CONVERSION GUIDE 1336 IMPACT to a PowerFlex 700 (w/Vector Control) or PowerFlex 700S Phase II Rockwell Automation’s Technical Representatives and highly trained Distributor Drives Specialists will help you transition to the New, World-Class PowerFlex 700 or 700S AC Drive April, 2008 Specifications and Features PowerFlex 700 20B-xxxxxx N/A Derate by 50% 0.5-100 HP (0.37-55 kW) 0.5-700 HP (0.37-500 kW) 1-150 HP (0.75-132 kW) PowerFlex 700S 20D-xxxxxxx N/A Derate by 50% 1-100 HP (0.37-55 kW) 1-1250 HP (0.37-800 kW) 1-1300 HP (0.37-1100 kW) 100% 110% 150% 100% 110% 150% 100% 150% 200% 420 Hz Max 2-10 kHz Open, NEMA/UL Type 0 Heatsink Out the Back: Fr 5-10 (heatsink IP54, NEMA/UL Type 12) IP20, NEMA/UL Type 1 IP54, NEMA/UL Type 12 Fr 5/6 IP20/Open: 50° C (Fr 0-6) 40° C (Fr 7-10) NEMA/UL Type 1: 40° C 100% 150% 200% 400 Hz Max 2 -10 kHz Open, IP00, IP20, NEMA/UL Type 1 IP54, Flange Mount, IP 21 Back (frames 5 and 6) +/-5% 5% 5% +/-2% 2% 2% +/-0.5% 0.1% 0.1% Power Ratings Drive Model 1336 IMPACT Catalog Number 1336E-xxxxx 120V N/A 240V, 1-Phase Derate by 50% 240V, 3-Phase 0.5-125 HP (0.4-93 kW) 480V 0.5-800 HP (0.4-597 kW) 575V 1-800 HP (0.75-447 kW) Normal Duty Overload Continuous 100% 1 Minute 150% 3 Seconds 200% Heavy Duty Overload Continuous N/A 1 Minute N/A 3 Seconds N/A Frequency Control 400 Hz Max PWM Frequency 2-8 kHz Enclosures Types IP21, NEMA/UL Open, IP54/65, NEMA/UL Type 12/4X Heatsink Out the Back: Frames A-F Specifications Ambient Temp (Typical) 2 0-50° C (Open Type) 50° C Torque Control Open Loop Accuracy Closed Loop Accuracy Speed Control Open Loop Accuracy Closed Loop Accuracy HP w/DC Link Choke HP w/AC Line Choke Volt Tolerance Freq. Tolerance Compliance Marks 0.001% 0.001% 0.001% 7.5-800 HP N/A ±10% 47-63 Hz CE, UL, cUL, C-Tick 1-200 HP 200-1300 HP ±10% 47-63 Hz CE, UL, cUL, C-tick Maximum Altitude 1000 m 0.5-875 HP NA ±10% 47-63 Hz All: UL, ATEX, cUL Frm. 0-6: CE, CSA, SEMIF47, RINA 1000 m (without derating) 1000 m (without derating) Specifications and Features (continued) Drive Model Catalog Number EMC Filtering Heatsink Out the Back Zero Stacking Internal DB Transistor HP 1336 IMPACT 1336E-xxxxx External - 3ø Frames A-F No No Inputs/Outputs Hardware Internal DB Resistor Option Hp No Encoder Input Standard Option Card Additional Feedback Options No PowerFlex 700 20B-xxxxxx Internal - 2nd Environment (Fr 0-6) Yes, Frames 5-10 Yes 1/2-50 HP (60-200 HP Option) 1/2-25 HP Option Incremental (5V/ 12V) Number of Comms. Supported 1 Simultaneously in Drive 1 - Supports multiple DPI comms with DPI External Communications Kit Removable MOV to Ground Safe-Off No No Yes No Max. Short Circuit Rating Standard Discrete Inputs 200,000A (9) 115V, 24V source, 5V sink (5 - fully prog.) (2) Bipolar (0-10V), (1) unipolar (4-20 mA) (3) Form C Relays PowerFlex 700S 20D-xxxxxxx Internal - 2nd Environment Yes 1/2-50 HP (60-150 HP Option) 1/2-25 HP 1 Standard 2nd Encoder, Stegmann & Heidenhain High Res, Resolver, Stahltronics, Temponsonics SSI Interface 3 - Two DPI connections to drive (1 - in door, 1 on DPI External Comm Kit), One NetLinx daughter card and one embedded ethernet to DriveLogix controller Yes Yes - Option installed in drive, Certified by TUV 200,000A (3) 24V and (3) 24V or 115V sink/source (2) bipolar, ±10V, 0-20 mA (2) 24V Open Collector, (1) Form C Relay 200,000A (6) 24V or 115V sink/source Analog Inputs (2) bipolar, ±10V or 0-20 mA Discrete Outputs (3) Prog (1-Form C, 1-Form B, 1-Form A) (1) dedicated drive fault (Fr 7-10) Analog Outputs (2) Bipolar (0-10 V), (2) Bipolar ±10V or (2) Bipolar, ±10V or 0-20 (1) unipolar (4-20 mA) 0-20 mA mA Pulse Output No No Encoder Emulation with Hiedenhain Option Optional I/O Voltage 115V, 24V, 5V 24V DC/115V AC 24V/115V PTC Input No Yes Yes Encoder Input Yes Differential Dual Differential Dual Channel Channel Pulse Input Yes Yes (with encoder No option) Additional I/O No No Yes (with DriveLogix; Compact I/O) Input Timer/Counter Functions Yes No Yes Output Timer/Counter Yes No Yes Functions 3 Specifications and Features (continued) Features HIM Information Inputs/Outputs Drive Model Catalog Number Digital Input Scan Time (Not Through Put Time) Analog Input Resolution Analog Input Scan Time (Not Through Put Time) Analog Output Resolution Analog Output Scan Time (Not Through Put Time) HIM - Local LCD HIM - Remote LCD HIM - Hand-held HIM - CopyCat function HIM - Languages HIM - Local LED HIM - Auto/ Manual function Motor Control Type 1336 IMPACT 1336E-xxxxx 8 ms PowerFlex 700 20B-xxxxxx 500 μs PowerFlex 700S 20D-xxxxxxx 250 μs 12 Bit ±10VDC & 0-20mA 11 Bit Plus Sign 128 μs A1/2 = 13 Bit Plus Sign, A3 10 Bit Plus Sign 250 μs 4 ms 12 Bit 4 ms ±10V DC & 0-20 mA 11 ±10V DC & 0-20 mA 11 Bit Plus Sign Bit Plus Sign 500 μs 250 μs Yes Yes Yes Yes 6 No No Yes - graphical Yes, NEMA 4X/IP66 Yes Yes 7 No Yes Force Control FOC Vector, Sensorless FOC Vector (both Open Vector and V/HZ (Open or Closed), V/Hz, PM or Closed Loop) Yes (Instantaneous) Yes, with direction detection Yes Yes Yes Yes Advanced (Meets new Advanced (Meets new NEC code) NEC code) Yes - Electronic Test Yes - Event Triggered Points Trending, Electronic Test Points Yes Yes 3 complete sets No 7 7 PID (highly configurable) PI (highly configurable) Auto or Manual Auto or Manual Yes No Yes Yes No Yes - 2nd Encoder, Sensorless, Motor Sim or Feedback Option No Yes with DriveLogix supported by dynamic Only with DriveLogix user sets Flying Start Yes Bus Regulator S - Curve Drive Overload Protection Advanced Diagnostics Yes Yes Yes Input Phase Loss User Sets Preset Speeds Process Control Loop Fast Flux Up Fast Brake to Stop Flux Braking Feedback Loss Switchover No No 7 Yes Yes No Yes Yes Yes Battery Back-up No Multi-Motor Parameters No 4 Yes - graphical Yes, NEMA 4X/IP66 Yes Yes 1 No No Specifications and Features (continued) Application Features Drive Model Catalog Number SynchLink 1336 IMPACT 1336E-xxxxx No PowerFlex 700 20B-xxxxxx No Motion Controller No No Inertia Adaptation No No Speed Profiles Yes Position Control Yes (With Encoder Feedback) P-Jump (traverse function) Lifting Application No Indexer for profiles based on time, dig inputs & encoder Point to Point (Indexer), Point to Point, Indexer, Pos. Follower Pos. Follower, Orientation with DriveLogix No (With User Funtions) No Winder Application Yes Electronic Gearing/Line No Shaft TorqProve for lifting applications standard No No PowerFlex 700S 20D-xxxxxxx Yes - Fiber Optic Communication DriveLogix, Motion Control & Complete programmability Yes - Adjust Bandwidth 4x Yes with DriveLogix Option With DriveLogix Option With DriveLogix Option Yes The marketing materials information and analysis provided are based upon information that is readily available. 5 Dimensions IP20, NEMA/UL Type 1 1336 IMPACT H Frame/HP mm A1 / 0.5-1.5 290 A2 / 2-3 290 A3 / 5 290 A4 / 7.5-20 350 B / 7.5-30 476 C / 40-60 701 D / 60-150 1240 E / 150-250 1499 F / 250-450 2286 G / 250-600 2324 H / 700-800 2324 6 W mm 216 216 216 260 276 302 382 511 762 762 1270 D mm 160 180 207 212 225 225 271 424 635 635 635 PowerFlex 700 Frame / H ND HP mm 0 / 1-7.55 336 1 / 10-15 336 2 / 20-25 343 3 / 30-50 518 4 / 60 759 5 / 75-100 645 6 / 125-200 850 7 / 250 1499 8 / 300-400 2276 8 / 450-500 2276 9 / 600 2276 10 / 700 2276 W mm 110 135 222 222 220 309 404 514 758 758 758 1268 D mm 200 200 200 200 202 275 276 407 889 1016 1016 889 PowerFlex 700S Frame / H ND HP mm 1 / 1-15 336 2 / 20-25 343 3 / 30-50 518 4 / 60 759 5 / 75-100 645 6 / 125-200 850 9 / 200-250 1150 10 / 300-450 2275 11 / 500-600 2275 12 / 700-900 2275 13 / 1000-1250 2275 13 / 1000-1250 2275 W mm 135 222 222 220 308 404 480 597 797 1196 1412-1600 1412-1600 D mm 200 200 200 202 275 276 363 633 622 633 619 619 1336 Flange Mount Cutout - Frame C 303.8 1 (11.96) 282.5 (11.12) 4.8 (0.19) 273.1 (10.75) 4.8 (0.19) 635.0 (25.00) Cutout 644.7 (25.38) 508.0 (20.00) 660.4 1 (26.00) 381.0 (15.00) 254.0 (10.00) 12 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded 127.0 (5.00) All Dimensions in Millimeters and (Inches) Drive 1 Shading indicates approximate size of drive inside enclosure. Back of Enclosure 129.3 (5.09) 7 1336 Flange Mount Cutout - Frame D 9.9 (0.39) Detail 356.1 (14.02) 4.6 (0.18) 362.2 (14.26) 375.2 1 (14.77) 6.1 (0.24) See Detail 26.7 (1.05) 1118.6 (44.04) 1054.4 (41.51) 1145.3 (45.09) 962.7 (37.90) 867.4 (34.15) 806.7 (31.76) 773.9 (30.47) 680.5 (26.79) 1178.1 1 (46.38) Cutout as Viewed from INSIDE Enclosure 650.8 (25.62) 587.0 (23.11) 494.5 (19.47) 338.6 (13.33) 182.6 (7.19) All Dimensions in Millimeters and (Inches) 16 Required 4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap 4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded 26.7 (1.05) 1 Shading indicates approximate size of drive inside enclosure. * 8 Minimum dimension allowed – More space will improve fan effectiveness and heat dissipation. Drive Back of Enclosure 84.1 (3.31) * PowerFlex 700 Flange Mount Cutout - Frame 5 4.00 (0.157) Dia. Holes (40 Places) in Minimum 14 GA. (1.9) Steel Mounting Surface. Deburr Pilot Holes and Drive Cutout. 1039.0 (40.91) 10.0 (0.39) 458.0 (18.03) 1026.5 (40.41) 948.5 (37.34) 870.5 (34.27) 792.5 (31.20) Cutout 714.5 (28.13) 1019.0 (40.12) 636.5 (25.06) 558.5 (21.99) 480.5 (18.92) 402.5 (15.85) 324.5 (12.78) 246.5 (9.71) 168.5 (6.63) 90.5 (3.56) 12.5 (0.49) 59.0 (2.32) 131.0 (5.16) 203.0 (7.99) 275.0 (10.83) 347.0 (13.66) 419.0 (16.50) 478.0 (18.82) 10.0 (0.39) 9 PowerFlex 700 Flange Mount Cutout - Frame 6 4.00 (0.157) Dia. Holes (44 Places) in Minimum 14 GA. (1.9) Steel Mounting Surface. Deburr Pilot Holes and Drive Cutout. 12.0 (0.50) 532.0 (20.90) 1078.0 (42.40) 1043.0 (41.10) 971.0 (38.20) 899.0 (35.40) 827.0 (32.60) Cutout 755.0 (29.70) 1054.0 (41.5) 683.0 (26.90) 611.0 (24.10) 539.0 (21.20) 467.0 (18.40) 395.0 (15.60) 323.0 (12.70) 251.0 (9.90) 179.0 (7.00) 107.0 (4.20) 44.0 (1.70) 122.0 (4.80) 200.0 (7.90) 278.0 (10.90) 356.0 (14.00) 434.0 (17.10) 512.0 (20.20) 10 35.0 12.0 (1.40) (0.50) Note: Frame 7 cutout dimensions are the same as the 1336, Frame E. PowerFlex 700 Flange Mount Cutout - Frame 7 508.0 (20.00) 5.8 (0.23) Cutout 489.0 (19.25) 127.0 (5.00) 54.1 (2.13) 477.3 (18.79) 1084.1 (42.68) Shading indicates approximate size of drive inside enclosure. 1422.4 (56.00) 1095.8 (43.14) 26 Required 4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap 4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded 127.0 (5.00) 75.4 (2.97) * 5.8 (0.23) Minimum dimension allowed – More space will improve fan effectiveness and heat dissipation. All Dimensions in Millimeters and (Inches) Back of Enclosure Drive 132.3 (5.21) * All Dimensions in Millimeters and (Inches) 11 PowerFlex 700 Flange Mount Cutout - Frames 8 & 9 583.7 (22.98) 553.5 (21.79) 152.4 (6.00) 203.2 (8.00) 15.0 (0.59) 152.4 (6.00) 5.6 (0.22) 20 Places 22.6 (0.89) 52.1 (2.05) 279.4 (11.00) 279.4 (11.00) 1471.9 279.4 (57.95) 1493.5 (11.00) (58.80) 279.4 (11.00) All Dimensions in Millimeters and (Inches) 279.4 (11.00) 603.0 (23.74) This cutout is only needed if recessing the choke 12 468.9 (18.46) PowerFlex 700 Flange Mount Cutout - Frame 10 22.9 (0.90) 508.0 (20.00) 355.6 (14.00) 152.4 (6.00) 22.9 (0.90) 37.8 (1.49) 38.1 (1.50) 152.4 (6.00) 32.3 (1.27) 39.9 (1.57) 7.6 (0.30) 152.4 (6.00) 52.1 (2.05) 381.0 (15.00) 553.5 (21.79) 279.4 (11.00) hole spacing, 5 places, both sides 1588.5 (62.54) 1471.9 (57.95) 254.0 (10.00) hole spacing 5 places, both sides Inverter Converter 22.9 (0.90) 12.7 (0.50) 58.6 (2.31) 66.5 (2.62) See Detail on Next Page All Dimensions in Millimeters and (Inches) Holes are for M6 self tapping screws. Important: Backplate and extension are a single piece. Drive chassis can be removed from backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure. 13 PowerFlex 700 Flange Mount Cutout - Frame 10 Detail 478.8 (18.85) 328.7 (12.94) 178.8 (7.04) 95.8 (3.77) 28.7 (1.13) 24.8 (0.98) 558.3 (21.98) 543.3 (21.39) 530.9 (20.90) * * 425.5 (16.75) 414.7 (16.33) 363.7 (14.32) 486.4 (19.15) * Fan studs are installed in alternating directions. “ * ” indicates that the stud points-in, all others point-out. 271.2 (10.68) * * 343.0 (13.50) * 199.4 (7.85) * 55.9 (2.20) 127.7 (5.03) * Ref. (0.00) 15.7 (0.62) * * * * 522.2 (20.56) 507.5 (19.98) 413.8 (16.29) 253.7 (9.99) 121.1 (4.77) 93.7 (3.69) Ref. (0.00) 14.7 (0.58) Important: Backplate and extension are a single piece. Drive chassis can be removed from backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure. 14 Terminal Comparison Description Input AC Line - R(L1) Input AC Line - S(L2) Input AC Line - T(L3) Motor - U (T1) Motor - V (T2) Motor - W (T3) Brake Resistor Brake Resistor DC Bus DC Bus + DC Bus Inductor Connection DC Bus Inductor Connection Motor Ground Drive Ground Analog Input 1 Comm. Analog Input 1 (+/-) Shield Analog Input 2 Comm. Analog Input 2 (+/-) Analog Input 3 (NTC-) Comm. Analog Input 3 (NTC+) Shield Analog Output 1 (-) Analog Output 1 (+) Analog Common Analog Output 2 (-) Analog Output 2 (+) +10v Reference Reference Common -10V Reference Encoder A Encoder A (Not) Encoder B Encoder B (Not) Encoder Z Encoder Z (Not) Encoder Reference (+) Encoder Reference (-) Encoder Shield 24V DC Common (-) 24V DC Source (+) Terminal Designation 1336 IMPACT R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) PowerFlex 700 R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) BR1 (Fr 0-6) BR2 (Fr 0-6) DC– DC+ PowerFlex 700S R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) BR1 BR2 DC– DC+ PE PE J7 (2) J7 (1) J7 (3) J7 (5) J7 (4) J7 (8) 4-20 mA Only J7 (7) 4-20 mA Only J7 (6) J4 (6) J4 (5) PE GRD/PE IO TB-1 IO TB-2 PE GRD TB1-1 TB1-2 TB1-3 TB1-4 TB1-5 TB1-6 TB1-7 TB1-8 TB1-9 TB1-10 J4 (9) J4 (8) J4 (1) J4 (2) J4 (3) 34 32 31 33 IO TB-8 IO TB-9 IO TB-22 IO TB-5 IO TB-21 ENC TB-1 ENC TB-2 ENC TB-3 ENC TB-4 ENC TB-5 ENC TB-6 ENC TB-7 ENC TB-8 DC– DC+/BRK 35 36 TE IO TB-3 IO TB-4 IO TB-6 IO TB-7 IO TB-26 IO TB-24 TB1-11 TB1-12 TB1-13 TB1-14 TB1-15 TB1-16 TB1-17 TB1-18 TB1-19 TB1-20 TB1-21 TB1-22 TB1-23 TB1-24 TB2-1 TB2-2 15 Terminal Comparison (continued) Description Digital/Relay Output 1 (N.O.) Digital/Relay Output 1 Comm. Digital/Relay Output 1 (N.C.) Digital/Relay Output 2 (N.O.) Digital/Relay Output 2 Comm. Digital/Relay Output 2 (N.C.) Digital/Relay Output 3 (N.C.) Digital/Relay Output 3 Comm. Digital/Relay Output 3 (N.O.) Digital/Relay Output 4 (N.C.) Digital/Relay Output 4 Comm. Digital/Relay Output 4 (N.O.) Digital Input 1-3 Comm. Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4-6 Comm. Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Digital Input 10 48V Control Power Supply +24V User Output Drive Enable (Secure Disable Function) Terminal Designation 1336 IMPACT J10 (1) J10 (2) J10 (3) J10 (6) J10 (5) J10 (4) J10 (7) J10 (8) J10 (9) 21, 25, 29 19 20 22 25 23 24 26 27 28 30 HW PTC Input 1 HW PTC Input 2 (1) 16 Dedicated fault output-Frames 7 - 10 only. PowerFlex 700 IO TB-11 IO TB-12 IO TB-13 IO TB-15 IO TB-14 IO TB-15 IO TB-16 IO TB-33 (1) IO TB-34 (1) IO TB-35 (1) IO TB-25 IO TB-27 IO TB-28 IO TB-29 IO TB-25 IO TB-30 IO TB-31 IO TB-32 Digital Input 6 can be configured IO TB-10 IO TB-23 PowerFlex 700S TB2-3 TB2-4 TB2-5 TB2-4 TB2-6 TB2-7 TB2-8 TB2-9 TB2-10 TB2-11 TB2-12 TB2-13 TB2-14 TB2-15 TB2-16 Any digital input can be configured as enable. Also, Safe-Off is available with Safe-Off/ Second Encoder option board. Communications Communications Protocol DF1 AS-i BACnet CANopen CC-Link ControlNet Data Highway DeviceNet Ethernet EtherNet/IP FIP I/O Foundation Fieldbus Interbus LonWorks Metasys N2 Modbus ASCII Modbus Plus Modbus RTU Modbus TCP/IP PROFIBUS DP PROFINET Remote I/O SERCOS Siemens P1 Uni-Telway USB 1336 IMPACT Yes No No No No Yes No Yes No Yes No No No No Yes, 3rd Party Yes, 3rd Party Yes, 3rd Party Yes, 3rd Party No Yes, 3rd Party No Yes No No No Yes (with USB converter) PowerFlex 700 Yes No Yes Yes No Yes (Coax & Fiber) No Yes No Yes No No Yes No No No No Yes Yes Yes No Yes No No No Yes (with USB converter) PowerFlex 700S Yes No No Yes No Yes (Coax & Fiber) No Yes No Yes No No Yes No No No No Yes Yes Yes No Yes No No No Yes (with USB converter) 17 Software Description Software Versions Connectivity Select Features Used With 18 Software Feature Full version 'Lite' version Pocket PC version Palm version Serial Point-to-Point Serial Multi-drop Ethernet Direct ControlNet DeviceNet Profibus DP Bluetooth WiFi Other/Proprietary Offline capability Setup Wizards Diagram Views User-created Views I/O Terminal Configuration Control Oscilloscope/Graph Project Management Flash File Conversion Tool On-line Help Multi-language DriveTools SP/DriveExplorer Yes Yes (freeware) Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes No Yes Yes Yes English only PowerFlex 7-Class, PowerFlex 4-Class, SMC Flex, 160, SCANport-based products Notes 19 Support Information Distributor Sticker Here Rockwell Automation Office Sticker Here Rockwell Automation-Mequon Tel: (1) 262.512.8200 Internet Drives Home Page (www.ab.com/drives) The Literature Library (www.rockwellautomation.com/literature) Drives Service & Support Page including the Knowledgebase (www.ab.com/support/abdrives) Applications, Including Energy Savings (http://drivehq.ra.rockwell.com/abdrives/ApplicationsTest/FrontDoor.htm) 20