Contents Heatsinks and Cooling Systems Water Cooling Heatsinks Forced Air Copper Heatsinks Natural Air Heatsinks 22 24 26 Clamping Systems Bar Clamps Insulated Solutions for Clamping Systems Box Clamps 28 30 31 Power assemblies Power Assemblies Water Cooling AC switches 32 34 Power Converters and Components for DC Traction Substations Power Conversion Products Component for DC Traction Substations Rectifier Bridges for Traction Applications Voltage Limiting Devices (VLD-O type) Disconnectors and Positive Cubicles Power Converters 36 37 38 42 43 44 Maintenance Service Testing and Failure Analysis Services Traction Refurbishment and Maintenance Services 46 47 List of Symbols Mounting Recomendations Maximum Allowable Averange Current Ordering Information 48 48 48 High Power insulated modules 20 21 Accessories Accessories Gate Lead for Press-Pack Devices Custom Gate Drivers and Snubber Circuits Heatsinks and Cooling systems 16 17 18 19 Clamping systems High Power Insulated Modules Rectifier Diode and Phase Control Thyristors Insulated Modules Fast Recovery Diode Insulated Modules High Current Rectifier Diode and Phase Control Thyristors Insulated Modules Custom Insulated Modules Power assemblies 3 4 5 6 8 9 10 11 12 Power converters and components for DC traction substations Press-Pack High Power Semiconductors POSEICO Advanced Technology Rectifier Diodes Welding Diodes Phase Control Thyristors Fast Recovery Diodes Fast Recovery Diodes for IGBT's, IEGT's and IGTC's Applications Fast Switching Thyristors GTO and IGBT Press-Pack Outlines Press-Pack High Power Semiconductors 2 Maintenance service POSEICO Facilities 1 POSEICO facilities POSEICO, currently, has three sites for the manufacture of its products: two in Italy and one in Romania. Over 5000 square meters of covered area. The Research and Development Center and Design Department for High Power Press-Pack Devices is located in the site of Genova. The center of Development and Design Department for Power Converters is located in Busalla (20 Km near to Genova). Headquarter - Diodes, Thyristors, GTOs and IGBTs design manufacture and testing via Pillea 42-44 Genova Italy New facility (May 2011) Power Rectifiers and Converters; Power assemblies; Devices for Traction Substations via Milite Ignoto 11 Busalla (20 km from Genova) Italy 2 POSEST Wafer fab plant Zarnesti Parc Industrial Aleea Uzinei 1A Brasov - Romania Rectifier Diodes up to 6.0 kV and 9.6 kA Welding Diodes up to 1kV and 12 kA Phase Control Thyristors up to 6 kV and 6.4 kA Fast Recovery Diodes up to 5.6 kV and 3.7 kA Fast Recovery Diodes for IGBT’s, IEGT’s, GTC’s applications up to 6 kV and 1.7 kA Fast Switching Thyristors up to 2.5 kV and 1.7 kA GTOs for traction applications 4.5 kV and 3.0 kA Press Pack IGBTs up to 4.5 kV and 1.2 kA Diode and Thyristor Modules up to 5.6 kV and 1.3 kA High Power insulated modules POSEICO design, manufacture and testing high power press pack semiconductors: Accessories POSEICO advanced technologies for High Power Press Pack Semiconductors design and manufacturing Press-Pack High Power Semiconductors POSEICO advanced technologies High Power Semiconductors optimized for Power Electronics applications: Traction Drives Conversion of energy Renewable Energies (Solar, Wind) Induction Heating UPS Welding Clamping systems Power assemblies POSEICO offers a large range of devices optimized for different applications. The routine tests are performed on 100% of devices produced. Test reports can be supplied on request. Customized Test on request. Large capability of equipments for homologation, type and realibility tests of High Power Semiconductors. Cross reference service. Full equivalent devices for obsolete types. Failure Analysis Service. Design, manufacturing , testing and service conform to ISO9001:2008 and IRIS Rev2. Power converters and components for DC traction substations High Quality Control and High Performances Maintenance service Standard High Power Press Pack Semiconductors produced by POSEICO are assembled in a high reliable, robust and hermetic sealed ceramic housing. All the Insulated Modules produced by POSEICO uses high reliable pression contact technology (PCT); the semiconductors are assembled and tested in a individual plastic case to increase the products reliability. POSEICO devices are operating in the field from more than 40 years. All device’s types are still in production uptonow, and spare parts can be supplied. Heatsinks and Cooling systems Robust, hermetic sealed and reliable devices 3 Rectifier Diodes Press-Pack High Power Semiconductors Main characteristics IEC 64747-2 Standard High Realiabile Devices in Press Pack Case Possibility of Parallel and Serie Connection Low Frequency Application Junction Temperature Range: 150 ÷ 190 °C High Power insulated modules Rectifier diodes Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service up to 1000 V AR302 AR1101 AR3001 AR609 AR3001LT AR709 AR709LT up to 1800 V AR320 AR420 AR520 up to 3000 V AR242 AR904 AR340 AR1104 AR3007 AR447PC AR2004 AR3008 AR2004LT AR3004 AR649 AR749 AR749LT AR748LT AR747LT up to 4500 V AR372X AR372 AR371X AR371 AR1109 AR1107 AR2009 AR670 AR679 AR771HT AR770 AR770HT AR772HT AR770LT up to 6000 V AR912 AR480 AR680 AR690 AR771 AR771LT AR772 Notes 4 VRRM IF (AV) sine wave 50 Hz Th=55°C IFSM sine wave 10 ms Vr<10V I² t Tj max Tj max VF(TO) Tj max rF Tj max [V] [A] [kA] [A²•s•10³] [°C] [V] [mΩ] [°C/kW] [°C/kW] [kN] 800 1000 1000 600 1000 1000 1000 1570 2250 4655 5380 5835 8710 9600 16,0 28,0 44,8 50,4 50,4 85,0 85,0 1280 3920 10035 12701 12701 36125 36125 190 175 190 190 190 190 190 0,75 0,75 0,75 0,73 0,75 0,70 0,70 0,250 0,125 0,055 0,035 0,055 0,033 0,033 50,0 37,0 21,0 21,0 15,0 11,0 9,5 55,7 41,2 23,4 23,4 16,7 12,2 10,6 8.0 / 9.0 11.8/13.2 22.0/24.5 22.0/24.5 22.0/24.5 46.0/54.0 46.0/54.0 B0 C1 D2 D2 F0 M0 N0 1800 1800 1800 1315 1750 2620 10,5 18,5 31,0 551 1711 4805 175 178 175 0,82 0,81 0,79 0,310 0,240 0,150 50,0 37 26 55,7 41,2 28,9 8.0/9.0 11.8/13.2 18.0/20.0 B0 C1 D1 2200 2900 2900 2900 3000 2400 2600 3000 2600 2600 2500 2500 2500 2600 2600 830 1230 1265 1680 2300 2395 2525 2700 3180 3345 4645 4760 5180 6545 6910 6,5 10,1 10,1 17,9 30,2 18,0 28,0 30,2 33,6 35,3 45,0 70,0 70,0 70,0 70,0 211 510 510 1602 4560 1620 3920 4560 5645 6230 10125 24500 24500 24500 24500 175 175 175 175 150 175 175 175 175 175 175 175 175 175 175 0,70 0,87 0,87 0,85 0,87 0,85 0,80 0,87 0,80 0,80 0,70 0,65 0,65 0,80 0,72 0,400 0,330 0,330 0,260 0,127 0,260 0,165 0,127 0,165 0,110 0,100 0,140 0,140 0,070 0,065 95,0 52,0 50,0 37,0 26,0 21,0 26,0 26,0 18,0 21,0 14,0 11,0 9,5 9,5 9,5 105,9 57,9 55,7 41,2 28,9 23,4 28,9 28,9 20,1 23,4 15,6 12,2 10,6 10,6 10,6 4.5 / 5.0 8.4/9.4 8.0/9.0 11.8/13.2 18.0/20.0 11.8/13.2 18.0/20.0 18.0/20.0 22.0/24.5 22.0/24.5 35.0/40.0 46.0/54.0 46.0/54.0 46.0/54.0 46.0/54.0 A2 C0 B0 C1 D1 P2 D1 D1 G0 D2 H0 M0 N0 N0 N0 4500 3200 4500 3400 4400 3600 4400 4000 4500 4500 4500 4500 4500 4500 572 705 866 920 1000 1215 1560 2280 3025 3680 3870 3870 4175 4230 5,0 5,6 5,6 5,6 10,3 13,4 18,5 22,0 30,0 50,0 50,0 50,0 45,0 50,0 125 157 157 157 530 898 1711 2420 4500 12500 12500 12500 10125 12500 150 150 150 150 150 150 150 150 150 150 150 150 175 150 0,95 1,00 0,70 0,70 0,89 0,73 0,83 0,80 0,75 0,80 0,80 0,80 0,75 0,80 1,500 0,920 0,660 0,660 0,675 0,463 0,393 0,210 0,200 0,170 0,150 0,150 0,180 0,150 52,0 50,0 52,0 50,0 37,0 37,0 26,0 21,0 14,0 11,0 11,0 11,0 11,0 9,5 58,0 55,7 58,0 55,7 41,2 41,2 28,9 23,4 15,6 12,2 12,2 12,0 12,2 10,6 8.4/9.4 8.0/9.0 8.4/9.4 8.0/9.0 11.8/13.2 11.8/13.2 18.0/20.0 22.0/24.5 35.0/40.0 46.0/54.0 46.0/54.0 46.0/54.0 46.0/54.0 46.0/54.0 C0 B0 C0 B0 C1 C1 D1 D2 H0 R0 M0 R0 R0 N0 5600 6000 6000 6000 5000 5000 5000 645 873 1693 2437 3680 3690 4175 6,3 8,0 20,0 18,0 50,0 50,0 45,0 198 320 2000 1620 12500 12500 10125 150 150 150 150 150 150 175 1,00 1,00 1,00 0,98 0,80 0,80 0,76 1,150 0,900 0,400 0,300 0,170 0,170 0,180 52,0 37,0 21,0 14,0 11,0 9,5 11,0 57,9 41,2 23,4 15,6 12,2 10,6 12,2 8.4/9.4 11.8/13.2 22.0/24.5 35.0/40.0 46.0/54.0 46,0/54,0 46.0/54.0 C0 C1 D2 H0 M0 N0 M0 IFSM (60 Hz) = 1.066 x IFSM (50Hz) I2t (60Hz) = 0.943 x i2t (50Hz) Rth(j-h) Rth(j-h) Double side Double side RthDC = Rth Rth 120 sin 180 sin F min/max suggested range Outline Welding Diodes IF (AV) sine wave 50 Hz Th=85°C IFSM sine wave 10 ms Vr<10V I²t Tj max Tj max VF(TO) Tj max rF Tj max VFM TJ max IF = 10kA Rth(j-c) F min/max suggested range [V] [A] [kA] [A²•s•10³] [°C] [V] [mΩ] [V] [°C/kW] [kN] 1680 2130 4930 5720 9500 16,0 28,0 44,8 50,4 85,0 1280 3920 10035 12701 36125 190 175 190 190 190 0,75 0,75 0,75 0,73 0,70 0,250 0,125 0,055 0,035 0,033 3,25 2.00 1,30 1,08 1,03 35,0 30,0 15,0 15,0 7,5 8.0 / 9.0 11.8/13.2 22.0/24.5 22.0/24.5 46.0/54.0 B0 C1 D2 D2 N0 600 600 600 1000 600 400 3700 5520 6400 6460 7585 12000 30,2 50,0 55,0 50,4 60,0 85,0 4560 12500 15125 12701 18000 36125 175 190 190 190 190 170 0,87 0,70 0,70 0,75 0,73 0,74 0,127 0,065 0,040 0,055 0,035 0,014 2,14 1,35 1,10 1,30 1,08 0,93 12,0 12,0 12,0 10,0 10,0 6,0 20.0/22.0 22.0/24.5 20.0/22.0 22.0/24.5 22.0/24.5 25,0/30,0 P0 P0 P0 F0 F0 F1 600 600 600 3865 5520 6400 30,0 50,0 55,0 4500 12500 15125 190 190 190 0,75 0,70 0,70 0,125 0,065 0,040 2,00 1,35 1,10 14,0 12,0 12,0 11.8/13.2 20.0/22.0 20.0/ 22.0 P2 P1 P1 16,0 45,0 55,0 75,0 1280 10125 15125 28125 190 190 190 190 0,75 0,84 0,70 0,70 0,250 0,050 0,040 0,027 3,25 1,34 1,10 0,97 15,0 14,0 9,0 6,0 8.0/15.0 25.0/50.0 25.0/50.0 35.0/65.0 S1 S2 S2 S3 Outline AR302 AR1101 AR3001 AR609 AR709LT 800 1000 1000 600 1000 Accessories Standard Hermetic Ceramic Housing High Power insulated modules VRRM Heatsinks and Cooling systems Welding diodes Press-Pack High Power Semiconductors Main characteristics Optimized diodes for welding application Optimized for thermal management Junction temperature range : 170 ÷ 190 °C Possibility of parallel and serie connection Low frequency application Low voltage drop AR409PC AR509PC AR508PC Without Housing Ultrathin Device AUS301 AUS501HF* AUS501 AUS603 600 600 600 600 2815 6700 7890 12326 (*) Special design for high frequency applications: Qrr= 1000 μC IRR=700 A trr = 3 μs Power assemblies Power converters and components for DC traction substations Plastic Case Maintenance service AR507LT AR509LT AR508LT AR3001LT AR609LT AR608LT Clamping systems Thin Hermetic Ceramic Housing @ IF= 300 A; d/IF/dT = 300 A/μs; VR= 100 V 5 Phase Control Thyristors Press-Pack High Power Semiconductors High Power insulated modules Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service 6 Main characteristics IEC 60747-6 standard High realiabile device in press pack case Possibility of parallel and serie connection Line Frequency Application Junction temperature range: 120 ÷ 150 °C VRRM VDRM IT (AV) sine wave 50 Hz Th=55°C ITSM sine wave 10 ms Vr<10V I²t Tj max (di/dt) (dv/dt) VGT IGT Tj=25°C VT(TO) Tj max rT Tj max Tj max Rth(j-h) Double side 180° / 120° sin F [V] [A] [kA] [A²•s•10³] [A/μs] [V/μs] [V] [mA] [V] [mΩ] [°C] [°C/kW] [kN] up to 1000 V AT202 AT302 AT303 AT607 AT706 AT706HT AT706LT AT708 AT708HT AT708LT AT906 AT908 800 800 800 800 800 800 800 800 800 800 800 800 635 995 1100 2585 4305 4305 4765 4925 4925 5440 5600 6400 6,00 11,50 12,00 36,00 70,00 70,00 70,00 70,00 70,00 70,00 95,00 95,00 180 661 720 6480 24500 24500 24500 24500 24500 24500 45125 45125 320 200 200 200 320 320 320 320 320 320 200 200 500 500 500 500 500 500 500 500 500 500 1000 1000 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 200 200 200 200 250 250 250 250 250 250 400 400 0,80 0,80 0,80 0,80 0,84 0,84 0,84 0,84 0,84 0,84 0,85 0,85 0,49 0,45 0,34 0,12 0,06 0,06 0,06 0,06 0,06 0,06 0,05 0,05 150 150 150 140 125 125 125 140 140 140 125 140 95 / 105,9 50 / 55,7 50 / 55,7 21 / 23,4 11 / 12,2 11 / 12,2 9,5 / 10,6 11 / 12,2 11 / 12,2 9,5 / 10,6 8,5 / 9,5 8,5 / 9,5 4.9/5.9 8.0/9.0 8.0/9.0 22.0/24.5 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 80.0/100.0 80.0/100.0 A1 B0 B0 D2 M0 R0 N0 M0 R0 N0 Z0 Z0 up to 1800 V AT405 AT403 AT505 AT503 AT604 AT704 AT603 AT804 AT803 AT1005 AT1004 AT1003 AT636 AT620 AT726 AT720HT AT720LT 1200 1200 1600 1600 1600 1600 1600 1600 1600 1800 1600 1600 1800 1400 1600 1400 1400 305 400 430 445 605 640 720 985 1060 1450 1545 1650 1965 2100 2400 3950 4365 2,80 5,00 5,60 6,40 8,40 8,00 8,80 12,50 15,00 22,40 24,60 26,90 36,00 36,00 38,00 60,00 60,00 39 125 157 205 353 320 387 781 1125 2509 3026 3618 6480 6480 7220 18000 18000 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 1000 1000 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 200 200 200 200 200 200 200 250 150 300 300 300 300 300 200 350 350 1,00 1,00 1,00 0,90 1,05 0,86 0,91 1,00 0,90 0,92 0,92 0,82 0,82 0,81 0,77 0,88 0,88 1,90 0,85 0,68 0,68 0,85 0,79 0,58 0,38 0,34 0,26 0,22 0,20 0,18 0,15 0,16 0,08 0,08 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 95 / 105,9 95 / 105,9 95 / 105,9 95 / 105,9 50 / 55,7 52 / 57,9 50 / 55,7 37 / 41,2 37 / 41,2 26 / 28,9 26 / 28,9 26 / 28,9 21 / 23,4 21 / 23,4 17 / 18,9 11 / 12,2 9,5 / 10,6 4.9/5.9 4.9/5.9 4.9/5.9 4.9/5.9 8.0/9.0 8.0/9.0 8.0/9.0 11.8/13.2 11.8/13.2 18.0/20.0 18.0/20.0 18.0/20.0 22.0/24.5 22.0/24.5 40.0/50.0 40.0/50.0 40.0/50.0 A1 A1 A1 A1 B0 C0 B0 C1 C1 D1 D1 D1 D2 D2 L0 R0 N0 up to 2800 V AT333 AT807 AT1007 AT655 AT646 AT746 AT847 AT847HT AT737 AT737HT AT847LT AT737LT AT738 AT738HT AT738LT AT940 2400 2400 2600 2800 2200 2600 2500 2500 2000 2000 2500 2000 2200 2200 2200 2800 660 835 1270 1545 1730 1795 2980 2980 3240 3240 3265 3565 3670 3670 4050 4595 7,50 10,00 19,00 30,00 36,00 25,00 39,20 39,20 50,40 50,40 39,20 50,40 60,00 60,00 60,00 75,00 281 500 1805 4500 6480 3125 7683 7683 12701 12701 7683 12701 18000 18000 18000 28125 200 200 200 200 200 200 800 800 200 200 800 200 200 200 200 200 500 500 500 500 500 500 1000 1000 500 500 1000 500 500 500 500 1000 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 300 250 300 300 300 300 400 400 350 350 400 350 350 350 350 400 0,95 1,12 1,15 1,05 0,90 1,10 0,85 0,85 0,95 0,95 0,85 0,95 0,92 0,92 0,92 1,00 0,72 0,55 0,31 0,29 0,24 0,27 0,18 0,18 0,13 0,13 0,18 0,13 0,09 0,09 0,09 0,07 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 50 / 55,7 37 / 41,2 26 / 28,9 21 / 23,4 21 / 23,4 17 / 18,9 11 / 12,2 11 / 12,2 11 / 12,2 11 / 12,2 9,5 / 10,6 9,5 / 10,6 11 / 12,2 11 / 12,2 9,5 / 10,6 8,5 / 9,5 8.0/9.0 11.8/13.2 18.0/20.0 22.0/24.5 22.0/24.5 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 80.0/100.0 B0 C1 D1 D2 D2 L0 M0 R0 M0 R0 N0 N0 M0 R0 N0 Z0 Phase control thyristors Outline ITSM sine wave 10 ms Vr<10V I²t Tj max (di/dt) (dv/dt) VGT IGT Tj=25°C VT(TO) Tj max rT Tj max Tj max Rth(j-h) Double side 180° / 120° sin F [V] [A] [kA] [A²•s•10³] [A/μs] [V/μs] [V] [mA] [V] [mΩ] [°C] [°C/kW] [kN] Outline up to 4500 V AT818 AT671 AT1228 AT875 AT875HT AT866 AT866HT AT875LT AT866LT AT870 4000 4500 3200 4400 4400 3600 3600 4400 3600 4200 580 1085 1275 2000 2000 2165 2165 2200 2375 2970 5,90 13,00 20,00 25,20 25,20 29,10 29,10 25,20 29,10 50,00 174 845 2000 3175 3175 4234 4234 3175 4234 12500 200 400 200 200 200 200 200 200 200 200 500 1000 1000 1000 1000 1000 1000 1000 1000 1000 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 200 400 300 400 400 400 400 400 400 400 1,35 1,20 1,20 1,30 1,30 1,20 1,20 1,30 1,20 1,00 1,34 0,70 0,45 0,33 0,33 0,33 0,33 0,33 0,33 0,17 125 125 125 120 120 125 125 120 125 125 37 / 41,2 21 / 23,4 21 / 23,4 11 / 12,2 11 / 12,2 11 / 12,2 11 / 12,2 9,5 / 10,6 9,5 / 10,6 10,5 / 11,7 11.8/13.2 22.0/24.5 22.0/24.5 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 40.0/50.0 C1 D2 D2 M0 R0 M0 R0 N0 N0 M0 up to 6000 V AT480 AT681 AT880 AT980 5800 6000 5200 6000 527 840 2570 2680 4,50 10,00 40,00 50,00 101 500 8000 12500 200 100 200 200 500 500 1000 1000 3,5 3,5 3,5 3,5 200 400 400 400 1,30 1,30 1,07 1,30 1,76 1,15 0,24 0,24 125 120 125 120 37 / 41,2 21 / 23,4 10,5 / 11,7 8,5 / 9,5 8.0/9.0 22.0/24,5 40.0/50.0 80.0/100.0 C1 D2 M0 Z0 Notes Rth(j-h) DC=Rth(j-h) 180° sin IFSM (60 Hz) = 1.066 x IFSM (50Hz) I2t (60Hz) = 0.943 x i2t (50Hz) Gate terminal type AMP 60598-1 Accessories IT (AV) sine wave 50 Hz Th=55°C Heatsinks and Cooling systems VRRM VDRM Clamping systems Phase control thyristors High Power insulated modules Press-Pack High Power Semiconductors Phase Control Thyristors Maintenance service Power converters and components for DC traction substations Power assemblies Cathode terminal type DIN 46244-A4.8-0.8 7 Fast Recovery Diodes Press-Pack High Power Semiconductors Main characteristics IEC 64747-2 Standard High Realiabile Device in Press Pack Case Possibility of Parallel and Serie Connection High Frequency Application Junction Temperature Range: 125 ÷ 150 °C High Power insulated modules Accessories Heatsinks and Cooling systems Clamping systems Power assemblies IF (AV) sine wave 50 Hz Th=55°C IFSM sine wave 10 ms Vr<10V I²t Tj max Tj max [V] [A] [kA] [A²•s•10³] up to 1800 V ARF221 ARF612 ARF220 ARF322 ARF422 ARF526 1400 1500 1400 1600 1600 1600 415 425 445 740 940 1345 4,5 3,8 4,5 11,0 14,0 20,0 up to 3300 V ARF261 ARF260 ARF241 ARF240 ARF912 ARF340 ARF435 ARF565 ARF2012 ARF648 ARF744 3300 3300 2500 2500 2600 2600 2600 3200 2600 2500 2500 125 190 255 280 755 775 955 1215 1525 2510 3725 up to 4500 V ARF370 ARF463 ARF674 ARF675 ARF677 ARF676 ARF678 ARF774 4500 4500 4500 4500 4500 4800 4500 4500 up to 5600 V ARF490 5600 Fast recovery diodes VRRM VF(TO) Tj max rF Tj max [°C] [V] [mΩ] 101 72 101 605 980 2000 125 150 125 125 125 125 1,05 1,15 1,00 0,90 1,20 1,00 0,700 1,141 0,600 0,500 0,350 0,300 3,0 3,0 3,0 3,0 6,4 6,4 12,0 14,0 16,0 30,0 48,0 45 45 45 45 205 205 720 980 1280 4500 11520 125 125 150 150 150 150 150 150 150 150 150 2,30 1,95 1,75 1,50 1,15 1,15 1,10 1,50 1,03 0,85 0,85 485 730 945 1085 1370 1515 1690 2325 4,0 10,0 15,0 15,0 18,0 18,0 24,0 26,0 80 500 1125 1125 1620 1620 2880 3380 150 150 125 125 140 140 150 125 655 9,5 451 125 [°C/kW] [kN] 50 210 80 60 200 250 2,0 4,0 2,5 2,0 3,5 3,5 200/40 200/50 200/40 1000/60 1000/60 1000/100 95/105,9 95/105,9 95/105,9 52/57,9 37/41,2 26/28,9 4.5/5.0 4.5/5.0 4.5/5.0 8.4/9.4 11.8/13.2 18.0/20.0 A2 A2 A2 C0 C1 D1 12,000 4,200 3,200 3,000 0,685 0,685 0,675 0,500 0,362 0,300 0,016 45 70 50 90 260 260 360 1000 800 1000 500 1,0 1,6 1,4 2,0 4,0 4,0 4,0 5,0 4,6 5,0 5,0 200/100 500/100 200/80 200/80 350/80 350/80 500/80 1000/100 1000/100 1000/250 1000/60 95/105,9 95/105,9 95/105,9 95/105,9 52/57,9 50/55,7 37/41,2 26/28,9 26/28,9 14/15,6 11/12,2 4.5 / 5.0 4.5 / 5.0 4.5 / 5.0 4.5 / 5.0 8.4/9.4 8.0/9.0 11.8/13.2 18.0/20.0 18.0/20.0 35.0/40.0 46.0/54.0 A2 A2 A2 A2 C0 B0 C1 D1 D1 H0 M0 1,74 1,70 1,90 1,70 1,25 1,25 1,30 1,30 1,700 1,000 0,700 0,700 0,500 0,500 0,650 0,250 700 650 600 1700 1150 2000 1350 1500 5,0 5,2 8,0 5,6 7,0 6,0 4,2 8,6 1000/100 600/80 500/30 1000/250 500/80 1000/250 1000/250 1000/60 52/57,9 37/41,2 21/23,4 18/20,0 21/23,4 18/20,0 14/15,6 11/2,2 8.4/9.4 11.8/13.2 22.0/24.5 22.0/24.5 22.0/24.5 22.0/24.5 35.0/40.0 46.0/54.0 C0 C1 D0 G0 D0 G0 H0 M0 1,50 0,870 1400 4,8 1000/200 37/41,2 11.8/13.2 C1 Power converters and components for DC traction substations Rth(j-h) DC=Rth(j-h) 180° sin I2t (60Hz) = 0.943 x i2t (50Hz) di/dt d i/d t Qrr calculation: 25% chord (see drawing) Maintenance service 8 0.25 IRR 0.25IRR IRR IRR Outline [A]/[A/μs] IFSM (60 Hz) = 1.066 x IFSM (50Hz) IF F min/max suggested range [μs] Notes IF Recovery parameters Rth(j-h) Test Double side tRR conditions 180°/120° TJ max IF / dI/dt sin QRR TJ max [μC] Fast Recovery Diodes for IGBT’s, IEGT’s and IGCT’s Applications [kA] [A²•s•10³] up to 3300 V ARF360 ARF664 3300 3300 290 935 4,5 18,0 up to 4500 V ARF462 ARF671 ARF672 ARF673 ARF681 ARF670 ARF771LT 4500 4500 4500 4500 4500 4500 4500 435 790 935 990 1140 1315 1730 up to 6000 V ARF694 ARF695 ARF794HT ARF794LT 6000 6000 6000 6000 645 880 1060 1160 Note Rth(j-h) DC=Rth(j-h) 180° sin [°C] [V] [mΩ] [μC] 101 1620 125 125 1,86 1,80 4,100 0,700 10,0 15,0 15,0 15,0 25,0 15,0 28,0 500 1125 1125 1125 3125 1125 3920 125 125 125 125 125 140 140 2,70 1,90 1,80 1,70 1,95 1,50 1,95 10,0 18,0 20,0 20,0 500 1620 2000 2000 125 125 125 125 2,10 2,10 2,10 2,10 QRR TJ max F min/max suggested range Outline [A]/[A/μs] [°C/kW] [kN] 55 2000 1,3 500/100 3,6 2100/1100 50/55,7 21/23,4 8.0/9.0 22.0/24.5 B0 D0 1,400 1,100 0,950 0,850 0,800 0,600 0,800 1150 2500 1600 2300 2200 2050 3500 2,6 3,6 2,9 3,5 3,8 3,9 4,7 1000/1000 2100/1000 2100/1100 2100/1100 2100/1000 1000/500 2500/1000 37/41,2 21/23,4 18/20,0 18/20,0 14/15,6 18/20,0 9,5/10,6 11.8/13.2 22.0/24.5 22.0/24.5 22.0/24.5 35.0/40.0 22.0/24.5 46.0/54.0 C1 D0 G0 G0 H0 G0 N0 1,800 1,550 1,400 1,400 2000 3000 4000 4000 3,5 5,0 5,0 5,0 2100/1000 2100/1000 2500/1000 2500/1000 23,4 15,6 12,2 10,6 22.0/24.5 35.0/40.0 46.0/54.0 46.0/54.0 D0 H0 R0 N0 [μs] High Power insulated modules [A] rF Tj max Accessories [V] Rth(j-h) Recovery parameters Double side Test tRR conditions 180°/120° TJ max IF / dI/dt sin VF(TO) Tj max Heatsinks and Cooling systems Tj max Clamping systems I²t Tj max Power assemblies IFSM sine wave 10 ms Vr<10V VRRM Power converters and components for DC traction substations IF (AV) sine wave 50 Hz Th=55°C Fast recovery diodes Press-Pack High Power Semiconductors Snubberless operation Low losses Improved recovery softness High di/dt capability Junction temperature range: 125 ÷ 140 °C Maintenance service Main characteristics IEC 60747-2 standard High realiabile device in press pack case Possibility of parallel and serie connection Suitable as freewheeling, snubber and clamp diode in IGCT and IGBT circuits 9 Fast Switching Thyristors Press-Pack High Power Semiconductors Main characteristics IEC 64747-6 Standard High Realiabile Device in Press Pack Case Low Switching Losses Possibility of Parallel and Serie Connection High Frequency Application Junction Temperature Range: 120 ÷ 150 °C High Power insulated modules Symmetrical Fast switching thyristors Accessories Heatsinks and Cooling systems Clamping systems Power assemblies up to 1200 ATF587 ATF585 ATF413 ATF860 ATF414 ATF857 ATF401 ATF415 ATF514 ATF515 ATF614 ATF615 up to 1600 ATF427 ATF828 ATF827 ATF524 ATF527 ATF1047 up to 2000 ATF820 ATF420 ATF1040 ATF530 up to 2500 ATF633 ATF543 VRRM VDRM ITSM sine wave 10 ms Vr<10V (di/dt) crit Tj max (dv/dt) crit Tj max VGT IGT Tj=25°C [V] [A] [kA] [A/μs] [V/μs] [V] [mA] 1200 800 1200 1200 1200 1200 800 1200 1200 1200 1200 1200 350 445 705 730 805 830 890 920 1100 1330 1355 1625 4,5 6,0 9,0 7,5 10,0 8,5 12,0 10,0 16,0 16,0 20,0 20,0 200 200 500 400 500 400 400 500 500 500 800 800 500 500 600 500 600 500 600 600 600 600 600 600 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 1400 1600 1400 1600 1400 1400 780 845 900 1055 1230 1305 9,1 10,0 10,0 15,0 14,6 16,0 800 400 400 500 800 500 500 600 600 600 500 600 2000 2000 2000 2000 725 800 1075 1100 9,0 8,2 14,0 15,0 400 800 500 800 2100 2500 1390 1070 17,0 10,0 400 500 rT Tj max td tq Recovery parameter Tj max Rth(j-h) Double side 180°/120° sin F (di/dt) = 60 [A/μs] IF 1000 [A] IRR QRR max Outline [V] [mΩ] [μs] [μs] [A] [μC] [°C] [°C/kW] [kN] 350 350 350 350 350 350 350 350 350 350 350 350 1,38 1,30 1,55 1,64 1,50 1,38 1,35 1,38 1,50 1,20 1,36 1,25 0,830 0,325 0,650 0,520 0,430 0,435 0,350 0,300 0,350 0,250 0,328 0,200 0,40 0,60 0,85 0,60 0,85 0,40 0,30 0,85 0,85 0,85 0,85 0,85 25 15 12 15 15 25 20 20 20 25 20 25 139 104 75 140 100 150 80 150 105 140 100 140 190 140 80 250 120 300 60 200 130 230 120 230 125 125 125 125 125 125 125 125 125 125 125 125 95/105,9 95/105,9 37/41,2 37/41,2 37/41,2 37/41,2 37/41,2 37/41,2 26/28,9 26/28,9 21/23,4 21/23,4 4.5/5 4.5/5 11/13 11/13 11/13 11/13 11/13 11/13 14/17 14/17 17/21 17/21 A0 A0 C1 C1 C1 C1 C1 C1 D1 D1 D2 D2 3,5 3,5 3,5 3,5 3,5 3,5 350 350 350 350 350 350 1,75 1,30 1,32 1,45 1,40 1,32 0,330 0,450 0,350 0,425 0,260 0,230 1,50 0,60 0,60 0,85 1,50 0,60 25 35 25 35 25 30 168 180 168 160 230 230 330 360 330 320 650 650 125 125 125 125 120 125 37/41,2 37/41,2 37/41,2 26/28,9 26/28,9 26/28,9 11/13 11/13 11/13 14/17 14/17 14/17 C1 C1 C1 D1 D1 D1 600 500 500 500 3,5 3,5 3,5 3,0 350 350 350 150 1,53 1,20 1,40 1,30 0,600 0,590 0,414 0,410 0,60 1,50 0,60 1,50 50 55 50 50 205 205 227 300 550 550 620 620 125 125 125 125 37/41,2 37/41,2 26/28,9 26/28,9 11/13 11/13 14/17 14/17 C1 C1 D1 D1 600 500 3,5 3,5 350 1,30 350 1,50 0,320 0,80 60 0,611 1,70 70 195 268 450 770 125 125 21/23,4 21/23,4 17/21 17/21 D2 D2 Power converters and components for DC traction substations Asymmetrical Fast Switching Thyristors Fast switching thyristors ATA646 Maintenance service ATA644 ITSM IT (AV) sine wave sine wave 50 Hz 10 ms Th=55°C Vr<10V VDRM IDRM VDRM IDRM [V] [mA] [V] [mA] [V] [mA] 2100 200 2800 200 30 1000 20 1000 Note Rth(j-h) DC=Rth(j-h) 180° sin 10 VT(TO) Tj max IT (AV) sine wave 50 Hz Th=55°C VT td TJ= 25°C tq TJ= 25°C Tj max Rth(j-h) Double side 180° sin F [mΩ] [μs] [μs] [μs] [°C] [°C/kW] [kN] 1,40 0,40 2,35 2,20 55 125 26 14/17 D0 1,45 0,30 2,35 2,20 55 125 21 17/21 D0 (di/dt) crit Tj max (dv/dt) crit Tj max VGT IGT Tj=25°C VT(TO) Tj max rT Tj max [kA] [A/μs] [V/μs] [V] [mA] [V] 1100 14 300 500 2,5 300 1355 16 300 500 2,5 300 TJ= 180°C IT= 2000A Outline GTO and IGBT Press Packs Type ATG777 ATG778 VDRM IDRM VDRM IDRM Tj max [V] [mA] [V] [mA] IT(AV) sine wave 50 Hz Th=75°C ITSM [°C] [A] 125 (dv/dt) crit VGT IGT Tj=25°C [kA] [V/μs] [V] 890 17 1000 125 760 17 1000 ICES max IC max ICM max VCE (SAT) typ. (4) DC (5) (6) Tj = 25°C Tj max 4500 100 4500 100 16 10 16 10 (di/dt) crit ITCM [μs] [A/μs] [A] [ms] [V] 10 3 400 2400 30 850 16 31/35 Q0 0,73 10 3 400 3000 30 950 16 31/35 Q0 tf typ. toff typ. trr typ. VGEth typ. Rth (j-h) typ. Rth (j-h) typ. Tj max F min/ max Outline (2) (2) (3) (8) IGBT Diode [°C] [kN] VT(TO) Tj max rT Tj max tgt [A] [V] [mΩ] [μs] 1,5 3 1,51 0,51 1,5 3 1,64 ton typ. (1) td tgq VDSP Rth (j-h) F double side RthDC= Rth 180° sin Outline [°C/kW] [kN] Accessories GTOs High Power insulated modules Press-Pack High Power Semiconductors Main characteristics High Realiabile Device in Press Pack Case Very Good Trade Off between Conduction and Switching losses Possibility of Parallel and Serie connection High Frequency Application Junction Temperature Range: 125 °C IGBTs Press - Pack Tj max [mA] [A] [A] [V] AGB1000S25 2500 200 1000 2000 AGB1200FIS45 4500 100 1200(4) 3000(5) DC (7) Tj Tj max Tj max Tj max Tj max max [A] Tj = 25°C double double side side cooled cooled [°C/kW] [°C/kW] Circuit configuration [V] [μs] [μs] [μs] [μs] [V] 5,5 1000 2,7 2,2 0,5 1,7 0,6 3,0/6,0 18 45 125 28,3/ 34,4 Q1 4,2 No diode inside 4,0 8,0 No diode inside 6,0 10 (11) No diode inside 125 28,0 35,0 Z1 Switching conditions: AGB1000S25 (1) turn on VCC=1500, IC=1000A, VGE=15V, RGON=5Ω, Inductive Load (2) turn off VCC=1500, IC=1000A, VGE=15V, RGOFF=5Ω, Inductive Load (3) diode recovery IF = 1000A, -diF /dt = 2600A/μS, VGE = 15V AGB1200FIS45 (1) turn on VCC=2600V, IC=1500A, VGE=15V, RGON=7.5Ω, Inductive Load; diF /dt = 2500A/μS (2) turn off VCC=2600V, IC=1500A, VGE=15V, RGOFF=7.5Ω, Inductive Load; -diF /dt = 2500A/μS (4) (5) (6) (7) (8) (9) (10) VCE =VCES ; VGE = 0 V tp= 1 μs VGE = 15 V VGE = 0 V ) VCE = VGE 50 Hz, half sine wave, Th=75°C without switching losses Peak turn-off Icp=3000 A at Vcp=<3600V; VGE=±15V, RG=7.5Ω Tj=<125°C; non repetitive (11) Rth(j-c) value Maintenance service Switching and recovery conditions: Power converters and components for DC traction substations Power assemblies [V] IF VFM max typ. Heatsinks and Cooling systems VCES max Clamping systems Type 11 Outlines Press-Pack High Power Semiconductors Ø 37 Ø 40 H 14.6±0.5 Ø 19 High Power insulated modules Ø 25 Ø 42 max Ø 42 max Accessories Ø 3.5 x 1.9 Ø 3.5 x 1.8 (both sides) (both sides) Heatsinks and Cooling systems A0 H = 14±0.5 A1 H = 14.3±0.5 W = 55 gr. A2 H = 14.5±0.5 W = 55 gr. B0 W = 85 gr. W = 55 gr. Clamping systems Ø 70 Ø 52 H 26±1 Power assemblies Ø 38.5 Ø 48 Ø 59 max Ø 77 max Power converters and components for DC traction substations Maintenance service 12 Ø 3.5 x 3.5 Ø 3.5 x 3.5 (both sides) (both sides) C0 W = 280 gr. D0 H = 26±1 W = 500 gr. C1 W = 300 gr. D1 H = 27±1 W = 500 gr. D2 H = 27±1 W = 520 gr. Outlines 8±1 Ø 56 Ø 44 8±1 P1 Press-Pack High Power Semiconductors Ø 60 max Plastic Case High Power insulated modules Ø 44 Ø 60 max W = 150 gr. Ø 3.5 x 1.5 (both sides) Ø 47.5 Plastic Case Ø 3.5 x 1.5 (both sides) Ø 31 Accessories Ø 41 P2 P0 W = 150 gr. Heatsinks and Cooling systems W = 90 gr. Ø 3.5 x 1.5 Ø 71 max Ø 77 8±1 14±0.5 Clamping systems (cathode sides) D pole Ø 48 Ø 76 max Ø 3.5 x 1.5 Ø 3.5 x 1.8 (both sides) (both sides) D pole = 48 W = 200 gr. F1 D pole = 57 W = 205 gr. G0 W = 300 gr. Maintenance service F0 Power converters and components for DC traction substations Power assemblies Ø 76 max 13 Outlines Press-Pack High Power Semiconductors Ø 90 Ø 91 26±1 33±1 High Power insulated modules Ø 63 Ø 64 Ø 100 max Ø 102 max Accessories H0 Ø 3.5 x 3.5 Ø 3.5 x 1.9 (both sides) (both sides) L0 W = 850 gr W = 1000 gr Heatsinks and Cooling systems Clamping systems Ø 101 Ø 101 26±1 Ø 73 Ø 73 Ø 110 max Ø 110 max Power assemblies Power converters and components for DC traction substations N0 Maintenance service 14 35±2 W = 1150 gr Ø 3.5 x 4 Ø 3.5 x 4 (both sides) (both sides) R0 W = 1500 gr Outlines G Ø 108 max Press-Pack High Power Semiconductors C Ø 109 Ø 103 E 35±2 26±0.5 Q1 W = 1300 gr Ø 3.5 x 2.1 Ø 3.5 x 4 (both sides) (both sides) M0 W = 1250 gr Accessories Ø 119 max W = 1700 gr Heatsinks and Cooling systems Q0 High Power insulated modules Ø 80 Ø 75 Ø 120 max Ø 139 Ø 85±0.5 Ø 3.5 35±2 Ø 101 Clamping systems 26±0.5 Ø 150 max Ø 3.6 x 4 (both sides) G Power assemblies 6 E Ø 3.5 x 2 Z1 W = 3000 gr 5±0.2 3.45±0.2 3.5±0.2 Ø 31 mm W = 26 gr Ø 56 mm Ø 44 mm Ø 25 mm S1 W = 1400 gr Ø 50 mm S2 W = 50 gr Ø 63 mm max S3 Maintenance service Z0 Power converters and components for DC traction substations (both sides) W = 130 gr 15 Rectifier Diode and Phase Control Thyristor Insulated Modules Press-Pack High Power Semiconductor Main characteristics 6kV r.m.s. insulation voltage available on request Full hermetic packaging Base plate insulation using AIN substrate Industrial compatible packaging New G-K auxiliary output arrangement IFSM ITSM 10 ms Tjmax VF(TO) VT(TO) Tj max IF IT Rth (j–c) Tj max Weight Tj max Vins (RMS) 1 min Tj=25°C [A]/[°C] [A] [V] [mΩ] [°C/kW] [°C] [V] [g] 1600 1600 1600 2400 510/85 570/91 620/91 460/85 14500 14500 15000 12000 1.00 1.00 0.90 1.10 0.380 0.380 0.340 0.552 50 50 70 50 125 135 135 125 4500 4500 4500 4500 1500 1500 1500 1500 V0 V0 V0 V0 ATD501 ATD571 ATD461 ATD250HVI ATD200HVI 1600 1600 2400 4500 5600 510/85 570/91 460/85 250/85 200/85 14500 14500 12000 5900 4500 1.00 1.00 1.10 1.35 1.45 0.380 0.380 0.552 1.335 2.850 50 50 50 90 70 125 135 125 125 125 4500 4500 4500 6000 6000 1500 1500 1500 1500 1500 V1 V1 V1 V1 V1 ADT501 ADT571 ADT461 ADT250HVI ADT200HVI 1600 1600 2400 4500 5600 510/85 570/91 460/85 250/85 200/85 14500 14500 12000 5900 4500 1.00 1.00 1.10 1.35 1.45 0.380 0.380 0.552 1.335 2.850 50 50 50 90 70 125 135 125 125 125 4500 4500 4500 6000 6000 1500 1500 1500 1500 1500 V2 V2 V2 V2 V2 ADD360HVI ADD480HVI ADD500 ADD500HVI ADD700 ADD700HVI 4500 4500 3300 3300 2800 2800 360/85 480/85 535/100 500/85 725/100 700/85 5600 9000 10300 10300 17900 17900 1.00 0.89 0.89 0.89 0.85 0.85 0.920 0.815 0.675 0.675 0.260 0.260 90 70 50 70 50 70 150 150 150 150 150 150 6000 6000 4500 6000 4500 6000 1500 1500 1500 1500 1500 1500 V3 V3 V3 V3 V3 V3 ADS1000 1000 950/100 23000 0.75 0.125 50 150 4500 1500 V4 VDRM VRRM IFAV/TC ITAV/TC [V] ATT501 ATT571 ATT621 ATT461 Type Outline High Power insulated modules Circuit configuration Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service 16 V0 V1 Fast Recovery Diode Insulated Modules IF IT Qrr* Rth (j–c) Tj max Weight Tj max Vins (RMS) 1 min Tj=25°C [A]/[°C] [A] [V] [mΩ] [μC] [°C/kW] [°C] [V] [g] 2600 2600 3300 4500 4500 4500 236/100 300/70 150/70 350/55 450/100 450/80 5000 5000 2500 9000 10000 10000 1.15 1.15 1.86 2.70 1.40 1.40 1.500 0.685 4.300 1.400 0.75 0.75 185 120 55 500 1600 1600 125 105 105 50 50 50 150 125 125 125 150 150 4500 4500 4500 4500 4500 6000 1500 1500 1500 1500 1500 1500 V3 V3 V3 V3 V3 V3 AFF230A AFF300A AFF150A AFF350A AFF450A AFF450AHVI 2600 2600 3300 4500 4500 4500 236/100 300/70 150/70 350/55 450/100 450/80 5000 5000 2500 9000 10000 10000 1.15 1.15 1.86 2.70 1.40 1.40 1.500 0.685 4.300 1.400 0.75 0.75 185 120 55 500 1600 1600 125 105 105 50 50 50 150 125 125 125 150 150 4500 4500 4500 4500 4500 6000 1500 1500 1500 1500 1500 1500 V3 V3 V3 V3 V3 V3 AFF230K AFF300K AFF150K AFF350K AFF450K AFF450KHVI 2600 2600 3300 4500 4500 4500 236/100 300/70 150/70 350/55 450/100 450/80 5000 5000 2500 9000 10000 10000 1.15 1.15 1.86 2.70 1.40 1.40 1.500 0.685 4.300 1.400 0.75 0.75 185 120 55 500 1600 1600 125 105 105 50 50 50 150 125 125 125 150 150 4500 4500 4500 4500 4500 6000 1500 1500 1500 1500 1500 1500 V3 V3 V3 V3 V3 V3 AFF230 AFF300 AFF150 AFF350 AFF450 AFF450HVI Circuit configuration Power assemblies Clamping systems * Recovery conditions: IF = 200 A; di/dt = 100 A/μs; VR = 50 V V3 Maintenance service V2 Power converters and components for DC traction substations [V] Outline Accessories VF(TO) VT(TO) Tj max IFAV/TC ITAV/TC Heatsinks and Cooling systems IFSM ITSM 10 ms Tj max VDRM VRRM Type High Power insulated modules Press-Pack High Power Semiconductor Main characteristics 6kV r.m.s. insulation voltage available on request Full hermetic packaging Base plate insulation using AIN substrate Industrial compatible packaging Contact screws available on request Improved recovery softness V4 17 High Current Rectifier Diode and Phase Control Thyristors Insulated Modules VDRM VRRM IFAV/TC ITAV/TC [V] [A]/[°C] AZT1150 AZT800 AZT740 AZT630 AZT530 AZT460 AZT400HVI AZT310HVI 800 1800 2200 2800 3600 4500 4500 5600 1150/85 800/85 740/85 630/85 530/85 460/85 400/85 310/85 AZD1600 AZD1280 AZD1080 AZD930 AZD780HVI AZD610HVI 1000 1000 2800 4500 4500 5600 1600/95 1280/100 1080/100 930/100 780/100 610/100 Type Rth (j–c) Tj max Weight Tj max Vins (RMS) 1 min Tj=25°C [A] [V] [mΩ] [°C/kW] [°C] [V] [g] 30 30 30 26 17 11 11 10 0.80 0.82 0.90 1.05 1.20 1.20 1.20 1.30 0.120 0.180 0.240 0.290 0.450 0.700 0.700 1.150 42 42 42 42 42 42 51 51 140 125 125 125 125 125 125 120 4500 4500 4500 4500 4500 4500 6000 6000 2800 2800 2800 2800 2800 2800 2800 2800 V5 V5 V5 V5 V5 V5 V5 V5 45 38 30 19 19 20 0.75 0.75 0.80 0.80 0.80 1.00 0.055 0.055 0.110 0.210 0.210 0.400 57 42 42 42 51 51 160 150 150 150 150 150 4500 4500 4500 4500 6000 6000 2800 2800 2800 2800 2800 2800 V6 V6 V6 V6 V6 V6 Circuit configuration 90 G-K Terminali A 2.8x0.8 G 1 2 104 104 70 70 6.5 70 46 1 2 70 46 30 1 30 58 13 13 58 Power assemblies 6.5 2 80 92 80 92 Power converters and components for DC traction substations Maintenance service 18 146 1 K 2 177 4 Clamping systems 177 Outline 79.5 Heatsinks and Cooling systems IF IT 4 Accessories VF(TO) VT(TO) Tj max 90 High Power insulated modules IFSM ITSM 10 ms Tj max 79.5 Press-Pack High Power Semiconductor Main characteristics 8kV r.m.s. insulation voltage available on request Full hermetic packaging Base plate insulation using AIN substrate Industrial compatible packaging Contract screws available on request 146 V5 V6 Custom Insulated Module GTO / Diode GTO / Diode Thyristor / Diode Thyristor pair Diode pair 2nd device data VDRM VRRM IT (AV) ITSM [V] [V] [A] [kA] 2500 2500 5600 5600 - 16 16 5600 5600 5600 435 435 310 310 738 11 11 10 10 20 It A2s2103 605 605 500 500 2000 VDRM VRRM IT (AV) ITSM [V] [V] [A] [kA] 5600 - 2500 2500 5600 5600 5600 400 400 738 310 738 11 11 20 10 20 K2 Tj max Vins [°C] [V] 125 125 120 120 150 3500 3500 6000 6000 6000 Outline 2 It A2s2103 605 605 2000 500 2000 K2 K3 K1 K1 K1 K3 Outline Insulate Power Module type ABI High insulation types Diode ABI-1-ARF261S33 ABI-2-ARF261S33KK ABI-2-ARF261S33AA Y1 1 fast recovery diode 2 fast recovery diodes 2 fast recovery diodes Vins rms Diode [V] [V] 3300 3300 3300 6000 6000 6000 Y2 VRRM Y1 Y2 Y3 ABI-1-ARF261HVIS33 ABI-1-ARF261HVIS33 ABI-1-ARF261HVIS33 1 fast recovery diode 2 fast recovery diodes 2 fast recovery diodes Y3 [V] [V] 3300 3300 3300 9500 9500 9500 Power assemblies Vins rms Power converters and components for DC traction substations VRRM Maintenance service Insulate Power Module type ABI Clamping systems Heatsinks and Cooling systems K1 2 High Power insulated modules APM2000GF APM2000GFF APM310TDHVI APM319TTHVI APM740DDHVI 1st device data Accessories Power Module type APM Press-Pack High Power Semiconductor Main characteristics Insulation Voltage up to 9.5 KV r.m.s. Custom design to optimize circuit applications Possibility of to realize power insulate module with full compatibility with obsolete devices. The material used are conform to UL94 VO standard and ROHS requirement. 19 Gate lead for Press-Pack Devices Press-Pack High Power Semiconductor Main characteristics Custom special gate lead are available on request All products are manufactured using material conform to UL94-V0 High Power insulated modules Type Accessories AGL250 AGL255 AGL260 AGL275 AGL276 AGL277 AGL251 AGL300 AGL791 AGL795 AGL796 Application thyristors thyristors thyristors thyristors thyristors thyristors modules asymm. thyristors GTO GTO GTO Lead type bipolar twisted bipolar bipolar twisted bipolar twisted bipolar twisted bipolar bipolar coaxial coaxial bipolar twisted bipolar Color Lenght rms K G L/L1 [mm] red red red red red red red black black black black white white white white white white white white white white white 305 305 500 620 1020 1520 305 1000 400 103/86 150 Heatsinks and Cooling systems Clamping systems Y2 Y3 Y4 Y5 Y6 Power assemblies Y1 Power converters and components for DC traction substations Maintenance service 20 Y7 Conductor construction Insulating material Operating temperature Outline [°C] 19x0,203mm 19x0,203mm 19x0,16mm 19x0,203mm 19x0,203mm 19x0,203mm 19x0,203mm 19x0,203mm 3,5mmq 3,5mmq 3,5mmq FEP FEP FEP FEP FEP FEP FEP FEP ETFE FEP FEP -55÷125 -55÷125 -55÷135 -55÷125 -55÷125 -55÷125 -55÷125 -55÷105 -55÷105 -55÷125 -55÷105 Y1 Y2 Y1 Y2 Y2 Y2 Y4 Y3 Y5 Y7 Y6 Custom Gate Drivers and Snubber Circuits ASE010 ASE004 ASE040 ASE020 ASE030 ASE005 Thyristor gate driver board Thyristors gate driver board for short circuit device Multi- thyristors gate driver GTO Gate driver board IGBT module gate driver board Snubber circuit for rectifier diode bridge arms Outline GB1 GB2 GB3 GB4 GB5 SN1 GB2 GB3 GB4 GB5 SN1 Maintenance service Power converters and components for DC traction substations Power assemblies Clamping systems Heatsinks and Cooling systems GB1 High Power insulated modules Description Accessories Type Press-Pack High Power Semiconductor Main characteristics Custom design gate boards optimized for specific application are available on request. A large quantities of different snubber circuits can be supplied in order to optimized the devices performance. 21 Water Cooling Heatsinks High Power insulated modules Type Q range Tth at Q Weight ΔP max at Q Accessories Heatsinks and Cooling systems Standard Nipple Outline Z1 Z1 Z1 Z1 Z1 Z2 Z2 Z2 Z2 Z3 Z3 A B C D E F F G G H I minimum medium AWCH-PPC-D60H22 AWCH-PPC-D60H28T AWCH-PPC-D90H22 AWCH-PPC-D90H22C AWCH-PPC-D90H28T AWCH-L192W140T28 AWCH-L192W140T28X AWCH-L228W140T28 AWCH-L228W140T28X AWCH-L137W146T25X AWCH-L125W125T20X [l/m] [°C/kW] [l/m] [mbar] [l/m] [g] 3/9 3/9 3/9 3/9 3/9 3/9 3/9 3/9 3/9 2/10 2/8 10,5* 10,5* 5,5* 6,0* 7,0* 5,5 3,5 5,0 3,0 5,0* 5,6* 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 5,0 5,0 200 500 300 300 500 300 670 200 600 250 500 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 5,0 5,0 160 160 330 330 330 2100 2100 1800 1800 1800 850 Rth values for double side employ. 0.05 0.015 0.05 59.00±0.15 1.6 45.00±0.10 3/8" GAS CYLINDRIC 1.6 30,00±0,10 0.5x45° 2.0x45° 22.00±0.20 45.00±0.10 0.05 30,00±0,10 1.00 Press-Pack High Power Semiconductor Main characteristics High temperature brazed alluminium. Internal surfaces are mantained clean and suitable for deionized water cooling. Design assisted by FEM simulation to optimize thermal efficiency and uniformity. Fully tested by POSEICO using special dedicated equipments. Custom connections available on request. 1.6 = 22.00±0.20 1.6 0.015 = 0.015 60.00+0.50/-0.00 89.50±0.15 1.6 1.6 3/8" GAS CYLINDRIC 28,00±0,20 2.0x45° 0.5x45° 1.00 Clamping systems Identificazione 49.00±0.20 0.015 0.05 ø8.00±0.10 8.00 8.00±0.10 1.2 ø3.50+0.10 -0.00 8.00±0.10 (n.2 fori prof. 1.7+0.0/-0.1) 8,00±0,10 ø3.50+0.10 -0.00 78.00±0.10 56,00±0,10 78,00±0,10 (2 fori prof.1.7+0.0/-0.1) ø60 +0 0,0 ,10 0 x1 .5+ ø8,00±0,10 1.2 A ø90.00+0.50 -0.00 0.0 /-0 8,00±0,10 8.00±0.10 B 1.2 45,00±0,10 1.00±0.10 Power converters and components for DC traction substations 1.6 45,00±0,10 1.6 0.25x45º 2.0x45º 22.00±0.20 6.00±0.10 1.6 89.50±0.15 1.00±0.10 2.0x45º 0.25x45º 1.6 3/8" GAS CYLINDRIC 79.00±0.10 8.00±0.10 0.015 0.05 8.00 R5.00 R5.00 28,00±0,20 = 4.00±0.10 0.015 ø3.50+0.10 -0.00 1.2 8,00 (n.2 fori prof.1.7+0.0/-0.1) 108.00±0.50 20.00±0.10 R73.00 108,00±0,50 Maintenance service 40.00 ø7.00 ø90.00+0.50 -0.00 N.2 8.00 0 1.2 ø for iø 3,5 0 ,50 +0 ,00 -0 + -0,0 0,10 0 x1 .5 ,0 90 +0 .0/ D 22 8,00 62.00±0.10 E ø8,00±0,10 8.00 .1 C 0.015 0.05 3/8" GAS CYLINDRIC 0.05 108.00±0.50 2f or iø 3,5 0 = Power assemblies ,00 N. +0,50 -0,00 -0.1 124±0,1 8 Press-Pack High Power Semiconductor Water Cooling Heatsinks 8 90±0,1 M5X2D-6H con heli-coil acc. inox 57±0,10 1.0±0.5 M5X2D-6H con heli-coil acc. inox = 10 47,1±1 H D6 6 ø7 Ra 1.6 6H = 10 0.05 35 57 16,25 X1D M6 172,5±0,5 57 60 H 2D 6 M3X H6 Ra 1.6 M6 X1D 190,5 X2 DH 6 192,5 M3 1.5 High Power insulated modules 81,25 DH 0.05 X M4 X1.5 57 M4 1.0±0.5 23,8 M5X2D-6H con heli-coil acc. inox = = 140 2,3±0.5 124±0,1 8 Accessories M5X2D-6H con heli-coil acc. inox F 8 90±0,1 57±0,10 1±0,5 10 47,1±0,1 M4 X 1.5 ,1 ±0 ø7 6H 208,5±0,5 H6 57±0,1 34,5 M6X 1D Clamping systems 18 M3X2D Ra 1.6 60 226,5 D 6H Ra 1.6 M3X 2D H 6 18 228,5 M4X1. 5D H6 57±0,1 0.05 99 57±0,1 = 10 M5X8 con heli-coil acc. inox Heatsinks and Cooling systems M5X8 con heli-coil acc. inox 1±0,5 = 10 0.05 M6X 1D 6H 23,8 = M5X8 con heli-coil acc. inox = 2,3 140 M5X8 con heli-coil acc. inox 15 Power converters and components for DC traction substations J +0,02 125 0 0.05 J-J(1.:1) M 6x 8 max 1.2 1.2 3,8±0,1 1d H EL IC OIL (4 x) 146 2,50 1.2 M5 +0,2 11,8 0 68,50 M18x1 0.05 1/4"Gas 3,810,1 36 35 36 62,5 15 H 17,50 HELI CO IL (7x) I 10 12,5 47,5 M8x1d 1.2 47,5 b 0,05 2010,1 15 Ø8,5 +0,2 12 0 16,0 0,0 -0,5 5 10+1 -0 6 R0 ,4 62,5 73 R1 0 16 -0,2 +0,02 125 0 ø10,5 8 ,9 R1 17 Maintenance service f c 20 10 0.05 6,50 27,5 Helicoil M8 x 1d 0.05 25,0±0,1 137,0 0,0 -0,2 0.8 0,04 A 0,02 A 25 A Helicoil M10 x 1d 87 22,0 0,0 -0,3 25 27,5 20 J 15 0 2,5 -0,2 35 0 2,5 -0,2 67 33,5 0.8 35 Power assemblies G 23 Forced Air Copper Heatsinks Press-Pack High Power Semiconductor High Power insulated modules Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service 24 Main characteristics High performance heatsinks for air forced cooling 1 mm Copper fins soft soldered to Copper pole Customized design on request Nichel plated surface treatment Type D Core diameter Number of fins [mm] F45L102W127S02 F45L102W127S03 F45L102W127S05 F45L102W127S06 F45L102W127S09 F45L102W127S12 F50L102W127S02 F50L102W127S03 F50L102W127S04 F50L102W127S05 F50L102W127S06 F50L102W127S07 F50L102W127S08 F50L102W127S09 F50L102W127S10 F50L102W127S11 F50L102W127S12 F50L127W170S12 F65L127W170S02 F65L127W170S03 F65L127W170S04 F65L127W170S05 F65L127W170S06 F65L127W170S07 F65L127W170S08 F65L127W170S09 F65L127W170S10 F65L127W170S11 F65L127W170S12 F65L127W170S12A F65L127W170S03L F65L127W170S06L F65L127W170S09L F65L127W170S12L F50L125W125S13 F65L127W127S06 F65L127W127S12 45 45 45 45 45 45 50 50 50 50 50 50 50 50 50 50 50 50 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 50 65 65 (1) Thermal resistance with air flow 3 m/s. 2 3 5 6 9 12 2 3 4 5 6 7 8 9 10 11 12 2 2 3 4 5 6 7 8 9 10 11 12 12 3 6 9 12 13 6 12 H Core thickness L W Dimensions of fins [mm] [mm] [mm] 9 13,5 22,2 27 40,5 54 9 13,5 18 22,2 27 31,5 36 40,5 45 49,5 54 9 9 13,5 18 22,5 27 31,5 36 40,5 45 49,5 54 54 13,5 27 40,5 54 53 27 54 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 125 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 125 127 127 Number of signals connection 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 2 2 2 0 2 2 A B Distance between hole DH P Weight holes diameter Rth Thermal resistance (1) [mm] [mm] [mm] [°C/W] [kg] 66 66 66 66 66 66 44 44 44 44 44 44 44 44 44 44 44 44 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 86 86 46 46 46 46 46 46 84 84 84 84 84 84 84 84 84 84 84 84 45 45 45 45 45 45 45 45 45 45 45 45 86 86 86 86 86 86 11 11 11 11 11 11 13 13 13 13 13 13 13 13 13 13 13 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 0,60 0,44 0,30 0,26 0,19 0,15 0,60 0,44 0,35 0,30 0,26 0,23 0,21 0,19 0,17 0,16 0,15 0,32 0,32 0,25 0,22 0,19 0,17 0,16 0,15 0,14 0,13 0,12 0,12 0,12 0,25 0,17 0,14 0,12 0,11 0,37 0,56 0,93 1,12 1,67 2,23 0,39 0,59 0,78 0,97 1,17 1,37 1,57 1,76 1,96 2,15 2,35 0,57 0,65 0,98 1,30 1,63 1,96 2,28 2,61 2,94 3,26 3,59 3,91 3,91 0,98 1,96 2,94 3,91 2,37 1,43 2,86 0,18 Layout CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH1 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH3 CH4 CH4 Power converters and components for DC traction substations Power assemblies Clamping systems CH2 CH3 CH4 Heatsinks and Cooling systems CH1 Maintenance service Accessories High Power insulated modules Press-Pack High Power Semiconductor Forced Air Copper Heatsinks 25 Natural Air Heatsinks Press-Pack High Power Semiconductor Main characteristics Extruded alluminium heatsink type EN AW 6063 T6 Finshing with silver or black anodization on request Customized design High quality level of contact surface High Power insulated modules Heatsink Code POSEICO extruded reference Length L Accessories A14N152P70-2 A14N228P70-2 A10N300P70-2 A10N300P89-2 A22N300P70-2 A22N300P89-2 A12N250P89-2B A12N250P155-2B A12N300P89-2B A12N300P155-2B A12N900P89-4B A12N900P155-4B Distance Number of between elements holes center (type of l configuration) [mm] [mm] 152 228 300 300 300 300 250 250 300 300 900 900 70 70 70 89 70 89 89 155 89 155 89 155 N6 N6 N8 N8 W180 W180 N9 N9 N9 N9 N9 N9 Thermal resistance for bilateral cooling (2 elements) R th (Pd) 2(B) 2(B) 2(B) 2(B) 2(B) 2(B) 2(B) 2(B) 2(B) 2(B) 4(C) 4(C) 0,25 @ 150 W 0,18 @ 150 W 0,12 @ 150 W 0,12 @ 150 W 0,12 @ 400 W 0,12 @ 400 W 0,11 @ 500 W 0,11 @ 500 W 0,09 @ 500 W 0,09 @ 500 W see data sheet see data sheet Heatsinks and Cooling systems Clamping systems A = 1 element B = 2 element C = 4 element A B C Power assemblies Power converters and components for DC traction substations Maintenance service 26 Ordering informations: N 3 0 0 P 8 9 - 2 B “B” (optional) for anodized black “-” and number of elements “P” and center distance of clamp system “N” and length of the heatsink element Shape code: Axx (see table) Shape (see drawings) normal normal normal normal normal normal black black black black black black A14 A14 A10 A10 A22 A22 A12 A12 A12 A12 A12 A12 [K/C] Type of configuration A 2 2 Standard finishing 10.5 13.2 A12 59.5 72 90 28 24 70 13.2 A14 16 178 19.25 139.5 13.5 32.5 27 13.5 8.5 80 A22 54 240 175 13.2 10.25 7 25 75 9 121 59.5 8.4 108 High Power insulated modules 6.2 Accessories 29 Heatsinks and Cooling systems 8 Clamping systems 10.2 134 Power assemblies 8 13.2 30 Press-Pack High Power Semiconductor 8.4 Power converters and components for DC traction substations 150 Maintenance service Natural Air Heatsinks 140 15.5 A10 16 19.25 8.5 9.5 32.5 48 9 108 27 Bar Clamps Press-Pack High Power Semiconductor Main characteristics They can be used to clamp in a reliable way the press-pack devices up to 150 mm diameter case. Mounting force calibration included. Customized design on request. Disc Springs (Belleville Spring) or torsion bars technologies High Power insulated modules Clamp Code Configuration Mounting force Tie rod lenght l F L min S max S M Insulator cap length M [mm] [kN] [mm] [mm] [mm] [mm] [mm] Internal free space Insulator length Force distributing bar Layout Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations ACL standard family: SC Spring washer technology ACL70A12L150 ACL70B12L150 ACL70C12L150 ACL70D12L150 ACL89A12L150 ACL89A18L110 ACL89A19L150 ACL89A21L150B ACL89B12L150 ACL89B18L110 ACL89B19L150 ACL89B21L150B ACL89C12L150 ACL89C18L110 ACL89C19L150 ACL89C21L150B ACL89D12L150 ACL89D18L150 ACL89D19L150 ACL89D21L140B 70 70 70 70 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 A - Reverse without bar B - Reverse on bar C - Direct without bar D - Direct on bar A - Reverse without bar A - Reverse without bar A - Reverse without bar A - Reverse without bar B - Reverse on bar B - Reverse on bar B - Reverse on bar B - Reverse on bar C - Direct without bar C - Direct without bar C - Direct without bar C - Direct without bar D - Direct on bar D - Direct on bar D - Direct on bar D - Direct on bar 12 12 12 12 12 18 19 21 12 18 19 21 12 18 19 21 12 18 19 21 150 150 150 150 150 110 150 140 150 110 150 140 150 110 150 140 150 110 150 140 104 89 89 89 100 60 100 94 85 45 85 79 85 45 85 79 85 45 85 79 113 98 98 98 109 69 109 103 94 54 94 88 94 54 94 88 94 54 94 88 160 160 160 160 90 70 90 90 90 70 90 90 90 70 90 90 90 70 90 90 38 38 38 38 24 24 24 38 24 24 24 38 24 24 24 38 24 24 24 38 no no no no no no no yes no no no yes no no no yes no no no yes KA KB KC KD KA KA KA KA KB KB KB KB KC KC KC KC KD KD KD KD AK2 Double Disc Spring pack technology AK2118B44L150B AK2140D18L110B 118 140 B - Reverse on bar D - Direct on bar 44 45 150 210 44 83 50 98 95 140 30 30 yes yes K2B K2D ACB High pressure family: torsion bar technology ACB155D50L160B1 ACB155D50L160B2 ACB155D50L160B3 155 155 155 D - Direct on bar D - Direct on bar D - Direct on bar 50 50 50 160 160 160 83 83 83 93 93 93 160 160 160 34 34 34 yes yes yes HK HK HK AKI High pressure and insulated bar family: AKI180B90L270 180 B - Reverse on bar 90 270 85 90 no no yes KI Ordering informations: A C L 8 9 D 1 2 L 1 5 0 Maintenance service “L” and tie rod length Mounting force Configuration Center distance Bar clamp family 28 Center distance B Force-distributing bar (optional) A B C D 70 HK S 150 192 25 4 35 I A KD 118 30 30 K2B K2D INSULATION LAYER Heatsinks and Cooling systems B B I A Clamping systems L 35 D S OPTIONAL Power assemblies 25 S 4 S OPTIONAL 20 20 Accessories 4 L 4 L C C A KB High Power insulated modules B B A D S S L L 4 4 20 20 C C Press-Pack High Power Semiconductor OPTIONAL 155 180 Power converters and components for DC traction substations 30 34 25 KC 54 8 15 20 30 L OPTIONAL 10 10 S 25 S KA 20 20 L I Maintenance service 30 M10 44 40 Bar Clamps I 140 166 KI 29 Insulated Solutions for Clamping Systems Press-Pack High Power Semiconductor Main characteristics Full insulated clamp system with high mechanical performance and high reliability Custom design on request with different rod lenght, mounting force and centers distance High Power insulated modules Full insulated clamp system Clamp Code I Centers distance Accessories AIC89F12L330B Mounting Tie rod length I F L [mm] [kN] [mm] 89 12 330 Heatsinks and Cooling systems L Customized solution on request applying the following ordering information: A I C 8 9 F 1 2 L 3 3 0 Clamping systems Mounting force B Force-distributing bar (optional) “F” and Mounting force (KN) Center distance Insulated Bar clamp family Power assemblies Insulators for clamp rod ties Insulator Code ØB Rod type ØA ØB D E [mm] [mm] [mm] [mm] 25 25 25 37 - 8,5 8,5 10,5 10,5 8,5 10,5 24 38 30 34 - 80 80 80 80 80 80 E Power converters and components for DC traction substations D ØA Maintenance service 30 AIR2524M08 AIR2538M08 AIR2530M10 AIR3734M10 extention rod M8 extention rod M10 M8 M8 M10 M10 M8 M10 Box clamps High Power insulated modules Press-Pack High Power Semiconductor Main characteristics Easy to assembly box clamping system Custom design Variable clamping force from 5 to 12 KN ABC045F140 BBC080F146 CBC125F268 CBC089F268 CBC125F221 Width Heigth L W H Maximum internal diameter Mounting force Device heigth F S [mm] [mm] [mm] [mm] [kN] [mm] 46,0 58,0 58,0 58,0 58,0 46,0 58,0 70,0 70,0 70,0 32,0 71,5 71,5 71,5 71,5 42 38 A 38 38 4,5 8,0 12,5 8,9 12,5 14,0 14,6 26,8 26,8 22,1 See outline Accessories Length A B C C C Heatsinks and Cooling systems Box clamp code Clamping systems Available Box Clamp Types: C B C 1 2 5 Types of upper connection: F 2 6 8 M M Male thread F Female thread T Copper plait B Copper bar Connection “F” and device length x 10 Clamping force in kN x 10 Box clamp Type (see table) Power assemblies Ordering informations: Type D 60.0 mm x 80.0 mm Power converters and components for DC traction substations Type B 58.0 mm x 58.0 mm Type C 58.0 mm x 70.0 mm Maintenance service Type A 46.0 mm x 46.0 mm 31 Power Assemblies Press-Pack High Power Semiconductor Main characteristics Using proprietary devices as well as semiconductors and water heatsinks High power density, high efficiency and reliability Custom design available Natural / forced air cooling or water cooling system Semiconductors: Thyristors, Diodes, GTOs and IGBT’s (insulated modules and press-pack type) Field technical support available Connection technology both copper and aluminium High Power insulated modules Description POSEICO code Device type Circuit type Main characteristics Accessories Heatsinks and Cooling systems Stack with single diode Diode stack mounted in plastic container for outdoor applications Crow bar for traction application High voltage stack with diodes in series High Voltage rectifier bridge Three phase bridges Stack with fast thyristor and forced air cooling system Three phase controlled bridges Inverter leg Module 2H6.../2H9... Diode Diode Natural air A ADP....... RCB ...... ASA ...... APR……… APR007 ASI….. APR3000 AINV.. Diode Crow bar Diodes in serie Rectifier single phase bridge Rectifier three phase bridges Two thyristors in serie Controlled 3 phase bridges Natural air Natural air , pulsed works Natural air Natural air Natural air Air forced cooling Water cooling heatsink B C D E F G H Inverter leg Water cooling heatsink I Inverter leg Module AINV.. Diode Diode + Thyristor Diode Diode Diode Thyristor Thyristor Press pack IGBT + Fast and soft recovery diodes IGBT and FW Diode module Inverter leg Water cooling heatsink L Clamping systems Power assemblies A Stack with single diode and bilateral natural air alluminium heatsink B Stack with single diode, natural air alluminium heatsink mounted plastic container watertight C Crow base stack D Stack with 4 diodes connected in series using an insulated clamp system Power converters and components for DC traction substations Maintenance service 32 Outline Press-Pack High Power Semiconductor F Three Phase bridge, 4 diode for arms , full insulated clamp G StacK with two fast thyristors, air forced cooling system, four tie rod clamp H Controlled three phase bridge cooled by Deionized Water I Inverter leg assembly with Press pack Free wheeling and snubber diode and water cooling system L High Power insulated modules Rectifier Monophase bridge, with snubber circuit board mounted on the top IGBT Module for inverter application Maintenance service Power converters and components for DC traction substations Power assemblies Clamping systems Heatsinks and Cooling systems Accessories E 33 Water Cooling AC switches Press-Pack High Power Semiconductor High Power insulated modules Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service 34 Main characteristics Assemblies containing two thyristors connected back to back Rated Irms current for ED = 100% operations 4 L/min typical water flow rate Customized busbars connections on request Customized water connections on request Single side cooling on request Water cooled AC switches 2-2W4-P 2-2W5-PI 2-2WI-600 2-2WI-1000 2-2WI-1200 2-2W5I-AT505 2-2W5I-AT603 2-2W5I-AT804 2-2W5I-AT1004 2-2W5I-AT636 Water insulation no Al2O3 disks elastomer elastomer elastomer elastomer elastomer elastomer elastomer elastomer VDRM VRRM IRMS Twater ITSM I2t Tjmax VGT/IGT Tj=25°C VT(TO) Tjmax rT Tjmax Rth Tjmax Max water [V] [A/°C] [kA] [A2•s•103] [V] [V] [mΩ] [°C/W] [°C] [bar] 1600 1600 1600 1600 1600 1600 1600 1600 1600 1800 1170/30(1) 1275/30(1) 730/40 1100/40 1290/40 625/40 880/40 1120/40 1550/40 1810/40 8,4 8,4 5,6 8,8 12,5 5,6 8,8 12,5 24,6 36 353 353 157 387 781 157 387 781 3026 6480 3,5 / 200 3,5 / 200 3,5 / 200 3,5 / 200 3,5 / 250 3,5 / 200 3,5 / 200 3,5 / 250 3,5 / 300 3,5 / 300 0,93 0,93 1 0,91 1 1 0,91 1 0,92 0,82 0,64 0,64 0,68 0,58 0,38 0,68 0,58 0,38 0,216 0,18 0,1 0,09 0,25 0,18 0,14 0,3 0,21 0,17 0,13 0,12 125 125 125 125 125 125 125 125 125 125 10 10 10 10 10 10 10 10 10 10 (*) water flow rate: 5 l/min Type 2-2W5I-AT505 2-2W5I-AT603 2-2W5I-AT804 2-2W5I-AT1004 2-2W5I-AT636 A B C D E F G spring 130 5 60 230 130 64 40 1+1 140 6 70 230 130 74 40 2+2 160 6 70 250 150 84 50 2+2 W1 Outline X0 Y0 W0 W0 W0 W1 W1 W1 W1 W1 Maintenance service Power assemblies Y0 2-2WI-600 2-2WI-1000 2-2WI-1200 A 98 98 109.5 B 70 70 81.5 Power converters and components for DC traction substations Clamping systems Heatsinks and Cooling systems X0 W0 35 Accessories High Power insulated modules Press-Pack High Power Semiconductor Power Electronics Power conversion products Press-Pack High Power Semiconductor High Power insulated modules Power assemblies and converters for electric traction system Rectifier bridges for catenary line supply Accessories Heatsinks and Cooling systems Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service 36 Converters for renewable energy Converter division of Poseico places own long time experience in power electronics at our Customers disposal. Since 1970, Poseico has leading technology in high power semiconductors (diodes, SCRs, GTOs and IGBTs) and high efficiency thermal management. As converter division, we practically cover all application fields where our components are commonly employed, as well as traction, industrial (current rectifying, power conversion, AC power control and regulation), and renewable energy applications, for high voltage and/or high current ranges. Some examples, but not limited to, are: - High current/power AC/DC diode or SCR rectifiers in bridge or double star connection, - Single or three phase inverters, - AC static switches, - High power supply in DC or AC. At Customer convenience, we can design and supply from simple power assembly (stacks, bridges, legs) up to the complete package, including its own OEM controls and cooling system. At last we are able to specify, select and supply, only from first class third parties, other equipments as well as special converter transformers, reactors, filters and switchgears. All designs are according with the most important international standards. Customer can enjoy the very open Poseico style because we can work together side by side, in team or, more usual, fulfilling Customer’s technical specification, providing standard or tailor-made solutions. The Customer can experience a high level technical staff inside Poseico that manage its problems, using the latest upto-date technical tools (3D CAD, simulators, DSP, microcontroller), finding the most competitive and high quality solution. Our goal is the complete Customer satisfaction. We can help and support him with an efficient service for commissioning, erection supervision, start up and after sales support. In case, we are available for refurbishment, overhaul or revamping of existing equipment. Choice Poseico when you need problem solving, high quality and reliability, long lasting equipment, competitive price, the best time-to-market, qualified experience and high level skills in power electronics. Try us! Send a request or placing your question. We are proud in serving you. Industrial Drives and power supply Components for DC Traction Substations - Negative disconnector cubicles - Voltage limiting device (VLD-O type) Typical schematic of a traction electrical substation Poseico components Maintenance service Power converters and components for DC traction substations Power assemblies Clamping systems Heatsinks and Cooling systems Accessories High Power insulated modules - 6, 12 and 24 pulses Traction rectifiers. - Positive disconnector cubicles. Press-Pack High Power Semiconductor POSEICO designs, manufacturers and trades a large number of components and devices for DC traction substations for trolley bus, tramway, metro and rail applications as: Poseico supply 37 Rectifier Bridges for Traction Applications Press-Pack High Power Semiconductor High Power insulated modules Main characteristics Output power range from 500 up to 7200 kW Output nominal voltage ( EN50163 ): 600, 750,1500, 3000 Vdc. other output voltages are available on request. Mechanical construction criteria include open frame and metallic cubicle structures as well as fixed or withdrawable solutions. The power semiconductors diodes of the press-pack technology are manufactured by POSEICO S.p.A. Careful monitored protection systems are designed to protect the rectifiers against overvoltages, overcurrents and overtemperatures. The main applications are as energy supply in light, medium and heavy power traction systems. The rectifiers are designed and manufactured by POSEICO S.p.A. under its Quality System Certificated according ISO9001:2008 and IRIS Rev02. Reference Standards: EN 50327, EN 50328 and EN50329 Accessories Heatsinks and Cooling systems Since 1980, POSEICO started, in parallel with its production of power semiconductors devices, to rmanufacture power rectifiers for traction applications. The big experience in power electronics and the care in the customer's satisfaction, allowed POSEICO to expand this activity becoming one of the leader in this field. POSEICO is a reliable supplier of traction rectifiers for the main European railways, metro and tram lines. In 2010 in order to satisfy the increasing demand and to offer a more and more efficient service, POSEICO moved the rectifier production to a new facility located in Busalla (20 km far from the head quarter located in Genoa) of 2500 m2 assembling area having a testing room with the possibility to test 6 - 12 and 24 pulse rectifiers up to 4000V and 15000 A. POSEICO RECTIFIER CARACTERISTICS Clamping systems Power assemblies Power converters and components for DC traction substations Maintenance service 38 POSEICO can design, manufacture and test rectifiers for all DC voltages traction systems according to EN50163 Standard: - 600 V DC - 750 V DC - 1500 V DC - 3000 V DC other output voltages are available on request. The power starts from 600KW up to 7.2MW It’s possible to offer every type of solution: open frame, closed cubicle, withdrawable solutions. The rectifiers are designed, manufactured and tested according to the EN50328 and IEC 60146-1 Standards. Normally the rectifiers are natural air cooled to increase reliability and service continuity. On request, it is possible to have air forced or water cooled rectifiers. The basic solution is a 6 pulse rectifier (three phase Graetz bridge) but, to minimize the harmonic distortion, it is possible to supply 12 pulse or 24 pulse rectifiers. Moving to 12 or 24 pulse configurations the choice of the transformer technical characteristics becomes fundamental. POSEICO can support its customers in the definition of the transformer technical specification and is able to supply complete rectifier groups: rectifier + transformer(s) including bus bars electrical connections among them. The rectifier can be manufactured with or without fuses based on customer's request; the fuses allow,in case of internal fault of the rectifier (one diode failed), to interrupt the short circuit current. The rectifier can have different diodes in parallel or in serie for arm. This last solution is adopted when the power is too big for only one diode or in case of redundancy request. In case of redundancy the fuse is designed not only to interrupt the short circuit current due to internal fault but to assure the selectivity of the system too. In case of 3KV applications POSEICO can assure the rendundancy using both diodes in series connection and diodes in parallel connection in each arm. In both cases, the POSEICO experience in high power semiconductor manufacturing allows to have an extremely accurate component matching to minimize the unbalance in voltage or in current respectively. 500÷4000 1 1500 1800 9.2 50/60 500÷4000 1 1÷4 3000 3600 18.5 100÷4000 1÷5 TYPE OF REDUNDANCY (immunity level EN 50328) R (No loss of performance) F (Loss of performance) T (interruption of service due to protective devices) D (interruption of service due to damage) Diode Failure Monitoring Pollution Degree Protection Degree Alarm System Unit PD3A ( EN 50124-1 ) IP00÷IP55 METRO application 3.6MW-1500V Withdrawable solution RAILWAY application 6.6MW 1500V 24 pulses Complete rectifier group: rectifier + transformers including bus bar connections among them Maintenance service Power converters and components for DC traction substations Power assemblies The rectifiers are protected from overvoltage coming from DC and AC side by RC circuits with or without fuses. The rectifier in standard configuration has the following signals: - Temperature alarm - Temperature trip In case of fuse in series connection with each diode: - diode alarm (in case of one diode failed in each arm) - diode trip (in case of a second diode failed in one arm) The signals are available on the terminal block . As option it is possible to connect all the signals to a PLC and transmit them via SCADA. It is also possible to have the voltage and current measurements displayed on the front of the cubicle and/or trasmitted via SCADA. High Power insulated modules 750 796 4.6 Accessories V V KV Hz A Heatsinks and Cooling systems Nominal Voltage Ideal no Load Voltage Insulation Test Voltage Frequency Nominal Current Diodes in series per arm Diodes in parallel per arm N° 8,9,12 tb.4 EN50328 Clamping systems Type of connection Press-Pack High Power Semiconductor Electrical characteristics 39 Rectifier Bridges for Traction Applications Press-Pack High Power Semiconductor Rectifier for traction applicatios Protection degree Type of connection Conven- Nominal Nominal tion voltage current at power Rectifier Diodes POSEICO type Number Diodes Diodes Total Weigth of in series in diodes arms per parallel quantity arm per arm High Power insulated modules Accessories Heatsinks and Cooling systems Clamping systems [kW] [V] [A] 8 tab.4 8 tab.4 8 tab.4 8 tab.4 8 tab.4 8 tab.4 8 tab.4 9 tab.4 8 tab.4 8 tab.4 8 tab.4 9 tab.4 8 tab.4 8 tab.4 500 520 750 800 900 900 1000 1200 1500 1500 2500 3000 3000 4000 750 575 750 750 750 750 750 750 750 750 750 750 750 750 666 900 1000 1066 1200 1200 1333 1600 2000 2000 3333 4000 4000 5333 AR1104S22 AR3004S25 AR3004S25 AR2004S22 AR3004S22 AR749LTS22 AR749LTS22 AR3004S22 AR2004P24 AR747LTS22 AR749LTS22 AR748LTP22 AR748LTP22 AR748LTP22 6 6 6 6 6 6 6 12 6 6 6 12 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 3 2 3 4 6 6 6 6 6 6 6 12 24 6 18 24 18 24 210 230 260 230 260 400 280 525 806 460 1500 1780 1730 1890 Nominal Voltage 1500 V; natural air cooling AR6615 IP00 EN50328 N° 8 tab.4 RA6447 IP00 EN50328 N° 8 tab.4 AR6625 IP00 EN50328 N° 8 tab.4 RA3640E IP31 EN50328 N° 42 tab.4 RA3610 IP00/IP32 EN50328 N° 12 tab.4 RA1531D IP00 EN50328 N° 9 tab.4 RA1531E IP00 EN50328 N° 8 tab.4 RA1631D IP00 EN50328 N° 9 tab.4 RA1631E IP00 EN50328 N° 8 tab.4 RA1320NG IP00 EN50328 N° 12 tab.4 RA1340P/N IP00 EN50328 N° 12 (x2) 900 1500 1650 3000 3500 4000 4000 5000 5000 6600 6600 1200 1500 1650 1500 1500 1500 1500 1500 1500 1650 1650 750 1000 1000 2000 2333 2667 2667 3333 3333 4000 4000 AR3008S32 AR770LTS24 AR1104P26 AR2004P24 AR1104P21 AR772P44 AR772P44 AR772P44 AR772P44 AR3004P26 AR1104P26 6 6 6 12 12 12 6 12 6 12 24 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 2 3 3 4 4 4 6 6 24 48 48 24 18 36 24 48 96 300 330 400 2200 1800 1850 1700 2050 1850 2x1030 4X875 4 Nominal Voltage 3000 V; natural air cooling RA1651NG3600 IP00 EN50328 N° 9 tab.4 RA1552 IP00/IP32 EN50328 N° 12 tab.4 RA1651NG5400 IP00 EN50328 N° 9 tab.4 RA1851 IP21 EN50328 N° 12 tab.4 3600 5100 5400 7400 3000 3400 3000 3000 1000 1500 1500 2468 AR3007S30 AR771S50 AR3008S30 AR772P50 12 12 12 12 5 1 5 1 1 1 1 3 60 12 60 36 2x515 2x500 2x555 2000 3 1 Nominal Voltage 750 V; natural air cooling RA6442 IP00 EN50328 N° RA6443 IP00 EN50328 N° AR6613 IP00 EN50328 N° RA6441 IP00 EN50328 N° AR6612 IP00 EN50328 N° AR6614V IP30 EN50328 N° AR6614 IP00 EN50328 N° RA6701D IP00 EN50328 N° RA6455 IP00 EN50328 N° AR1560 IP00 EN50328 N° RA6651 IP32 EN50328 N° RA3901D IP00 EN50328 N° RA3901E IP00 EN50328 N° RA3911E IP00 EN50328 N° [kg] Power assemblies Power converters and components for DC traction substations Maintenance service 1 40 References Photo Rectifier Units for Railway Application - Nominal Voltage 3000 V - 7400 kW - 12 pulse 2 5 Press-Pack High Power Semiconductor High Power insulated modules Rectifier Units for Italian Railway Nominal Voltage 3000V - 5400 kW - 12 pulse 4 Rectifier Units for France Railway Nominal Voltage 1650V - 6600 kW - 24 pulse Accessories 3 Power converters and components for DC traction substations Power assemblies Clamping systems Heatsinks and Cooling systems Rectifier Units for Tram or Trolley bus application Nominal Voltage 750V - 1000 kW - 6 pulse Maintenance service 2 5 Rectifier Units for Metro Application - Nominal Voltage 1500 V - 3000 kW - 12 pulse 41 Voltage Limiting Device (VLD-O type) High Power insulated modules Reference standard - EN 50122-1 (2011 Edition) - EN 50124-1 - EN 50123-1,3,6,7 - Insulating materials: NEMA LI-1 GPO3, EN 60893 - Wiring materials: CEI UNEL 35368, CEI 20-38, 20-37, 20-22 II, 20-3 Accessories Voltage limiting devices Heatsinks and Cooling systems Nominal voltage Nominal current Making capacity Braking capacity [V] [A] [kA] [A] Nominal Voltage 750 V; natural air cooling ADMTN 50-08-A IP21 750 1000 30 1000 Nominal Voltage 1500 V; natural air cooling ADMTN100-15 IP21 1500 2500 60 1000 Clamping systems Comparison among the standard EN50122-1 (2011 Edition) requirements and the performances of the ADMTN 50-08 Power assemblies ADMTN 50-08-A Ub, max (V) Ute, max (V) long-term Protection degree 1000,00 900,00 800,00 700,00 600,00 Voltage [V] Press-Pack High Power Semiconductor Main characteristics The voltage limiting device function is to control the voltage of the RAIL (negative polarity) in d.c. traction systems according to the EN 50122-1 Standard (2011 Edition). Its structure consists of two main devices connected in parallel: - One electromechanical switch - One electronic switch (SCRs technology). 500,00 400,00 300,00 200,00 100,00 Ute, max (V) short-term 0,00 0,001 0,01 0,1 1 10 100 Time [s] Power converters and components for DC traction substations Schematics RAIL TVcc/1 Signal Board Maintenance service 42 Optical Fiber SCR Control Board T1 T2 T3 T4 TVca/1 TAcc Recording and I/O Board 1000 Disconnectors and Positive Cubicles [V] [A] 750 750 750 High Power insulated modules Short circuit current peak Number of disconnectors 1900 1900 1900 50 50 50 70 70 70 2 4 1 Manual Manual Motor operated switches with manual emergency operation Q1 Q2 Q3 Nominal Voltage 1500 V; natural air cooling AQS-30-15-2 IP21 1500 3000 60 100 2 Q4 AQS-30-15-3 3000 60 100 3 1 Manual - 1 Motor operated switches with manual emergency operation 2 Manual - 1 Motor operated switches with manual emergency operation IP21 Nominal current 1500 Type of disconnectors Q5 Q2 Q4 Q5 Q3 Maintenance service Q1 Power converters and components for DC traction substations Power assemblies Schematics Schematics Accessories Short circuit current (250ms) Nominal Voltage 750 V; natural air cooling AQS-13-8-3 IP21 AQS-13-8-6 IP21 AQS19-8-1 IP55 Nominal voltage Heatsinks and Cooling systems Protection degree Clamping systems Disconnector Cubicles for traction applications Press-Pack High Power Semiconductor Main characteristics Output current range from 500 up to 4000 A Output nominal voltage ( EN50163 ): 750,1500,Vdc. Others output voltages are available on request Mechanical construction criteria include open or closed units. Custom design Manual or Motor operated switches with manual emergency operation. Mechanical interlocking Current / voltage Measurement Ground fault protection (64) The main applications are for energy supply of light, medium and heavy power traction systems The cubicles are designed and manufactured by POSEICO S.p.A. under its Quality System Certificated ISO9001:2008 and IRIS Rev02 43 Power Converters Press-Pack High Power Semiconductor Main characteristics Output power range from 500 up to 2000 kW. High Power insulated modules Customer configurations: - AC -switch converters with SCR devices - Three-Phase Controlled Rectifiers with SCR devices - Three-Phase Controlled Rectifiers with IGBT devices - Three-Phase Inverters with SCR devices - Three-Phase Inverters with IGBT devices - AC/AC Frequency converter with IGBT devices Output nominal voltage: from 400V ac up to 16kVdc. Mechanical construction criteria include open frame and metallic cubicle structures as well as fixed or withdrawable solutions. Careful monitored protection systems are designed to protect the converters against overvoltages, overcurrents and overtemperatures. The rectifiers are designed and manufactured by POSEICO S.p.A. under its Quality System Certificated according ISO9001:2008 and IRIS Rev02. Reference Standards: EN 60146 Accessories Power converter Protection degree Type of converter Semiconductor type Heatsinks and Cooling systems ACF5060-2000 IP21 AC/AC converter IGBT Insulated Modules APC-12-50 IP21 Press-pack Tyristor Press-pack Diode AIS 0440 AI……. ASU….. CCB-10-95 IP21 IP21 IP21 IP55 AC/AC converter + Three-Phase Diode Rectifiers AC/AC converter DC/AC Inverter DC/DC Converter. DC/DC Converter. Press-pack Tyristor IGBT Insulated Modules IGBT Insulated Modules IGBT Insulated Modules Nominal input voltage Nominal output voltage Conventional power [V] [V] [kVA] 690 V ac 50 Hz 460 V ac 60 Hz 400 V ac 12000 V dc 400 V ac 400 V ac 1000 V dc 600 V ac 600÷900 V dc 900÷1200 V dc 4000 V dc 95 V dc 2000 600 2800 1500 2000 10 Application Weigth Outline [kg] Clamping systems Frequency converter 50/60Hz for harbor applications Testing room 16000 A 600 B UPS Energy application Energy application On-Board railway auxiliary supply 500 1500 500 500 C D E F Power assemblies Auxiliary Control Logic Power converters and components for DC traction substations Maintenance service B 44 APC-12-50 AC/AC converter + Three-Phase Diode Rectifiers for testing room application, 600 KVA C AIS 0440 Schematics of AC/AC converter for UPS application , 2800 KVA Power Converters Control relay Clamping systems Control relay Heatsinks and Cooling systems Accessories High Power insulated modules Press-Pack High Power Semiconductor Frequency converter ACF5060 -2000 is a 50 - 60 Hz converter realized with four AC to DC front end converter to ensure low harmonic distortion rejected in input line; low harmonic distortion on generated output voltage and an intermediate voltage regolation converter to ensure output voltage immunity from wide input voltage variation ange. Input's and output's transformer and electromecanical switch are included in frequency converter to ensure a turn key solution. High efficency, combined with an high overload withstand capability and high ambient temperature, characterize electrically the converter. ACF5060-2000 Frequency converter 50/60Hz for harbor application 2000 KVA D DC/AC Inverter for energy application, 1200 KVA Maintenance service Power converters and components for DC traction substations Power assemblies A E Step-Up Converter, for energy application 2800 KVA F CCB-10-95 DC/DC Converter for On-Board railway auxiliary supply, 10 KVA 45 Testing and Failure Analysis Services High Power Devices Testing Service Press-Pack High Power Semiconductor ISO 9001 certified testing laboratory for routine, type and reliability tests on high power semiconductors and characterization of bridge rectifier and power assemblies. High Power insulated modules Testing equipment for high power semiconductor devices Testing equipment for bridge rectifier and power assemblies Repetitive and non repetitive off-state and reverse voltage: up to 10 KV; 400 mA; Tj = -70°C ÷ +190 °C Three Phases High Voltage Supply: 2 KV ÷ 8 KV (15 KVA ÷ 3.5 KVA) On state voltage: up to 10 V; 10KA; Tj = +25°C ÷ +190 °C Six Phases High current supply: 10 KA (75 KVA) Trigger characteristics: Tj = -70°C ÷ + 190 °C Accessories Three Phases High Power Variable Voltage Supply: 0 ÷ 380 V (120 KVA) Recovery Characteristics: I = 10 ÷ 4000 A ; diI/dt = 0.4 ÷ 1000 A/μs; VR = 10 ÷ 100 V; Tj = +25°C ÷ +190 °C DC High Power Variable Current Supply: 0 ÷ 4000A (40 KVA) Heatsinks and Cooling systems Fast switching thyristor tq characteristics: I = 10 ÷ 4000 A ; di/dt = 0.4 ÷ 300 A/μs; VR = 10 ÷ 100 V; VD=200 ÷ 3000 V; dv/dt = 20 ÷ 2000 V/μs; Tj = +25°C ÷ + 190 °C DC Variable Voltage Supply: 0 ÷ 6000V (1 A max) Electric strength voltage test equipment: up to 25 KV GTO dynamic characteristics ITGQ, IRGM, td, tr, ts, tf, Itail, ttail, Eon, Eoff : up to IT=3500 A; VD=4500 V IGBT static and dynamic characteristics High temperature blocking life test Clamping systems Leak test High Power Semiconductor Failure Analysis Service Power assemblies High power semiconductor (press-pack and insulated modules) failure analysis can be performed by POSEICO in order to evaluate the device failure mode in operation field. A large failure data base is available in POSEICO and can be used for a correct evaluation of the failure. Power converters and components for DC traction substations Maintenance service 46 I [A], V [V], P [kW] ARF670 -Tj=140°C, IT=1000 A Tempo [μs] Customer Product Description Switching element 1997 - 2005 2003 RENFE - Spain METRO ROMA - Italy METRO MEXICO - Mexico FERROVIE NORD MILANO - Italy FERROVIE NORD MILANO - Italy TRANSPOLE FERROVIE NORD MILANO - Italy FERROVIE NORD MILANO - Italy TRENITALIA - Italy TRENITALIA - Italy TRANSPOLE INVERENFE1 CCB-10-95 ASI-SG1200-01 ASI-ATF1047-01 ASI-ATF820-01 APM2000GF ASI-ATA644-01 ASI-ARF463-01 ADN001 RIP-35kW 380995 ASE020GDB Inverter leg module Auxiliary converter Inverter leg module Chopper module Chopper module Power Insulated module Chopper module Free-wheeling diode module No-return device Auxiliary converter GTO Driver Thyristor IGBT Module Press-pack GTO Thyristor Thyristor Press-pack GTO Asymmetrical thyristor Thyristor Diodes IGBT Module – 2004 2005 3 1 2 2 4 2 1. Metro Mexico / STC Power assemblies 1 Clamping systems Heatsinks and Cooling systems 2008 2011 2013 Reference High Power insulated modules Year Accessories Replacement and Refurbishment for Traction and Auxiliary System Converter POSEICO provide optimal solutions for replacement of key obsolete devices as RCT (reverse conducting thyristor) or small diameter GTO. POSEICO provides own experience and solutions for the complete refurbishment of power modules for traction or auxiliary system converters with different cooling technology: natural and forced air, deionized water cooling, oil and special fluid cooling as freon etc. In any case, POSEICO is able to provide advanced technical solutions, fast spare parts replacement, complete testing capability. Press-Pack High Power Semiconductor Traction Refurbishment and Maintenance Services 4 High Power Assembly Maintenance Service A complete service of high power assembly maintenance based on cleaning, failure diagnostic, devices replacement, stack repair and qualification, static and dynamic final testing, can be performed into the POSEICO maintenance service area. 4. 35 kW Auxiliary Converter Maintenance service 3. LOCO 251 / Renfe 3 Power converters and components for DC traction substations 2. LOCO E630 / FNM 47 List of symbols Mounting recommendations Vrrm Repetitive peak reverse voltage Vdrm Repetitive peak off-state voltage Irrm Repetitive peak reverse current Idrm Repetitive peak off-state current If(av) Mean forward current It(av) Mean on-state current Irms RMS current Ifsm Surge, non-repetitive, forward current Itsm Surge, non-repetitive, on-state current I²t Value for fusing coordination Vf(to) Forward threshold voltage Vt(to) On-state threshold voltage rf Forward slope resistance rt On-state slope resistance Vgt Gate trigger voltage Igt Gate trigger current (di/dt) crit Critical rate of rise of on-state current (repetitive) (dv/dt) crit Critical rate of rise of off-state voltage (repetitive) Qrr Reverse recovery charge trr Reverse recovery time If Current before recovery phenomena di/dt Slope of recovery current Irr Peak reverse recovery current td Delay time tq Circuit commutated turn-off time In the assembly of Power Semiconductors, in order to ensure effective cooling, good current conduction and reliability, it’s important to observe some recommendations particularly regarding heatsink preparation and clamping system. The recommended procedure for assembling the components is as follows: USING BAR CLAMPING SYSTEM - clean the mounting area (a) of both heatsinks with “abrasive rubber” and after with alcohol. - clean the mounting surfaces of the semicon uctor with alcohol. - apply a thin film of mounting grease(b) on both the mounting surfaces of the heatsinks. - position the semiconductor between the two heatsinks and rotate it to spread the contact grease. CAUTION: Each guide pin should be located in the center hole. - pre-assemble the clamp housing if necessary. - place the pre-assembled portion of the clamp through the heatsink and the semiconductor assembly. - place over the upper heatsink the second part of the clamp, equipped with its spring system and hardware parts. - tighten by “fingers” the screws and put in position all the assembly. CAUTION: all the surfaces must be parallel before tightening. - tighten the screws half a turn until the pressure indicating system shows that the required pressure has been achieved. USING BOX CLAMPING SYSTEM - clean the mounting area(a) of the heatsink with “abrasive rubber” and after with alcohol. - clean the mounting surfaces of the semiconductor with alcohol. - apply a thin film of mounting grease (b) on the surfaces of the device. - position the box clamp over the device ensuring that the pins are correctly located. - position the square steel plate over the central rod, putting bolts through the clamp whilst holding it firmly in place. - screw the bolts “finger tight” then alternately, clockwise, half a turn until the box touches the heatsink all the way round. CAUTION: Use anyway a torque wrench to apply the right clamping force. tgt Gate controlled turn-on time tgq Gate controlled turn-off time Itcm Controllable peak on-state current Vdsp Spike turn-off voltage Tj Virtual junction temperature Rth(j-h) Thermal resistance junction to heatsink Rth(j-c) Thermal resistance junction to case Rth(c-h) Thermal resistance case to heatsink Rth(j-w) Thermal resistance junction to water Vins (rms) Insulation voltage (r.m.s./50Hz/1 min) F Mounting force Vfm Forward voltage Vdc link Permanent DC voltage Vces Collector-emitter voltage Ices Collector cut-off current Ic Collector current Icm Repetitive peak collector current Vces(sat) Collector-emitter saturation voltage Pc Collector power dissipation ton Turn-on time toff Turn-off time Vgeth Gate-emitter threshold voltage Vges Gate-emitter peak voltage Cies Input capacitance Tstg Storage temperature Case temperaturei 48 (a) recommended machining tolerances over the device mounting area: flatness 30 micron, roughness 2 micron (b) recommended mounting grease - CONTACTAL HPG Note: before mounting into equipment the assembly must be tested by “leakage” test to verify the electrical integrity. Maximum Allowable average current In this catalogue the average current ratings are mostly specified for temperatures of: Th= 55°C, Tc=85°C at 180° sine wave. For other temperatures, the current can be calculated using the following formulas applicable up to 400 Hz: I(AV) = –Vo + √ Vo2 +4K2 rP 2K2 r where P = Tj max – T Rth I(AV) Vo T Rth r K K K K = = = = = = = = = IT(AV) for thyristors, IF(AV) for diodes VT(TO) for thyristors, VF(TO) for diodes Tc or Th Rth(j-c) or Rth(j-h) rT for thyristors, rF for diodes 1 for direct current (∏/2) for 180° sine wave √3 for 120° rectangular wave √6 for 160° rectangular wave