Carling Technologies 2M-Series Miniature Toggle Switches ™ 2M1-Series Miniature Toggle Switch 2MS-Series Sealed Nylon Miniature Toggle Switch 2M2-Series Nylon Miniature Toggle Switch Specifications Contact Rating . . . . . . . . . refer to ordering scheme Electrical Life . . . . . . . . . . 50,000 make & break cycles @ full load Contact Resistance. . . . . . 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts. Insulation Resistance . . . 1000 MΩ min. Dielectric Strength . . . . . . 1500 Volts RMS @ sea level Operating Temperature . . . -30°C to +85°C Index of Protection . . . . . . 2MS-Series: IP67 Solder Heat Resistance. . . MIL-STD-202, Method 210 Actuator Travel . . . . . . . . . 25° Materials Case . . . . . . . . . . . . . . . . 2M1-Series: Dially phthalate (DAP) (UL 94V-0) 2MS & 2M2-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) Toggle. . . . . . . . . . . . . . . 2M1-Series: Brass, chrome plated. 2MS & 2M2-Series: Brass, chrome plated, internal o-ring sealed Bushing . . . . . . . . . . . . . . 2M1-Series: Brass, nickel plated 2MS & 2M2-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) Housing. . . . . . . . . . . . . . . Stainless Steel Switch Support . . . . . . . . . Brass, tin plated Terminal Seal . . . . . . . . . . Epoxy 2M1-Series Accessories To order accessories assembled on a switch, specify the switch number followed by the accessory part number and the word “assembled”. Ex: 2M1-SP1-T1-B1-M1QE-T12ASSEMBLED To order accessories in bulk, specify the Series, followed by the accessory. Ex.) 2M1-T12. Optional Toggle Cap 2M1 - T1 2 1 Series 2 Toggle Cap Size 3 CAP COLOR1 1 SERIES OR SWITCH CATALOG NUMBER 2M1, 2MS or 2M2 1 2 2 TOGGLE CAP SIZE T1 10.6mm T2 3 Color white black 3 5 red yellow 6 7 NOTE 1 Black, white & red are standard. Additional colors available. Consult factory. 7.6mm Optional Dress and Knurled Nuts 2M1 - HDW3 1 Series HDW3 HDW5 20 dress nut for 1/4” bushing knurled nut for 15/32” bushing (2M1-Series only) 2M1 - E1A 1 Series 1 SERIES OR SWITCH CATALOG NUMBER 2M1, 2MS or 2M2 2 Nut 2 NUT 1 SERIES OR SWITCH CATALOG NUMBER 2M1, 2MS or 2M2 Optional Rubber Hood green blue 2 Rubber Hood 2 RUBBER HOOD E1A rubber hood sealing (for all bushings except B0). www.carlingtech.com Carling Technologies 2M-Series Miniature Toggle Switches ™ 2M1-Series Ordering Scheme 2M1 - SP 1 - T1 - B1 - M1 Q E 1 Series 2 Poles 3 Circuit 4 Actuator 1 SERIES 2M1 Miniature Toggle Switch 2 POLES SP single pole - uses terminals 1, 2 & 3. DP double pole uses terminals 1,2, 3, 4, 5 & 6. 3P three pole uses terminals 1, 2, 3, 4, 5, 6, 7, 8 & 9. 4P four pole uses terminals 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 & 11. 3 CIRCUIT ( ) - momentary 1 2 3 4 5 61 Switching Position: 2-3, 5-6, 8-9, 11-12 ON ON ON (ON) ON ON OPEN NONE NONE OFF OFF OFF ON 2-1, 5-4, 8-7, 11-10 ON (ON) ON (ON) (ON) ON NOTE: 1 ON-ON-ON available with DP and 4P switches only. 4 ACTUATOR T1 round bat T2 round short bat T3 paddle T4 medium paddle T5 long paddle T6 flat (with B1,B2 or B5 bushing) T7 large bat (with B0 bushing) 5 BUSHING B1 B2 B3 B4 B5 B6 B7 B82 B9 B0 T8 T9 T0 TA TI TL extra-large bat (with B0 bushing) black plastic rectangular locking lever locking lever locking lever Threaded Standard, keyway Non-Threaded Standard, keyway Threaded Short, keyway Non-Threaded Short, keyway High Torque, 7.5mm, flat High Torque, 8.0mm, keyway Long threaded Metric Splashproof 15/32” Threaded (Standard for T7 and T8 actuator styles) 5 Bushing 6 Termination 7 Contact 6 TERMINATION M1 Solder Lug M2 PCB M3 Quick Connect M5-1 Wire Wrap .750 [19.05] M5-2 Wire Wrap [24.48] M5-3 Wire Wrap [10.80] M5-4 Wire Wrap [26.97] M6 PC Mount, 90° horizontal M7 PC Mount, 90° vertical VS2 PC Mount, U bracket, .620 VS3 PC Mount, U bracket, .620 VS4 PC Mount, U bracket, .750 VS5 PC Mount, U bracket, .750 VS21 Snap-In, U bracket 8 Seal mounting mounting mounting mounting x x x x .460 .630 .460 .630 7 CONTACT Material Terminal Plating Rating gold over silver3 5A@125VAC or 28VDC, G silver1 2A @ 250VAC 2 K gold tin-lead4 0.4VA max. @20V max (AC/DC) P silver1 tin-lead4 5A@125VAC or 28VDC, 2A @ 250VAC 1 1 Q silver silver 5A@125VAC or 28VDC, 2A @ 250VAC R gold2 gold2 0.4VA max. @20V max (AC/DC) high high high high Approvals UL CSA – UL CSA UL CSA – NOTE: Tin-lead option available with PC type terminations only. 1 Moveable contact & terminals: copper alloy, silver plate 2 Moveable contact & terminals: copper alloy with gold plate over nickel plate 3 Terminals: silver plate with outer layer in gold plating 4 Outer terminals: copper alloy with tin-lead over nickel plate 8 EPOXY SEAL E epoxy seal NOTES: All switches come with standard nut, washer and locking ring shipped bulk. T7 and T8 actuator styles come with a larger nut, washer and locking ring, to accommodate the switch. Additional nut styles available. See page 26. Custom colors available, consult factory. Rubber seal available. Order part number E1A separately. www.carlingtech.com 21 Carling Technologies 2M-Series Miniature Toggle Switches ™ 2MS & 2M2-Series Ordering Scheme 2MS - WSP 1 - T1 - B1 - M1 G E 1 Series 2 Poles 3 Circuit 5 Bushing 4 Actuator Style 1 SERIES 2MS Sealed Nylon Miniature Toggle Switch 2M2 Nylon Miniature Toggle Switch 6 Termination 7 Contact 6 TERMINATION M1 Solder Lug M2 PCB M3 Quick Connect M6 PC Mount, 90° horizontal M7 PC Mount, 90° vertical VS2 PC Mount, U bracket, .620 VS3 PC Mount, U bracket, .620 VS4 PC Mount, U bracket, .750 VS5 PC Mount, U bracket, .750 VS21 Snap-In, U bracket VS41 Snap-In, U bracket 2 POLES WSP single pole - uses terminals 1, 2 & 3. WDP double pole uses terminals 1,2, 3, 4, 5 & 6. W3P three pole uses terminals 1, 2, 3, 4, 5, 6, 7, 8 & 9. 3 CIRCUIT 8 Seal mounting mounting mounting mounting x x x x .460 .630 .460 .630 high high high high ( ) - momentary Switching Position: 2-3, 5-6, 8-9 ON ON ON (ON) ON 1 2 3 4 5 OPEN NONE NONE OFF OFF OFF 7 CONTACT Material Terminal Plating Rating 2-1, 5-4, 8-7 ON (ON) ON (ON) (ON) 4 ACTUATOR STYLE T1 round bat T2 round short bat T9 long black plastic 5 BUSHING B1 Threaded Standard, keyway for ST, PC termination B4 Non-Threaded Short, keyway for H9, V9 termination gold over silver 5A@125VAC or 28VDC, 2A @ 250VAC 0.4VA max. @20V max (AC/DC) 5A@125VAC or 28VDC, 2A @ 250VAC 0.4VA max. @20V max (AC/DC) 2MS-Series Approvals UL CUL IP67 G silver K gold2 P silver R gold2 1 2 3 4 Moveable contact & terminals: copper alloy, silver plated Moveable contact & terminals: copper alloy with gold plate over nickel plated Terminals: silver plated with outer layer in gold plating Outer terminals: copper alloy with tin-lead over nickel plated 1 tin-lead4 1 tin-lead 4 gold2 3 – UL CUL – 8 EPOXY SEAL E epoxy seal NOTE: All switches come with standard nut, washer and locking ring. T7 and T8 actuator styles come with a larger nut, washer and locking ring, to accommodate the switch. 2M-Series Dimensional Specifications: in. [mm] 2MS & 2M2-Series ACTUATOR T1 ROUND BAT .118 DIA [Ø 3.00] .067 DIA [Ø 1.70] 1 .299 [7.6] 1 SUBTRACT 2.55 FOR B1 BUSHING 22 T9 BLACK PLASTIC .106 DIA [Ø 2.70] 1 .496 [12.67] 1 T2 ROUND SHORT BAT SUBTRACT 2.55 FOR B1 BUSHING www.carlingtech.com .764 [19.40] .764 [19.4] IP67 Carling Technologies 2M-Series Miniature Toggle Switches ™ 2M-Series Dimensional Specifications: in. [mm] title 2M1-Series ACTUATOR T1 ROUND BAT .118 DIA [Ø 3.00] T2 T3 ROUND SHORT BAT PADDLE .106 DIA [Ø 2.70] 1 .213 [5.40] 1 1 DIMENSION = .461 [11.70] WITH NON THREADED BUSHING B4 MEDIUM PADDLE 1 .559 [14.20] 1 .409 [10.40] T5 .130 DIA [ Ø 3.30] LONG PADDLE 1 .650 [16.50] .843 [21.40] 1 1 DIMENSION = .264 [6.70] WITH NON THREADED BUSHING B4 .130 DIA [Ø 3.30] T4 .134 DIA [ Ø 3.40] DIMENSION = .105 [7.90] WITH NON THREADED BUSHING B4 DIMENSION = .134 [3.40] WITH NON THREADED BUSHING B4 T6 T7 T8 T9 T0 FLAT LARGE BAT EXTRA LARGE BAT BLACK PLASTIC RECTANGULAR .197 DIA [ Ø 5.00] .236 DIA [Ø 6.00] .067 DIA [Ø 1.70] .236 DIA [Ø 6.00] .461 [11.70] .476 [12.10] .098 DIA [Ø 2.50] .689 [17.50] 15/32-32NS .492 [12.50] .677 [17.20] 15/32-32NS .443 [11.25] .417 [11.60] .443 [11.25] KEYWAY KEYWAY WITH BUSHING OPTIONS B1,B2,B5 ONLY FOR T7,T8, ACTUATOR, BUSHING OPTION CODE IS NOT REQUIRED. ALL OTHER ACTUATOR LENGTHS SHOWN WITH BUSHING B1. TA TI LOCKING LEVER CURVED WITH TAPERED STEM .573 [14.56] CIRCUIT 1 FOR SP-1, DP-1 3P-1, 4P-1 ONLY TL LOCKING LEVER ROUNDED WITH TAPERED STEM LOCKING LEVER CURVED WITH STRAIGHT STEM .573 [14.56] CIRCUIT 3 FOR SP-3, DP-3 3P-3, 4P-3 ONLY .573 [14.56] CIRCUIT 1 FOR SP-1, DP-1 3P-1, 4P-1 ONLY CIRCUIT 3 FOR SP-3, DP-3 3P-3, 4P-3 ONLY FOR SP-1, DP-1 3P-1, 4P-1 ONLY FOR SP-3, DP-3 3P-3, 4P-3 ONLY BUSHING B1 B3 B5 B6 STANDARD KEYWAY THREADED SHOWN SHORT KEYWAY THREADED SHOWN 7.5mm FLAT HIGH TORQUE 8.0mm FLAT HIGH TORQUE B2 B4 STANDARD KEYWAY NON-THREADED SHORT KEYWAY NON-THREADED .315 DIA [Ø 8.00] .039 [1.00] .240 DIA [Ø 6.10] .024 [0.60] .039 [1.00] .026 [0.65] 1/4-40NS 1/4-40NS .354 [9.00] .280 [7.10] B7 B8 K1 METRIC METRIC BOOT .315 DIA [Ø 8.00] .224 [5.70] .244 DIA [Ø 6.20] Mfg. Option Relief or Imperf. Thd. .039 [1.00] .024 [0.60] .244 DIA [Ø 6.20] .028 [0.70] .244 DIA [Ø 6.20] Mfg. Option Relief or Imperf. Thd. .039 [1.00] .315 [8.00] B9 .315 DIA [Ø 8.00] B0 SPLASH-PROOF 15/32" THREADED BUSHING .465 DIA [ Ø 11.80] .236 DIA [Ø 6.00] .461 [11.70] .232 DIA [Ø 5.90] .221 [5.60] .287 [7.30] M6P 0.75 THD .315 DIA [Ø 8.00] Mfg. Option Relief or Imperf. Thd. .039 [1.00] .295 [7.50] LONG THREADED .039 [1.00] .378 [9.60] .224 [5.70] .244 DIA [Ø 6.20] .039 [1.00] 15/32-32NS SEALS .443 [11.25] 1/4-40NS KEYWAY .039 [1.00] .354 [9.00] .028 [0.70] .295 [7.50] .224 [5.70] .472 DIA [Ø 12.00] .059 [1.50] www.carlingtech.com FOR T7,T8, ACTUATOR, BUSHING OPTION CODE IS NOT REQUIRED. ALL OTHER ACTUATOR LENGTHS SHOWN WITH BUSHING B1. 23 Carling Technologies 2M-Series Miniature Toggle Switches ™ 2M-Series Dimensional Specifications: in. [mm] title TERMINATION M1 M2 M3 M5 SOLDER LUG PCB QUICK CONNECT WIRE WRAP .080 [2.02] .156 [3.95] .260 [6.60] .260 [6.60] OPTION CODE DIM. "A" M5-1 .750 [19.05] M5-2 .964 [24.48] M5-3 .425 [10.80] M5-4 1.062 [26.97] "A" .047 [1.20] .080 [2.03] .050 [1.26] THK .030 [0.75] .050 [1.26] .062 [1.57] THK .030 [0.75] THK .030 [0.75] THK .030 [0.75] DOUBLE POLE SINGLE POLE KEYWAY .354 [9.00] 1/4-40NS KEYWAY KEYWAY THIS SIDE .347 [8.80] 1/4-40NS .030 [0.75] .409 [10.40] .118 DIA [Ø 3.00] .260 [6.60] KEYWAY THIS SIDE .030 [0.75] .185 [4.70] .156 [3.95] .118 DIA [Ø 3.00] .449 [11.40] .156 [3.95] .402 [10.20] .409 [10.40] .500 [12.70] .185 [4.70] .500 [12.70] .354 [9.00] .190 [4.83] THIS MODEL CAN BE PRODUCED WITH ON-ON-ON (3-WAYS) FUNCTION THREE POLE KEYWAY .354 [9.00] 1/4-40NS KEYWAY THIS SIDE .476 [12.10] .030 [0.75] .409 [10.40] .185 [4.70] .500 [12.70] .118 DIA [Ø 3.00] .156 [3.95] .652 [16.55] M6 SINGLE POLE PC MOUNTING HORIZONTAL .264 [6.70] .190 [4.83] .280 [7.10] .050 [1.26] DOUBLE POLE .500 [12.70] .260 [6.60] .106 DIA [Ø 2.70] .500 [12.70] .185 [4.70] .030 [0.75] .264 [6.70] .500 [12.70] .200 [5.08] .280 [7.10] .721 [18.30] .299 [7.60] .050 [1.26] .106 DIA [Ø 2.70] .073 DIA [Ø 1.85] .500 [12.70] .030 [0.75] .185 [4.70] .185 [4.70] .150 [3.81] .190 [4.83] .565 [14.35] .106 DIA [Ø 2.70] .073 DIA [Ø 1.85] 24 .030 [0.75] .185 [4.70] .185 [4.70] .150 [3.81] FOUR POLE .500 [12.70] .500 [12.70] .449 [11.40] .650 [16.50] .565 [14.35] .500 [12.70] .185 [4.70] THREE POLE EPOXY SEAL .050 [1.26] .200 [5.08] www.carlingtech.com .200 [5.08] .073 DIA [Ø 1.85] .150 [3.81] .185 [4.70] Carling Technologies 2M-Series Miniature Toggle Switches ™ 2M-Series Dimensional Specifications: in. [mm] title TERMINATION M7 SINGLE POLE SINGLE POLE & DOUBLE POLE PC MOUNT VERTICAL .264 [6.70] .280 [7.10] .260 [6.60] .030 [0.75] .500 [12.70] .500 [12.70] DOUBLE POLE 449 [11.40] .500 [12.70] .200 [5.08] .106 DIA [Ø 2.70] .500 [12.70] .150 [3.81] .073 DIA [Ø 1.85] .500 [12.70] .150 [3.81] .050 [1.26] .050 [1.26] .190 [4.83] .150 [3.81] .200 [5.08] .190 [4.83] .073 DIA [Ø 1.85] PC MOUNT VERTICAL THREE POLE .264 [6.70] .280 [7.10] .652 [16.55] .030 [0.75] .500 [12.70] .150 [3.81] .850 [21.60] .565 [14.35] .500 [12.70] .190 [4.83] .050 [1.26] VS2 & VS3 "U" BRACKET PC MOUNT OPTION CODE DIM. "A" VS2 .460 [11.68] VS3 .630 [16.00] .125 [3.18] "A" .321 [8.15] .050 [1.26] .125 [3.18] .185 [4.70] "A" .620 [15.75] .020 [0.50] SINGLE POLE .106 DIA [Ø 2.70] .030 [0.75] DIM. "A" VS4 .460 [11.68] VS5 .630 [16.00] .185 [4.70] .750 [19.05] .362 [9.20] .050 [1.26] .125 [3.18] .185 [4.70] .620 [15.75] .073 DIA [Ø 1.85] .050 [1.26] .190 [4.83] DOUBLE POLE .106 DIA [Ø 2.70] .250 [6.35] .185 [4.70] "A" .073 DIA [Ø 1.85] .020 [0.50] .250 [9.20] .321 [8.15] .185 [4.70] .280 [7.10] .185 [4.70] "A" .185 [4.70] .620 [15.75] .264 [6.70] .250 [6.35] OPTION CODE .125 [3.18] .073 DIA [Ø 1.85] VS4 & VS5 "U" BRACKET PC MOUNT .280 [7.10] .185 [4.70] .050 [1.26] DOUBLE POLE .106 DIA [Ø 2.70] .264 [6.70] .190 [4.83] .073 DIA [Ø 1.85] .050 [1.26] SINGLE POLE .106 DIA [Ø 2.70] .150 [3.81] .200 [5.08] .190 [4.83] .073 DIA [Ø 1.85] .190 [4.83] .565 [14.35] .150 [3.81] .200 [5.08] .106 DIA [Ø 2.70] .565 [14.35] FOUR POLE .030 [0.75] .362 [9.20] .185 [4.70] .750 [19.05] .185 [4.70] .750 [19.05] .073 DIA [Ø 1.85] .050 [1.26] .250 [9.20] .190 [4.83] SNAP-IN TERMINATION OPTIONS VS21 SNAP-IN, WITH BRACKET (Same Mounting Pattern as VS2) www.carlingtech.com 25 Carling Technologies 2M-Series Miniature Toggle Switches ™ 2M-Series Dimensional Specifications: in. [mm] title PANEL MOUNTING 1/4 IN. BUSHING .250 DIA [Ø 6.35] 15/32 IN. BUSHING .250 DIA [Ø 6.35] .240 [6.10] .033 [0.85] .022 [0.56] .496 DIA [Ø 11.91] .065 [1.65] .110 DIA [Ø 2.80] .031 [0.79] .250 DIA [Ø 6.35] .496 DIA [Ø 11.91] .150 DIA [Ø 3.81] .234 [5.95] .378 [9.60] NUT STANDARD .100 STANDARD .200 .180 DIA [Ø 4.56] DRESS NUT .180 DIA [Ø 4.56] .312 [7.92] .275 [6.98] 1/4-40UNS .562 [14.27] .372 DIA [Ø 9.45] 15/32-32NS .118 [3.00] FOR SER200 (HDW21) FOR T7,T8 .718 DIA [Ø 18.24] .476 DIA [Ø 12.10] .252 DIA [Ø 6.40] FOR SER100 (HDW5) STANDARD .100 .034 [0.84] .428 DIA [Ø 10.86] .031 [0.78] .252 DIA [Ø 6.40] .174 [4.42] FOR SER100 (HDW4) LOCK WASHER STANDARD .476 DIA [Ø 12.10] 15/32-32NS .078 [1.98] FOR SER100 (HDW3) LOCKING RING .031 [0.78] .638 DIA [Ø 16.21] 1/4-40UNS .060 [1.52] FOR SER100 (HDW2) KNURLED NUT .352 [8.94] 10-48UNS .062 [1.57] STANDARD FOR T7,T8 STANDARD .200 .620 DIA [Ø 15.74] .318 DIA [Ø 8.06] .251 DIA [Ø 6.38] .194 DIA [Ø 4.94] .478 DIA [Ø 12.14] .109 DIA [Ø 2.76] (HDW15) .109 DIA [Ø 2.76] .063 [1.60] .063 .124 [1.60] [3.15] (HDW16) (HDW17) .098 [2.48] Thk .020 [0.52] For Ser 100 (HDW11) TOGGLE CAPS T1 T2 .417 ±.004 [10.60 ±0.10] 26 .299 ±.004 [7.60 ±0.10] www.carlingtech.com FOR T7,T8 Thk .021 [0.54] For Ser 200 (HDW22) .473 DIA [Ø 12.02] Thk .020 [0.52] For Ser 100 (HDW12)