Screw Terminal Aluminum Electrolytic Capacitors ALS30/31 Series, +85°C Overview Applications KEMET's ALS30/31 Series of screw terminal capacitors covers a wide range of case sizes and voltage ratings featuring high ripple currents and long-life performance. They are ideally suited for industrial and commercial applications demanding high reliability and long-life expectancy such as frequency converters, uninterruptible power supply (UPS) systems and switch mode power supplies (SMPS). Typical applications for KEMET's ALS30/31 Series of capacitors include smoothing, energy storage or pulse operation in telecommunication demanding power supplies, process control, AC motor control, traction, welding, and measuring. Benefits • • • • • Compact size Long life, up to 20,000 hours at +85°C (VR, IR applied) High ripple current Excellent surge voltage capability Optimized designs available upon request Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Part Number System ALS3 0 A 153 DA 025 Series Stud Option Termination Capacitance Code (µF) Size Code Voltage (VDC) See Termination Table First 2 digits equals first 2 significant figures, 3rd digit is the number of additional zeros. See Dimension Table Screw Terminal Aluminum Electrolytic 0 = Plain Can 1 = Threaded mounting stud 025 = 25 040 = 40 063 = 63 100 = 100 200 = 200 250 = 250 350 = 350 400 = 400 415 = 415 450 = 450 500 = 500 One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 1 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Performance Characteristics Item Performance Characteristics Capacitance Range Rated Voltage 100 – 680,000 µF 25 – 500 VDC Operating Temperature -40 to +85°C Storage Temperature Range -55 to +85°C Capacitance Tolerance ±20% at 100 Hz / +20°C Operational Lifetime End of Life Requirement Shelf Life Leakage Current D (mm) Rated Voltage and Ripple Current at +85°C (hours) Rated Voltage at +85°C (hours) 36 11,000 22,000 51 18,000 36,000 66 19,000 38,000 77,90 20,000 40,000 ∆ C/C < ±10%, ESR < 2 x initial ESR value, IL < initial specified limit 2,000 hours at +85°C or 30,000 hours at +40°C 0 VDC I = 0.003 CV or 6,000 (µA, whichever is smaller) C = rated capacitance (µF), V = rated voltage (VDC). Voltage applied for 5 minutes at +20°C. Procedure Case Length < 220 mm 0.75 mm displacement amplitude or 10 g maximum acceleration. Vibration applied for three 2-hour sessions at 10 – 55 Hz (Capacitor clamped by body). Case Length ≥ 220 mm 0.35 mm displacement amplitude or 5 g maximum acceleration. Vibration applied for three 0.5 hour sessions at 10 – 55 Hz (Capacitor clamped by body). Vibration Test Specifications Standards Requirements No leakage of electrolyte or other visible damage. Deviations in capacitance and tanδ from initial measurements must not exceed: ∆ C/C < 5% IEC 60384–4 long life grade 40/85/56 Surge Voltage Test Condition ≤ 30s Surge followed by a no load period of 330s, 1,000 cycles at +85°C ≤ 500 ms surge, 100 cycles at 20°C, occurring randomly throughout the life of the capacitor Voltage (VDC) 25 40 63 100 200 250 350 400 450 500 28.75 46 72.5 115 230 288 385 440 495 550 350 400 500 520 550 600 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 2 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Test Method & Performance Endurance Life Test Conditions Performance Temperature +85°C Test Duration 5,000 hours Ripple Current Rated ripple current specified in table Voltage The sum of DC voltage and the peak AC voltage must not exceed the rated voltage of the capacitor Performance The following specifications will be satisfied when the capacitor is tested at +20°C: Capacitance Change Equivalent Series Resistance ≤ 160 V Within 15% of the initial value > 160 V Within 10% of the initial value Does not exceed 200% of the initial value Leakage Current Does not exceed leakage current limit Dimensions – Millimeters Dimensions in mm Size Code DA DB DE DF KE KF MF ND NF NP NT QC QD QH QP QT D L LT S V ±1 ±2 ±1 ±0.5 Nominal 36 36 36 36 51 51 66 77 77 77 77 90 90 90 90 90 52 62 82 105 82 105 105 75 105 146 220 67 75 98 146 220 58.5 67.5 87.5 111.5 86.5 110.5 110.5 79.5 110.5 150.5 224.5 71.5 79.5 103.5 149.5 223.5 12.8 12.8 12.8 12.8 22.2 22.2 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 8 8 8 8 13.7 13.7 15.8 19 19 19 19 25 25 25 25 25 Mounting Stud (M x H) Mounting Clip Approximate Weight Grams M8 x 12 M8 x 12 M8 x 12 M8 x 12 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V4/UTE2737 V4/UTE2737 V10/UTE2738 V11 V11 V11 V11 V90 V90 V90 V90 V90 75 90 115 140 220 300 505 495 690 960 1450 615 690 900 1345 2000 ±1 Note: Dimensions include sleeving. LT listed is for A-type termination code. Information for other termination codes is available upon request. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 3 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Termination Tables Termination Code Diameter (mm) 36 51 66 77 90 Termination Code A C G J M R • • • • • • • • • • • • • Termination Style Thread T DT Thread Depth (TD) Z ± 0.5 ± 0.5 Minimum Nominal Standard Termination Option A (D = 36) M5 Round 7.14 8 10 A (D > 36) M5 Oval 5.5 13 10 10 Other Termination Options C M6 Round 5.5 13 10 G M6 Round 6.35 17 11.8 J M6 Round 3.17 17 8.8 M M5 Round 7.14 8 10 R M5 Oval 5.5 15 10 13 Dimensions in mm SIDE VIEW LT L S D Optional Mounting Stud (M x H) T (From Deck) OVAL TERMINAL END VIEW ROUND TERMINAL END VIEW Safety Vent Safety Vent V + TD Z DT Polarity Mark V + TD DT Polarity Mark Case Polarity Due to the presence of electrolyte in the capacitor, the aluminum can and stud mounting will essentially be at the same polarity as the negative terminal. We recommend that the stud and can be insulated (see accessories for insulating nuts). Terminations Aluminum inserts with M5 threads as standard, maximum torque 2NM. Optional M6 threaded inserts have a maximum torque 4NM. Maximum torque for stud mounting M8:4NM and M12:8NM. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 4 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Shelf Life The capacitance, ESR and impedance of a capacitor will not change significantly after extended storage periods, however the leakage current will very slowly increase. KEMET products are particularly stable and allow a shelf life in excess of three years at 40°C. See sectional specification under each product series for specific data. Re-age (Reforming) Procedure Apply the rated voltage to the capacitor at room temperature for a period of one hour, or until the leakage current has fallen to a steady value below the specified limit. During re-aging a maximum charging current of twice the specified leakage current or 5 mA (whichever is greater) is suggested. Reliability The reliability of a component can be defined as the probability that it will perform satisfactorily under a given set of conditions for a given length of time. In practice, it is impossible to predict with absolute certainty how any individual component will perform; thus, we must utilize probability theory. It is also necessary to clearly define the level of stress involved (e.g. operating voltage, ripple current, temperature and time). Finally, the meaning of satisfactory performance must be defined by specifying a set of conditions which determine the end of life of the component. Reliability as a function of time, R(t), is normally expressed as: R(t)=e-λt where R(t) is the probability that the component will perform satisfactorily for time t, and λ is the failure rate. Failure Rate The failure rate is the number of components failing per unit time. The failure rate of most electronic components follows the characteristic pattern: • Early failures are removed during the manufacturing process. • The operational life is characterized by a constant failure rate. • The wear out period is characterized by a rapidly increasing failure rate. The failures in time (FIT) are given with a 60% confidence level for the various type codes. By convention, FIT is expressed as 1 x 10-9 failures per hour. Failure rate is also expressed as a percentage of failures per 1,000 hours. e.g., 100 FIT = 1 x 10-7 failures per hour = 0.01%/1,000 hours End of Life Definition Catastrophic Failure: short circuit, open circuit or safety vent operation Parametric Failure: • Change in capacitance > ±10% • Leakage current > specified limit • ESR > 2 x initial ESR value © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 5 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C MTBF The mean time between failures (MTBF) is simply the inverse of the failure rate. MTBF= 1/λ Failure Rate early failures wear out operational life Time The failure rate is derived from our periodic test results. The failure rate (λR) is, therefore, only given at test temperature for life tests. An estimation is also given at 40°C. The expected failure rate for this capacitor range is based on our periodic test results for capacitors with structural similarity. Failure rate is frequently quoted in FIT (Failures In Time) where 1 FIT = 1 x 10-9 failures per hour. Failure rate per hour includes both catastrophic and parametric failures. Failure Rate per Hour Ta 85°C 250 FIT 40°C 12 FIT Environmental Compliance As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects of both our capacitors and their production. In Europe (RoHS Directive) and in some other geographical areas like China, legislation has been put in place to prevent the use of some hazardous materials, such as lead (Pb), in electronic equipment. All products in this catalog are produced to help our customers’ obligations to guarantee their products and fulfill these legislative requirements. The only material of concern in our products has been lead (Pb), which has been removed from all designs to fulfill the requirement of containing less than 0.1% of lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and makes any necessary changes in its products, whenever needed. Some customer segments such as medical, military and automotive electronics may still require the use of lead in electrode coatings. To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible capacitors. Because of customer requirements, there may appear additional markings such as LF = Lead Free or LFW = Lead Free Wires on the label. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 6 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Table 1 – Ratings & Part Number Reference VDC 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100 100 VDC Rated Capacitance 100 Hz 20°C (µF) 15000 22000 33000 47000 68000 100000 150000 150000 220000 220000 220000 330000 330000 470000 470000 680000 10000 15000 22000 33000 47000 68000 100000 100000 100000 100000 150000 150000 220000 220000 330000 470000 4700 6800 10000 15000 15000 22000 33000 47000 47000 47000 68000 68000 68000 100000 150000 150000 220000 2200 3300 4700 6800 10000 15000 22000 22000 22000 Rated Capacitance Size Code Case Size D x L (mm) DA DB DE DF KE KF ND MF QC QD NF QH NP QP NT QT DA DB DE KE KE KF ND MF QC QD NF QH NP QP NT QT DA DB DE DF KE KE KF ND MF QD QC NF QH NP QP NT QT DA DB DE DF KE KF ND MF QC 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 66 x 105 90 x 67 90 x 75 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 51 x 82 51 x 82 51 x 105 77 x 75 66 x 105 90 x 67 90 x 75 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 82 51 x 105 77 x 75 66 x 105 90 x 75 90 x 67 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 66 x 105 90 x 67 Size Code Case Size Ripple Current 100 Hz 85°C (A) 8.2 9.9 13.2 16.6 15.6 19.6 17.9 28.4 21.9 18.7 28.1 26.4 37.3 43.6 45.8 55.4 7.9 9.5 12.7 14.2 14.2 18 16.4 26.3 23 20.3 26.8 28.6 35.4 46.5 45 52.3 6.7 8.2 10.8 10.9 13.9 13.9 17.4 16.6 26.7 20.3 20.9 24.7 28.9 34.8 40.2 43.3 52.4 4.9 6 7.9 10 10.1 12.6 12 18.4 18.9 10 kHz 85°C (A) 8.7 10.4 13.9 17.4 16.9 20.6 18.1 28.9 22.6 18.8 30.8 26.5 39.6 43.9 47 56.7 8.4 10 13.3 16.7 16.7 20.6 16.5 26.6 24.8 20.4 30.2 28.9 39.6 47 46.5 53.4 7.4 9 11.9 14.4 14.4 14.4 18 16.8 26.5 20.7 22.4 26.4 29.6 35.4 40.7 45.1 54.3 5.4 6.6 8.8 11.1 10.5 13.1 12.2 19.1 20.9 Ripple Current ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 24 17 11 9 11 9 11 6 9 12 6 8 5 4 4 4 23 17 11 12 12 10 13 7 8 10 8 7 6 4 4 4 36 26 17 15 12 12 10 13 8 11 10 8 8 6 5 4 4 69 49 33 23 28 20 25 13 15 10 kHz 20°C (mΩ) 20 15 10 7 10 8 11 6 8 12 6 8 5 4 4 4 20 14 10 11 11 9 12 6 7 10 8 7 5 4 4 4 28 20 14 8 11 11 9 13 7 10 9 8 7 6 5 4 4 55 39 27 19 24 18 24 12 13 ALS3(1)(2)153DA025 ALS3(1)(2)223DB025 ALS3(1)(2)333DE025 ALS3(1)(2)473DF025 ALS3(1)(2)683KE025 ALS3(1)(2)104KF025 ALS3(1)(2)154ND025 ALS3(1)(2)154MF025 ALS3(1)(2)224QC025 ALS3(1)(2)224QD025 ALS3(1)(2)224NF025 ALS3(1)(2)334QH025 ALS3(1)(2)334NP025 ALS3(1)(2)474QP025 ALS3(1)(2)474NT025 ALS3(1)(2)684QT025 ALS3(1)(2)103DA040 ALS3(1)(2)153DB040 ALS3(1)(2)223DE040 ALS3(1)(2)333KE040 ALS3(1)(2)473KE040 ALS3(1)(2)683KF040 ALS3(1)(2)104ND040 ALS3(1)(2)104MF040 ALS3(1)(2)104QC040 ALS3(1)(2)104QD040 ALS3(1)(2)154NF040 ALS3(1)(2)154QH040 ALS3(1)(2)224NP040 ALS3(1)(2)224QP040 ALS3(1)(2)334NT040 ALS3(1)(2)474QT040 ALS3(1)(2)472DA063 ALS3(1)(2)682DB063 ALS3(1)(2)103DE063 ALS3(1)(2)153DF063 ALS3(1)(2)153KE063 ALS3(1)(2)223KE063 ALS3(1)(2)333KF063 ALS3(1)(2)473ND063 ALS3(1)(2)473MF063 ALS3(1)(2)473QD063 ALS3(1)(2)683QC063 ALS3(1)(2)683NF063 ALS3(1)(2)683QH063 ALS3(1)(2)104NP063 ALS3(1)(2)154QP063 ALS3(1)(2)154NT063 ALS3(1)(2)224QT063 ALS3(1)(2)222DA100 ALS3(1)(2)332DB100 ALS3(1)(2)472DE100 ALS3(1)(2)682DF100 ALS3(1)(2)103KE100 ALS3(1)(2)153KF100 ALS3(1)(2)223ND100 ALS3(1)(2)223MF100 ALS3(1)(2)223QC100 ESR Impedance Part Number Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 7 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Table 1 – Ratings & Part Number Reference cont'd VDC 100 100 100 100 100 100 100 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 VDC Rated Capacitance 100 Hz 20°C (µF) 22000 33000 33000 47000 68000 68000 100000 470 680 1000 1500 2200 3300 4700 4700 6800 6800 6800 10000 10000 15000 22000 22000 33000 470 680 1000 1500 2200 3300 3300 4700 4700 6800 6800 10000 10000 15000 15000 22000 22000 330 470 680 1000 1500 2200 2200 2200 3300 3300 3300 4700 4700 6800 6800 10000 15000 Rated Capacitance Size Code Case Size D x L (mm) QD NF QH NP QP NT QT DA DB DE DF KE KF ND MF MF QC QD NF QH NP QP NT QT DA DB DE KE KE KF ND MF QD QC NF QH NP QP NT NT QT DA DE DF KE KF KF ND MF MF QC QD NF QH NP QP NT QT 90 x 75 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 66 x 105 66 x 105 90 x 67 90 x 75 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 51 x 82 51 x 82 51 x 105 77 x 75 66 x 105 90 x 75 90 x 67 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 77 x 220 90 x 220 36 x 52 36 x 82 36 x 105 51 x 82 51 x 105 51 x 105 77 x 75 66 x 105 66 x 105 90 x 67 90 x 75 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 Size Code Case Size Ripple Current 100 Hz 85°C (A) 14.7 17.6 20.8 25.2 29.4 40.6 30.8 2.6 3.9 5.1 5.6 8.2 9.2 10.6 13 15.7 13.7 13.3 14.9 18.8 21.4 26.7 36.1 42.2 3 3.8 5 6.2 7.7 10.4 10.4 15 13.2 13.5 15 17.1 21.6 27 32.4 36.3 42.3 2.4 3.4 4.4 6.1 8.2 8.7 9.1 11.9 12.8 11.8 12.5 14.7 16.3 19.3 24.9 31.7 38.2 10 kHz 85°C (A) 15 19 21.2 25.7 29.8 41.5 33.3 4.3 5.4 7.1 9.1 9.7 13.1 11.5 19.1 17.7 18.5 14.3 15.9 20.3 22.7 28 38.7 44.8 4.5 5.6 7.4 9.8 9.1 12.4 11.9 18.2 14.9 17.7 16.5 18.4 24 29.5 36.5 45.8 47.4 5 7.2 9 10.6 13.5 14.1 15.6 19.3 20.3 18 19.8 21.7 26.6 26 34.4 39.3 46.4 Ripple Current ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 21 15 13 10 9 7 6 286 199 135 90 73 48 48 33 27 38 35 28 23 18 13 11 10 247 172 117 86 69 45 52 31 38 35 29 24 19 14 12 9 12 325 223 154 116 77 66 66 52 39 49 47 35 31 23 20 15 15 10 kHz 20°C (mΩ) 20 14 12 9 8 6 5 227 158 107 72 60 40 42 27 23 29 31 25 20 16 12 9 9 187 131 89 67 55 36 43 24 32 27 25 21 16 12 10 7 10 226 154 107 82 55 48 50 37 29 34 36 27 24 18 15 11 12 ALS3(1)(2)223QD100 ALS3(1)(2)333NF100 ALS3(1)(2)333QH100 ALS3(1)(2)473NP100 ALS3(1)(2)683QP100 ALS3(1)(2)683NT100 ALS3(1)(2)104QT100 ALS3(1)(2)471DA200 ALS3(1)(2)681DB200 ALS3(1)(2)102DE200 ALS3(1)(2)152DF200 ALS3(1)(2)222KE200 ALS3(1)(2)332KF200 ALS3(1)(2)472ND200 ALS3(1)(2)472MF200 ALS3(1)(2)682MF200 ALS3(1)(2)682QC200 ALS3(1)(2)682QD200 ALS3(1)(2)103NF200 ALS3(1)(2)103QH200 ALS3(1)(2)153NP200 ALS3(1)(2)223QP200 ALS3(1)(2)223NT200 ALS3(1)(2)333QT200 ALS3(1)(2)471DA250 ALS3(1)(2)681DB250 ALS3(1)(2)102DE250 ALS3(1)(2)152KE250 ALS3(1)(2)222KE250 ALS3(1)(2)332KF250 ALS3(1)(2)332ND250 ALS3(1)(2)472MF250 ALS3(1)(2)472QD250 ALS3(1)(2)682QC250 ALS3(1)(2)682NF250 ALS3(1)(2)103QH250 ALS3(1)(2)103NP250 ALS3(1)(2)153QP250 ALS3(1)(2)153NT250 ALS3(1)(2)223NT250 ALS3(1)(2)223QT250 ALS3(1)(2)331DA350 ALS3(1)(2)471DE350 ALS3(1)(2)681DF350 ALS3(1)(2)102KE350 ALS3(1)(2)152KF350 ALS3(1)(2)222KF350 ALS3(1)(2)222ND350 ALS3(1)(2)222MF350 ALS3(1)(2)332MF350 ALS3(1)(2)332QC350 ALS3(1)(2)332QD350 ALS3(1)(2)472NF350 ALS3(1)(2)472QH350 ALS3(1)(2)682NP350 ALS3(1)(2)682QP350 ALS3(1)(2)103NT350 ALS3(1)(2)153QT350 ESR Impedance Part Number Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 8 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Table 1 – Ratings & Part Number Reference cont'd VDC 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 415 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 VDC Rated Capacitance 100 Hz 20°C (µF) 220 330 470 680 1000 1500 1500 2200 2200 2200 3300 3300 3300 3300 4700 4700 4700 4700 6800 6800 6800 10000 10000 220 330 470 680 1000 1500 1500 2200 2200 2200 3300 3300 4700 6800 6800 10000 150 220 330 470 680 1000 1500 1500 2200 2200 2200 2200 3300 3300 3300 4700 3300 4700 4700 Rated Capacitance Size Code Case Size D x L (mm) DA DB DE DF KE KF ND KF MF QD LF QC NF QH NF QH NJ NP NP QP NT NT QT DA DB DE DF KE KF ND MF QC QD NF QH NP QP NT QT DA DB DE DF KE KF ND MF QC QD MF NF QD NF QH NJ NP NP QP 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 51 x 105 66 x 105 90 x 75 63.5 X 105 90 x 67 77 x 105 90 x 98 77 x 105 90 x 98 77 X 115 77 x 146 77 x 146 90 x 146 77 x 220 77 X 220 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 66 x 105 90 x 67 90 x 75 77 x 105 90 x 98 77 x 146 90 x 146 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 66 x 105 90 x 67 90 x 75 66 x 105 77 x 105 90 x 75 77 x 105 90 x 98 77 X 115 77 x 146 77 x 146 90 x 146 Size Code Case Size Ripple Current 100 Hz 85°C (A) 2.1 2.7 3.5 4.4 5.8 7.8 8.3 8.4 11.2 10.7 11.81 11.7 13.4 14.9 14.6 17.1 15.25 18 19.5 23.2 29 31.50 35.7 2.1 2.7 3.5 4.5 5.7 7.6 8.1 11 10.5 11.1 13.4 14.6 17.6 22.7 28.5 35.2 1.8 2.4 3.1 4 4.9 6.5 8.7 9.5 9.6 11.5 11.1 12.2 12.6 13.8 15.6 14.93 16.1 17.1 21 10 kHz 85°C (A) 4.4 5.5 7.1 8.8 10.3 13.1 14.7 13.5 18.8 18.9 20.54 17.1 21.3 25.3 20.9 25.4 23.20 26 26.9 32.9 40.7 42.00 49.4 4.4 5.6 7.2 9 10.4 13.1 14.7 18.9 17.5 18.9 21.3 25.3 25.9 32.8 40.1 48.7 4.1 5.1 6.7 8.4 9.9 12.6 14.9 17.4 15.4 19 19.3 21.1 17.9 21.2 25.5 22.76 25.1 25.2 31.8 Ripple Current ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 570 382 267 185 139 92 97 78 62 69 54 53 49 45 38 36 38 33 27 24 22 19 17 555 372 261 180 136 90 96 61 71 68 48 45 33 23 21 17 735 502 335 235 175 118 95 81 74 67 67 59 53 40 44 30 39 36 29 10 kHz 20°C (mΩ) 387 260 182 126 98 65 70 56 44 50 36 38 36 32 26 26 26 24 20 17 15 14 12 368 247 173 120 94 62 68 42 49 49 36 32 24 17 15 12 485 332 221 155 117 79 65 52 46 47 47 41 33 30 30 20 27 26 19 ALS3(1)(2)221DA400 ALS3(1)(2)331DB400 ALS3(1)(2)471DE400 ALS3(1)(2)681DF400 ALS3(1)(2)102KE400 ALS3(1)(2)152KF400 ALS3(1)(2)152ND400 ALS3(1)(2)222KF400 ALS3(1)(2)222MF400 ALS3(1)(2)222QD400 ALS3(1)(2)332LF400 ALS3(1)(2)332QC400 ALS3(1)(2)332NF400 ALS3(1)(2)332QH400 ALS3(1)(2)472NF400 ALS3(1)(2)472QH400 ALS3(1)(2)472NJ400 ALS3(1)(2)472NP400 ALS3(1)(2)682NP400 ALS3(1)(2)682QP400 ALS3(1)(2)682NT400 ALS3(1)(2)103NT400 ALS3(1)(2)103QT400 ALS3(1)(2)221DA415 ALS3(1)(2)331DB415 ALS3(1)(2)471DE415 ALS3(1)(2)681DF415 ALS3(1)(2)102KE415 ALS3(1)(2)152KF415 ALS3(1)(2)152ND415 ALS3(1)(2)222MF415 ALS3(1)(2)222QC415 ALS3(1)(2)222QD415 ALS3(1)(2)332NF415 ALS3(1)(2)332QH415 ALS3(1)(2)472NP415 ALS3(1)(2)682QP415 ALS3(1)(2)682NT415 ALS3(1)(2)103QT415 ALS3(1)(2)151DA450 ALS3(1)(2)221DB450 ALS3(1)(2)331DE450 ALS3(1)(2)471DF450 ALS3(1)(2)681KE450 ALS3(1)(2)102KF450 ALS3(1)(2)152ND450 ALS3(1)(2)152MF450 ALS3(1)(2)222QC450 ALS3(1)(2)222QD450 ALS3(1)(2)222MF450 ALS3(1)(2)222NF450 ALS3(1)(2)332QD450 ALS3(1)(2)332NF450 ALS3(1)(2)332QH450 ALS3(1)(2)472NJ450 ALS3(1)(2)332NP450 ALS3(1)(2)472NP450 ALS3(1)(2)472QP450 ESR Impedance Part Number Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 9 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Table 1 – Ratings & Part Number Reference cont'd VDC 450 450 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 VDC Rated Capacitance 100 Hz 20°C (µF) 6800 10000 100 150 220 330 330 470 680 1000 1000 1500 1500 1500 2200 2200 3300 3300 4700 6800 Rated Capacitance Size Code Case Size D x L (mm) NT QT DA DB DE DE DF KE KF ND MF NF QC QD QH NP NP QP NT QT 77 x 220 90 x 220 36 x 52 36 x 62 36 x 82 36 x 82 36 x 105 51 x 82 51 x 105 77 x 75 66 x 105 77 x 105 90 x 67 90 x 75 90 x 98 77 x 146 77 x 146 90 x 146 77 x 220 90 x 220 Size Code Case Size Ripple Current 100 Hz 85°C (A) 27.4 33.4 1.6 2 2.7 3.2 3.5 4.4 5.7 7.6 8.1 10.6 9.5 10.1 13.7 14.3 15.3 19 24.3 26.5 10 kHz 85°C (A) 38.8 46.5 2.9 3.7 4.8 5.7 6.2 7.5 9.6 12.2 13.8 17 14.3 15.9 21.1 21.8 22.6 28.3 33.3 41.3 Ripple Current ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 21 18 1385 930 635 450 420 365 255 173 175 120 110 119 80 80 54 51 37 27 10 kHz 20°C (mΩ) 14 13 847 566 386 350 258 194 133 109 96 65 87 76 50 44 39 32 24 22 ALS3(1)(2)682NT450 ALS3(1)(2)103QT450 ALS3(1)(2)101DA500 ALS3(1)(2)151DB500 ALS3(1)(2)221DE500 ALS3(1)(2)331DE500 ALS3(1)(2)331DF500 ALS3(1)(2)471KE500 ALS3(1)(2)681KF500 ALS3(1)(2)102ND500 ALS3(1)(2)102MF500 ALS3(1)(2)152NF500 ALS3(1)(2)152QC500 ALS3(1)(2)152QD500 ALS3(1)(2)222QH500 ALS3(1)(2)222NP500 ALS3(1)(2)332NP500 ALS3(1)(2)332QP500 ALS3(1)(2)472NT500 ALS3(1)(2)682QT500 ESR Impedance Part Number Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 10 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Mechanical Data Polarity and Reversed Voltage Aluminium Electrolytic capacitors manufactured for use in DC applications contain an anode foil and a cathode foil. As such, they are polarized devices and must be connected with the +ve to the anode foil and the -ve to the cathode foil. If this were to be reversed then the electrolytic process that took place in forming the oxide layer on the anode would be recreated in trying to form an oxide layer on the cathode. In forming the cathode foil in this way, heat would be generated and gas given off within the capacitor, usually leading to catastrophic failure. The cathode foil already possesses a thin stabilized oxide layer. This thin oxide layer is equivalent to a forming voltage of approximately 2 V. As a result, the capacitor can withstand a voltage reversal of up to 2 V for short periods. Above this voltage, the formation process will commence. Aluminium Electrolytic capacitors can also be manufactured for use in intermittent AC applications by using two anode foils in place of one anode and one cathode. Mounting Position The capacitor can be mounted in any position as long as the safety vent can operate. It is possible for some electrolyte to be expelled. As this is a conducting liquid, suitable precautions should be initiated by the system designer to avoid secondary short circuits. The capacitors are designed to be mounted in free air and are not suitable for submersion in liquid. Low Inductance Version A low inductance version of the ALS30/31 capacitors can be designed upon request, typically reducing the inductance by up to 40% of the standard capacitor's inductance. It is available in 77 & 90 mm diameters. Insulating Resistance ≥ 100 MΩ at 100 VDC across insulating sleeve. UL recognized sleeving is available for custom parts in this range, upon request. (UL No. E358957) Voltage Proof ≥ 2,500 VDC across insulating sleeve Safety Vent A safety vent for overpressure is featured on terminal deck. This is in the form of a rubber plug designed to relieve build-up of internal pressure due to overstress or catastrophic failure. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 11 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Marking KEMET Logo Rated Capacitance, Capacitance Tolerance Rated Voltage (VDC) Climatic Category Part Number Code Date of Manufacture, Batch Number Made in The European Union Construction Screw Terminal Insulating End Disc Detailed Cross Section Safety Vent Deck Insulating Sleeve Laser Welded Terminal Tab Aluminum Can Laser Welded Terminal Tabs Margin Aluminum Can Insulating Sleeve Deck Paper Spacer Impregnated with Electrolyte (First Layer) Polarity Mark (+) Screw Terminal (+) Cathode Aluminum Foil, Etched (Second Layer) Paper Spacer Impregnated with Electrolyte (Third Layer) Anode Aluminum Foil, Etched, Covered with Aluminum Oxide (Fourth Layer) © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Safety Vent Plug Screw Terminal (-) A4031_ALS30_31 • 8/27/2015 12 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Construction cont'd The manufacturing process begins with the anode foil being electrochemically etched to increase the surface area and then “formed” to produce the aluminum oxide layer. Both the anode and cathode foils are then interleaved with absorbent paper and wound into a cylinder. During the winding process, aluminum tabs are attached to each foil to provide the electrical contact. Extended cathode Anode foil The deck, complete with terminals, is attached to the tabs and then folded down to rest on top of the winding. The complete winding is impregnated with electrolyte before being housed in a suitable container, usually an aluminum can, and sealed. Throughout the process, all materials inside the housing must be maintained at the highest purity and be compatible with the electrolyte. Each capacitor is aged and tested before being sleeved and packed. The purpose of aging is to repair any damage in the oxide layer and thus reduce the leakage current to a very low level. Aging is normally carried out at the rated temperature of the capacitor and is accomplished by applying voltage to the device while carefully controlling the supply current. The process may take several hours to complete. Damage to the oxide layer can occur due to variety of reasons: • Slitting of the anode foil after forming • Attaching the tabs to the anode foil • Minor mechanical damage caused during winding A sample from each batch is taken by the quality department after completion of the production process. The following tests are applied and may be varied at the request of the customer. In this case the batch, or special procedure, will determine the course of action. Electrical: • Leakage current • Capacitance • ESR • Impedance • Tan Delta Mechanical/Visual: • Overall dimensions • Torque test of mounting stud • Print detail • Box labels • Packaging, including packed quantity © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Foil tabs Tissues Cathode foil Etching Forming Winding Decking Impregnation Assembly Aging Testing Sleeving Packing A4031_ALS30_31 • 8/27/2015 13 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Wyboston, United Kingdom Tel: 44-1480-273082 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Northeast Wilmington, MA Tel: 978-658-1663 Southeast Lake Mary, FL Tel: 407-855-8886 Central Novi, MI Tel: 248-994-1030 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 Irving, TX Tel: 972-915-6041 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 14 Screw Terminal Aluminum Electrolytic Capacitors – ALS30/31 Series, +85°C Disclaimer All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifically disclaims – any warranty concerning suitability for a specific customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4031_ALS30_31 • 8/27/2015 15