSOP 1.8 18 29 5.5 0.013 Open drain 25 1 Hysteresis, Internal reference, Window comparator In –40 to 125 6/SOT, 6/WSON Price* 0.85 0.70 . LDO Linear Regulators Part Number Description Output Options IOUT VIN VIN VOUT (Max) (Min) (Max) (Min) (A) (V) (V) (V) TPS7A3001 VIN 3V to 36V, 150mA, ultra-low noise, high PSRR, low-dropout linear regulator Adjustable output, Negative output TPS7A4901 VIN –3V to –36V, –200mA, ultra-low noise, high PSRR, low-dropout linear regulator Adjustable output 0.15 TPS70933 150-mA, 30-V, 1-µA IQ voltage regulator with enable Fixed output TLV73333P Capacitor-free, 300-mA, low-dropout regulator with foldback current limit TPS75005 –36 –3 –33 –1.2 0.05 216 15 3 36 1.2 33 0.06 260 15 0.15 2.7 30 3.3 3.3 0.001 300 — Fixed output 0.3 1.4 5.5 3.3 3.3 0.034 122 — Dual, 500mA low-dropout regulators and triple voltage rail monitor Adjustable output, Fixed outputs 1.8, 1.9, 3.3 0.5 4 6.5 Fixed Fixed 0.175 300 outputs outputs — LP5907 250mA, Ultra-low noise low-dropout regulator Fixed output 0.25 2.2 5.5 1.2 4.5 LP38691 500mA Low dropout CMOS linear regulators Fixed output 0.5 2.7 10 1.8 5 *Suggested resale price in U.S. dollars in quantities of 1,000. 20 | Motor Drive and Control Solutions 0.2 VOUT Iq Vdo (Max) (Typ) (Typ) Noise (V) (mA) (mV) (uVrms) 0.012 50 6.5 0.055 250 — Additional Features Enable, Overcurrent protection, Soft start, Thermal shutdown, Fast transient response Enable, Overcurrent protection, Soft start, Thermal shutdown, Fast transient response Enable, Overcurrent protection, Soft start, Thermal shutdown, Fast transient response Enable, Foldback overcurrent protection, Output discharge, Thermal shutdown Enable, Over current protection, Thermal shutdown, PG, Sequencing and monitoring, Soft start Enable, Overcurrent protection, Thermal shutdown, Output discharge Enable, Overcurrent protection, Thermal shutdown, Foldback overcurrent protection Operating Temperature Pin/ Range (°C) Package Price* –40 to 125 MSOP1.50 PowerPAD –40 to 125 MSOP1.10 PowerPAD –40 to 125 SON/ SOT-23 0.39 — — — –40 to 125 20/VQFN 1.90 –40 to 125 DSBGA/ SOT-23/ X2SON 0.14 –40 to 125 TO-252/ WSON 0.50 New products are listed in bold red. Preview products are listed in bold teal. Texas Instruments Selection Guides for Analog Motor Solutions DC/DC Regulators www.ti.com/motor VIN VIN VOUT VOUT (Min) (Max) (Min) (Max) IOUT (V) (V) (V) (V) (A) Topology Fly-buck Part Number Description TPS55010 2.95V to 6V Input, 2W, isolated DC/DC converter with integrated FETs 2.95 6 3.3 20 TPS62404 Dual, 400mA and 600mA, 2.25MHz step-down converter with 1-wire interface in QFN 2.5 6 1.2 1.9 TPS62150 3V to17V 1A Step-down converter with DCS-control™ 3 17 0.9 6.3 LMZ34002 4.5V to 40V Input, up to 15W negative-output integrated power solution 4.5 40 –3 –17 2 TPS40210 Wide input range current mode boost controller 4.5 52 5 260 TPS54160A 3.5V to 60V Input, 1.5A step-down converter with eco-mode 3.5 60 0.8 TPS54061 4.7V to 60V Input, 200mA synchronous step-down converter 4.7 60 TPS54260 3.5V to 60V Input, 2.5A step-down converter with eco-mode 3.5 TPS54361 4.5V to 60V Input, 3.5A step-down converter TPS55340 LM5017 Wide input range boost/SEPIC/ flyback DC/DC converter with integrated FET Family of 100V regulators enhance reliability for high-voltage systems 0.4 Switch Duty Current Limit Iq Cycle (Typ) (Typ) (Max) (mA) (%) Soft Start Compensation (A) 2.75 0.575 — Adjustable External 1 0.032 100 Fixed Internal 1.7 0.017 100 Adjustable Internal Boost, Synchronous buck module 3 — — Adjustable External 6 Boost NA 1.5 95 Adjustable Internal 58 1.5 Buck, Inverting buck boost 1.8 0.116 98 0.8 58 0.2 Buck, Inverting buck boost 0.35 0.09 98 60 0.8 58 2.5 Buck, Inverting buck boost 3.5 0.138 98 4.5 60 0.8 59 3.5 Buck 5.5 0.152 98 2.9 32 3 38 2 Boost, SEPIC, Flyback 6.6 0.5 90 7.5 100 1.25 90 0.6 Fly-buck 1.3 1.75 90 Buck, 0.4 Synchronous buck Buck, 1 Synchronous buck Special Features Enable, Synchronous rectification, Isolated, Power good, Frequency synchronization Enable, Light load efficiency Enable, Light load efficiency, Power good, Tracking, Voltage margining Integrated inductor, EMI tested, Negative output, Soft start, Overcurrent protection, Remote sense, External clock sync Enable, Frequency synchronization Enable, Frequency synchronization, Light load efficiency, Power good, Tracking Adjustable UVLO, Enable, Frequency synchronization, Fixed External Light load efficiency, Synchronous rectification Enable, Frequency synchronization, Light load Adjustable External efficiency, Power good, Tracking Enable, Frequency Synchronization, Light Load Adjustable External Efficiency, Power Good, Tracking, Adjustable UVLO Enable, Frequency Adjustable External synchronization, Light load efficiency No Intelligent current limit, External compensation Primary-side fly-buck needed regulation Adjustable External Operating Temperature Pin/ Range (°C) Package Price* –40 to 150 16/WQFN 0.99 –40 to 85 10/SON 0.90 –40 to 85 16/QFN 0.98 –40 to 85 41B1QFN 6.75 –40 to 125 10/MSOPPowerPAD, 10/SON 0.80 –40 to 150 10/MSOPPowerPAD, 10/SON 1.58 –40 to 150 8/SON, 1.04 –40 to 150 10/MSOPPowerPAD, 10/SON 1.86 –40 to 150 10/WSON 2.60 –40 to 150 14/HTSSOP, 1.85 16/WQFN 8/SO –40 to 125 PowerPAD, 8/WSON 1.57 AC/DC (Offline) Chargers/Auxilliary Power Supplies Part Number Description Constant voltage, constant current PWM Controller with primary-side regulation Constant voltage, constant current PWM UCC28710/11/12/13/14/15 controller with primary-side regulation with high voltage startup UCC28630 CCM/DCM with primary-side CV and CC regulation Features <30mW no load power for 5 star EC IPP rating, Primary Side Regulation (PSR) eliminates opto-coupler, Quasi-resonant valley switching operation for highest overall efficiency <10mW no load power, Internal 700V HV Start-up JFET, Primary Side Regulation (PSR) eliminates opto-coupler, Quasi-resonant valley switching operation for highest overall efficiency Primary Side Regulation (PSR) eliminates opto-coupler, X-capacitor discharge for improved standby power, Best in class 10% efficiency performance — >86% for 65W, Integrated 700V JFET for fast startup and low standby power LM5021 Highly efficient off-line single-ended flyback and forward power converter using current-mode control Ultra low start-up current (25 µA maximum), Current mode control, Skip cycle mode for low standby power, Single resistor programmable oscillator, Synchronizable oscillator LM5023 Quasi-resonant current mode PWM AC/DC controller LM5030 100V push pull converter LM5032 High voltage dual interleaved current mode controller 1% Voltage output regulation over line, Load, temp, Low power operation: skip mode for low standby power <10mW at 230VAC, Critical conduction mode control, ±5% Current limit accuracy over PVT, Peak current mode control when operating in CV operation Current control mode, Shutdown feature to incorporate STO functionality, Operates from 24V supply, Defined dead time to avoid cross conduction Two independent PWM current mode controllers, Integrated high voltage startup regulator UCC28700/01/02/03 Operating Temperature Range (°C) Pin/Package Price* –20 to 125 6/SOT-23 0.35 –40 to 125 7/SOIC 0.42 –40 to 125 7/VSSOP 0.60 –40 to 125 8/VSSOP 0.50 –40 to 125 8/VSSOP 0.38 –40 to 125 10/VSSOP 0.99 –40 tp 125 16/VSSOP 1.40 *Suggested resale price in U.S. dollars in quantities of 1,000. Texas Instruments Motor Drive and Control Solutions | 21 Selection Guides for Analog Motor Solutions Non-Isolated Gate Drivers Part Number UCC27531 UCC27511 UCC27517A UCC27524A UCC27511 UCC27517A UCC27518/19 UCC27524A UCC27531/32 LM5112 Driver Configuration Single, Non-inverting Single inverting, Non-inverting Description 2.5-A and 5-A, 35-VMAX VDD FET and IGBT single-gate drive 4A/8A Single-channel high-speed low-side gate driver 4A/4A Single-channel high-speed Single inverting, low-side gate driver with 5V negative Non-inverting input voltage handling ability Dual, 5A, high-speed low-side power Dual, MOSFET driver with negative input Non-inverting voltage ability Single-channel high-speed low-side Inverting, gate driver with split output Non-inverting Single-channel 4A high-speed, low-side gate driver with inverting or non-inverting Inverting, configuration with 5V negative input Non-inverting voltage handling ability Single-channel 4A high-speed, Inverting (18), Non-inverting (19) low-side gate driver with CMOS input Dual-channel 5A high-speed, low-side Dual, gate driver with negative input voltage Non-inverting capability Single-channel 2.5A/5A, 35V max VDD FET and IGBT gate driver with split output and Non-inverting with 5V negative input voltage handling ability (32 includes CMOS input) Tiny 7A single channel MOSFET Inverting, gate driver Non-inverting 120V boot, 3A/4A peak (201A/211A), UCC27201A/211A High frequency, high-side/low-side driver with negative voltage handling Peak Source/ Sink Output Current VCC (Min) VCC (Max) (A) (V) (V) Rise Time (ns) Fall Time (ns) Prop Delay (ns) Operating Input Temperature Threshold Range (°C) Pin/ Package Price* 2.5/5 10 35 15 7 17 TTL –40 to 140 6/SOT-23 0.75 4/8 4.5 18 9 7 13 TTL –40 to 140 6/SOT-23 0.52 4/4 4.5 18 9 7 13 TTL –40 to 140 5/SOT-23 0.49 5/5 4.5 18 7 7 14 TTL –40 to 140 8/MSOP-PowerPAD, 8/SOIC 0.75 4/8 4.5 18 9 7 13 TIL –40 to 140 6/SOT-23 0.75 4/4 4.5 18 9 7 13 TIL –40 to 140 5/SOT-23 0.52 4/4 4.5 18 9 7 13 CMOS –40 to 140 5/SOT-23 0.49 5/5 4.5 18 7 7 14 TIL –40 to 140 8/MSOP, 8/SOIC 0.75 2.5/5 10 35 15 7 17 TIL / 31 CMOS / 32 –40 to 140 6/SOT-23 0.75 3/7 3.5 14 14 12 25 TIL –40 to 125 6/WSON 0.45 High side, Low side 3/3 / 201A 4/4 / 211A 8 / 201A 7.8 / 211A 20 8 7 20 TTL –40 to 140 10/WSON / 201A, 8/SOIC / 201A/211A, 8/SO PowerPAD / 201A, 8/VSON/201A / 211A, 9/SON / 201A 1.30/ 201A LM5104/5/6 High voltage bridge gate drivers with programmable dead-time control Bridge 2 7.5 14 10 / 4/5 15 / 6 10 35 / 4/5 32 / 6 TTL –40 to 125 8/SOIC, 8/WSON 1.50/ 211A 1.10 / 4 0.90 / 5 0.64 / 6 LM5109 100V boot, 1A peak, high frequency, high-side/low-side driver High side, Low side 1/1 7.5 14 15 15 25 TTL –40 to 125 8/SOIC, 8/WSON 0.50 Voltage Monitor and Reset ICs Part Number Description # of VCC VCC Iq Supplies (min) (max) (typ) Monitored (V) (V) (uA) Operating Threshold Voltage Temperature (typ) (V) Range (°C) TPS3700 Window comparator for over- and undervoltage detection 2 1.8 18 5.5 Adjustable –40 to 125 TPS3847085 18-V, 380-nA Voltage monitor 1 4.5 18 0.38 Fixed: 8.5 –40 to 85 TPS386000 Quad supply voltage supervisor with adjustable delay and watchdog timer TPS3808 Low quiescent current, programmabledelay 1 1.7 6.5 TPS3831A09 Supervisory circuit 1 0.6 6.5 *Suggested resale price in U.S. dollars in quantities of 1,000. 22 | Motor Drive and Control Solutions 4 1.8 6.5 12 Adjustable Adjustable, Fixed: 0.84, 1.12, 1.16, 2.4 1.40, 1.67, 1.77, 2.33, 2.79, 3.07, 4.65 Fixed: 0.9, 1.1, 1.52, 0.15 1.67, 2.63, 2.93, 3.08, 4.38 Output Driver Type/Reset Output Active-low/ Open-drain Active-low/ Push-pull Special Features Time Delay (ms) Pin/Package Price* Over voltage sense 0 6SOT/6WSON 0.69 Manual reset 5 5SOT-23 0.79 20/300/ Programmable 20QFN 0.95 –40 to 125 Active-low/ Open-drain Manual reset/ Negative voltage monitoring/Over voltage sense/ Watchdog timer –40 to 125 Active-low/ Open-drain Manual reset Programmable 6SON/6SOT-23 0.68 –40 to 85 Active-low/ Push-pull Manual reset 200 4X2SON 0.30 New products are listed in bold red. Texas Instruments NexFET Power MOSFET N-Channel Single N-Channel Device VDS (V) VGS (V) VGS(TH) Typ (V) ID Max @ TC= 25°C (A) RDS(ON) @ VGS = 10V (mΩ) QGD Typ (nC) QG (nC) QGS (nC) Configuration Package Operating Temp Range (°C) CSD18501Q5A 40 20 1.8 155 2.5 42 5.9 8.1 Single SON5x6 –55 to 150 CSD18502KCS 40 20 1.8 200 2.4 52 8.4 10.3 Single SON5x6 –55 to 150 CSD18502Q5B 40 20 1.8 204 1.8 52 8.4 10.3 Single SON5x6 — CSD18503KCS 40 20 1.9 130 3.6 30 4.6 7.7 Single SON5x6 –55 to 150 CSD18503Q5A 40 20 1.8 145 3.4 26 4.3 4.5 Single SON5x6 –55 to 150 CSD18504KCS 40 20 1.9 85 5.5 19 3.5 4.4 Single TO-220 –55 to 150 CSD18504Q5A 40 20 1.8 75 5.3 16 2.4 3.2 Single TO-220 –55 to 150 CSD18509Q5B 40 20 1.9 299 1 150 17 29 Single TO-220 — CSD18531Q5A 60 20 1.8 134 3.5 36 5.9 6.9 Single TO-220 –55 to 150 CSD18532KCS 60 20 1.8 169 3.3 44 6.9 10 Single TO-220 –55 to 150 7.9 CSD18532NQ5B 60 20 2.8 163 2.7 49 CSD18532Q5B 60 20 1.8 172 2.5 44 16 Single TO-220 –55 to 150 10 Single TO-220 –55 to 150 CSD18533KCS 60 20 1.9 114 5 28 3.9 9.4 Single SON5x6 –55 to 150 CSD18533Q5A 60 20 1.9 103 4.7 29 5.4 6.6 Single SON5x6 –55 to 150 CSD18534KCS 60 20 1.9 71 7.6 19 3.1 4.8 Single SON5x6 –55 to 150 CSD18534Q5A 60 20 1.9 69 7.8 17 3.5 3.2 Single SON5x6 –55 to 150 CSD18537NKCS 60 20 3 54 11 14 2.3 5.2 Single SON5x6 –55 to 150 –55 to 150 CSD18537NQ5A 60 20 3 62 10 14 2.3 4.7 Single SON5x6 CSD18540Q5B 60 20 1.9 221 1.8 41 6.7 8.8 Single SON5x6 — CSD18563Q5A 60 20 2 91 5.7 15 2.9 3.3 Single SON5x6 –55 to 150 CSD19501KCS 80 20 2.6 121 5.5 38 5.8 12.4 Single SON5x6 –55 to 175 CSD19502Q5B 80 20 2.7 138 3.4 48 8.6 14 Single TO-220 –55 to 150 CSD19503KCS 80 20 2.8 94 7.6 28 5.4 9.8 Single TO-220 –55 to 150 CSD19505KCS 80 20 2.6 208 2.6 76 11 25 Single TO-220 –55 to 175 CSD19506KCS 80 20 2.5 273 2 120 20 37 Single TO-220 –55 to 175 CSD19531KCS 100 20 2.7 105 6.4 38 7.5 11.9 Single TO-220 –55 to 175 CSD19531Q5A 100 20 2.7 110 5.3 37 6.6 10.5 Single TO-220 –55 to 150 CSD19532Q5B 100 20 2.6 124 4 48 8.7 13 Single TO-220 –55 to 150 CSD19533KCS 100 20 2.8 86 8.7 27 5.4 9 Single TO-220 –55 to 175 CSD19533Q5A 100 20 2.8 75 7.6 27 4.9 7.9 Single SON5x6 –55 to 150 CSD19534Q5A 100 20 2.8 44 12.6 17 3.2 5.1 Single SON5x6 –55 to 150 CSD19535KCS 100 20 2.7 187 3.1 78 13 25 Single SON5x6 –55 to 175 CSD19536KCS 100 20 2.5 259 2.3 118 17 37 Single SON5x6 –55 to 175 Dual N-Channel Device VDS (V) VGS (V) VGS(TH) Typ (V) ID Max @ TC= 25°C (A) RDS(ON) @ VGS = 10V (mΩ) QG (nC) QGD Typ (nC) QGS (nC) Configuration Package CSD88537ND 60 20 3 16 12.5 14 2.3 4.6 Dual SO-8 CSD88539ND 60 20 3 11.7 23 7.2 1.1 2.7 Dual SO-8 Texas Instruments Motor Drive and Control Solutions | 23 TI Designs for Motor Drives TI Design Description Key Features Reference Design: Isolated IGBT Gate-Drive Fly-Buck™ Power Supply with 4 Outputs The TIDA-00174 reference design is a 4-output isolated Fly-Buck power supply for IGBT gate drive bias. It generates two sets of (+16V, –9V) voltage output with 100mA output current capability. The positive/negtaive bias voltages are used to power the high power IGBT gate drivers, and the design is suitable to support driving IGBTs. The Fly-Buck having the nature of primary side regulation can achieve better regulation and line/load response over other open-loop or aux winding feedback topologies. It is capable of operating from a loosely regulated 24V input (±20%). The board comes with plug-in header pins, and it is compatible with the C2000 HV inverter kit. • F ly-Buck power supply for IGBT gate drive bias, primary side regulation without opto or aux winding feedback • 2 pair of isolated positive/negative voltage rails suitable for biasing two IGBTs • Output 2x (+16V, –9V), 100mA each, 2.5W per IGBT driver • Operates from unregulated 24V ±20% input • 87% peak efficiency, <55mV output ripple • This design is compatible and tested with the C2000 HV inverter kit Interface to a 5V BiSS Position Encoder Reference Design This TI Design implements a hardware interface solution based on the BiSS standard for position or rotary encoders. It supports both BiSS Point-to-Point and BiSS Bus configurations. The building blocks include the power supply for a 5V BiSS encoder — with innovative smart e-Fuse technology — and robust full-duplex RS485 transceivers, including line termination and EMC protection. An auxiliary power supply and logic level interface with adjustable I/O voltage level is provided to connect to subsequent MCUs and MPUs that would run the BiSS (or SSI) Master protocol stack. This design is fully tested to meet EMC immunity requirements for ESD, Fast Transient Burst and Surge according to IEC61800-3. • 3.3V RS-485 full-duplex transceivers with IEC-ESD meets BiSS clock frequency (10Mhz) • Design meets EMC immunity requirements for ESD, fast transient burst and surge according to IEC61800-3 • Wide input (15-30VDC) high-efficiency (>85%) DCDC power supply for 5V BiSS (or SSI) encoders with 350mA, lowest-ripple (<20mVpp) output • P rotected power supply with innovative eFuse technology with inrush current limitation and protection against over-current, over- and under-voltage and disconnect in case of fault • Option to shut down encoder power supply in case of fault or to save power when no encoder is connected. • 3.3V interface with level shifter to also support 2.5V or 1.8V I/O interface to processors to run the BiSS (or SSI) Master Isolated IGBT Gate-Drive Push-Pull Power Supply with 4 Outputs This reference design provides isolated positive and negative voltage rails required for Insulated Gate Bipolar Transistor (IGBT) gate drivers from a single 24-volt DC input supply. IGBTs are used in three phase inverters for variable-frequency drives to control the speed of AC motors. This reference design uses a push-pull isolated control topology and provides isolation compliant to IEC61800-5 and is intended to operate from a pre-regulated 24VDC input. • S upports 6 IGBT gate drivers for 3 arms of inverter (each arm in half-bridge configuration) • Push-pull topology enables parallel transformer stages from a single controller for 3-phase power • Operates with pre-regulated 24V input • Two reinforced isolated, low-ripple (<200mV) outputs for each IGBT: +16V (x2) and –8V (x2) • O utput power: 2W per IGBT and scalable to support higher power IGBTs • Option to shut down the power supply to facilitate Safe Torque Off (STO) feature • Output capacitors rated to support up to 6A peak gate drive current • Designed to meet IEC61800-5 With a regulated (within 5%) input source, a simple open-loop, free-running oscillator can be implemented with a push-pull PWM controller. This topology is essentially a forward converter with two primary windings used to create a dual-drive winding. This fully utilizes the transformer core’s magnetizing current more efficiently than flyback or the forward topologies. Another advantage this configuration has over flyback and forward configurations is that the supply output can be scaled up for higher power drives. This reference design also takes advantage of another benefit of the push pull topology in that multiple transformers can be controlled in parallel from a single controller to generate all the isolated voltage rails required for 3-phase IGBT inverters. Lastly, larger IGBTs for higher power drives sometimes require more gate drive current than what is provided by a typical IGBT gate driver, for which designers often use additional transistors for gate current boosting. This reference design provides +16V on the positive outputs and –8V on the negative outputs to compensate for the added voltage drop in those transistors New products are listed in bold red. 24 | Motor Drive and Control Solutions Texas Instruments TI Designs for Motor Drives (continued) TI Design Description Key Features High Performance Bipolar Stepper Drive Stage Reference Design with 256 Microstep Support The TIDA-00261-BOOST-DRV8711 is an 8-52V, 4.5A, bipolar stepper motor drive stage based on the DRV8711 Stepper Motor Pre-driver and CSD88537ND Dual N-Channel NexFET™ Power MOSFET. The module contains everything needed to drive many different kinds of bipolar stepper motors and can also be repurposed as a dual brushed DC motor driver. The BOOST-DRV8711 is ideal for those wishing to learn more about stepper motor control techniques and drive stage design. This kit was designed to be compatible with all TI LaunchPads following the LaunchPad Pinout Standard, with primary software/firmware support being provided for the MSP-EXP430G2 LaunchPad with a MSP430G2553. • 8V to 52V supply input with up to 4.5A continuous output current from each H-bridge • Built in 1/256-step microstepping indexer for ultra-smooth movement • SPI interface for driver settings and status reporting • Complete stepper motor drive stage in ultra-small form factor (1.75" x 2.00") • Fully protected drive stage including overcurrent, overtemperature, and under voltage protection Current Controlled Driver for AC Solenoids with Plunger Fault Detection for 24V DC Solenoids, with Plunger Fault Detection This reference designs provide solutions to control AC or 24V DC solenoid current using a PWM based controller along with hall sensor techniques to detect plunger movement and switch from peak current mode to hold current mode. • U ses DRV110 Power saving solenoid current controller with integrated supply regulation • S olenoid current is controlled during peak and hold mode for lower power and thermal dissipation using PWM technique with external MOSFET • P eak current, keep time at peak current, hold current and PWM clock frequency are adjustable through external components • F eature to interface HALL sensor to detect plunger movement and switch to hold mode • P rovides logic EN pin for the PLC to activate/deactivate the solenoid • P rovides 0V to 10V analog output, scaled to solenoid current to interface with PLC Sercos III Communications Development Platform The TIDEP0010 Sercos III communication development platform combines the AM335x Sitara processor family from Texas Instruments (TI) and the Sercos III media access control (MAC) layer into a single system-on-chip (SoC) solution. Targeted for Sercos III slave communications, the TIDEP0010 allows designers to implement the real-time Sercos III communication standard for a broad range of industrial automation equipment. The design is based on the TMDSICE3359 Industrial Communications Engine (ICE). • Sercos III conformance tested • S ercos III firmware for PRU-ICSS with Sercos MAC compliant register interface • B oard support package and industrial software development kit available from TI and 3rd party • Development platform which includes schematics, BOM, user guides, application notes, white paper, software, demos and more • Supports other industrial communications with the same hardware (e.g., EtherCAT, Profinet, Ethernet/IP and more) Washing Machine Control Reference Design This solution is designed for the inverter front-loading washing machine. It includes three parts: the main control board for the whole washing process control, the motor control board for DD VF motor control, and the user inference board. This solution can implement different washing programs and realize failure detection. • U ses InstaSPIN™ estimator for sensorless PMSM control • O nline parameter identification • The motor can continue to run in the same direction and with the same speed after the motor stall recovers • Includes agitate washing mode Three-Phase Brushless/PMSM Low-Current Motor Control Solution with InstaSPIN™ Software This reference design demonstrates a motor control solution for spinning three-phase brushless DC (BLDC) and brushless AC (BLAC) — often referred to as permanent magnet synchronous (PMSM) — motors featuring the C2000™ Piccolo™ microcontroller and the DRV8312 3-phase motor driver. The reference design features a high-performance, power-efficient, cost-effective sensorless field-oriented control (FOC) and sensored/sensorless trapezoidal commutation platform that speeds development for quicker time to market. This reference design is based on the DRV8312 evaluation kit. • • • • Three-Phase Brushless/PMSM High-Current Motor Control Solution with InstaSPIN™ Software This reference design demonstrates a motor control solution for spinning three-phase brushless DC (BLDC) and brushless AC (BLAC) — often referred to as “permanent magnet synchronous (PMSM)” — motors featuring the C2000™ Piccolo™ microcontroller enabled with InstaSPIN-FOC and InstaSPIN-MOTION in ROM and the DRV8301 three-phase motor driver. It provides three half-bridge drivers, each capable of driving two N-type MOSFETs, one for the high side and one for the low side. It supports up to 2.3A sink and 1.7A source peak current capability and only needs a single power supply with a wide range from 6V to 60V. The reference design features a highperformance, power-efficient, cost-effective platform that speeds development for quicker time to market. Applications include CPAP and pumps, e-bikes, e-scooters, medical pumps and drills, power tools, and robotics. This reference design is based on the DRV8301 evaluation kit. • O perating supply voltage 6V to 60V • 2 .3A sink and 1.7A source gate drive current capability • Integrated dual-shunt current amplifiers with adjustable gain and offset • Integrated buck converter to support up to 1.5A external load • Isolated SPI and CAN interfaces • Fully-functional evaluation board includes software, hardware design files, quick start graphical interface, and step-by-step documentation F ull digital control of dual interleaved PFC power converter topology orldwide voltage input of 95VAC to 265VAC W 400VDC bus operating up to 700W C2000 Piccolo TMS320F28069M MCU digitally controls three-phase motors • Supports power metering of rectified input voltage, RMS input voltage, RMS input power, and input line frequency • Includes software, hardware design files, quick start graphical interface, and step-by-step documentation New products are listed in bold red. Texas Instruments Motor Drive and Control Solutions | 25 TI Designs for Motor Drives (continued) TI Design Description Key Features Three-Phase Brushed and Stepper Motor Control Solution This reference design demonstrates a motor control solution for spinning three-phase brushed DC or single stepper motor — featuring the C2000™ Piccolo™ microcontroller and the DRV8412 three-phase motor driver. This highly integrated, robust motor control and driver solution speeds development time for brushed and stepper motors running up to 6A continuous/12A peak at 50V. Typical applications include medical pumps, gate openers, stage lighting, textile manufacturing tools, and industrial or consumer robotics. This reference design is based on the DRV8412 evaluation kit. • High-efficiency power stage (up to 97%) with low RDS(on) MOSFETs (110 mΩ at TJ = 25°C) • Operating supply voltage up to 52V • Integrated self-protection circuits including undervoltage, overtemperature, overload, and short circuit • Closed-loop digital control with feedback using the C2000’s on-chip PWM and ADC peripherals • High precision low-side current sensing using the C2000’s highperformance ADC, Texas Instruments OPA2350 high speed op-amps and Texas Instrument REF3025 high precision voltage reference chip • Fully-functional evaluation board includes software, hardware design files, quick start graphical interface, and step-by-step documentation Three-Phase Brushless DC Motor Driver The Thee-Phase Brushless DC Motor Driver reference design is a 10A, 3-phase brushless DC drive stage based on the DRV8301 pre-driver and CSD18533Q5A NextFET™ power MOSFET. It has three low side current sense amps (two internal to DRV8301, one external). The design also leverages a 1.5A step down buck converter, is fully protected with short circuit, thermal, and shoot-through protection, and is easily configured via a SPI interface. It is ideal for sensorless, brushless control techniques and drive stage design. • C omplete brushless DC drive stage in ultra-small form factor (2.2" x 2.3") • Supports up to 14A peak, 10A continuous current output • Supports voltage and current feedback for InstaSPIN-FOC sensorless control solution • 3x low side current sense amps, 6x Power FETs (< 6.5mΩ) and 1.5A step down buck converter • Drive stage is fully protected including short circuit, thermal, shoot-through, and under voltage protection • C2000™ Piccolo™ F28027F MCU with InstaSPIN™-FOC technology Analog Front End for Motor Electronic Overload Relays with Enhanced Current Range This reference design is the analog front end (AFE) for an electronic overload relay, used for monitoring and protecting motors from overcurrent or undercurrent events. It is an ideal tool for developers creating overload relays for senstive AC motors in industrial applications. This progrmmable gain amplifier (PGA) based analog front end is intended to be an easy evaluation platform for an accurate, industryleading 10:1 full load ampere (FLA) range and is repeatible over a –10 to +70°C temperature range. • W ide FLA of 10:1 which dramatically reduces the number of units required on-hand • Current measurement accuracies of <2% over entire 10:1 measurement range from no load to locked rotor current • Ambient insensitivity from –10 to +70°C • Robust design that prevents phase reversal in overdrive conditions and high electrostatic discharge (ESD) protection (3-kV HBM) Speed-Controlled 24V Brushless DC Outrunner Motor Reference Design This advanced motor implements closed-loop speed control to maintain an exact RPM across the load torque profile. The magnetic rotor position is sensed by the DRV5013 Hall-effect sensors, and the DRV8308 controller decides when to drive the CSD88537ND FETs that energize the coils. No microcontroller or firmware is used, and the intelligent sinusoidal current drive minimizes acoustic noise and torque ripple to maximize motor performance. • S peed controlled at 2054 RPM for any torque load up to 118mNm (16.7 oz-in) • Power input supports 24V to 32V and more than 5A • Outrunner style provides good power density in 6x6x3 cm3 form • Easy to modify RPM and max current with resistor changes • Design features up to 71% efficiency EN55011 Compliant, Industrial This Ethernet PHY reference design demonstrates the advanced Temperature, 10/100Mbps Ethernet performance of the DP83848K Ethernet PHY transceiver, supports PHY Brick Reference Design 10/100 Base-T and is compliant with IEEE 802.3 standard. The design is also fully compliant to EN5501 Class A EMI requirements and operates from a single power supply (5V with On-Board regulator or 3.3V). The board has been designed in a small form factor (2 inches x 3 inches) which makes it easier to fit into existing products. Meets EN55011 class A radiated emission requirements Low power consumption = 264mW DP83848K Ethernet PHY configured for MII interface Programmable LED support for link and activity External isolation transformer with common-mode choke on PHY side for improved • EMI and EMC performance • HBM ESD protection on RD± and TD± of 4kV • • • • • New products are listed in bold red. 26 | Motor Drive and Control Solutions Texas Instruments Complete TI Motor Drive Solutions Stepper Motors Steppers are a cost-effective solution for open-loop positioncontrol applications such as printers, scanners, home/office appliances and scientific or medical equipment. DRV8711EVM - $99 • DRV8711-based motor controller capable of up to 10A at 52V • Excellent thermal performance with external NextFET power MOSFETs • Stepper motor included and the GUI defaults to optimum settings matched to the included motor. • Configurable for dual DC motor control • Open source: BOM, Schematics, Gerbers DRV8818EVM – $99 • DRV8818-based motor driver capable of 2.5 A at 35 V • Updated user interface for acceleration and deceleration profiles • Open source: BOM, schematics, Gerbers DRV8412-C2-KIT – $199 • 52V, 3.5A 3-phase motor driver stage • Quadrature encoder interface • Piccolo F28035 microcontroller control • Includes two brushed DC and one stepper motor DRV8829EVM – $149 • Two 5-A H-bridge motor drivers • Phase/enable control interface and low component count • Easy-to-use GUI for quick setup with most motors • Open source: BOM, schematics, Gerbers Brushed DC Motors DC motors are used when simple control and cost effectiveness are required in applications such as toys and small consumer appliances. DRV8839EVM – $25 • Low-voltage DRV8839 evaluation module spins dual brushed motors, operates from 1.8V to 11V, and delivers up to 2× 1.8A • On-board speed and direction controls; Micro-USB connection for easy evaluation / power up • Open source: BOM, Schematics, Gerbers DRV8412-C2-KIT – $199 • 52V, 3.5A 3-phase motor driver stage • Quadrature encoder interface • Piccolo F28035 microcontroller control • Includes two brushed DC and one stepper motor • DRV8801EVM – $99 • DRV8801-based motor driver capable of 2.8A peak at 36 V • Easy-to-use GUI for quick setup with most motors • Open source: BOM, schematics, Gerbers Easy-to-Use Graphical User Interface (GUI) • Stand-alone GUI requires no IDE • Immediate verification of motor-control operation • Configurable capabilities • Sliders and input fields • Real-time graphing of key variables • Free with most • motor-control kits RDK-BDC24 – $219 • Controls brushed 24-V DC motors with up to 40 A continuous • Three options for open-loop voltage control and two options for closed-loop, speed, position or current control • CAN and RS-232 communication Texas Instruments Motor Drive and Control Solutions | 27 Complete TI Motor Drive Solutions Brushless DC (BLDC) Motors BLDC motors are widely used in speed-control applications where reliability and ruggedness are required, such as in fans, pumps and compressors. TMDSHVMTRPFCKIT - $599 TMDSHVMTRINSPIN - $699 • PiccoloTM controlCARD-based hardware • 350-V, 1.5-kW three-phase inverter • 700-W bypassable PFC (DC bus) front end • Isolated JTAG, UART, SPI, and CAN • Free Code Composer StudioTM development environment • Software support through controlSUITETM or MotorWareTM • Sensors: Hall, Encoder, Software (sensorless) • Control: Torque, Speed, Position, PFC DRV8312-Based Kits – $299 Each • 50V, 3.5A 3-phase motor driver stage • NEMA17 BLDC/PMSM 55W motor Spin your own motor instantly with InstaSPIN™-BLDC, InstaSPIN-FOC and InstaSPIN-MOTION software • Hall and Quadrature encoder interfaces • Isolated SPI and CAN interfaces DRV8301/2-Based Kits – $299 to $499 Each • 60V, 60A 3-phase motor driver stage • NO motor included • Spin your own motor instantly with InstaSPIN-BLDC, InstaSPIN-FOC and InstaSPINMOTION software • Hall and Quadrature encoder interfaces • Isolated SPI and CAN interfaces • Includes Piccolo F28035, Hercules™ RM48 or TMS570LS31 controlCARD and can accept many TI MCU-based controlCARDs Learn more about the DRV8312-based kits and DRV8301/2-based kits at: DRV8312-C2-KIT: www.ti.com/tool/drv8312-c2-kit DRV8312-69M-KIT: www.ti.com/tool/drv8312-69m-kit DRV8301-HC-C2-KIT: www.ti.com/tool/drv8301-hc-c2-kit DRV8302-HC-C2-KIT: www.ti.com/tool/drv8302-hc-c2-kit DRV8312-C2-KIT: www.ti.com/tool/drv8312-c2-kit DRV8301-69M-KIT: www.ti.com/tool/drv8301-69m-kit DRV8301-RM48-KIT: www.ti.com/tool/drv8301-rm48-kit DRV8301-LS31-KIT: www.ti.com/tool/drv8301-ls31-kit Permanent Magnet Synchronous Motors (PMSMs) PMSMs are used in applications requiring precise control and low torque ripple, such as robotics, servo systems and electric power steering. DRV8312-Based Kits – $299 Each • 50V, 3.5A 3-phase motor driver stage • NEMA17 BLDC/PMSM 55W motor • Spin your own motor instantly with InstaSPIN™-BLDC, InstaSPIN-FOC and InstaSPIN-MOTION software • Hall and Quadrature encoder interfaces • Isolated SPI and CAN interfaces TMDSHVMTRPFCKIT - $599 TMDSHVMTRINSPIN - $699 • Piccolo(tm) controlCARD-based hardware • 350-V, 1.5-kW three-phase inverter • 700-W bypassable PFC (DC bus) front end 28 | Motor Drive and Control Solutions • Isolated JTAG, UART, SPI, and CAN • Free Code Composer StudioTM development environment • Software support through controlSUITETM or MotorWareTM • Sensors: Hall, Encoder, Software (sensorless) • Control: Torque, Speed, Position, PFC DRV8301/2-Based Kits – $299 to $499 Each • 60V, 60A 3-phase motor driver stage • NO motor included • Spin your own motor instantly with InstaSPIN™-BLDC, InstaSPIN-FOC and InstaSPINMOTION software • Hall and Quadrature encoder interfaces • Isolated SPI and CAN interfaces • Includes Piccolo F28035, Hercules™ RM48 or TMS570LS31 controlCARD and can accept many TI MCU-based controlCARDs Texas Instruments Complete TI Motor Drive Solutions AC Induction Motors (ACIMs) The ACIM is the industrial “muscle motor” that enabled the industrial revolution. This rugged motor is used in a vast array of applications from home appliances to high-horsepower factory a utomation. TMDSHVMTRPFCKIT - $599 TMDSHVMTRINSPIN - $699 • PiccoloTM controlCARD-based hardware • 350-V, 1.5-kW three-phase inverter • 700-W bypassable PFC (DC bus) front end • Isolated JTAG, UART, SPI, and CAN • Free Code Composer StudioTM development environment • Software support through controlSUITETM or MotorWareTM • Sensors: Hall, Encoder, Software (sensorless) • Control: Torque, Speed, Position, PFC Third-Party Network Developers MathWorks Model-Based Design Target for C2000™ Microcontrollers Model-based design integrates MATLAB® and Simulink® with TI’s Code Composer Studio™ IDE and C2000™ microcontrollers. Key Features • Generates documented, readable and editable C code in Code Composer Studio IDE project format • Automates the testing and execution of Simulink models • Enables the real-time evaluation of system designs on TI motor kits • Provides block-level access to on-chip peripherals • Provides block-level access to the TI IQMath library for simulation and code generation Learn more at: www.mathworks.com/c2000 VisSim/Embedded Controls Developer™ VisSim/Embedded Controls Developer is a visual development e nvironment for the rapid prototyping and development of motion-control systems. Key Features • VisSim/Motion block set that includes pre-built m otor, amplifier, sensor, encoder, dynamic load and closedloop PID models • DMC block set includes all of the TI DMC library in block form • Peripheral blocks generate code for C2000 and soon other TI MCUs • Automatic C-code generation of production-quality fixed-point code • Real-time visualization while code executes • Code Composer Studio IDE plug-in for automatic project creation Learn more at: www.vissim.com/c2000 TI Motor Design Network Developers Third Party Website Service D3 Engineering www.d3engineering.com Design services, consulting, algorithms, The MathWorks Drivetech www.drivetechinc.com Design services, consulting, DMC expertise Pentad Design www.pentaddesign.com Design services, DPS and CLA expertise Powersim www.powersimtech.com Power electronics simulation and C2000 auto code generation Simma Software www.simmasoftware.com Network protocol software The MathWorks www.mathworks.com Embedded target, auto code generation Visual Solutions www.vissim.com Rapid prototyper: Visual application development Texas Instruments Motor Drive and Control Solutions | 29 TI Motor Drive and Control Solutions TI boosts stepper motor performance with new DRV8711 BoosterPack •Scalable •Complete solution compatible with TI’s MSP430™ Launchpad •High performance current regulation control •Fully configurable, fully protected drive stage Learn more at: www.ti.com/motor Get in control BLDC outrunner designs offer standard PWM or closed-loop speed control •12V and 24V brushless DC motor reference design •Speed-controlled 24V brushless DC motor reference design 30 | Motor Drive and Control Solutions Texas Instruments TI Motor Drive and Control Solutions Don’t miss TI’s Motor Solutions Newsletter and updates •Get the latest information on TI’s solutions for Motor Drive and control •Learn about new products, TI Designs, software and more that have been designed to support you in your motor system development Subscribe at: www.ti.com/newsletter NOTES: ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ Texas Instruments Motor Drive and Control Solutions | 31 TI Worldwide Technical Support Internet TI Semiconductor Product Information Center Home Page support.ti.com TI E2E™ Community Home Page e2e.ti.com Product Information Centers Americas Phone +1(512) 434-1560 Brazil Phone0800-891-2616 MexicoPhone0800-670-7544 Fax +1(972) 927-6377 Internet/Emailsupport.ti.com/sc/pic/americas.htm Europe, Middle East, and Africa Phone European Free Call International Russian Support 00800-ASK-TEXAS (00800 275 83927) +49 (0) 8161 80 2121 +7 (4) 95 98 10 701 Note: The European Free Call (Toll Free) number is not active in all countries. 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