Screw Terminal Aluminum Electrolytic Capacitors ALS36/37 Series, +85°C Overview Applications KEMET's ALS36/37 Series of screw terminal capacitors meets the requirements of the North American market. This range offers high CV per unit volume coupled with high ripple currents and long-life performance. The ALS36/37 Series range is manufactured in China. KEMET's ALS36/37 Series of capacitors is designed for industrial and commercial applications such as switch mode power supplies (SMPS), uninterruptible power supply (UPS) systems, variable speed drives, frequency inverters, welding equipment, and energy storage in pulse discharge applications. Benefits • Imperial case sizes and terminals for the North American market • Long life, up to 20,000 hours at +85°C (VR, IR applied) • High ripple current • Excellent surge voltage capability • Optimized designs available upon request Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Part Number System ALS3 6 A 153 D2C 025 Series Stud Option Termination Capacitance Code (µF) Size Code Voltage (VDC) See Termination Table First 2 digits equals first 2 significant figures, 3rd digit is the number of additional zeros. See Dimension Table Screw Terminal Aluminum Electrolytic 6 = Plain Can 7 = Threaded mounting stud 025 = 25 040 = 40 050 = 50 063 = 63 075 = 75 100 = 100 160 = 160 200 = 200 250 = 250 350 = 350 400 = 400 450 = 450 500 = 500 One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 1 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Performance Characteristics Item Performance Characteristics Capacitance Range Rated Voltage 150 – 470,000 µF 25 – 500 VDC Operating Temperature -40 to +85°C Storage Temperature Range -55 to +85°C Capacitance Tolerance -10/+30% at 120 Hz/+20°C Operational Lifetime End of Life Requirement Shelf Life Leakage Current D (inch) Rated Voltage and Ripple Current at +85°C (hours) Rated Voltage at +85°C (hours) 1.375 11,000 22,000 2 18,000 36,000 2.5 19,000 38,000 3 20,000 40,000 ∆C/C < ±10%, ESR < 2 x initial ESR value, IL < initial specified limit 2,000 hours at +85°C or 30,000 hours at +40°C 0 VDC I = 0.006 CV or 6,000 (µA, whichever is smaller) C = rated capacitance (µF), V = rated voltage (VDC). Voltage applied for 5 minutes at +20°C. Procedure Case Length < 220 mm 0.75 mm displacement amplitude or 10 g maximum acceleration. Vibration applied for three 2-hour sessions at 10 – 500 Hz (capacitor clamped by body). Case Length ≥ 220 mm 0.35 mm displacement amplitude or 5 g maximum acceleration. Vibration applied for three 0.5-hour sessions at 10 – 55 Hz (capacitor clamped by body). Vibration Test Specifications Standards Requirements No leakage of electrolyte or other visible damage. Deviations in capacitance and tan δ from initial measurements must not exceed: Δ C/C < 5% IEC 60384–4 long life grade 40/85/56 Surge Voltage Condition ≤ 30 s surge, 1,000 cycles at 85°C Voltage (VDC) 25 40 50 63 75 100 160 200 250 350 400 450 500 30 50 65 67 95 125 200 250 300 400 450 500 550 350 400 500 520 550 600 ≤ 500 ms surge, 100 cycles at 20°C © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 2 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Test Method & Performance Endurance Life Test Conditions Performance Temperature +85°C Test Duration 5,000 hours Ripple Current Rated ripple current in specified table Voltage The sum of DC voltage and the peak AC voltage must not exceed the rated voltage of the capacitor Performance The following specifications will be satisfied when the capacitor is tested at +20°C: Capacitance Change Equivalent Series Resistance ≤ 160 V Within 15% of the initial value > 160 V Within 10% of the initial value Does not exceed 200% of the initial value Leakage Current Does not exceed leakage current limit Dimensions – Inches Dimensions in inches Size Code D2C Mounting Stud (M x H) Mounting Clip Approximate Weight Ounces 0.315 M8 x 0.472 V3/H2/UTE2736 2.8 D L LT S V ±0.031 ±0.062 ±0.039 ±0.019 Nominal 1.375 2.125 2.420 0.5 ±0.039 D2L 1.375 2.625 2.930 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 3.3 D3C 1.375 3.125 3.440 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 4 D3L 1.375 3.625 3.960 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 4.6 D4C 1.375 4.125 4.430 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 5.3 D4L 1.375 4.625 4.940 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 5.8 D5C 1.375 5.125 5.450 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 6.5 D5L 1.375 5.625 5.960 0.5 0.315 M8 x 0.472 V3/H2/UTE2736 7.2 K2C 2 2.125 2.420 0.875 0.539 M12 x 0.63 V4/UTE2737 5.8 K2L 2 2.625 2.930 0.875 0.539 M12 x 0.63 V4/UTE2737 7.1 K3C 2 3.125 3.440 0.875 0.539 M12 x 0.63 V4/UTE2737 8.5 K3L 2 3.625 3.960 0.875 0.539 M12 x 0.63 V4/UTE2737 9.7 K4C 2 4.125 4.430 0.875 0.539 M12 x 0.63 V4/UTE2737 11.1 K4L 2 4.625 4.940 0.875 0.539 M12 x 0.63 V4/UTE2737 12.3 K5C 2 5.125 5.410 0.875 0.539 M12 x 0.63 V4/UTE2737 13.6 K5L 2 5.625 5.960 0.875 0.539 M12 x 0.63 V4/UTE2737 15 Note: Add 0.015 inches to D and 0.045 inches to L for Sleeving 3.5 inch diameter cans available upon request. LT listed is for A-type termination code. Information for other termination codes is available upon request. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 3 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Dimensions – Millimeters cont'd Dimensions in inches Size Code Mounting Stud (M x H) Mounting Clip Approximate Weight Ounces 0.622 M12 x 0.63 V8 13.1 1.125 0.622 M12 x 0.63 V8 15.2 4.390 1.125 0.622 M12 x 0.63 V8 17.1 4.900 1.125 0.622 M12 x 0.63 V8 19.2 D L LT S V ±0.031 ±0.062 ±0.039 ±0.019 Nominal L3C 2.5 3.125 3.370 1.125 L3L 2.5 3.625 3.880 L4C 2.5 4.125 L4L 2.5 4.625 ±0.039 L5L 2.5 5.625 5.890 1.125 0.622 M12 x 0.63 V8 23.3 N3L N4C N4L 3 3 3 3.625 4.125 4.625 3.880 4.390 4.900 1.25 1.25 1.25 0.748 0.748 0.748 M12 x 0.63 M12 x 0.63 M12 x 0.63 V11 V11 V11 21.7 24.7 27.5 N5C N5L N6L N8L 3 3 3 3 5.125 5.625 6.625 8.625 5.370 1.25 0.748 M12 x 0.63 V11 30.5 5.890 1.25 0.748 M12 x 0.63 V11 33.5 6.870 1.25 0.748 M12 x 0.63 V11 45.2 8.880 1.25 0.748 M12 x 0.63 V11 51.1 Note: Add 0.015 inches to D and 0.045 inches to L for Sleeving 3.5 inch diameter cans available upon request. LT listed is for A-type termination code. Information for other termination codes is available upon request. Termination Tables Termination Code Diameter (in) 1.375 2 2.5 3 88.9 A • • • • • C • • • E • • G H • • • • • • © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com J M • • • • • • R • • A4033_ALS36_37 • 8/24/2015 4 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Termination Tables cont'd Termination Code Termination Style Thread T DT Thread Depth (TD) Z ± 0.031 ± 0.019 Minimum Nominal 0.315 0.394 Standard Termination Option H 10 – 32 UNF class 2B Round 0.281 Other Termination Options A (D = 1.375) M5 Round 0.281 0.512 0.394 A (D > 1.375) M5 Oval 0.217 0.315 0.394 C M6 Round 0.217 0.512 0.394 E 1/4 – 28 UNF class 2B Round 0.25 0.67 0.465 G M6 Round 0.25 0.67 0.465 J M6 Round 0.125 0.67 0.346 M M5 Round 0.281 0.315 0.394 R M5 Oval 0.217 0.59 0.394 0.394 0.512 Dimensions in inches SIDE VIEW LT L S D Optional Mounting Stud (M x H) T (From Deck) OVAL TERMINAL END VIEW ROUND TERMINAL END VIEW Safety Vent Safety Vent V + TD Z DT Polarity Mark V + TD DT Polarity Mark Case Polarity Due to the presence of electrolyte in the capacitor, the aluminum can and stud mounting will essentially be at the same polarity as the negative terminal. We recommend that the stud and can be insulated (see accessories for insulating nuts). Terminations Aluminum inserts with M5 threads as standard, maximum torque 2NM. Optional M6 threaded inserts have a maximum torque 4NM. Maximum torque for stud mounting M8:4NM and M12:8NM. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 5 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Shelf Life The capacitance, ESR and impedance of a capacitor will not change significantly after extended storage periods, however the leakage current will very slowly increase. KEMET products are particularly stable and allow a shelf life in excess of three years at 40°C. See sectional specification under each product series for specific data. Re-age (Reforming) Procedure Apply the rated voltage to the capacitor at room temperature for a period of one hour, or until the leakage current has fallen to a steady value below the specified limit. During re-aging a maximum charging current of twice the specified leakage current or 5 mA (whichever is greater) is suggested. Reliability The reliability of a component can be defined as the probability that it will perform satisfactorily under a given set of conditions for a given length of time. In practice, it is impossible to predict with absolute certainty how any individual component will perform; thus, we must utilize probability theory. It is also necessary to clearly define the level of stress involved (e.g. operating voltage, ripple current, temperature and time). Finally, the meaning of satisfactory performance must be defined by specifying a set of conditions which determine the end of life of the component. Reliability as a function of time, R(t), is normally expressed as: R(t)=e-λt where R(t) is the probability that the component will perform satisfactorily for time t, and λ is the failure rate. Failure Rate The failure rate is the number of components failing per unit time. The failure rate of most electronic components follows the characteristic pattern: • Early failures are removed during the manufacturing process. • The operational life is characterized by a constant failure rate. • The wear out period is characterized by a rapidly increasing failure rate. The failures in time (FIT) are given with a 60% confidence level for the various type codes. By convention, FIT is expressed as 1 x 10-9 failures per hour. Failure rate is also expressed as a percentage of failures per 1,000 hours. e.g., 100 FIT = 1 x 10-7 failures per hour = 0.01%/1,000 hours End of Life Definition Catastrophic Failure: short circuit, open circuit or safety vent operation Parametric Failure: • Change in capacitance > ±10% • Leakage current > specified limit • ESR > 2 x initial ESR value © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 6 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C MTBF The mean time between failures (MTBF) is simply the inverse of the failure rate. MTBF= 1/λ Failure Rate early failures wear out operational life Time The failure rate is derived from our periodic test results. The failure rate (λR) is, therefore, only given at test temperature for life tests. An estimation is also given at 40°C. The expected failure rate for this capacitor range is based on our periodic test results for capacitors with structural similarity. Failure rate is frequently quoted in FIT (Failures In Time) where 1 FIT = 1 x 10-9 failures per hour. Failure rate per hour includes both catastrophic and parametric failures. Failure Rate per Hour Ta 85°C 250 FIT 40°C 12 FIT Environmental Compliance As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects of both our capacitors and their production. In Europe (RoHS Directive) and in some other geographical areas like China, legislation has been put in place to prevent the use of some hazardous materials, such as lead (Pb), in electronic equipment. All products in this catalog are produced to help our customers’ obligations to guarantee their products and fulfill these legislative requirements. The only material of concern in our products has been lead (Pb), which has been removed from all designs to fulfill the requirement of containing less than 0.1% of lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and makes any necessary changes in its products, whenever needed. Some customer segments such as medical, military and automotive electronics may still require the use of lead in electrode coatings. To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible capacitors. Because of customer requirements, there may appear additional markings such as LF = Lead Free or LFW = Lead Free Wires on the label. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 7 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Table 1 – Ratings & Part Number Reference VDC 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63 63 63 63 VDC Rated Capacitance 120 Hz 25°C (µF) 15000 22000 33000 33000 47000 47000 68000 68000 100000 100000 150000 150000 220000 220000 330000 470000 10000 15000 22000 22000 33000 33000 47000 68000 68000 100000 100000 150000 220000 330000 6800 10000 15000 15000 22000 22000 33000 33000 47000 47000 68000 68000 68000 100000 150000 4700 6800 10000 10000 15000 15000 22000 22000 33000 33000 47000 47000 47000 Rated Capacitance Size Code Case Size D x L (inch) D2C D2L D3C K2C D4C K2L D5L K3C K4C L3C K5L L3L L5L N3L N5L N8L D2C D3C D4C K2C D5L K2L K3C K4C L3C K5L L4C N3L N5L N8L D2C D3C D4C K2C D5L K2L K3C L3C K4C L3L K5C L4C N3L N4L N6L D2C D2L D3L K2C D5C K2L K3C L3C K4C L3L K5C L4C N3L 1.375 x 2.125 1.375 x 2.625 1.375 x 3.125 2 x 2.125 1.375 x 4.125 2 x 2.625 1.375 x 5.625 2 x 3.125 2 x 4.125 2.5 x 3.125 2 x 5.625 2.5 x 3.625 2.5 x 5.625 3 x 3.625 3 x 5.625 3 x 8.625 1.375 x 2.125 1.375 x 3.125 1.375 x 4.125 2 x 2.125 1.375 x 5.625 2 x 2.625 2 x 3.125 2 x 4.125 2.5 x 3.125 2 x 5.625 2.5 x 4.125 3 x 3.625 3 x 5.625 3 x 8.625 1.375 x 2.125 1.375 x 3.125 1.375 x 4.125 2 x 2.125 1.375 x 5.625 2 x 2.625 2 x 3.125 2.5 x 3.125 2 x 4.125 2.5 x 3.625 2 x 5.125 2.5 x 4.125 3 x 3.625 3 x 4.625 3 x 6.625 1.375 x 2.125 1.375 x 2.625 1.375 x 3.625 2 x 2.125 1.375 x 5.125 2 x 2.625 2 x 3.125 2.5 x 3.125 2 x 4.125 2.5 x 3.625 2 x 5.125 2.5 x 4.125 3 x 3.625 Size Code Case Size Ripple Current 120 Hz 85°C (A) 9.2 11.4 13.5 10.6 15.7 13.2 16.7 16.3 19.6 22.5 22.4 25.4 31.4 25.6 33.2 45.6 9.2 12.5 14.8 10.0 16.1 12.4 15.5 18.8 21.4 21.7 27.0 24.5 32.2 44.4 8.6 11.7 14.1 9.8 15.4 12.2 15.2 21.2 18.5 24.4 21.1 26.0 25.3 27.8 36.6 8.1 10.1 12.9 9.5 14.9 11.8 14.7 20.5 18.0 23.8 20.6 25.6 25.0 20 kHz 85°C (A) 11.4 13.7 15.8 11.5 17.7 14.4 18.3 17.6 20.9 24.1 23.4 26.7 32.8 26.3 34.0 46.5 11.7 15.7 17.7 11.2 18.3 13.9 17.1 20.4 23.6 23.1 29.3 25.5 33.3 45.6 11.7 15.6 17.7 11.4 18.3 14.2 17.3 24.2 20.6 27.1 22.9 28.1 27.0 29.1 37.9 11.7 13.8 17.0 11.4 18.4 14.1 17.2 24.5 20.4 27.2 22.7 28.2 27.1 ESR Maximum 120 Hz 25°C (mΩ) 38 27 20 27 15 19 12 14 11 10 9 8 6 8 7 6 31 21 16 29 13 20 15 11 10 9 7 9 7 6 34 24 17 31 14 21 15 11 12 9 10 7 9 8 6 37 27 20 32 15 22 16 11 12 9 10 8 9 Ripple Current 20 kHz 25°C (mΩ) 32 23 17 24 13 17 11 12 10 9 8 7 6 8 6 5 25 17 13 25 11 17 13 10 9 8 7 8 7 6 26 18 14 26 11 18 13 9 10 7 9 7 8 7 6 27 20 15 26 11 18 13 9 10 7 9 7 8 ESR Part Number ALS3(1)(2)153D2C025 ALS3(1)(2)223D2L025 ALS3(1)(2)333D3C025 ALS3(1)(2)333K2C025 ALS3(1)(2)473D4C025 ALS3(1)(2)473K2L025 ALS3(1)(2)683D5L025 ALS3(1)(2)683K3C025 ALS3(1)(2)104K4C025 ALS3(1)(2)104L3C025 ALS3(1)(2)154K5L025 ALS3(1)(2)154L3L025 ALS3(1)(2)224L5L025 ALS3(1)(2)224N3L025 ALS3(1)(2)334N5L025 ALS3(1)(2)474N8L025 ALS3(1)(2)103D2C040 ALS3(1)(2)153D3C040 ALS3(1)(2)223D4C040 ALS3(1)(2)223K2C040 ALS3(1)(2)333D5L040 ALS3(1)(2)333K2L040 ALS3(1)(2)473K3C040 ALS3(1)(2)683K4C040 ALS3(1)(2)683L3C040 ALS3(1)(2)104K5L040 ALS3(1)(2)104L4C040 ALS3(1)(2)154N3L040 ALS3(1)(2)224N5L040 ALS3(1)(2)334N8L040 ALS3(1)(2)682D2C050 ALS3(1)(2)103D3C050 ALS3(1)(2)153D4C050 ALS3(1)(2)153K2C050 ALS3(1)(2)223D5L050 ALS3(1)(2)223K2L050 ALS3(1)(2)333K3C050 ALS3(1)(2)333L3C050 ALS3(1)(2)473K4C050 ALS3(1)(2)473L3L050 ALS3(1)(2)683K5C050 ALS3(1)(2)683L4C050 ALS3(1)(2)683N3L050 ALS3(1)(2)104N4L050 ALS3(1)(2)154N6L050 ALS3(1)(2)472D2C063 ALS3(1)(2)682D2L063 ALS3(1)(2)103D3L063 ALS3(1)(2)103K2C063 ALS3(1)(2)153D5C063 ALS3(1)(2)153K2L063 ALS3(1)(2)223K3C063 ALS3(1)(2)223L3C063 ALS3(1)(2)333K4C063 ALS3(1)(2)333L3L063 ALS3(1)(2)473K5C063 ALS3(1)(2)473L4C063 ALS3(1)(2)473N3L063 Part Number (1) Mounting Code: 6 = plain can, 7 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 8 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Table 1 – Ratings & Part Number Reference cont'd VDC 63 63 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 160 160 160 160 160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 200 200 200 200 200 200 VDC Rated Capacitance 120 Hz 25°C (µF) 68000 100000 3300 4700 4700 6800 6800 10000 10000 15000 22000 22000 33000 33000 47000 68000 100000 2200 3300 3300 4700 6800 6800 10000 10000 15000 15000 22000 22000 33000 47000 68000 1000 1500 1500 2200 2200 3300 3300 4700 6800 6800 10000 10000 15000 22000 680 1000 1000 1500 1500 2200 2200 3300 4700 4700 6800 6800 Rated Capacitance Size Code Case Size D x L (inch) N4C N6L D2C D2L K2C D3C K2L D4L K3C K3L K4L L3C L4C N3L N4C N6L N8L D2C D2L K2C D3C D4C K2L D5L K3C K4C L3C L4C N3L N4C N6L N8L D2C D2L K2C D3L K2L D4L K3C K3L K4L L3C L4C N3L N4C N5L D2C D2L K2C D3C K2L D4L K3C K4C K4L L3C L4C N3L 3 x 4.125 3 x 6.625 1.375 x 2.125 1.375 x 2.625 2 x 2.125 1.375 x 3.125 2 x 2.625 1.375 x 4.625 2 x 3.125 2 x 3.625 2 x 4.625 2.5 x 3.125 2.5 x 4.125 3 x 3.625 3 x 4.125 3 x 6.625 3 x 8.625 1.375 x 2.125 1.375 x 2.625 2 x 2.125 1.375 x 3.125 1.375 x 4.125 2 x 2.625 1.375 x 5.625 2 x 3.125 2 x 4.125 2.5 x 3.125 2.5 x 4.125 3 x 3.625 3 x 4.125 3 x 6.625 3 x 8.625 1.375 x 2.125 1.375 x 2.625 2 x 2.125 1.375 x 3.625 2 x 2.625 1.375 x 4.625 2 x 3.125 2 x 3.625 2 x 4.625 2.5 x 3.125 2.5 x 4.125 3 x 3.625 3 x 4.125 3 x 5.625 1.375 x 2.125 1.375 x 2.625 2 x 2.125 1.375 x 3.125 2 x 2.625 1.375 x 4.625 2 x 3.125 2 x 4.125 2 x 4.625 2.5 x 3.125 2.5 x 4.125 3 x 3.625 Size Code Case Size Ripple Current 120 Hz 85°C (A) 26.4 36.6 7.1 8.8 7.9 10.6 10.0 13.2 12.6 13.5 16.3 16.6 21.6 20.7 21.9 31.7 38.2 6.6 8.3 7.7 10.1 12.2 9.5 13.7 12.0 15.0 16.5 21.5 20.8 21.9 31.7 38.4 4.1 5.3 5.4 7.0 6.8 8.7 8.7 10.3 12.7 13.1 17.2 17.2 19.2 23.3 3.4 4.4 4.6 5.6 5.8 7.4 7.5 9.8 11.3 11.7 15.4 15.7 20 kHz 85°C (A) 28.0 38.4 9.4 11.3 9.3 13.2 11.7 16.0 14.6 14.9 17.7 18.0 23.3 21.9 22.9 32.9 39.3 9.3 11.3 9.3 13.2 15.2 10.8 16.4 13.5 16.5 18.3 23.8 22.5 23.1 33.3 39.8 7.4 9.2 8.3 11.9 10.5 13.8 13.1 14.2 17.0 17.4 22.7 21.8 22.8 26.4 5.9 7.5 7.2 9.3 9.1 11.7 11.5 14.5 15.7 16.1 21.1 20.6 ESR Maximum 120 Hz 25°C (mΩ) 8 6 55 40 50 29 34 21 24 21 15 16 11 13 12 9 8 61 43 52 31 23 32 18 23 17 16 11 13 12 9 8 149 101 111 70 76 49 52 40 29 29 20 22 17 15 241 166 175 112 117 78 81 55 42 42 29 31 Ripple Current 20 kHz 25°C (mΩ) 7 6 43 32 42 24 28 17 20 18 14 14 10 12 11 8 7 46 33 42 24 18 27 14 20 15 14 10 12 11 8 7 94 65 74 45 50 32 35 28 21 21 15 16 14 12 165 114 123 78 83 55 57 40 31 31 22 23 ESR Part Number ALS3(1)(2)683N4C063 ALS3(1)(2)104N6L063 ALS3(1)(2)332D2C075 ALS3(1)(2)472D2L075 ALS3(1)(2)472K2C075 ALS3(1)(2)682D3C075 ALS3(1)(2)682K2L075 ALS3(1)(2)103D4L075 ALS3(1)(2)103K3C075 ALS3(1)(2)153K3L075 ALS3(1)(2)223K4L075 ALS3(1)(2)223L3C075 ALS3(1)(2)333L4C075 ALS3(1)(2)333N3L075 ALS3(1)(2)473N4C075 ALS3(1)(2)683N6L075 ALS3(1)(2)104N8L075 ALS3(1)(2)222D2C100 ALS3(1)(2)332D2L100 ALS3(1)(2)332K2C100 ALS3(1)(2)472D3C100 ALS3(1)(2)682D4C100 ALS3(1)(2)682K2L100 ALS3(1)(2)103D5L100 ALS3(1)(2)103K3C100 ALS3(1)(2)153K4C100 ALS3(1)(2)153L3C100 ALS3(1)(2)223L4C100 ALS3(1)(2)223N3L100 ALS3(1)(2)333N4C100 ALS3(1)(2)473N6L100 ALS3(1)(2)683N8L100 ALS3(1)(2)102D2C160 ALS3(1)(2)152D2L160 ALS3(1)(2)152K2C160 ALS3(1)(2)222D3L160 ALS3(1)(2)222K2L160 ALS3(1)(2)332D4L160 ALS3(1)(2)332K3C160 ALS3(1)(2)472K3L160 ALS3(1)(2)682K4L160 ALS3(1)(2)682L3C160 ALS3(1)(2)103L4C160 ALS3(1)(2)103N3L160 ALS3(1)(2)153N4C160 ALS3(1)(2)223N5L160 ALS3(1)(2)681D2C200 ALS3(1)(2)102D2L200 ALS3(1)(2)102K2C200 ALS3(1)(2)152D3C200 ALS3(1)(2)152K2L200 ALS3(1)(2)222D4L200 ALS3(1)(2)222K3C200 ALS3(1)(2)332K4C200 ALS3(1)(2)472K4L200 ALS3(1)(2)472L3C200 ALS3(1)(2)682L4C200 ALS3(1)(2)682N3L200 Part Number (1) Mounting Code: 6 = plain can, 7 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 9 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Table 1 – Ratings & Part Number Reference cont'd VDC 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 450 450 450 450 450 450 450 450 450 450 450 VDC Rated Capacitance 120 Hz 25°C (µF) 10000 15000 22000 680 1000 1000 1500 1500 2200 2200 3300 4700 4700 6800 6800 10000 15000 330 470 470 680 680 1000 1000 1500 1500 2200 2200 3300 4700 6800 10000 330 470 470 680 680 1000 1000 1500 1500 2200 2200 3300 3300 4700 6800 220 330 330 470 470 680 680 1000 1000 1500 1500 Rated Capacitance Size Code Case Size D x L (inch) N4C N5L N6L D2C D3C K2C D4C K2L D5L K3C L3C K5L L3L L5L N3L N5L N6L D2C D2L K2C D3C K2L D4C K3C D5L K3L K4L L3C L4C N3L N5L N6L D2C D3C K2C D4C K2L D5C K3C K4C L3C K5C L3L L4L N3L N5C N5L D2C D3C K2C D3L K2L D5C K3C K4C L3C K5C L3L 3 x 4.125 3 x 5.625 3 x 6.625 1.375 x 2.125 1.375 x 3.125 2 x 2.125 1.375 x 4.125 2 x 2.625 1.375 x 5.625 2 x 3.125 2.5 x 3.125 2 x 5.625 2.5 x 3.625 2.5 x 5.625 3 x 3.625 3 x 5.625 3 x 6.625 1.375 x 2.125 1.375 x 2.625 2 x 2.125 1.375 x 3.125 2 x 2.625 1.375 x 4.125 2 x 3.125 1.375 x 5.625 2 x 3.625 2 x 4.625 2.5 x 3.125 2.5 x 4.125 3 x 3.625 3 x 5.625 3 x 6.625 1.375 x 2.125 1.375 x 3.125 2 x 2.125 1.375 x 4.125 2 x 2.625 1.375 x 5.125 2 x 3.125 2 x 4.125 2.5 x 3.125 2 x 5.125 2.5 x 3.625 2.5 x 4.625 3 x 3.625 3 x 5.125 3 x 5.625 1.375 x 2.125 1.375 x 3.125 2 x 2.125 1.375 x 3.625 2 x 2.625 1.375 x 5.125 2 x 3.125 2 x 4.125 2.5 x 3.125 2 x 5.125 2.5 x 3.625 Size Code Case Size Ripple Current 120 Hz 85°C (A) 17.8 22.0 25.9 3.5 4.9 4.7 6.3 5.9 7.6 7.7 10.8 12.5 13.3 17.7 15.5 21.4 25.4 2.7 3.4 3.7 4.3 4.6 5.5 5.9 6.8 7.5 9.3 9.7 12.9 14.3 19.8 23.9 2.7 3.7 3.7 4.8 4.6 5.8 6.0 7.9 8.5 10.0 10.8 13.4 13.3 17.3 20.1 2.5 3.5 3.5 4.4 4.4 5.4 5.6 7.4 8.0 9.5 10.2 20 kHz 85°C (A) 22.1 25.8 29.2 6.3 8.8 7.3 10.9 9.2 12.5 11.7 16.2 17.7 19.0 24.7 19.9 26.9 30.1 5.1 6.5 6.7 8.0 8.4 10.0 10.7 11.7 12.4 15.1 15.6 20.3 19.1 26.0 29.7 5.2 7.2 6.5 8.9 8.1 10.5 10.4 13.2 14.5 15.9 17.5 20.4 19.1 23.6 26.2 5.1 7.1 6.4 8.6 8.0 10.3 10.2 13.0 14.3 15.8 17.4 ESR Maximum 120 Hz 25°C (mΩ) 24 19 15 206 140 154 95 103 67 71 48 36 35 25 29 20 17 366 258 254 180 175 124 120 85 84 58 59 40 35 25 19 355 249 262 174 181 120 124 84 83 60 59 41 43 32 22 398 266 279 189 195 132 136 94 93 65 64 Ripple Current 20 kHz 25°C (mΩ) 18 16 13 134 91 105 63 70 45 49 33 25 25 18 22 15 13 230 163 158 114 109 79 75 55 54 38 38 26 25 18 14 227 159 171 111 118 78 81 56 55 40 39 28 30 23 16 243 163 175 116 122 82 85 59 58 42 41 ESR Part Number ALS3(1)(2)103N4C200 ALS3(1)(2)153N5L200 ALS3(1)(2)223N6L200 ALS3(1)(2)681D2C250 ALS3(1)(2)102D3C250 ALS3(1)(2)102K2C250 ALS3(1)(2)152D4C250 ALS3(1)(2)152K2L250 ALS3(1)(2)222D5L250 ALS3(1)(2)222K3C250 ALS3(1)(2)332L3C250 ALS3(1)(2)472K5L250 ALS3(1)(2)472L3L250 ALS3(1)(2)682L5L250 ALS3(1)(2)682N3L250 ALS3(1)(2)103N5L250 ALS3(1)(2)153N6L250 ALS3(1)(2)331D2C350 ALS3(1)(2)471D2L350 ALS3(1)(2)471K2C350 ALS3(1)(2)681D3C350 ALS3(1)(2)681K2L350 ALS3(1)(2)102D4C350 ALS3(1)(2)102K3C350 ALS3(1)(2)152D5L350 ALS3(1)(2)152K3L350 ALS3(1)(2)222K4L350 ALS3(1)(2)222L3C350 ALS3(1)(2)332L4C350 ALS3(1)(2)472N3L350 ALS3(1)(2)682N5L350 ALS3(1)(2)103N6L350 ALS3(1)(2)331D2C400 ALS3(1)(2)471D3C400 ALS3(1)(2)471K2C400 ALS3(1)(2)681D4C400 ALS3(1)(2)681K2L400 ALS3(1)(2)102D5C400 ALS3(1)(2)102K3C400 ALS3(1)(2)152K4C400 ALS3(1)(2)152L3C400 ALS3(1)(2)222K5C400 ALS3(1)(2)222L3L400 ALS3(1)(2)332L4L400 ALS3(1)(2)332N3L400 ALS3(1)(2)472N5C400 ALS3(1)(2)682N5L400 ALS3(1)(2)221D2C450 ALS3(1)(2)331D3C450 ALS3(1)(2)331K2C450 ALS3(1)(2)471D3L450 ALS3(1)(2)471K2L450 ALS3(1)(2)681D5C450 ALS3(1)(2)681K3C450 ALS3(1)(2)102K4C450 ALS3(1)(2)102L3C450 ALS3(1)(2)152K5C450 ALS3(1)(2)152L3L450 Part Number (1) Mounting Code: 6 = plain can, 7 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 10 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Table 1 – Ratings & Part Number Reference cont'd VDC 450 450 450 450 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 VDC Rated Capacitance 120 Hz 25°C (µF) 2200 3300 4700 6800 150 220 330 330 470 470 680 680 1000 1000 1500 1500 2200 3300 4700 Rated Capacitance Size Code Case Size D x L (inch) N3L N4C N5L N6L D2C D2L D3L K2C D4L K2L K4C L3C K5C L3L L4C N3L N4L N6L N8L 3 x 3.625 3 x 4.125 3 x 5.625 3 x 6.625 1.375 x 2.125 1.375 x 2.625 1.375 x 3.625 2 x 2.125 1.375 x 4.625 2 x 2.625 2 x 4.125 2.5 x 3.125 2 x 5.125 2.5 x 3.625 2.5 x 4.125 3 x 3.625 3 x 4.625 3 x 6.625 3 x 8.625 Size Code Case Size Ripple Current 120 Hz 85°C (A) 12.7 14.8 18.8 22.5 2.2 2.8 3.8 3.7 4.7 4.6 6.3 6.8 8.6 8.7 10.7 11.1 13.7 19.8 26.4 20 kHz 85°C (A) 19.2 20.8 24.8 29.1 3.7 4.8 6.4 6.1 7.8 7.7 10.0 10.9 14.4 13.6 15.9 16.2 19.1 26.7 34.7 ESR Maximum 120 Hz 25°C (mΩ) 47 34 27 23 732 501 335 273 237 191 174 173 90 119 82 83 59 41 24 Ripple Current 20 kHz 25°C (mΩ) 31 24 20 17 547 375 251 188 178 131 133 132 62 91 63 65 46 32 18 ESR Part Number ALS3(1)(2)222N3L450 ALS3(1)(2)332N4C450 ALS3(1)(2)472N5L450 ALS3(1)(2)682N6L450 ALS3(1)(2)151D2C500 ALS3(1)(2)221D2L500 ALS3(1)(2)331D3L500 ALS3(1)(2)331K2C500 ALS3(1)(2)471D4L500 ALS3(1)(2)471K2L500 ALS3(1)(2)681K4C500 ALS3(1)(2)681L3C500 ALS3(1)(2)102K5C500 ALS3(1)(2)102L3L500 ALS3(1)(2)152L4C500 ALS3(1)(2)152N3L500 ALS3(1)(2)222N4L500 ALS3(1)(2)332N6L500 ALS3(1)(2)472N8L500 Part Number (1) Mounting Code: 6 = plain can, 7 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 11 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Mechanical Data Polarity and Reversed Voltage Aluminium Electrolytic capacitors manufactured for use in DC applications contain an anode foil and a cathode foil. As such, they are polarized devices and must be connected with the +ve to the anode foil and the -ve to the cathode foil. If this were to be reversed then the electrolytic process that took place in forming the oxide layer on the anode would be recreated in trying to form an oxide layer on the cathode. In forming the cathode foil in this way, heat would be generated and gas given off within the capacitor, usually leading to catastrophic failure. The cathode foil already possesses a thin stabilized oxide layer. This thin oxide layer is equivalent to a forming voltage of approximately 2 V. As a result, the capacitor can withstand a voltage reversal of up to 2 V for short periods. Above this voltage, the formation process will commence. Aluminium Electrolytic capacitors can also be manufactured for use in intermittent AC applications by using two anode foils in place of one anode and one cathode. Mounting Position The capacitor can be mounted in any position as long as the safety vent can operate. It is possible for some electrolyte to be expelled. As this is a conducting liquid, suitable precautions should be initiated by the system designer to avoid secondary short circuits. The capacitors are designed to be mounted in free air and are not suitable for submersion in liquid. Insulating Resistance ≥ 100 MΩ at 100 VDC across insulating sleeve. UL recognized sleeving is available for custom parts in this range, upon request. (UL No. E358957) Voltage Proof ≥ 2,500 VDC across insulating sleeve Safety Vent A safety vent for overpressure is featured on terminal deck. This is in the form of a rubber plug designed to relieve build-up of internal pressure due to overstress or catastrophic failure. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 12 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Marking KEMET Logo Rated Capacitance, Capacitance Tolerance Rated Voltage (VDC) Climatic Category Date of Manufacture, Batch Number Part Number Code Polarity Stripe (-) Construction Screw Terminal Insulating Sleeve Insulating End Disc Detailed Cross Section Safety Vent Deck Polarity Stripe (-) Laser Welded Terminal Tab Aluminum Can with Safety Vent Margin Laser Welded Terminal Tabs Aluminum Can Insulating Sleeve Deck Paper Spacer Impregnated with Electrolyte (First Layer) Cathode Aluminum Foil, Etched (Second Layer) Paper Spacer Impregnated with Electrolyte (Third Layer) Screw Terminal (-) Safety Vent Plug Anode Aluminum Foil, Etched, Covered with Aluminum Oxide (Fourth Layer) © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Polarity Mark (+) Screw Terminal (+) A4033_ALS36_37 • 8/24/2015 13 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Construction cont'd The manufacturing process begins with the anode foil being electrochemically etched to increase the surface area and then “formed” to produce the aluminum oxide layer. Both the anode and cathode foils are then interleaved with absorbent paper and wound into a cylinder. During the winding process, aluminum tabs are attached to each foil to provide the electrical contact. Extended cathode Anode foil The deck, complete with terminals, is attached to the tabs and then folded down to rest on top of the winding. The complete winding is impregnated with electrolyte before being housed in a suitable container, usually an aluminum can, and sealed. Throughout the process, all materials inside the housing must be maintained at the highest purity and be compatible with the electrolyte. Each capacitor is aged and tested before being sleeved and packed. The purpose of aging is to repair any damage in the oxide layer and thus reduce the leakage current to a very low level. Aging is normally carried out at the rated temperature of the capacitor and is accomplished by applying voltage to the device while carefully controlling the supply current. The process may take several hours to complete. Damage to the oxide layer can occur due to variety of reasons: • Slitting of the anode foil after forming • Attaching the tabs to the anode foil • Minor mechanical damage caused during winding A sample from each batch is taken by the quality department after completion of the production process. The following tests are applied and may be varied at the request of the customer. In this case the batch, or special procedure, will determine the course of action. Electrical: • Leakage current • Capacitance • ESR • Impedance • Tan Delta Mechanical/Visual: • Overall dimensions • Torque test of mounting stud • Print detail • Box labels • Packaging, including packed quantity © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com Foil tabs Tissues Cathode foil Etching Forming Winding Decking Impregnation Assembly Aging Testing Sleeving Packing A4033_ALS36_37 • 8/24/2015 14 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Wyboston, United Kingdom Tel: 44-1480-273082 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Northeast Wilmington, MA Tel: 978-658-1663 Southeast Lake Mary, FL Tel: 407-855-8886 Central Novi, MI Tel: 248-994-1030 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 Irving, TX Tel: 972-915-6041 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 15 Screw Terminal Aluminum Electrolytic Capacitors – ALS36/37 Series, +85°C Disclaimer All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifically disclaims – any warranty concerning suitability for a specific customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com A4033_ALS36_37 • 8/24/2015 16