Industrial Power Supplies TSP Series, 90–600 Watt CB RoHS Innovative and Powerful Features! ◆ True industrial grade design ◆ Rugged metal case for compliant EMC LVD Scheme IEC 60950-1 UL 60950-1 UL 508 UL 60079-15 ATEX II3G IECEX harsh industrial environments ◆ For worldwide use – Autoselect input and international safety approvals ◆ ATEX and IECEx certification (opt. EX) ◆ Model TSP 090-124N meets NEC class 2 ◆ Industrial operating temperature range: –25 °C to +70 °C ◆ Variable output voltage ◆ Indefinite short circuit, overvoltage and overtemperature protection ◆ Power OK signal ◆ Remote On/Off ◆ Shock and vibration proof ◆ Wall mounting (opt.) ◆ Redundancy module ◆ Buffer module for power backup ◆ Battery controller module ◆ 3-year product warranty The TRACOPOWER TSP series is a new generation of high performance DIN-rail mount power supplies designed to work reliably even under difficult factory floor conditions. A high power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances makes these compact modules the best choice to power sensitive loads in industrial process control systems, machine tools or other demanding industrial applications. Easy installation with detachable screw terminal block and snap-on mounting on DIN-rails. For system applications all models offer a DC-OK signal and external shut down function. Redundant operation with true power sharing is available as an option. With another option these power supplies can be extended to build a perfect DCUPS system with automatic battery management. The TSP series power supplies complies with the latest safety and EMC standards for industrial environments and are also available with ATEX certification for applications in hazardous locations (class I, division 2) Models *Order Code Output Power (Pmax) **Output Voltage (Vnom) ***Output Current (Imax) TSP 070–112 78 W 12 VDC 6.5 A TSP 090–124 90 W 24 VDC 3.75 A TSP 090–124N 90 W 24 VDC 3.75 A TSP 090–148 96 W 48 VDC 2.0 A TSP 140–112 156 W 12 VDC 13.0 A TSP 180–124 180 W 24 VDC 7.5 A TSP 180–148 192 W 48 VDC 4.0 A TSP 360–124 24 VDC 15.0 A TSP 360–148 48 VDC 7.5 A TSP 600–124 24 VDC 25.0 A TSP 600–136 36 VDC 16.5 A TSP 600–148 48 VDC 12.5 A 360 W 600 W * For ATEX / IECEx compliant model add appendix -EX to order code (24 VDC models only) ** Output voltage adjustable 12–14 VDC, 24–28 VDC and 48–56VDC *** Max. current at nominal output voltage and operating temperature up to 40 °C max. http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt Product Features The Ultimate DIN - Rail Power Supply ! Remote On/Off Control Output for true N+ Redundancy or Battery Operation Jumper for Parallel Operation or Battery Charge Mode selectable by Jumper Detachable Screw Terminal Block for quick disconnect and easy Installation Rugged, Ultracompact Metal Case, Shock and Vibration tested per IEC 60068-2 Standard Industrial Safety Approval Package to comply with: IEC/EN 60950- UL/cUL 60950- UL 508, CSA-C22.2 No.07 EN/UL 60079-5 ATEX 94/9/EC, IECEx (Opt. EX) ANSI/ISA 2.2.0 Double Output Terminals for easy wiring of multiple loads Dual Color Status Indicator LED EMC Compliance to EN 6204-3 Standard for Industrial Power Supplies SEMI F47 Adjustable Output Voltage Remote Diagnostic via floating Relay Contact or NPN Output Convection Cooling, no internal Fan, Thermal Overload Protection Autorange Input for worldwide Use Self-locking DIN-rail fixing Latch or optional Wall Mounting Brackets http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt Input Specifications Input voltage range 85–132/87–264 VAC autoselect – output current derating at operation below 100 VAC see graph B, page 5 Input voltage frequency 47 – 63 Hz Harmonic limits EN 61000-3-2, Class A (for limited output power) Holdup time 20 ms min. (full load 115/230 VAC) Inrush current – TSP 070/090 – TSP 140/180 – TSP 360 – TSP 600 Recommended circuit breaker, characteristic C or fuse, slow blow type 115 VAC < 12 A < 13 A < 16 A < 25 A 230 VAC < 20 A < 25 A < 25 A < 30 A – TSP 070/090 6.0 A – TSP 140/180 6.0 A – TSP 360 10.0 A – TSP 600 15.0 A Efficiency 87% typ. Output Specifications Output voltage adj. range – 12 VDC models: – 24 VDC models: – 36 VDC model: – 48 VDC models: Regulation 12 – 14 VDC 24 – 28 VDC 36 – 42 VDC 48 – 56 VDC At output voltage higher than nominal output voltage max. output current has to be reduced accordingly, in order not to exceed max. output power. – Input variation 0.5 % max. – Load variation (10–100 %) 0.5 % max. Ripple and Noise (20MHz Bandwidth) 100 mV pk-pk typ. (200 mV pk-pk max. at Imax) Electronic short circuit protection current limitation at Imax. constant current, automatic recovery Output overvoltage protection – 12 VDC models: – 24 VDC models: – 36 VDC model: – 48 VDC models: 20 V 35 V 43 V 60 V Overload protection electronic overload protection Overtemperature protection switch off at overtemperature, automatic restart Power back immunity – 12 VDC models: – 24 VDC models: – 36 VDC model: – 48 VDC models: 16 V 35 V 48 V 63 V Status indicator dual color LED (green: DC ok, red: DC off) Power OK signal – trigger threshold: – 12 VDC models: – 24 VDC models: – 36 VDC models: – 48 VDC models: – active output signal: – 12 VDC models: (reference to –Vout) – 24 VDC models: – 36 VDC model: – 48 VDC models: – relay output http://www.tracopower.com 9–11 V 18–22 V 27–34 V 36–46 V 11.0 V ±1.0 V (20 mA max. for TSP 070, 40 mA max. for TSP 140) 22.0 V ±2.0V / 20 mA max. (10 mA max. for TSP 090, 20mA max. for others) 34.0 V ±2.0V / 20 mA max. 44.0 V ±4.0V / 15mA max. DC OK = contact closed rated: 30 VDC/1.0 A for 12/24 VDC models rated: 30 VDC/2.0 A for 36 VDC model rated: 48 VDC/0.5 A for 48 VDC models Page of 13 Industrial Power Supplies TSP Series 90–600 Watt General Specifications Max. capacitive load unlimited Operating temperature range –25 °C to +70 °C max. (–13 °F to +158°F) (for derating see graph A on page 5) Cooling convection cooling, no internal fan Storage temperature –25 °C to +85 °C (– 13°F to +185°F) Humidity (non condensing) 95 % rel. H max. Pollution degree 2 Temperature coefficient 0.02 %/K – TSP 070/090 >1.8 Mio h Reliability, calculated MTBF @ 25°C acc. to IEC 61709 – TSP 140 >1.2 Mio h – TSP 180/360/600 >0.9 Mio h Remote On/Off by ext. contact. DC on: -S contact open DC off: -S connectetd via 1Kohm to -Vout Isolation according to IEC/EN 60950-1, UL 60950-1, UL 508 – Information technology equipment Safety standards – Industrial control equipment – Electrical equipment for machines – Electronic equipment for power installation – Safety transformers for SMPS – Limited power source (model TSP 090-124N) – Control equipment for hazardous location IEC/EN 60950-1, UL 60950-1, CSA-C22.2 No. 60950-1-03 UL 508, CSA-C22.2 No. 107 EN 60204 EN 50178 EN 61558-2-4 EN 60950 sect. 2.5 and NEC Class 2 UL 60079-15 (Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U) IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U), ( II3G EEX nAC IIC T4 (T5 with limited power) Safety approvals and – CB report certifications – UL approvals – CSA certification – II3G ATEX 94/9/EC – IECEx scheme – GS certification for IEC/EN 60950-1 www.tracopower.com/products/tsp-cb.pdf UL 60950-1 rec. File: E181381, UL 508C listed File: E210002 www.ul.com -> certifications (file no. 219759) for UL 60950-1, UL 508, UL 60079-15-02, ANSI/ISA 12.12.01, CSA-22.2 No. 60950-1-03, CSA C22.2 No. 107, CSA 60079-15-02 www.tracopower.com/products/tsp-csa.pdf certificate no. LCIE 07 ATEX 0004 U (option -EX only) www.tracopower.com/products/tsp-atex.pdf For IEC 60079-15 www.tracopower.com/products/tsp-iecex.pdf for EN 60950-1, EN 60204, EN 61558-2-4 www.tracopower.com/products/tsp-gs.pdf Class of protection safety class I (IEC 536) Degree of protection IP 20 (IEC/EN 60529) Electromagnetic compatibility (EMC), Emissions EN 61000-6-3, EN 61204-3 – Conducted RI suppression on input EN 55011 class B, EN 55022 class B, – Radiated RI suppression EN 55011 class B, EN 55022 class B, Electromagnetic compatibility (EMC), Immunity – Electrostatic discharge (ESD) – Radiated RF field immunity – Electrical fast transient / burst immunity – Surge immunity – Immunity to conducted RF disturbances – Power frequency field immunity – Mains voltage dips and interruptions – Voltage sag immunity http://www.tracopower.com EN 61000-6-2, EN 61204-3 IEC / EN 61000-4-2 4 kV / 8 kV criteria B IEC / EN 61000-4-3 10 V / m criteria B IEC / EN 61000-4-4 2 kV criteria B IEC / EN 61000-4-5 1 kV / 2 kV criteria B IEC / EN 61000-4-6 10 V criteria B IEC / EN 61000-4-8 30 A / m criteria B IEC / EN 61000-4-11 criteria B/C SEMI F47 www.tracopower.com/products/TSP_SemiF47.pdf Page of 13 Industrial Power Supplies TSP Series 90–600 Watt General Specifications Environment – Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10–55 Hz, 1 g, 1 oct/min – Shock acc. IEC 60068-2-27 3 axis, 15 g half sine, 11 ms Enclosure material aluminium (chassis) / stainless steel (cover) Mounting – DIN-rail mounting for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) – Wall mounting (option) with wall mounting bracket - see page 12 Connection detachable screw terminals (plugs included) 2 terminals per output Installation instructions www.tracopower.com/products/tsp_inst.pdf Output Power Derating A) B) Output Power Derating vs Ambient Temperature 100 100 90 TSP 600 80 70 TSP 070 TSP 140 TSP 090 TSP 180 TSP 360 60 50 40 50 Temperature [˚C] 60 70 Output Power [% Pmax] Output Power [% Pmax] 90 40 -25 Output Power Derating vs Input Voltage 80 70 60 50 40 85 90 100 110 115 132 187 Input Voltage [VAC] 230 264 All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt TSP–REM360 Redundancy Module With this module and two power supplies of the TSP series (of same type) a highly reliable, truly redundant power system can be configured without any additional components. This module enforces the equivalent sharing of the output current by each power supply. The system is fully redundant and provides output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15 A each. Models Models Order Code Input Max Power per Input Output Voltage adjust. Output Power max. 2 x 24 VDC 2 x Control input 2 x 360 W 24 VDC (24–27 VDC) 360 W (includes terminal plugs) TSP–REM360 TSP–REM600 2 x 600 W Function Diagram + DC IN 1 _ TSP Connector Positions J1.2 J1.1 + Power Supplies + J2.1 J2.2 _ Front view Output Load Bottom view Remote Link 2 Top view - - + + Remote Link 2 Output Remote Link 1 Volt adjust J1.4 J1.3 J4.1 TSP J2.3 J2.4 J3.1 J3.2 Remote Link 1 DC IN 2 _ 600 W REM Controller J4.2 DC IN 1 DC IN 2 J5.1 Redundancy ok J5.2 Alarm J5.3 J5.4 Remote On/Off Alarm Remote On/Off - + - + Specifications Operating temperature – 25 °C to 70 °C max. (–13 °F...+158 °F) derating above 40 °C (104 °F): 1.5 %/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Redundancy OK signal (Alarm) trigger threshold at 18...22VDC, contact open if both inputs failed Dimensions see page 10 Remote link cable (0.5m) 2 cables included with TSP-REM360 module Remote On/Off by ext. contact: contact open = On, contact closed = Off Installation instructions www.tracopower.com/products/tsp-rem_inst.pdf http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt TSP–BFM24 Buffer Module The TSP-BFM24 buffer module will hold the output voltage of a 24 VDC power supply after brown outs or voltage dips of up to ten full 50 Hz cycles. During this buffer period no deterioration of the 24 VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 second and an opto-coupler signal indicates the “READY“ condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an “POWER FAIL“ signal. The hold up time is typically 200 ms at 25 A and 4 seconds typically at 1,2 A. After 4 seconds the buffer device will switch off the output voltage. The operating modes of the module are also indicated by a LED on the front panel also. The major advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product. Models Order code (includes terminal plugs) Operating Voltage Range TSP-BFM24 24...28VDC Buffer Time 200ms typ. @ 25A max. 4.0 s max. @1.2A Function Diagram Output Power max. 600 W Connector Positions J2.2 Inhibit Discharge J2.1 Charge TSP J1.1 J1.2 J1.3 J1.4 Volt adjust Load J2.4 Active J2.3 Voltage Detection Voltage Detection J2.6 J2.5 Ready Specifications Operating temperature – 25 °C to 70°C max. (–13°F to 158 °F) derating above 40 °C (104 °F): 1.5 %/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Buffer voltage adjustable, >1V below input voltage, min. 22VDC Charging 0.6A max. / 30s max. Status signals Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication Inhibit optocoupler input: 35V max. <5mA Dimensions see page 10 Installation instructions www.tracopower.com/products/tsp-bfm_inst.pdf http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt TSP–BCM24 Battery Controller Module This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series, a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In the event of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. This can extend the battery life. The battery is protected against deep discharge. Mains power and battery status are monitored regularly and failures indicated by corresponding LED’s and alarm outputs. The module also provides an external On/Off input to switch-off both, power supply and battery. Models Order code (includes terminal plugs) Inputs Input Power max TSP-BCM24 24 VDC Power Supply and 24 VDC Battery 360 W TSP-BCM24H 600 W Function Diagram Output Voltage nom. DC IN_ TSP Power Supply Remote Link 600 W *reduce max. output current by battery charging current Connector Positions J1.2 J2.3 J2.4 + J1.1 J2.1 J2.2 _ J1.4 + J1.3 _ J3.1 J3.2 360 W 24 VDC Front view + *Output Power max. Output Load Fuse Volt adjust Bottom view Top view - - + + Output 24V Battery Battery Controller J5.1 J5.2 J5.3 J5.4 J5.5 J5.6 DC-OK BAT.-OK DC-OK input output J5.7 J5.8 Remote On/Off J5.9 T J5.10 Temp. Sensor (TS) AC OK Bat. OK DC OK Remote On/Off DC IN Battery Temp. Sensor (TS) Remote Link - + - + Specifications Operating temperature – 25°C to 70 °C max. (–13 °F to +158 °F) derating above 40 °C (104 °F): 1.5 %/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Battery protection against over voltage, deep discharge, overcharge, short circuit and reverse connection (built-in fuse) Status signals DC OK input, DC OK output, BAT OK all relay contact closed at status OK Rating per relay contact 30 VDC/1.0 A max. Dimensions see page 10 Remote link cable (0.5 m) 1 cable included with TSP-BCM24 module Remote On/Off by ext. contact: contact open = On, contact closed = Off Installation instructions www.tracopower.com/products/tsp-bcm_inst.pdf http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt TSP–BAT Battery Pack The TSP battery packs are designed to build, in connection with the TSP-BCM battery controller module, a complete DC-UPS system. The entire range utilizes 12 V maintenance free VRLA (valve regulated lead acid) batteries made by PANASONIC. These are not spillable lead gel type batteries. Two 12 V batteries are connected in series and assembled into a stainless steel enclosure, with integrated connector and connection cable. Models Order code (includes mating connectors) Nominal Voltage TSP-BAT24-034 TSP-BAT24-072 TSP-BAT24-120 TSP-BAT24-034 24 VDC Charge current max. Nominal Capacity (at 25°C, 77°F) 0.80 A 1.75 A 3.4 Ah 7.2 Ah 12.0 Ah 3.00 A TSP-BAT24-072 TSP-BAT24-120 Detailed drawings in process Specifications Temperature ranges (max) – during discharge -15 °C to +50 °C max. (5 °F to +122 °F) – when charging / charged 0 °C to +40 °C max. (32 °F to +104 °F) – storage -15 °C to +40 °C max. (5 °F to +104 °F) Battery lifetime 3-5 years see general battery information for details: www.tracopower.com/products/tsp-panas_gen.pdf Remote link cable 1 cable (0.5m) included Weight TSP-BAT24-034 3.2kg (7.1lb) TSP-BAT24-072 5.8kg (12.9lb) TSP-BAT24-120 9.0kg (20.0lb) Battery datasheets TSP-BAT24-034 www.tracopower.com/products/tsp-panas_034.pdf TSP-BAT24-072 www.tracopower.com/products/tsp-panas_072.pdf TSP-BAT24-120 www.tracopower.com/products/tsp-panas_120.pdf http://www.tracopower.com Page of 13 Industrial Power Supplies TSP Series 90–600 Watt Outline Dimensions 35.0 110.0 (1.38) (4.33) 38.5 (1.52) Models: TSP 070/090 TSP-REM360 TSP-BCM24 DC OK DC ON 80.0 (3.15) 110.0 (4.33) O/P ADJ. PE N L (0.20) 25.0 5.0 5.0 (0.98) (0.20) P/S P S Remote Weight: 0.5kg (1.0lb) 54.0 110.0 (2.13) DC OK DC ON (4.33) 38.5 (1.52) Models: TSP 140/180 TSP-REM600 TSP-BCM24H TSP-BFM24 80.0 (3.15) 110.0 (4.33) O/P ADJ. L (0.20) 25.0 5.0 (0.98) Remote 14.5 (0.57) S P PE N P/S Weight: 0.7kg (1.4lb) http://www.tracopower.com Dimensions in [mm], ( ) = inch Tolerances: ±0.5 mm (±0.02) Page 10 of 13 Industrial Power Supplies TSP Series 90–600 Watt Outline Dimensions TSP 360 125.0 (3.15) (4.92) 45.0 (1.77) 80.0 DC OK DC ON 86.5 (3.41) 125.0 (4.92) O/P ADJ. PE N L 46.0 5.0 (0.20) (1.81) 25.0 (0.98) 17.0 (0.67) 25.0 (0.98) Remote P S P/S Weight: 1.1kg (2.4lb) Dimensions in [mm], ( ) = Inch Tolerances: ±0.5 mm (±0.02) http://www.tracopower.com Page 11 of 13 Industrial Power Supplies TSP Series 90–600 Watt Outline Dimensions TSP 600 P/S Remote P S 25.0 25.0 (0.98) (0.98) 21.0 123.0 (4.84) 125.0 (6.50) (4.92) DC ON DC OK PE N 86.5 (3.41) 125.0 (4.92) 45.0 (1.77) 165.0 (0.83) O/P ADJ. L Weight: 2.8kg (6.0lb) Dimensions in [mm], ( ) = Inch Tolerances: ±0.5 mm (±0.02) http://www.tracopower.com Page 12 of 13 Industrial Power Supplies TSP Series 90–600 Watt TSP–WMK Wall Mounting Bracket Ordercode of Kit For Models Content of Kit TSP-WMK01 TSP-WMK02 TSP 070, TSP 090, TSP 140, TSP 180 TSP 360, TSP 600 1 bracket type A 2 brackets type B Type A: 85.0 (3.35) TSP 070 TSP 090 42.5 (1.67) 55.0 (2.16) ø 4.3 (0.17) ø 4.3 (0.17) 31.0 (5.06) ø 4.3 (0.17) 34.5 (1.36) 2.0 (0.08) 34.5 (1.36) 4 x positioning holes 7.0 (0.28) TSP 140 TSP 180 15.0 15.0 (0.59) 55.0 (2.16) (0.59) Material: 2 mm Mild Steel Tolerance: ±0.1mm (± 0.004) Type B: 46.0 (1.81) TSP 360 33.0 (1.30) 96.0 (3.78) 62.5 (2.46) 50.0 (1.97) ø 4.3 (0.17) 2x ø4.3 (0.17) 2.0 (0.08) 30.0 (1.18) 2.0 (0.08) 25 (0.98) 4 x positioning holes TSP 600 Material: 2 mm Mild Steel Tolerance: ±0.1mm (± 0.004) 62.5 (2.46) 15.0 (0.59) 7.0 (0.28) 173.0 (6.81) Dimensions: [mm] ( ) = Inch Specifications can be changed any time without notice. Rev. 01/08 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · [email protected] · www.tracopower.com Page 13 of 13