Standex-Meder Planar Magnetics Design Guide

PLANAR
Magnetics
D ESI G N
PARTNER
|
SOLVE
|
DELIVER™
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
WHAT WE DO
Our team has been providing solutions through high-performing products since the 1950’s. Through growth, acquisition, strategically partnering with
customers, and applying the latest engineering designs to the needs of our ever-changing world, our technology has infused transforming results into
an array of customer’s needs – ultimately providing quality results to the end-user. Our approach that fuels this is achieved by:
1. Partnering with the customer
2. Confronting a challenge to solve
3. Delivering solutions and products that address your needs as a business.
WHAT WE BELIEVE
Our values and what we believe align to the partner, solve, and deliver approach. We produce parts but we are more than that. Connecting with
your team as a strategic partner, listening to your challenges, and arriving at ways to solve your complex problems through our solutions are why
we exist. Whether it’s custom or standard we have capabilities that address your needs. Our team leverages our dynamic and diverse engineering
expertise and other resources such as our global facilities for logistics and production.
CAPABILITIES
Standex-Meder Electronics has a commitment to absolute customer satisfaction and customer-driven innovation, with a global organization that
offers premier sales support, engineering capabilities, and technical resources worldwide. At Standex-Meder Electronics, customer-specific product
development has never been a problem. With our expert engineering staff and cutting-edge manufacturing capabilities, we are well-equipped to
produce unique solutions for just about any environment or application.
MANUFACTURING
QUALITY / LAB CAPABILITIES
Auto AT Switch Sorting
Bobbin and Toroidal Winding
Auto Termination
Coil Molding & Packaging
Insert and Thermoset Molding
Laser Welding
Low Pressure Molding (Hot Melt)
Pick & Place – Vision & Camera System
Plasma Surface Treatment
Plastic Injection Molding
Potting - 2 Component
Progressive Stamping
Reflow Oven – Multiple Zone Convection
Reed Switch Manufacturing
Reed Relay Design and Manufacturing - SMD,
Low Thermal, High Insulation, High Voltage,
High Frequency, Latching and ATEX, Selective
Soldering
Stainless Steel Fabrication
Certifications: AS9100, ITAR, ISO9000,
TS16949, IP67
SPC Data Collection
Fully Equipped Certified Test Labs
Burn-in and Life Testing
Complete In-House Machine Shop
Corona Discharge Testing Capabilities
Mechanical and Thermal Shock
Microscopic Investigation / DPA
Moisture Resistance and Seal Testing
Radiographic Salt Fog and Solderability
Scott T Angular Accuracy
Terminal Strength
Thermal Cycling
Temperature Rise and Vibration
TESTING & TOOLING
Automated Assembly and Test Systems
Environmental and Durability Testing
Life Testing
Specialized Lab Testing Equipment including
but not limited to: Network Analyzers, Fluxmeters, Nanovoltmeters, Picoammeters, Destructive Pull Testers, Gauss / Teslameters
ENGINEERING
Electronic sensor engineering
Circuit Design and PCB Layout
Patented Conductivity Sensors
Patented Inductive Sensors
3-D CAD Modeling
3-D Magnetic Sensor Mapping
EMS Software
PCB Prototyper
Quick Turn Samples, 3-D Printing
2
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
“CUSTOM IS STANDARD” - Why SME Planar Transformers & Inductors?
As more and more industries begin to feel the push toward higher efficiency and performance along with miniaturization, the planar transformer
continues to emerge as an alternative to wire-wound transformers, making it ideal in certain application “sweet spots”. This solution makes so much
sense for today’s applications, and when you combine planar transformers with excellent engineering, you can get a solution that not only saves you
space, time, and costs, but suits your needs uniquely and specifically. We are your “Application Engineering Experts”.
The unique P025 - P1100 product line of planar transformers come in standard sizes and with hundreds of lead frames and PCB windings in stock,
they can be quickly customized often without start-up or tooling costs for many power topologies, including soft switching, single or multiple
outputs, different switching frequencies, and different input/output voltages as well as multi-winding inductors. Refer to the below Custom Design
Guide Overview.
STANDEX-MEDER UNIQUE ADVANTAGES
• Patented (U.S. PAT. 7,129,809) header and terminal (U.S. PAT.
7,460,002) design yielding superior thermal management
• Direct thermal contact between bottom of ferrite core and heat
dissipating substrate
• Can attach to a substrate/heatsink with controlled temperature
• Stable and precise co-planarity of terminals on both sides
• Excellent solderability characteristics
• Planar turn surface in direct contact core backwall, thus greatly
improving thermal conductivity and reducing EMI
• Flexible, low impedance terminations
• Able operate without any air flow for cooling
• Meets required min. 8mm clearance and creepage
ELECTRICAL & MECHANICAL SPECS
• Height - low profile
• Low leakage inductance
• Repeatable leakage inductance, capacitance
• Volumetric efficiency (small size)
• Low turns count improves Cu loss
• Optimized core cross section lowers core loss
• Large core surface promotes heat transfer
• Low loss, reliable PCB construction
• AC Resistance and Proximity Cu Loss Minimized
APPLICATIONS
• AC-DC resonant designs
• Aerospace & Military (high reliability/repeatability)
• Appliance
• Automotive, Electric and Hybrid Vehicles
• Battery Charging (12V, 24V, 48V, 1-10 KW)
• DC-DC Converters (100W-1200W) in distributed power systems
• Distributed Isolated Power
• Feedback Control
• High Current POL Converters
• High Power LED Lighting, Industrial Power, Welding
• Isolated Inverters
• Isolated (non-regulated) Bus Converter (Vout 9-12V)
• Renewable Energy - Wind & Photovoltaic Power System
• Server – Data Centers (400VDC)
• Telecom Applications (“Sweet Spot” 36-72 Vin 40-250W)
• Welding, Lasers, Test Equipment
Planar Magnetics Custom Design Guide
Size
P025 (3)
Page
#
6
Optimum
Power
Range
Max
Current
Rating
Typical
Topology
Optimum
Frequency
Range kHZ
Typical Dimensions
L x W x H (1)
mm
Isolation Voltage
Pri - Sec (VDC)
Pri - Core (VDC)
10W - 50W
20A (2)
Forward, Flyback
300 - 500
17.0 x 15.7 x 6.3
500 - 2000 VDC
P035 (3)
7
20W - 150W
30A (2)
Half Bridge, Forward, Flyback
200 - 400
22.9 x 19.8 x 7.6
500 - 2000 VDC
P055 (3)
8
50W - 200W
50A
Half Bridge, Forward, Flyback
175 - 300
24.1 x 21.8 x 9.1
500 - 2000 VDC
P075 (3)
9
100W - 500W
50A (2)
P110 (3)
10
150W - 700W
60A (2)
P135
11-12
300W - 1.2kW
100A
P220
13-14
1kW - 3.0kW
250A
P350
15-16
2kW - 6kW
300A
P560
17-18
3kW - 10kW
400A
35.0 x 26.3 x 10.2
28.7 x 26.3 x 10.2
39.9 x 28.4 x 12.7
33.5 x 28.4 x 12.7
44.4 x 32.0 x 15.2
38.1 x 32.0 x 12.7
50.8 x 40.6 x 20.3
45.7 x 40.6 x 17.8
58.4 x 50.8 x 25.4
53.3 x 50.8 x 21.6
71.1 x 64.0 x 30.5
66.0 x 64.0 x 25.4
5000 VDC
500 - 2000 VDC
5000 VDC
500 - 2000 VDC
5000 VDC
500 - 2000 VDC
5000 VDC
500 - 2000 VDC
5000 VDC
500 - 2000 VDC
5000 VDC
500 - 2000 VDC
P900
19-20
10kW - 20kW
500A
40 - 125
118.1 x 110.7 x 43.9
5000 VDC
P1100
21
10kW - 30kW
600A
20 - 125
144.8 x 94.0 x 38.1
5000 VDC
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull, Flyback
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
Full Bridge, Half Bridge, Full Bridge
ZVS, Push-Pull
150 - 300
100 - 250
100 - 250
60 - 200
40 - 150
40 - 125
1) Length (L) may vary depending on terminals. Height (H) may vary depending on input / output requirements
2) Current rating is 30% higher for through hole applications
3) Available in both SMD and through hole versions
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3
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
4
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P025
Power Range 10W-50W
Highlights
• Patented (U.S. PAT. 7,129,809) design with superior
thermal management
• High efficiency (low losses), ultra compact, low-profile
• Great co-planarity of terminals due to patented header
offering repeatable height
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
“Application Engineering Experts”
:: DESIGN EXAMPLES ::
CUSTOM IS S TA N D A R D
Design Input
Pri. Np Sec. I Out. Sec. Ns1
Example Voltage Turns Ns1 Max (2) Turns
Part #
VDC
(Pins) VDC ADC
(Pins)
Sec. Sec. Height
Ns2 Ns2 mm (in) (1)
VDC Turns Typ.
1125-1
36 - 75 12 (1-5)
3
30
2 (6,7-9,10)
-
-
6.4 (0.250”)
1125-2
18 - 36 6 (1-3)
3
30
2 (6,7-9,10)
-
-
6.4 (0.250”)
1125-3
36 - 75 12 (1-5)
5
20
3 (6-10)
-
-
6.4 (0.250”)
1125-4
18 - 36 6 (1-3)
5
20
3 (6-10)
-
-
6.4 (0.250”)
1125-5
36 - 75 12 (1-5) 12
2.5
8 (7-9)
-
-
6.4 (0.250”)
1125-6
18 - 36 6 (1-3)
2.5
8 (7-9)
-
-
6.4 (0.250”)
12
Customize beyond these examples!
Rated power 10W-50W / Frequency range 300-500kHZ
Surface mount (SMD) or through hole (TH)
Topology - Forward (w/active rest), Flyback
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-2,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
Notes: Full electrical, thermal, and efficiency calculations available upon request 1) Length (L) may
vary depending on terminals. Height (H) may vary depending on input / output requirements. 2)
Estimated value for normal conditions. Current rating can be up to 30% higher for through hole
applications.
SURFACE MOUNT DESIGN
8.1 mm max
15.8 mm
PCB Pad Layout
All Pad dimensions tolerance +/- 0.1
19.0
6.0
10 pl.
2.3
19.1 mm
3.0
C /L
3.0
U.S. PAT. 7,129,809
6.0
2.7
Notes
1. Dimensions are in mm
4. Header: LCP, natural color
2. Drawing not to scale
5. Pins: Copper
3. Tolerance +/- 2% unless noted 6. Pin Finish: Tin (Sn) over Nickel (Ni)
These models are for reference only and may NOT exactly match the design examples provided.
6
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P035
Power Range 20W-150W
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
:: DESIGN EXAMPLES ::
Design Input
Pri. Np Sec. I Out. Sec. Ns1
Example Voltage Turns Ns1 Max (2) Turns
Part #
VDC
(Pins) VDC ADC
(Pins)
1124-1
36 - 75
12
3
30
2
1124-2
1124-3
18 - 36
6
3
30
2
36 - 75
12
3
30
2
1124-4
1124-5
18 - 36
6
3
30
2
36 - 75
12
5
20
3
1124-6
18 - 36
6
5
20
1124-7
36 - 75
12
5
1124-8
18 - 36
6
1124-9
36 - 75
12
1124-10 18 - 36
6
1124-11 36 - 75
12
1124-12 18 - 36
6
Sec. Sec. Height
Ns2 Ns2 mm (in) (1)
VDC Turns Typ.
-
-
7.6 (0.300”)
-
-
7.6 (0.300”)
12
8
8.1 (0.320”)
12
8
8.1 (0.320”)
-
-
7.6 (0.300”)
3
-
-
7.6 (0.300”)
20
3
12
8
8.1 (0.320”)
5
20
3
12
8
8.1 (0.320”)
12
8
8
-
-
7.6 (0.300”)
12
8
8
-
-
7.6 (0.300”)
12
8
8
12
8
8.1 (0.320”)
12
8
8
12
8
8.1 (0.320”)
Highlights
• Patented (U.S. PAT. 7,129,809) design with superior
thermal management
• High efficiency (low losses), ultra compact, low-profile
• Great co-planarity of terminals due to patented header
offering repeatable height
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
Customize beyond these examples!
Rated power 20W-150W / Frequency range 200-400kHZ
Surface mount (SMD) or through hole (TH)
Topology - Half-Bridge, Forward (w/active rest), Flyback
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-2,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
Notes: Full electrical, thermal, and efficiency calculations available upon request 1) Length (L) may
vary depending on terminals. Height (H) may vary depending on input / output requirements. 2)
Estimated value for normal conditions. Current rating can be up to 30% higher for through hole
applications.
SURFACE MOUNT DESIGN
8.6 mm max
19.8 mm
PCB Pad Layout
All Pad dimensions tolerance +/- 0.1
29.2
14 pl.
8.4
2.3
5.1
26.7 mm
2.5
C /L
2.5
5.1
U.S. PAT. 7,129,809
8.4
5.0
Notes
1. Dimensions are in mm
4. Header: LCP, natural color
2. Drawing not to scale
5. Pins: Copper
3. Tolerance +/- 2% unless noted 6. Pin Finish: Tin (Sn) over Nickel (Ni)
These models are for reference only and may NOT exactly match the design examples provided.
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P055
Power Range 50W-200W
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
:: DESIGN EXAMPLES ::
Design Input
Pri. Np Sec. I Out. Sec. Ns1 Sec. Sec.
Height
Example Voltage Turns Ns1 Max (2) Turns
Ns2 Ns2 (3) mm (in) (1)
Part #
VDC
(Pins) VDC ADC
(Pins)
VDC Turns Typ.
1250-1
1250-2
1250-3
1250-4
1250-5
1250-6
1250-7
1250-8
1250-9
1250-10
36 - 75
18 - 36
36 - 75
18 - 36
36 - 75
18 - 36
36 - 75
18 - 36
200-350
200-350
8
4
12
6
8
4
8
4
48
48
2.2
2.2
3.3
3.3
5
5
12
12
28
48
50
50
35
40
30
30
12.5
12.5
5
2.5
1
1
2
2
2
2
5
5
12
24
-
-
9.1 (0.360”)
9.1 (0.360”)
9.6 (0.380”)
9.6 (0.380”)
9.6 (0.380”)
9.6 (0.380”)
9.6 (0.380”)
9.6 (0.380”)
10.7 (0.420”)
10.7 (0.420”)
15
15
2
2
-
-
-
P055 ALTERNATE DESIGNS
1284-1
1284-2
36 - 75
18 - 36
10
5
-
Notes: Full electrical, thermal, and efficiency calculations available upon request 1) Length (L) may
vary depending on terminals. Height (H) may vary depending on input / output requirements. 2)
Estimated value for normal conditions. Current rating can be up to 30% higher for through hole
applications. 3) Ns2 / Ns3 max. load current output after rectification by (turns) as follows: (8) = 2.5
A each, (7) = 3.0 A each, (6) = 3.5 A each, (5) = 4.5 A each, (4) = 5.75 A each, (3) = 7.5 A each, (2)
= 10.0 A each
Highlights
• Patented (U.S. PAT. 7,129,809) design with superior
thermal management
• High efficiency (low losses), ultra compact, low-profile
• Great co-planarity of terminals due to patented header
offering repeatable height
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
Customize beyond these examples!
Rated power 50W-200W / Frequency range 175-300kHZ
Surface mount (SMD) or through hole (TH)
Topology - Half Bridge, Forward (w/active rest), Flyback
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-2,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
SURFACE MOUNT DESIGN
11.2 mm max
21.8 mm
PCB Pad Layout
All Pad dimensions tolerance +/- 0.1
30.5
14 pl.
9.0
2.3
6.0
26.7 mm
3.0
C/L
3.0
6.0
U.S. PAT. 7,129,809
9.0
5.1
Notes
1. Dimensions are in mm
4. Header: LCP, natural color
2. Drawing not to scale
5. Pins: Copper
3. Tolerance +/- 2% unless noted 6. Pin Finish: Tin (Sn) over Nickel (Ni)
These models are for reference only and may NOT exactly match the design examples provided.
8
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P075
Power Range 100W-500W
“Application Engineering Experts”
:: DESIGN EXAMPLES ::
CUSTOM IS S TA N D A R D
Design Input
Pri. Np Sec. I Out. Sec. Ns1
Example Voltage Turns Ns1 Max (2) Turns
Part #
VDC
(Pins) VDC ADC
(Pins)
Sec. Sec. Height
Ns2 Ns2 mm (in) (1)
VDC Turns Typ.
1235-1
36 - 75
6
3.3
302
1
15
5
10.2 (0.400”)
1235-2
36 - 75
6
5
262
2
15
6
10.2 (0.400”)
1235-3
36 - 75
6
12
102
4
15
5
10.2 (0.400”)
1235-4
36 - 75
6
15
7.82
5
15
5
10.2 (0.400”)
Highlights
• Patented (U.S. PAT. 7,129,809) design with superior
thermal management
• High efficiency (low losses), ultra compact, low-profile
• Great co-planarity of terminals due to patented header
offering repeatable height
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
Customize beyond these examples!
Notes: Full electrical, thermal, and efficiency calculations available upon request 1) Length (L) may
vary depending on terminals. Height (H) may vary depending on input / output requirements. 2)
Estimated value for normal conditions. Current rating can be up to 30% higher for through hole
applications.
Rated power 100W-500W / Frequency range 150-300kHZ
Surface mount (SMD) or through hole (TH)
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull, Flyback
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
SURFACE MOUNT DESIGN
10.7 mm max
26.4 mm
PCB Pad Layout
All Pad dimensions tolerance +/- 0.1
33.0
14 pl.
10.2
1.3
6.8
33.0 mm
3.4
C /L
3.4
6.8
U.S. PAT. 7,129,809
10.2
4.4
Notes
1. Dimensions are in mm
4. Header: LCP, natural color
2. Drawing not to scale
5. Pins: Copper
3. Tolerance +/- 2% unless noted 6. Pin Finish: Tin (Sn) over Nickel (Ni)
These models are for reference only and may NOT exactly match the design examples provided.
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9
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P110
Power Range 150W-700W
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
:: DESIGN EXAMPLES ::
Design Input
Pri. Np Sec. I Out. Sec. Ns1
Example Voltage Turns Ns1 Max (2) Turns
Part #
VDC
(Pins) VDC ADC
(Pins)
Sec. Sec. Height
Ns2 Ns2 mm (in) (1)
VDC Turns Typ.
1240-1 190-350
16
2.2
152
3
-
-
12.7(0.500”)
1240-2 190-350
24
2.2
272
2
24
4
12.7(0.500”)
1240-3 190-350
28
3.3
462
1
15
3
12.7(0.500”)
1240-4 190-350
16
3.3
102
5
-
-
12.7(0.500”)
1240-5 190-350
20
5
272
2
15
2
12.7(0.500”)
Notes: Full electrical, thermal, and efficiency calculations available upon request 1) Length (L) may
vary depending on terminals. Height (H) may vary depending on input / output requirements. 2)
Estimated value for normal conditions. Current rating can be up to 30% higher for through hole
applications.
Highlights
• Patented (U.S. PAT. 7,129,809) design with superior
thermal management
• High efficiency (low losses), ultra compact, low-profile
• Great co-planarity of terminals due to patented header
offering repeatable height
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
Customize beyond these examples!
Rated power 150W-700W / Frequency range 175-300kHZ
Surface mount (SMD) or through hole (TH)
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull, Flyback
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
SURFACE MOUNT DESIGN
13.5 mm max
30.5 mm
PCB Pad Layout
All Pad dimensions tolerance +/- 0.1
40.2
12.0
18 pl.
2.3
9.0
6.0
C/L
core bonding area
39.1 mm
3.0
3.0
6.0
9.0
U.S. PAT. 7,129,809
12.0
6.3
Notes
1. Dimensions are in mm
4. Header: LCP, natural color
2. Drawing not to scale
5. Pins: Copper
3. Tolerance +/- 2% unless noted 6. Pin Finish: Tin (Sn) over Nickel (Ni)
These models are for reference only and may NOT exactly match the design examples provided.
10
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P135
Power Range 300W-1.2kW
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(12VDC@50A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
600W
Pri-sec turns ratio
20:1+1
200 kHz
370-410 VDC
Full Bridge ZVS
1216
66 %
2.9 Arms
35.4 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
500 VDC
60 °C
6.0 W
108 °C
100 grams
Notes: Assumes transformer is cooled by airflow only @ 200°C LFM
:: DE S I G N E X A M P L E : :
Highlights
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
Customize beyond these examples!
Rated power 300W-1.2kW / Frequency range 100-250kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
THROUGH HOLE / J-HOOK MOUNT
32.1 mm
22.9 mm
2.5 mm
43.0 mm
15.7 mm
These models are for reference only and may NOT exactly match the design examples provided.
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11
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P135
Power Range 300W-1.2kW
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(12VDC@100A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
1.2kW
Pri-sec turns ratio
24:1+1
120 kHz
380-410 VDC
Full Bridge
2564
82 %
4.1 Arms
70.7 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
500 VDC
600 °C
11 W
98 °C
130 grams
Customize beyond these examples!
Rated power 300W-1.2kW / Frequency range 100-250kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. SMD=20A, TH = +30%
Isolation voltage pri-sec/pri-core 500-5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DE S I G N E X A M P L E : :
THROUGH HOLE / J-HOOK MOUNT
40.6 mm
22.9 mm
2.5 mm
31.8 mm
38.1 mm
43.0 mm
21.3 mm
34.5 mm
These models are for reference only and may NOT exactly match the design examples provided.
12
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P220
Power Range 1kW-3kW
Highlights
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(24VDC@40A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
1.0kW
Pri-sec turns ratio
12:2+2
140 kHz
180-325 VDC
Forward
540
84 %
9.7 Arms
26 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
500 VDC
50 °C
12 W
116 °C
220 grams
Customize beyond these examples!
Rated power 1KW-3kW / Frequency range 60-200kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push Pull
Current rating max. 250A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DES I G N E X A M P L E : :
THROUGH HOLE / J-HOOK MOUNT
40.6 mm
30.5 mm
3.8 mm
52.0 mm
16.6 mm
These models are for reference only and may NOT exactly match the design examples provided.
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13
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P220
Power Range 1kW-3kW
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(28VDC@71A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
2.0kW
Pri-sec turns ratio
10:1+1
200 kHz
180-300 VDC
Fwd Bridge
716
80 %
15.1 Arms
50.2 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
500 VDC
60 °C
21.7 W
112 °C
250 grams
Customize beyond these examples!
Rated power 1KW-3kW / Frequency range 60-200kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push Pull
Current rating max. 250A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DE SI G N E X A M P L E : :
THROUGH HOLE / J-HOOK MOUNT
30.5 mm
3.8 mm
42.2 mm
52.0 mm
22.4 mm
42.2 mm
These models are for reference only and may NOT exactly match the design examples provided.
14
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P350
Power Range 2kW-6kW
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(28VDC@130A)
Operating frequency
Input voltage range
Topology
3.6kW
200 kHz
500-800 VDC
Full Bridge
LLC Resonant
Max volt-µsec product 2017
Duty cycle
81 %
Primary current
9.3 Arms
Secondary current
Pri-sec turns ratio
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
92 Arms
14:1+1
3,000 VDC
1,000 VDC
85 °C
23.4 W
120 °C
270 grams
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DE S I G N E X A M P L E : :
Customize beyond these examples!
Rated power 2kW-6kW / Frequency range 40-150kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 300A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
51.0 mm
40.6 mm
5.1 mm
74.2 mm
U.S. PAT. 7,460,002
22.9 mm
These models are for reference only and may NOT exactly match the design examples provided.
Fill out a design request today! | meder.com/planartransformers.html
15
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P350
Power Range 2kW-6kW
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(15VDC@300A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
5.0kW
Pri-sec turns ratio
10:1+1
50 kHz
220-320 VDC
Full Bridge
3085
71 %
29.7 Arms
196.3 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
3,000 VDC
500 VDC
60 °C
40.2 W
115°C
350 grams
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DE S I G N E X A M P L E : :
Customize beyond these examples!
Rated power 2kW-6kW / Frequency range 40-150kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 300A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
62.0 mm
40.6 mm
5.1 mm
47.0 mm
55.1 mm
74.5 mm
U.S. PAT. 7,460,002
28.7 mm
53.9 mm
These models are for reference only and may NOT exactly match the design examples provided.
16
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P560
Power Range 3kW-10kW
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(31VDC@100A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
3.1kW
Pri-sec turns ratio
16:2+2
50 kHz
405-495 VDC
Full Bridge
5081
63 %
10.7 Arms
56.1 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
3,000 VDC
500 VDC
60 °C
15.6 W
114 °C
480 grams
Highlights
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DES I G N E X A M P L E : :
Customize beyond these examples!
Rated power 3kW-10kW / Frequency range 40-125kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 400A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
64.0 mm
40.6 mm
88.8 mm
U.S. PAT. 7,460,002
27.3 mm
These models are for reference only and may NOT exactly match the design examples provided.
Fill out a design request today! | meder.com/planartransformers.html
17
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P560
Power Range 3kW-10kW
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(28VDC@300A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
8.4kW
Pri-sec turns ratio
10:1+1
50 kHz
380-410 VDC
Full Bridge
5785
77 %
28 Arms
186 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
3,000 VDC
500 VDC
60 °C
40 W
115 °C
700 grams
Notes: Assumes transformer is cooled by a coldplate @ 75°C max.
:: DE SI G N E X A M P L E : :
Customize beyond these examples!
Rated power 3kW-10kW / Frequency range 40-125kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 400A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
74.9 mm
64.0 mm
40.6 mm
72.8 mm
U.S. PAT. 7,460,002
33.8 mm
These models are for reference only and may NOT exactly match the design examples provided.
18
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P900
Power Range 10kW-20kW
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(40VDC@250A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
10kW
Pri-sec turns ratio
12:2+2
30 kHz
252-308 VDC
Full Bridge ZVS
8236
98 %
46 Arms
177 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
1,000 VDC
60 °C
90 W
105 °C
550 grams
Highlights
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
Notes: Assumes transformer is cooled by a heatsink @ 75°C max. and forced airflow :: DES I G N E X A M P L E : :
Customize beyond these examples!
Rated power 10KW-20kW / Frequency range 40-125kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 500A
Isolation voltage pri-sec/pri-core 500- 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1 turns 1- 4 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
83.0 mm
63.4 mm
6.3 mm
110.6 mm
U.S. PAT. 7,460,002
35.6 mm
These models are for reference only and may NOT exactly match the design examples provided.
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19
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P900
Power Range 10kW-20kW
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(45VDC@330A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Primary current
Secondary current
15.0kW
Pri-sec turns ratio
8:1+1
70 - 100 kHz
548-743 VDC
Full Bridge ZVS
3884
96 %
32 Arms
330 A
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
1,000 VDC
75 °C
95 W
122 °C
950 grams
Notes: Assumes transformer is cooled by a coldplate @ 75°C max. and forced airflow :: DE SI G N E X A M P L E : :
Customize beyond these examples!
Rated power 10KW-20kW / Frequency range 40-125kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 500A
Isolation voltage pri-sec 5,000VDC
Isolation voltage pri-core 500-2,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1 turns 1- 4 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
118.1 mm
108.0 mm
64.6 mm
8.1 mm
50.8 mm
125.1 mm
12.7 mm
56.5 mm
These models are for reference only and may NOT exactly match the design examples provided.
20
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U.S. PAT. 7,460,002
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
SIZE P1100
Power Range 10kW-30kW
“Application Engineering Experts”
CUSTOM IS S TA N D A R D
Total output power
(400VDC@50A)
Operating frequency
Input voltage range
Topology
Max volt-µsec product
Duty cycle
Secondary current
20.0kW
Pri-sec turns ratio
8:8+8
40 kHz
246-286 VDC
Full-Bridge
3884
84 %
50 Arms
Dielectric strength
Pri-sec/pri-core
Isolation sec-core
Ambient temperature
Total losses
Hot spot temperature
Approx. Weight
4,000 VDC
1,000 VDC
60 °C
120 W
110 °C
3 lbs
Notes: Assumes transformer is cooled by a coldplate @ 60°C max. and forced airflow :: DE S I G N E X A M P L E : :
Highlights
• Anodized aluminum heatsinks offering high thermal
conductivity and removing heat from windings
• Patented (U.S. Patent 7,460,002) terminals offer mechanical strength and very low resistance
• High efficiency (low losses), ultra compact, low-profile
• Excellent solderability (Pb-free or Pb/Sn Solder)
• Standard sizes / customer configurations
• Quick custom turn-around often without start-up or tooling costs
• Inductors available for design in all packages
• Large secondary pins reduce temperature rise on
terminals
• Various terminal options available (SMD, Thru-hole,
screw terminals)
Customize beyond these examples!
Rated power 10kW-30kW / Frequency range 20-125kHZ
Topology - Full Bridge, Half Bridge, Full Bridge ZVS,
Push-Pull
Current rating max. 600A
Isolation voltage pri-sec/pri-core 5,000VDC
Soft switching, single or multiple outputs
Different switching frequencies, input/output voltages
Primary turns - other number (no fractions)
Secondary Ns1, Ns2 / Ns3 turns 1- 8 (no fractions)
Thermal solutions heat sinks, etc.
BUS BAR TERMINATION
37.5 mm
144.8 mm
133.3 mm
110.5 mm
64.0 mm
75.2 mm
94.0 mm
U.S. PAT. 7,460,002
These models are for reference only and may NOT exactly match the design examples provided.
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21
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
PQ STYLE | Planar Inductors
0.4-6.0µH, 80A max
Highlights
• Fixed power inductor w/ferrite core used in switching
power supplies, DC/DC converters, FPGA and low/high
profile current, high current POL converters, feedback
control, overload sensing, load drop and shut down
“Application Engineering Experts”
:: DESIGN EXAMPLES ::
CUSTOM IS S TA N D A R D
Standard
Part Number
“R” = Optional Tape & Reel
Core Height Nom. L
DCR
Isat (A) typ
Style (mm)
(A) (µH) Nom. 10%
20%
(mΩ) Drop Drop
PQ2007-0R4-70-G or T -R
PQ2006-1R0-30-G or T -R
PQ2007-2R2-25-G or T -R
PQ2007-4R4-15-G or T -R
PQ2613-1R0-80-G or T -R
PQ3213-0R9-70-G or T -R
PQ3218-3R3-70-G or T -R
PQ3218-6R0-50-G or T -R
PQ20
PQ20
PQ20
PQ20
PQ26
PQ32
PQ32
PQ32
7
6
7
7
13
13
18
18
70
30
25
15
80
70
70
50
0.4
1.0
2.2
4.4
1.0
0.9
3.3
6.0
0.7
1.0
3.5
3.6
1.2
1.0
1.1
1.5
71
35
29
16
110
100
74
51
83
39
32
18
120
110
80
57
Notes: All Electrical Values at 25°C | Pri: Sec’y: Core Isolation 300 Vrms | Maximum Non-Operating
Temperatures : -55°C to +180°C | Maximum Operating Rated Temperatures: -30°C to +125°C |
Inductance measured 10kHZ, 1.0V
detection
• Applications include but are not limited to: switching
power supplies, DC/DC converters in distributed power
systems, FPGA and low-profile high-current, high current POL converters, feedback control, overload sensing, load drop and shut down detection
1
(SMT/THT)
1.
2.
3.
4.
5.
6.
Inductance:
Current Range Typ:
Height Max.:
Footprint Max.:
0.4 - 4.4 µH
0.7 - 2.5 A
6.0 - 10.0 mm
22.6 x 21.7 mm
PQ26
14
1.0 µH
42 A
13.0 mm
29.5 x 27.0mm
Inductance:
Current Range Typ:
Height Max.:
Footprint Max.:
0.9 - 6.0 µH
45 - 60 A
11.0 - 18.0 mm
31.7 x 32.5mm
3
19
4.6
3
8.6
0.8-1.2
13-18
1.8-7
22.5
31.7
18
22
13
32.5
(SMT/THT)
6.4
0.3
29.5
13.5
PQ32
3.3
3
27.0
(SMT/THT)
Inductance:
Current Range Typ:
Height Max.:
Footprint Max.:
2.3
22.6
10.7
6
3
4
5
Core style and size
Typical height in mm
Min. inductance in “µH”, “R” = decimal point
Typical Amp rating
Terminal style - “G” = SMT, “T” = Through hole tabs
Optional packaging “R” = Tape & Reel
6-7
21.7
2
Customize beyond these examples!
Available in Tape & Reel Packaging
PQ20
PQ2007 - 0R4 - 70 - G - R
______-___ - __ - _ - _
Example
3
0.8-1.2
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8.6
6
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
Fill out a design request today!
Planar Inductor Request Form
We meet each unique need, encompassing our global capabilities to partner, solve, and deliver custom engineered
solutions for tomorrow. Complete the form below and our engineers and product specialists will review your request
and respond with information targeting your application.
Planar Inductor Specifications
* required fields
Application
*Operating Frequency
kHz
Min. Ambient Temperature
°C
Max. Ambient Temperature
Heatsink Temperature
°C
Airflow
Dimensions (if needed)
mm
L
Target Price
°C
CFM
mm
W
mm
H
USD
*Winding 1
µH
A
Winding 2
µH
A
Winding 3
µH
A
Winding 4
µH
A
Winding 5
µH
A
Max ACpp Ripple Current
A
Termination Style
Isolation Requirements
Vdc
Clearance/Creepage
Requirements (if needed)
mm
Vrms
Fill out a design request today!
Planar Transformer Request Form
We meet each unique need, encompassing our global capabilities to partner, solve, and deliver custom engineered
solutions for tomorrow. Complete the form below and our engineers and product specialists will review your request
and respond with information targeting your application.
Planar Transformer Specifications
* required fields
Application
*Topology
*Total Output Power
W
*Min. Input Voltage
Min. Duty Cycle
Primary Center Tap
Yes
No
Secondary Center Tap
Yes
No
Vdc
*Max. Input Voltage
Vdc
%
Min. Duty Cycle mm
%
*Output 1
Vdc (V)
Idc (A)
Output 2
Vdc (V)
Idc (A)
Output 3
Vdc (V)
Idc (A)
Output 4
Vdc (V)
Max ACpp Ripple Current
Vdc
Ambient Temperature
°C
Heatsink Temperature
°C
Idc (A)
*Isolation Pri:Sec
Vms
Airflow
CFM
Termination Style
Dimensions
L
mm
W
mm
H
mm
*Turn Ratio Np/Nsec1
Turn Ratio Np/Nsec2
Turn Ratio Np/Nsec3
Turn Ratio Np/Nsec4
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23
DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
APPLICATIONS | Smart Home/City & Industrial
Standex-Meder Electronics dynamic capabilities allows us to strategically partner with customers, solve problems, and deliver reliable high-quality
custom or standard solutions to a wide array of markets. Our diverse product families of reed based, magnetics, and fluid level sensing components
can play a role in numerous applications such as appliances, security, lighting, HVAC, electronics, and more. Give us a hello@standexelectronics.
com
HVAC and Plumbing
Furnaces
Air Conditioning Compressors
Air Conditioning Condensers
Dehumidifiers
Humidifiers
Solar Panels
Gas Smart Meters
Electric Smart Meters
Instant Water Heaters
Standard Water Heaters
Standex-Meder Electronics Smart City
Water Meters
Shower Pumps
Pool and Spa Pumps
Standex-Meder Electronics dynamic capabilities allows us to strategically partner with customers,
solve problems,
and deliver reliable high-quality custom or standard solutions to a wide array
Sprinkler System
Controllers
of markets. Our diverse product families of reed based, magnetics, and fluid level sensing
components can play a role in numerous applications such as appliances, security, lighting, HVAC,
plumbing, electronics, and more. Give us a [email protected]
Appliances
Transportation
Dishwasher
Washer Level Sensor
Range
Coolant Level Sensor
Keyless Entry
Oven
Ignition Immobilizer
Microwave Anti Lock Brakes
Dashboard Lighting
Coffeemaker
Ignition Assemblies
RefrigeratorHood Latch Verification
Ice Maker
Security
Washers &Security
DryersCameras
Door Sensors
Window Sensors
Security Gates
Control Panels
Other
Smoke Detectors
CO2 Detectors
Designer Lighting
Sprinkler Systems
Automatic Outside
ShadesLighting
Tablet Keyboards
Offices & Break Rooms
Sound Sensors
for Toys
Keyboards
Inkjet printers
Guitar Amplifiers
Desk lamps
Microphones
Flashlights
Cable / Broadband
Organs
Time clocks
Telephone Systems
Fitness Equipment
Cell phones
Garage Door
Openers
Thermostats
Dishwasher
Speakers
Microwave
Coffeemaker
Refridgerater
Ice Maker
Copyright ©Standex-Meder Electronics
24
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H
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DESIGN GUIDE | P l a n a r Tr a n s f o r m e r s & I n d u c t o r s
APPLICATIONS | Automotive Market & Transportation Industry
Standex-Meder Electronics dynamic capabilities and solutions provide reed switches, relays, and sensors, magnetics, and fluid level sensing products throughout the transportation industry. Think of anything that turns on/off, opens/closes, requires power transfer, lighting, starting, measuring,
or detecting
– andMarket
we canApplications
play a role within
that application.Industry
From read outs on the dashboard to measurement of coolant, brake, windshield, water
Automotive
& Transportation
in fuel, tire pressure, and emissions – our components perform within vital processes within automobiles, heavy-duty trucks, recreational vehicles,
Standex-Meder
Electronics
dynamic capabilities eCars,
and solutionseBikes,
provide reed switches,
airplanes,
trains,
motorcycles,
boats,relays,
and more.
and sensors, magnetics, and fluid level sensing products throughout the transportation industry.
Think of anything that turns on/off, opens/closes, requires power transfer, lighting, starting,
measuring, or detecting – and we can play a role within that application. From read outs on
the dashboard to measurement of coolant, brake, windshield, water in fuel, tire pressure, and
emissions – our components perform within vital processes within automobiles, heavy-duty
trucks, recreational vehicles, airplanes, trains, motorcycles, eCars, eBikes, boats, and more.
Give us a [email protected]
Sunroofs
Crash Safety Sensing
HVAC Controls
Transportation
Washer Level Sensor
Antennas
Trailer Hitch Detection and Lights
Gear Shift
Fuel Level Sensors
Interior and Dashboard Lighting / LED
Gas Cap Detection
Mirror Controls
Exhaust Fumes Detection
Windshield Wiper Operation
Tire Pressure Monitoring
Coolant Level Sensor
al Applications
Seat Belt Detection
Washer Level Sensor
Door Latch Sensors
Hood Latch Verification
lectronics dynamic capabilities allows us to strategically partner with customers,
nd deliver reliable
high-quality custom or standard solutions to a wide array
Engine Transformers,
iverse product families
of reed based, magnetics, and fluid level sensing
Coils and
Ignition Assemblies
play a role in numerous
applications such as appliances, security, lighting, HVAC,
nics, and more. Give us a [email protected]
Headlights and Taillights
Remote Door Locks and Keyless Entry
zer
s
ing
ies
fication
s
s
s
Rooms
nd
ems
Copyright ©Standex-Meder Electronics
Ignition Immobilizer
Anti Lock Brakes
Dashboard Lighting
Marine Coils
Ignition Assemblies
Hood Latch Verification
Dashboard Lighting
Music Video Systems
Ignition Immobilizer
Battery Deactivation
Brake Fluid Sensor
AUTOMOTIVE • HEAVY-DUTY TRUCKS • AVIATION • MARINE • RECREATIONAL VEHICLES • TRAINS • eCARS • eBIKES • MOTORCYCLES • MIL/AERO
ensor
ensor
Keyless Entry
Anti-Theft Alarms
Brake Pedal
Anti Lock Brakes
Coolant Level Sensor
Security
Security Cameras
Door Sensors
Window Sensors HVAC and Plumbing
Cooling Towers
Solar Panels
Control Panels Furnaces
Smoke Detectors AC Compressors
AC Condensers
CO2 Detectors Dehumidifiers
Sprinkler SystemsHumidifiers
Gas Smart Meters
Outside Lighting Electric Smart Meters
Instant Water Heaters
Standard Water Heaters
Water Meters
Flush Valves
Offices & Break Rooms
Sprinkler Controllers
Keyboards
Security Gates
Inkjet printers
Desk lamps
Other
Fire Extinguisers
Battery Charger
Cable / BroadbandProcess Control
Plastic Molding Machines
Time clocks
Power Distribution
Telephone Systems
Transformers
Circuit breakers
Cell phones
Milling Machines
Thermostats
Industrial Doors
Arc Welders
Dishwasher
Hydraulics
Microwave
Fork Lift Trucks
Grease Traps
Coffeemaker
Flashlights
Refrigerator
Ice Maker
eder Electronics
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25
2015
REED SWITCHES • REED RELAYS • REED SENSORS • PROXIMITY SENSORS
MAGNETS • FLUID SENSORS • OPTOCOUPLERS • FLOATS • TRANSFORMERS
INDUCTORS • CURRENT SENSE TRANSFORMERS • PLANAR TRANSFORMERS
ANTENNAS • COILS • HERMETIC CONNECTOR PRODUCTS
CANADA
• Oakville, ON, Canada
UNITED STATES
Worldwide Headquarters
• Cincinnati, OH, USA
• West Wareham, MA, USA
MEXICO
EUROPE
• Grossbreitenbach, Germany
• Singen, Germany
• Kent, UK
• Agua Prieta, Mexico
CHINA
• Shanghai, China
Contact Information:
Standex-Meder Electronics
World Headquarters
4538 Camberwell Road
Cincinnati, OH 45209 USA
Standex Americas (OH)
+1.866.STANDEX (+1.866.782.6339)
[email protected]
Standex-Meder Asia (Shanghai)
+86.21.37820625
[email protected]
Meder Americas (MA)
+1.800.870.5385
[email protected]
Standex-Meder Europe (Germany)
+49.7731.8399.0
[email protected]