Bulletin 1335 Factory Installed Options

Appendix
M
Bulletin 1335 Factory Installed Options
M.1
Bulletin 1335
Factory Installed Options
The following factory installed options are mounted on the
Option Mounting Panel attached to the Drive chassis, but are
not connected to Option Mounting Panel Terminal Block
101TB. These options have instead, their own terminals for
direct customer connection.
Option S4 thru S8 DISCONNECT SWITCH
Option S12 thru S17 INPUT CIRCUIT BREAKER
Option 524 thru S32 MOTOR BRANCH CIRCUIT PROTECTION FUSES
The following factory installed options are mounted on the
Option Mounting Panel and connected to Option Mounting
Panel Terminal Block 101TB.
Option M2 AUXILIARY CONTROL TRANSFORMER
Option T14 thru T22 MOTOR OVERLOAD RELAY
Option W5 RUN AUXILIARY CONTACTS
Option Y3 thru Y11 MANUAL BYPASS CONTROL
Option Z3 thru Z11 - DRIVE OUTPUT CONTACTOR
The following factory installed options are mounted on the
enclosure door and connected to Option Mounting Panel
Terminal Block 101TB. Option F4 AUTO/OFF/MANUAL SELECTOR
SWITCH Option F5 DRIVEIOFF/BYPASS SELECTOR SWITCH Option F6
DRIVE RUN PILOT LIGHT
With the exception of the Disconnect Switch, Input Circuit
Breaker and Motor Branch Circuit Protection Fuses, all
control wiring interconnections and any field
interconnections made to the options listed above should be
to Terminal Block 101TB. The notes shown below apply to
all interconnection drawings shown in Appendix M
page M-2
Factory Installed Options
M.2
Bulletin 1335
Input Power Connections
The input power connections to the Drive discussed in section 4.3.3 are for the
standard Bulletin 1335 Drive. Whenever any of the Input Protection Options are
installed, input power connections to the Drive will be made as shown on pages M-3 &
M-4.
M.3
Bulletin 1335
Output Power Connections
The output power connections to the Drive discussed in section 4.3.3 are for the
standard Bulletin 1335 Drive. Whenever the Option Mounting Panel is installed,
output power connections to the motor will be made at Terminal Block 101TB,
terminals A, B and C.
M.4
Bulletin 1335
Control Wiring
The control interconnection wiring to the Drive discussed in section 4.4 are for the
standard Bulletin 1335 Drive. Whenever any of the following options are installed,
refer to these sections in Appendix M for correct control interconnection wiring.
section M.6 Option F4 AUTO/OFF/MANUALSELECTOR SWITCH
section M.7 Option F5 DRIVE/OFF/BYPASS SELECTOR SWITCH
section M.8 Option F6 DRIVE RUN PILOT LIGHT
section M.10, 11, or 12 Option M2 AUXILIARY CONTROL XFMR.
section M.9 Option T14 thru T22 MOTOR OVERLOAD RELAY
section M 10 Option W5 RUN AUXILIARY CONTACTS section M.11
Option Y3 thru Y11 MANUAL BYPASS CONTROL section M.12
Option Z3 thru Z11 DRIVE OUTPUT CONTACTOR
M.5
Bulletin 1 335
Input Protection Options
The following input protection options may be used in combination with any of the
other factory installed options listed on page M-1
The HMCP Type Circuit Breaker installed on the Drive Option
Mounting Panel is factory set at its minimum trip setting. Final
trip setting must be made at the time of Drive installation and
startup. The Allen-Bradley Company recommends that a trip
setting of (10) times the motor nameplate full-load current be
made To adjust the trip mechanism, remove input power to the
circuit breaker and place the circuit breaker handle in the OFF
position. Use a screwdriver to depress the adjustment pointer
and turn clockwise to the selected setting.
When the Circuit Breaker Option is used in conjunction with the
Bypass Option, select the BYPASS mode of operation and
initiate a motor start from the AC line. Advance the circuit
breaker trip setting as required, so as to be able to start the motor
from the AC line without experiencing a circuit breaker trip.
When the Circuit Breaker Option is only used as a
disconnecting device for the AC input to the Drive, the
minimum trip setting is recommended.
The trip setting of the circuit breaker should never exceed (13)
times the motor full-load current. Refer to the National Electric
Code for additional information regarding motor branch circuit
protection.
M.6
Bulletin 1335
The Bulletin 1335 can accept (3) types of speed reference
signals:
AUTOIOFF/MANUAL
SELECTOR SWITCH
(Option 1335-F4)
Manual Speed Pot- Either local or remote.
Digital BCD Format - As the input to option G4, the BCD
Interface Card.
Remote Analog Voltage or Current- As the input to
option N4, the Isolated Signal Conditioner Card.
Both the BCD Interface Card and the Isolated Signal
Conditioner Card have a card mounted switch that selects
either the MANUAL or AUTO mode of operation. The
Auto/Off/Manual Selector Switch provides a (3) position
selector switch mounted on the control panel of the Drive
enclosure door.
page M-S
Factory Installed Options
M.6
Bulletin 1335
AUTO/OFFIMANUAL
SELECTOR SWITCH
(continued)
The AUTO position selects Drive remote speed reference
from either the BCD Interface or the Isolated Signal
Conditioner Card (only one option may be installed per
Drive, either the BCD Interface or the Isolated Signal
Conditioner Card).
The OFF position is interlocked with the Drive START/STOP
circuit to disable standard START/STOP push button Drive
control.
The MANUAL position selects Drive local speed reference
from the manual speed pot mounted on the control panel of
the Drive enclosure door.
When the Auto/Off/Manual Switch is used with standard
START/STOP push button Drive control, interconnections are
made to Terminal Block 101 TB as shown on page M-6.
When the Auto/Off/Manual Switch is used with option W5,
Y3 thru Z11, or Z3 thru Z11, interconnections are made to
Terminal Block 101TB as shown on page M-6.
Bulletin 1335 AUTO/OFF/MANUAL SELECTOR SWITCH SCHEMATIC
(Option 1335-F4)
page M-7
Factory Installed Options
M.7
Bulletin 1335
DRIVE/OFF/BYPASS
SELECTOR SWITCH
(Option 1335-F5)
The Drive/Off/Bypass Selector Switch provides a (3) position
selector switch mounted on the control panel of the Drive
enclosure door.
The DRIVE position allows the Drive to control the Motor.
The OFF position is interlocked with the Drive START/STOP
circuit to disable standard START/STOP pushbutton control.
The BYPASS position bypasses Drive speed control and
selects operation of the motor directly from the AC power
line.
Option Y3 thru Y11 is required for use with the
Drive/Off/Bypass Selector Switch. The Selector Switch is wired
to terminals 5, 6 & 7 of 101TB on the Options Mounting Panel as
shown in the following section.
M.8
Bulletin 1335
DRIVE RUN PILOT LIGHT
(Option 1335-F6)
The Drive Run Pilot Light is mounted on the control panel of
the Drive enclosure door. When illuminated, it indicates that the
Drive has received a RUN command.
Option W5, Y3 thru Y11, or Z3 thru Z11 is required for use
with the Drive Run Pilot Light. The Pilot Light is wired to
terminals 8 & 9 of 101TB on the Options Mounting Panel as
shown in the following sections.
page M-8
Factory Installed Options
M.9
Bulletin 1335
MOTOR OVERLOAD RELAY
(Option 1335-T14 thru T22)
The Motor Overload Relay Option is mounted on the Options
Mounting Panel attached to the Drive chassis. If any of the
following options are installed, the N.C. contact of Motor
Overload Relay 10L is wired to terminals 2 & 3 of 101TB on the
Options Mounting Panel as shown in the following sections.
If, none of the above options are installed, then the N.C. Overload
Relay Contact is wired to terminals 10 & 11 of Drive Control
Terminal Block TB1 or 1TB as shown on pages 4-16 & 4-17
respectively.
M.10
Bulletin 1335
RUN AUXILIARY CONTACTS
(Option 1335-W5)
The Run Auxiliary Contacts Option includes Drive Run Relay
1K with one set of form-C contacts (1-N.O., 1-N.C.) used to
annunciate the Drive RUN state. These contacts are for customer
use and are wired to 101TR.
Run Aux Contact Rating: 125V AC
3.0 Amp
Resistive Load
Option M2, the Auxiliary Control Transformer, is required for
use with this option. Included with option M2 are primary and
secondary fuses 7F, 8F, & 9F.
page M-1 2
Factory Installed Options
M.11
Bulletin 1335
MANUAL BYPASS CONTROL
(Option 1335-Y3 thru Y11)
IMPORTANT
Manual Bypass Control
Manual Bypass Control provides a means for switch the
motor leads from the Drive output to the AC line. Correct
motor rotation must be established for both the DRIVE
and BYPASS modes before making any interconnection
control wiring Refer to Initial Operation, section 5.1 to
- establish correct bypass operation.
The Manual Bypass Control option allows the motor to be operated
at either:
Variable Speed when the connected to the Drive output (DRIVE
mode selected).
Constant Speed when connected to the AC line (BYPASS mode
selected).
The Manual Bypass Option includes:
•
•
•
•
Bypass Contactor 3K
Motor Overload Relay 1OL
Drive Run Relay 1K With One Set of Form-C Contacts
(1-N.O., 1-N.C.)
Drive Output Contactor 2K
Drive Run Relay 1K provides a factory set timed contact that
coordinates the control of Drive Output Contactor 2K so that:
• Contactor 2K is closed before the Drive is commanded to RUN.
• Contactor 2K remains closed for approximately (1) second after the
Drive is commanded to STOP.
The main components are mounted on the Options Mounting Panel
attached to the Drive chassis. All interconnections except for input AC
line power are to Terminal Block 101TB on the Options Mounting
Panel. A set of form-C contacts are provided for customer use and are
wired to 101TB.
Run Aux Contact Rating:
120V AC
6.0 Amp
Resistive Load
Option M2, the Auxiliary Control Transformer, is required for use
with this option. Included with option M2 are primary and secondary
fuses 7F, 8F, & 9F.
page M-16
Factory Installed Options
M.12
Bulletin 1335
DRIVE OUTPUT CONTACTOR
(Option 1335-Z] thru Z11)
The Drive Output Contactor provides a horsepower rated
contactor that is connected between the output of the Drive and
the motor.
The main components are mounted on the Options Mounting
Panel attached to the Drive chassis. All interconnections except
•
•
•
The Drive Output Contactor Option includes:
Drive Output Contactor 2K
Drive Run Relay 1K With One Set of Form-C Contacts (1-N.O.,
1_N.C.) for Customer Use
for input AC line power are to Terminal Block 101TB on the.
• Contactor 2K is closed before the Drive is commanded (1) to
RUN
Drive Run Relay 1K provides a factory set timed contact that
coordinates the control of Drive Output Contactor 2K so that:
•
Contactor 2K remains closed for approximately (1) second
after the Drive is commanded to STOP
Option M2, the Auxiliary Control Transformer, is required for
use with this option. Included with option M2 are primary and
The main components are mounted on the Options Mounting Panel
attached to the Drive chassis. All interconnections except for input
AC line power are to Terminal Block 101TB on the Options
Mounting Panel. A set of form-C contacts are provided for customer
use and are wired to 101TB.
Run Aux Contact Rating: 120V AC
6.0 Amp
Resistive Load
secondary fuses 7F, 8F, & 9F.