Bulletin 1305 to PowerFlex® 40 Conversion Guide Rockwell Automation’s Technical Representatives and highly trained Distributor Drives Specialists will help you transition to the New, World-Class PowerFlex 40 AC Drive Overview of PowerFlex 40 Providing users with powerful motor speed control in a compact, space savings design, Allen-Bradley PowerFlex 40 AC drives are the smallest and most cost effective members of the PowerFlex family of drives. Ideal for machine level speed control, these products provide the application versatility to meet the demands of global OEMs and end users who require flexibility, space savings and ease of use. Drives are available in two frame sizes that cover ratings from 0.4 to 11 kW (0.5 to 15 HP), 100 to 120 volts, 200 to 240 volts, 380 to 480 volts and 460 to 600 volts. Product Features • DIN Rail Mounting Design • Feed-through Wiring Design • Versatile Programming and Network Solutions • Energy Savings with Speed Control and Regulation Contents • Specifications and Features - page 3 • Dimensions - page 6 • Terminal Block Comparison - page 7 • Communications - page 9 • Software - page 10 2 Features and Specifications The marketing information and analysis provided are based upon information that is readily available. Hardware Specifications Power Ratings Drive Model Catalog Number 120V 240V, 1-Phase 240V, 3-Phase 480V 575V Normal Duty Overload Continuous 1 Minute 3 Seconds Heavy Duty Overload Continuous 1 Minute 3 Seconds Frequency Control PWM Frequency Enclosures Types Ambient Temp Torque Control Open Loop Accuracy Closed Loop Accuracy Speed Control Open Loop Accuracy 1305 1305-xxxx N/A 0.25-2.0 HP (0.19-1.5 kW) 0.5-3 HP (0.37-2.2 kW) 0.5-5 HP (0.37-4.0 kW) N/A PowerFlex 40 22B-xxxxxxx 0.5-1.5 HP (0.4-1.1 kW) 0.5-3 HP (0.4-2.2 kW) 0.5-10 HP (0.4-7.5 kW) 0.5-15 HP (0.4-11 kW) 1-15 HP (0.75-11 kW) N/A N/A N/A N/A N/A N/A 100% 150% 200% for 30 seconds 400 Hz Max 2-8 kHz IP30 (NEMA Type 1) 0-50°C Open 100% 150% 200% 400 Hz Max 2-16 kHz Open Type - IP21, Type 1 - IP30 (with kit), Type 4x - IP60 (B-Frame only), Type 1/12/4/4X - IP40/54/65 C frame heatsink out the back –10-50°C N/A N/A N/A N/A 1% - 40:1 1% across 80:1 speed range, with slip comp. Closed Loop Accuracy N/A N/A HP with DC Link Choke N/A 15 HP HP with AC line Choke N/A N/A Volt Tolerance +/- 10% +/- 10% Frequency Tolerance 47-63 Hz 47-63 Hz Compliance Marks CE, UL, cUL CE, UL, cUL, C-Tick Maximum Altitude 1000 m 1000 m EMC Filtering External - 3 phase Internal - 1 phase 230V only, External - 3 phase Heatsink Out the Back No Yes, All Frames Zero Stacking No Yes Internal DB Transistor HP Yes (except 200-230 Volt, 0.37 0.5-15 HP to 0.75 kW (0.5 to 1 HP) Internal DB Resistor Option HP No N/A Encoder Input Standard N/A N/A 3 Features and Specifications (continued) Hardware (continued) Drive Model Catalog Number Additional Feedback Options Number of Comms. Supported Simultaneously in Drive Removable MOV to Ground Safe-Off Max. Short Circuit Rating Standard Discrete Inputs Analog Inputs HIM Information Input/Output Specifications Inputs/Outputs Discrete Outputs 4 Analog Outputs Pulse Output Optional I/O Voltage PTC Input Encoder Input Pulse Input Additional I/O Input Timer / Counter Functions Output Timer / Counter Functions Encoder Output Digital Input Scan Time (Not Through Put Time) Analog Input Resolution Analog Input Scan Time (Not Through Put Time) Analog Output Resolution Analog Output Scan Time (Not Through Put Time) HIM - Local LCD HIM - Remote LCD HIM - Hand-held HIM - CopyCat function HIM - Languages HIM - Local LED HIM - Auto/ Manual function 1305 1305-xxxx N/A 2 PowerFlex 40 22B-xxxxxxx No 1 No No 200,000A Yes N/A 100,000A 7 - 5V DC sink (Start, Stop, For/Rev, Jog, 3-Presets) 7 - 24V sink/source (3 - for Start/ Stop/Reverse, 4 - fully programmable) 2 - Analog (1 - 4 to 20 mA, 1 - 1 Bipolar (+/-10V or 4-20 mA), 1 0 to 10 V DC) Unipolar (4-20 mA) 1 - Form A Relay, 1- Open 1 - Form C Relays, 2 - optos Collector (Sink): 24V DC 1 - (0 to 10V DC) 1 - (0-10 V or 4-20 mA) No No No N/A No Yes (Analog In) No No No No No No No Yes No No No N/A No 2.5 ms 10 bit resolution N/A 10 bit 2.5 ms 8 bit N/A 10 bit 2.5 ms Yes Yes Yes Yes 6 No No No Yes Yes Yes (7) Remote HIM Yes, including pot and control keys No (Yes - Remote HIM) Features and Specifications (continued) Application Features Features Drive Model Catalog Number Motor Control Type Flying Start Bus Regulator S - Curve Drive Overload Protection Advanced Diagnostics Input Phase Loss User Sets Preset Speeds Process Control Loop Fast Flux Up Fast Brake to Stop Flux Braking Feedback Loss Switchover Battery Back-up Multi-Motor Parameters SynchLink Motion Controller Inertia Adaptation Speed Profiles Position Control P-jump (traverse function) Lifting Application Winder Application Electronic Gearing/Line Shaft 1305 1305-xxxx V/Hz No Yes Yes Yes No No No 7 No No No No No No No No No No No No No No No No PowerFlex 40 22B-xxxxxxx V/Hz and Sensorless Vector Yes Yes Yes Yes No No No 8 PID No No No No No No No No No Step Logic Basic, using digital input No No No No 5 Dimensions 1305 Height mm 195 195 195 195 195 195 Voltage/HP 200/230V (0.5,0.75 HP) 200/230V (1.0 HP) 200/230V (2.0 HP) 380/460 (0.5-3.0 HP) 200/230 (3.0 HP) 380/460 (5.0 HP) Width mm 120 120 170 170 210 210 Depth mm 122 140 179 179 179 179 PowerFlex 40 Frame/HP Frame B / 0.5-5 HP Frame C / 7.5-15 HP Height mm 180 260 Width mm 100 130 Depth mm 136 180 Side Clearance mm 0* 0* * Zero side clearance needed for 40ºC. 25 mm side clearance needed for 50ºC. 6 Top/Bottom Clearance mm 120 120 Terminal Comparison Description Description Input AC Line - R(L1) Input AC Line - S(L2) Input AC Line - T(L3) Motor - U (T1) Motor - V (T2) Motor - W (T3) Brake Resistor Brake Resistor DC Bus DC Bus + DC Bus Inductor Connection DC Bus Inductor Connection Motor Ground Drive Ground Analog Input 1 Comm. Analog Input 1 (+/-) Shield Analog Input 2 Comm. Analog Input 2 (+/-) Analog Input 3 (NTC-) Comm. Analog Input 3 (NTC+) Shield Analog Output 1 (-) Analog Output 1 (+) Analog Common Analog Output 2 (-) Analog Output 2 (+) +10v Reference Reference Common -10V Reference Encoder A Encoder A (Not) Encoder B Encoder B (Not) Encoder Z Encoder Z (Not) Encoder Reference (+) Encoder Reference (-) Encoder Shield 24V DC Common (-) 24V DC Source (+) Terminal Designation 1305 Terminal # R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) DC+ BR/DCDCDC+ PE PE 3 2-(0-10V DC) PowerFlex 40 Terminal # R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) BR+ BRDCDC+ P2 (C frame only) P1 (C frame only) PE PE 14 13 19 3 4-(4-20 mA) 3 5-(0-10V DC) 1 3 12 14 11 7 Terminal Comparison (continued) Description Digital/Relay Output 1(N.O) Digital/Relay Output 1Comm. Digital/Relay Output 1(N.C) Digital/Relay Output 2 (N.O) Digital/Relay Output 2 Comm. Digital/Relay Output 2 (N.C) Digital/Relay Output 3 (NC) Digital/Relay Output 3 Comm. Digital/Relay Output 3 (NO) Digital/Relay Output 4 (NC) Digital/Relay Output 4 Comm. Digital/Relay Output 4 (NO) Digital Input 1-3 Comm. Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4-6 Comm. Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Digital Input 10 8 Terminal Designation 1305 9 (C-form) 10 (C-form) PowerFlex 40 R1 R2 R3 19 (sink output) 20 (sink output) 17 18 6 - start 8 - stop 11 - enable 13 - reverse 14 - Jog 16 - preset 1 17 - preset 2 18 - preset 3 4 1 2 3 4 5 6 7 8 Communications Product Model Number DF1 AS-i BACnet CAN / Euromap CANopen CC-Link ControlNet Data Highway DeviceNet Ethernet or TCP/IP EtherNet/IP FIP I/O Foundation Fieldbus Interbus LonWorks Metasys N2 Modbus ASCII Modbus Plus Modbus RTU Modbus TCP/IP PROFIBUS DP PROFINET Remote I/O SELMA 2 SERCOS Siemens P1 Uni-Telway USB USS (Siemens proprietary) Allen Bradley 1305 Yes No No No No No Yes No Yes No Yes No No No No Yes, 3rd Party Yes, 3rd Party Yes, 3rd Party Yes, 3rd Party No Yes, 3rd Party No Yes No No No No Yes (with USB converter) No PowerFlex 40 Yes (with SCM adapter) No Yes No No No Yes No Yes No Yes No No No Yes No No No Yes (Standard) No Yes No No No No No No Yes (with USB converter) No 9 Software Software Feature Software Versions Connectivity Select Features 10 Full version 'Lite' version Pocket PC version Palm version Serial Point-to-Point Serial Multi-drop Ethernet Direct ControlNet DeviceNet Profibus DP Bluetooth WiFi Other / Proprietary Offline capability Setup Wizards Diagram Views User-created Views I/O Terminal Configuration Control Oscilloscope / Graph Project Management Flash File Conversion Tool On-line Help Multi-language DriveTools SP/DriveExplorer Yes Yes (freeware) Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes No Yes Yes Yes English only Notes 11 Support Information Distributor Sticker Here Rockwell Automation Office Sticker Here Rockwell Automation - Mequon Tel: (1) 262.512.8200 Internet Drives Home Page (www.ab.com/drives) The Literature Library (www.rockwellautomation.com/literature) Drives Service & Support Page (www.ab.com/support/abdrives) Applications, Including Energy Savings http://www.ab.com/drives 12