Bulletin 1305 to PowerFlex 40 Conversion Guide

Bulletin 1305 to
PowerFlex® 40 Conversion Guide
Rockwell Automation’s Technical Representatives and highly trained
Distributor Drives Specialists will help you transition to the New,
World-Class PowerFlex 40 AC Drive
Overview of PowerFlex 40
Providing users with powerful motor speed
control in a compact, space savings design,
Allen-Bradley PowerFlex 40 AC drives are
the smallest and most cost effective
members of the PowerFlex family of drives.
Ideal for machine level speed control, these
products provide the application versatility
to meet the demands of global OEMs and
end users who require flexibility, space
savings and ease of use.
Drives are available in two frame sizes that
cover ratings from 0.4 to 11 kW (0.5 to 15
HP), 100 to 120 volts, 200 to 240 volts, 380
to 480 volts and 460 to 600 volts.
Product Features
•
DIN Rail Mounting Design
•
Feed-through Wiring Design
•
Versatile Programming and Network Solutions
•
Energy Savings with Speed Control and Regulation
Contents
•
Specifications and Features - page 3
•
Dimensions - page 6
•
Terminal Block Comparison - page 7
•
Communications - page 9
•
Software - page 10
2
Features and Specifications
The marketing information and analysis provided are based upon information that is readily
available.
Hardware
Specifications
Power Ratings
Drive Model
Catalog Number
120V
240V, 1-Phase
240V, 3-Phase
480V
575V
Normal Duty Overload
Continuous
1 Minute
3 Seconds
Heavy Duty Overload
Continuous
1 Minute
3 Seconds
Frequency Control
PWM Frequency
Enclosures Types
Ambient Temp
Torque Control
Open Loop Accuracy
Closed Loop Accuracy
Speed Control
Open Loop Accuracy
1305
1305-xxxx
N/A
0.25-2.0 HP (0.19-1.5 kW)
0.5-3 HP (0.37-2.2 kW)
0.5-5 HP (0.37-4.0 kW)
N/A
PowerFlex 40
22B-xxxxxxx
0.5-1.5 HP (0.4-1.1 kW)
0.5-3 HP (0.4-2.2 kW)
0.5-10 HP (0.4-7.5 kW)
0.5-15 HP (0.4-11 kW)
1-15 HP (0.75-11 kW)
N/A
N/A
N/A
N/A
N/A
N/A
100%
150%
200% for 30 seconds
400 Hz Max
2-8 kHz
IP30 (NEMA Type 1)
0-50°C Open
100%
150%
200%
400 Hz Max
2-16 kHz
Open Type - IP21, Type 1 - IP30 (with
kit), Type 4x - IP60 (B-Frame only),
Type 1/12/4/4X - IP40/54/65 C frame
heatsink out the back
–10-50°C
N/A
N/A
N/A
N/A
1% - 40:1
1% across 80:1 speed range, with
slip comp.
Closed Loop Accuracy
N/A
N/A
HP with DC Link Choke
N/A
15 HP
HP with AC line Choke
N/A
N/A
Volt Tolerance
+/- 10%
+/- 10%
Frequency Tolerance
47-63 Hz
47-63 Hz
Compliance Marks
CE, UL, cUL
CE, UL, cUL, C-Tick
Maximum Altitude
1000 m
1000 m
EMC Filtering
External - 3 phase
Internal - 1 phase 230V only,
External - 3 phase
Heatsink Out the Back
No
Yes, All Frames
Zero Stacking
No
Yes
Internal DB Transistor HP
Yes (except 200-230 Volt, 0.37 0.5-15 HP
to 0.75 kW (0.5 to 1 HP)
Internal DB Resistor Option HP No
N/A
Encoder Input Standard
N/A
N/A
3
Features and Specifications (continued)
Hardware (continued)
Drive Model
Catalog Number
Additional Feedback Options
Number of Comms. Supported
Simultaneously in Drive
Removable MOV to Ground
Safe-Off
Max. Short Circuit Rating
Standard Discrete Inputs
Analog Inputs
HIM Information
Input/Output Specifications
Inputs/Outputs
Discrete Outputs
4
Analog Outputs
Pulse Output
Optional I/O Voltage
PTC Input
Encoder Input
Pulse Input
Additional I/O
Input Timer / Counter
Functions
Output Timer / Counter
Functions
Encoder Output
Digital Input Scan Time (Not
Through Put Time)
Analog Input Resolution
Analog Input Scan Time (Not
Through Put Time)
Analog Output Resolution
Analog Output Scan Time (Not
Through Put Time)
HIM - Local LCD
HIM - Remote LCD
HIM - Hand-held
HIM - CopyCat function
HIM - Languages
HIM - Local LED
HIM - Auto/ Manual function
1305
1305-xxxx
N/A
2
PowerFlex 40
22B-xxxxxxx
No
1
No
No
200,000A
Yes
N/A
100,000A
7 - 5V DC sink (Start, Stop,
For/Rev, Jog, 3-Presets)
7 - 24V sink/source (3 - for Start/
Stop/Reverse, 4 - fully
programmable)
2 - Analog (1 - 4 to 20 mA, 1 - 1 Bipolar (+/-10V or 4-20 mA), 1
0 to 10 V DC)
Unipolar (4-20 mA)
1 - Form A Relay, 1- Open
1 - Form C Relays, 2 - optos
Collector (Sink): 24V DC
1 - (0 to 10V DC)
1 - (0-10 V or 4-20 mA)
No
No
No
N/A
No
Yes (Analog In)
No
No
No
No
No
No
No
Yes
No
No
No
N/A
No
2.5 ms
10 bit resolution
N/A
10 bit
2.5 ms
8 bit
N/A
10 bit
2.5 ms
Yes
Yes
Yes
Yes
6
No
No
No
Yes
Yes
Yes
(7) Remote HIM
Yes, including pot and control keys
No (Yes - Remote HIM)
Features and Specifications (continued)
Application Features
Features
Drive Model
Catalog Number
Motor Control Type
Flying Start
Bus Regulator
S - Curve
Drive Overload Protection
Advanced Diagnostics
Input Phase Loss
User Sets
Preset Speeds
Process Control Loop
Fast Flux Up
Fast Brake to Stop
Flux Braking
Feedback Loss Switchover
Battery Back-up
Multi-Motor Parameters
SynchLink
Motion Controller
Inertia Adaptation
Speed Profiles
Position Control
P-jump (traverse function)
Lifting Application
Winder Application
Electronic Gearing/Line Shaft
1305
1305-xxxx
V/Hz
No
Yes
Yes
Yes
No
No
No
7
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
PowerFlex 40
22B-xxxxxxx
V/Hz and Sensorless Vector
Yes
Yes
Yes
Yes
No
No
No
8
PID
No
No
No
No
No
No
No
No
No
Step Logic
Basic, using digital input
No
No
No
No
5
Dimensions
1305
Height
mm
195
195
195
195
195
195
Voltage/HP
200/230V (0.5,0.75 HP)
200/230V (1.0 HP)
200/230V (2.0 HP)
380/460 (0.5-3.0 HP)
200/230 (3.0 HP)
380/460 (5.0 HP)
Width
mm
120
120
170
170
210
210
Depth
mm
122
140
179
179
179
179
PowerFlex 40
Frame/HP
Frame B / 0.5-5 HP
Frame C / 7.5-15 HP
Height
mm
180
260
Width
mm
100
130
Depth
mm
136
180
Side Clearance
mm
0*
0*
* Zero side clearance needed for 40ºC. 25 mm side clearance needed for 50ºC.
6
Top/Bottom Clearance
mm
120
120
Terminal Comparison
Description
Description
Input AC Line - R(L1)
Input AC Line - S(L2)
Input AC Line - T(L3)
Motor - U (T1)
Motor - V (T2)
Motor - W (T3)
Brake Resistor
Brake Resistor
DC Bus DC Bus +
DC Bus Inductor Connection
DC Bus Inductor Connection
Motor Ground
Drive Ground
Analog Input 1 Comm.
Analog Input 1 (+/-)
Shield
Analog Input 2 Comm.
Analog Input 2 (+/-)
Analog Input 3 (NTC-) Comm.
Analog Input 3 (NTC+)
Shield
Analog Output 1 (-)
Analog Output 1 (+)
Analog Common
Analog Output 2 (-)
Analog Output 2 (+)
+10v Reference
Reference Common
-10V Reference
Encoder A
Encoder A (Not)
Encoder B
Encoder B (Not)
Encoder Z
Encoder Z (Not)
Encoder Reference (+)
Encoder Reference (-)
Encoder Shield
24V DC Common (-)
24V DC Source (+)
Terminal Designation
1305
Terminal #
R (L1)
S (L2)
T (L3)
U (T1)
V (T2)
W (T3)
DC+
BR/DCDCDC+
PE
PE
3
2-(0-10V DC)
PowerFlex 40
Terminal #
R (L1)
S (L2)
T (L3)
U (T1)
V (T2)
W (T3)
BR+
BRDCDC+
P2 (C frame only)
P1 (C frame only)
PE
PE
14
13
19
3
4-(4-20 mA)
3
5-(0-10V DC)
1
3
12
14
11
7
Terminal Comparison (continued)
Description
Digital/Relay Output 1(N.O)
Digital/Relay Output 1Comm.
Digital/Relay Output 1(N.C)
Digital/Relay Output 2 (N.O)
Digital/Relay Output 2 Comm.
Digital/Relay Output 2 (N.C)
Digital/Relay Output 3 (NC)
Digital/Relay Output 3 Comm.
Digital/Relay Output 3 (NO)
Digital/Relay Output 4 (NC)
Digital/Relay Output 4 Comm.
Digital/Relay Output 4 (NO)
Digital Input 1-3 Comm.
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4-6 Comm.
Digital Input 4
Digital Input 5
Digital Input 6
Digital Input 7
Digital Input 8
Digital Input 9
Digital Input 10
8
Terminal Designation
1305
9 (C-form)
10 (C-form)
PowerFlex 40
R1
R2
R3
19 (sink output)
20 (sink output)
17
18
6 - start
8 - stop
11 - enable
13 - reverse
14 - Jog
16 - preset 1
17 - preset 2
18 - preset 3
4
1
2
3
4
5
6
7
8
Communications
Product Model Number
DF1
AS-i
BACnet
CAN / Euromap
CANopen
CC-Link
ControlNet
Data Highway
DeviceNet
Ethernet or TCP/IP
EtherNet/IP
FIP I/O
Foundation Fieldbus
Interbus
LonWorks
Metasys N2
Modbus ASCII
Modbus Plus
Modbus RTU
Modbus TCP/IP
PROFIBUS DP
PROFINET
Remote I/O
SELMA 2
SERCOS
Siemens P1
Uni-Telway
USB
USS (Siemens proprietary)
Allen Bradley 1305
Yes
No
No
No
No
No
Yes
No
Yes
No
Yes
No
No
No
No
Yes, 3rd Party
Yes, 3rd Party
Yes, 3rd Party
Yes, 3rd Party
No
Yes, 3rd Party
No
Yes
No
No
No
No
Yes (with USB converter)
No
PowerFlex 40
Yes (with SCM adapter)
No
Yes
No
No
No
Yes
No
Yes
No
Yes
No
No
No
Yes
No
No
No
Yes (Standard)
No
Yes
No
No
No
No
No
No
Yes (with USB converter)
No
9
Software
Software Feature
Software Versions
Connectivity
Select Features
10
Full version
'Lite' version
Pocket PC version
Palm version
Serial Point-to-Point
Serial Multi-drop
Ethernet Direct
ControlNet
DeviceNet
Profibus DP
Bluetooth
WiFi
Other / Proprietary
Offline capability
Setup Wizards
Diagram Views
User-created Views
I/O Terminal Configuration
Control
Oscilloscope / Graph
Project Management
Flash
File Conversion Tool
On-line Help
Multi-language
DriveTools SP/DriveExplorer
Yes
Yes (freeware)
Yes
No
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
No
Yes
Yes
Yes
English only
Notes
11
Support Information
Distributor Sticker Here
Rockwell Automation Office Sticker Here
Rockwell Automation - Mequon
Tel: (1) 262.512.8200
Internet
Drives Home Page
(www.ab.com/drives)
The Literature Library
(www.rockwellautomation.com/literature)
Drives Service & Support Page
(www.ab.com/support/abdrives)
Applications, Including Energy Savings
http://www.ab.com/drives
12