Bulletin 800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2 10 Type 4/13 and 4/4X/13 for Hazardous Locations Bulletin 800R • Hazardous Location Push Button Stations • Classes I and II Division 2/Zone 2 • 30.5 mm Mounting Hole • Types 4/13 and 4/4X/13 0 TABLE OF CONTENTS Description Page Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107 800T Push Button Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 800H Push Button Operators . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60 Stations Complete Assembled, Metallic Enclosures . . . . . . . . . . . . . 10-108 Complete Assembled, Non-Metallic Enclosures. . . . . . . . . . 10-109 10-106 Description Page Custom Built Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-110 Enclosures Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-110 Approximate Dimensions and Shipping Weights. . . . . . . . .10-111 Bulletin 800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2 Type 4/13 and 4/4X/13 for Hazardous Locations Specifications ➊ Electrical Ratings Contact Ratings Dielectric Strength Electrical Design Life Cycles Refer to the Contact Ratings tables below. 2200V for one minute, 1300V for one minute (Logic Reed) 1,000,000 at maximum rated load, 200,000 at maximum rated load (Logic Reed) Mechanical Ratings Vibration Shock Degree of Protection Mechanical Design Life Cycles Push Buttons Selector Switches 10…2000 Hz 1.52mm displacement (peak-to-peak) Max./10 G Max. (except Logic Reed) 1/2 cycle sine wave for 11 milliseconds ≥ 25 G (contact fragility) and no damage at 100 G Type 4/4X/13, 4/13; Watertight/Corrosion-Resistant IEC 529 IP66/65 (Momentary, Non-Illuminated) (Momentary, Illuminated) (Push-Pull/Twist-to-Release) (Non-Illuminated) (Illuminated) All other devices Contact Operation Typical Operating Forces 10,000,000 min. 250,000 min. 250,000 min. 1,000,000 min. 200,000 min. 200,000 min. Logic Reed and Sealed Switch Contact Blocks: Single break magnetic Flush, Extended, Standard Mushroom, Jumbo Plastic Mushroom: 2 lbs max. Maintained Selector Switch: 3.6 in.-lbs maximum 3.6 in.-lbs to stop Spring Return Selector Switches 0.2 in.-lbs to return Illuminated Push Buttons and Push-to-Test Pilot Lights 5 lbs maximum 3-Position Push-Pull 8 lbs maximum push to in position or pull to center position (15 lbs maximum pull to out position) 9 lbs maximum push or pull Push-Pull and Push-Pull/Twist 30 in.-oz. maximum twist, 6 in.-oz. minimum return Logic Reed 1 lb maximum Contact Blocks Sealed Switch 3 lbs maximum at 0.205" plunger travel Stackable Sealed Switch 1 lb maximum Operators without contact blocks Environment Operating Temperature Range Storage Note: Operating temperatures below freezing are based on the absence of moisture and liquids. Contact your local Allen-Bradley sales office for use in lower temperature applications. Humidity –40...+131°F (–40...+55°C) –40...+185°F (–40...+85°C) 1 50% at +104°F (+40°C) ➊ Performance Data — See page Important-2. Control Stations Bulletin 800R control stations are designed for Division 2/Zone 2 hazardous locations. They consist of Bulletin 800H (Type 4/4X/13) or Bulletin 800T (Type 4/13) operators with sealed contact blocks. Bulletin 800R units are available as factory assembled stations or as components for field assembly. Hazardous Locations Since the contacts are enclosed in a hermetically sealed chamber, the contact block is suitable for use in Class I and II, Division 2/Zone 2 Groups A, B, C, D, F and G hazardous locations and is listed by Underwriters Laboratories for this class of service. Complete stations as shown on page 10-108 can be used for Class I and II Division 2/ Zone 2 applications. The individual components shown in the 800T and 800H sections are also suitable for Class I and II Division 2/Zone 2 locations providing they are suitably mounted by the customer in an enclosure as required for the application and by applicable codes and laws. Class I Zone 2 protection method Ex nW IIc Temp. Code T3/T6, Demko 97.Y.122018 U applies to operators and contacts. Per National Electrical Code: Zone 2. In Class I, Zone 2 locations, all wiring methods permitted for Class I, Division 2, Class I, Division 1 or Division 2, and Class I, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted. Note: Allen-Bradley Logic Reed contact blocks are also listed by Underwriters Laboratories for the Division 2/Zone 2 hazardous locations listed above. Sealed Switch Contact Ratings Maximum continuous current Ith 5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks as follows: Max. Opertnl. Utilization Category Volts Ue IEC NEMA AC 600 AC-15 B600 DC 300 DC-13 P300 Rated Operational Currents Volts Ue Make Break 120…600 3600 VA 360 VA 0…120 30 A 3A 24…300 138 VA 0…24 5.0 A Stackable Sealed Switch Contact Ratings Maximum continuous current Ith 2.5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks as follows: Max. Opertnl. Utilization Category Volts Ue IEC NEMA AC 300 AC-15 C300 DC 150 DC-13 Q150 Rated Operational Currents Volts Ue Make Break 120…300 1800 VA 180 VA 0…120 15 A 1.5 A 24…150 69 VA 0…24 2.5 A Logic Reed Contact Ratings Maximum DC: 30V, 0.06 A Maximum AC: 150V, 0.15 A Should only be used with resistive loads. Approvals UL Listed — File: E10314 Guide: NOIV CSA Certified: LR11924 IEC Compliance Demko 97.Y.122018 U ! CAUTION: The complete stations and individual components listed herein are not suitable for use in Class I and II Division 1 hazardous locations. For Class I and II Division 1 hazardous locations, order Bulletin 800H Type 7 & 9 stations and units. 10-107 Bulletin 800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2 Type 4/13 and 4/4X/13 for Hazardous Locations Complete Assembled Stations, Metallic Enclosures Class I, Division 2/Zone 2 Push button operators for Class I, Division 2/Zone 2 are offered in Bulletin 800T page 10-4 and Bulletin 800H page 10-58. Surface Mount Cat. No. 800R-1TA Operator 0 Contact Symbol One Push Button Two Push Buttons One Pilot Light Two Push Buttons Booted Operator Station Cat. No. 800R-1HA4T 1 N.O. 1 N.C. Each Button 1 N.O. 1 N.C. Red Each Button 1 N.O. 1 N.C. 3-Position Selector Switch 1 N.O. 1 N.C. One Push Button Maintained 1 N.O. 1 N.C. Two Push Buttons Maintained 1 N.O. 1 N.C. Cast Aluminum Enclosures ➊ Stainless Steel Enclosures ➋ Button Type/Color Legend Marking Cat. No. Cat. No. Cat. No. Flush/Green START 800R-1TB 800R-1HB4T 800R-1HB4TL Extended/Red STOP 800R-1TA 800R-1HA4T 800R-1HA4TL Flush/Black No Legend 800R-1TX 800R-1HX4T 800R-1HX4TL Flush/Green Extended/Red START STOP 800R-2TA 800R-2HA4T 800R-2HA4TL Flush/Black Flush/Black No Legends 800R-2TX 800R-2HX4T 800R-2HX4TL 120V AC Red Flush/Green Extended/Red No Legend START STOP 800R-2TAR 800R-2HAR4T 800R-2HAR4TL 120V AC Red Flush/Black Flush/Black No Legends 800R-2TXR 800R-2HXR4T 800R-2HXR4TL Maintained HAND OFF AUTO 800R-R3TA — 800R-R3HA4TL Maintained No Legend 800R-R3TX — 800R-R3HX4TL Push-Pull/Twist Red EMRG. STOP 800R-1TAM — 800R-1HAM4TL Flush/Green Extended/Red START STOP 800R-2TAM 800R-2HAM4T 800R-2HAM4TL Flush/Black Flush/Black No Legends 800R-2TXM 800R-2HXM4T 800R-2HXM4TL ➊ Type 4/13 ➋ Type 4/4X/13 Approximate Dimensions — Page 10-111 10-108 Bootless Operator Station Cat. No. 800R-1HA4TL Surface Mount Booted Operator Station Bootless Operator Station Bulletin 800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2 Type 4/13 and 4/4X/13 for Hazardous Locations Complete Assembled Stations, Non-Metallic Enclosures Type 4/4X/13 Class I, Division 2/Zone 2 Push button Operators for Class I, Division 2/Zone 2 are offered in Bulletin 800T page 10-4 and Bulletin 800H page 10-58. Booted Operator Station Cat. No. 800R-1HA4R Contact Symbol Operator One Push Button Two Push Buttons One Pilot Light Two Push Buttons One Push Button Maintained 1 N.O. 1 N.C. Two Push Buttons Maintained 1 N.O. 1 N.C. Bootless Operator Station Cat. No. Cat. No. 800R-1HB4R 800R-1HB4RL STOP 800R-1HA4R 800R-1HA4RL Flush/Black No Legend 800R-1HX4R 800R-1HX4RL Flush/Green Extended/Red START STOP 800R-2HA4R 800R-2HA4RL Flush/Black Flush/Black No Legends 800R-2HX4R 800R-2HX4RL 120V AC Red Flush/Green Extended/Red No Legend START STOP 800R-2HAR4R 800R-2HAR4RL 120V AC Red Flush/Black Flush/Black No Legends 800R-2HXR4R 800R-2HXR4RL Maintained HAND OFF AUTO — 800R-R3HA4RL Maintained No Legend — 800R-R3HX4RL Push-Pull/Twist Red EMERG. STOP — 800R-1HAM4RL Flush/Green Extended/Red START STOP 800R-2HAM4R 800R-2HAM4RL Flush/Black Flush/Black No Legends 800R-2HXM4R 800R-2HXM4RL 1 N.O. 1 N.C. 1 N.O. 1 N.C. Booted Operator Station START 1 N.O. 1 N.C. 3-Position Selector Switch Legend Marking Flush/Green Red Each Button Rosite Glass Polyester Enclosures Button Type/Color Extended/Red 1 N.O. 1 N.C. Each Button Bootless Operator Station Cat. No. 800R-1HA4RL Approximate Dimensions — Page 10-111 10-109 1 Bulletin 800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2 Type 4/13 and 4/4X/13 for Hazardous Locations Custom Built Stations Description The tables on pages 10-108 and 10-109 list the most commonly used push button stations. Stations not listed in the tables may be ordered as custom built stations. Cat. No. The cat. no. used to identify custom built Bulletin 800R push button stations, which are built at the factory, will be cat. nos. listed for the enclosure only, except letter W will be substituted for the letter Z and with a station serial number. Ordering Information The following information is required when ordering custom built push button stations. 1. Cat. no. of enclosure. 2. Cat. no. of control units. 3. Legend plate cat. no. and/or marking for each unit. 4. Specify vertical or horizontal mounting. 5. Specify desired operator mounting sequence. Inclusion of a sketch is recommended. If no information is given, best judgement will be used. Enclosures Only 0 Die Cast Cat. No. 800R-2TZ Stainless Steel Cat. No. 800R-2HZ4 Rosite Glass Polyester Cat. No. 800R-2HZ4R Stainless Steel (Type 4/4X/13) Rosite Glass Polyester (Type 4/4X/13) Fiberglass Cat. No. 800H-2HZ4Y Fiberglass ➋ (Type 4/4X/12/13) Units ➊ Die Cast (Type 4/13) Cat. No. Cat. No. Cat. No. Cat. No. 1 800R-1TZ 800R-1HZ4 800R-1HZ4R 800H-1HZ4Y 2 800R-2TZ 800R-2HZ4 800R-2HZ4R 800H-2HZ4Y 3 800R-3TZ 800R-3HZ4 800R-3HZ4R 800H-3HZ4Y 4 800R-4TZ 800R-4HZ4 800R-4HZ4R — 5 — 800R-5HZ4 800R-5HZ4R — 6 800R-6TZ 800R-6HZ4 800R-6HZ4R — Note: Enclosure and conduit dimensions are detailed on page 10-111, except for the fiberglass enclosures which are found on page 10-105. ➊ Number of units that can be mounted in enclosure. ➋ Extra deep. Accomodates two levels of stackable sealed switch contact blocks. 10-110 Bulletin 800R 30.5 mm Push Button Stations Hermetically Sealed for Division 2/Zone 2 Type 4/13 and 4/4X/13 for Hazardous Locations Approximate Dimensions and Shipping Weights Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Type 4/4X/13 Stainless Steel Watertight/Oiltight/ Corrosion-Resistant Enclosure 3 15/32 (88.1) 2 1/4 (57.2) Type 4/4X/13 Rosite Glass Polyester Watertight/Oiltight/ Corrosion-Resistant Enclosure 3 13/16 (96.9) 3 (76.2) 3 5/8 (92) Type 4/13 Watertight/Oiltight Cast Aluminum Enclosure 3 13/16 (96.9) 3 (76.2) 3 31/32 (100.8) 3 7/32 (81.8) B C A B 1 27/32 (46.8) 21/ 32 (16.7) Max. A B 23/ 32 (28.6) Max. A ➋ ➊ 21/ Max.➌ 32 (16.7) Number of Units Dimension 1 2 3 4 5 6 Mounting Instructions (for Panel Mounting) Stainless Steel Type 4/4X/13 A 5-5/32 (135) 7 (178) B 6-13/32 (163) 8-1/4 (210) Pipe Tap Size 8-27/32 (225) 10-11/16 (271) 12-17/32 (318) 10-1/8 (257) 11-31/32 (304) 14-3/8 (360) 14-1/32 (359) 3/4 Glass Polyester Type 4/4X/13 A 4-1/2 (114) 4-1/2 (114) 6-1/4 (159) 8 (203) 12-1/8 (308) 12-1/8 (308) B 7-1/32 (181) 7-1/32 (181) 8-23/32 (221) 10-21/32 (271) 14-7/8 (378) 14-7/8 (378) C 5-7/8 (149) 5-7/8 (149) 7-9/16 (192) 9-1/2 (241) 13-1/2 (343) Pipe Tap Size 2 1/4 (57.2) 15-7/8 (403) 1 3/4 1/ 4 (6.4) Dia. Drill 13-1/2 (343) 1 Cast Aluminum Type 4/13 A 2-3/4 (69.8) 4-1/2 (114) 6-1/4 (159) 8 (203) — 12-1/8 (308) B 4-3/16 (106) 5-7/8 (149) 7-9/16 (192) 9-1/2 (241) — 13-1/2 (343) — 1" 11-1/2 N.P.T. 3/4" 14 N.P.T. Conduit Opening ➊ ➋ ➌ ➍ ➍ 1 27/32 (46.8) 9/ 16 (14.3) Minimum Spacing 1 13/64 Dia. (30.5) Selector switch is 1-5/32 (29.4) maximum; pilot light is 1-7/32 (31). Selector switch is 1-3/32 (27.8) maximum; pilot light is 1-5/32 (29.4) maximum. Selector switch is 1-7/32 (30.9) maximum; pilot light is 1-9/32 (32.5). Minimum vertical spacing dimension for jumbo legend plate is 2-15/32 (62.7). Operator Extension in Front of Panel ➎ Type 4/4X/13 Booted Flush and Extended Head Push Button Type 4/4X/13 Pilot Light 1 3/8 (34.9) Dia. 1 19/32 Dia. (40.5) Type 4/13 and Type 4/4X/13 Bootless Flush and Extended Head Push Button Type 4/13 Pilot Light 1 31/64 (37.3) Type 4/13 and 4/4X/13 Standard Knob Selector Switches 1 31/64 Dia. (37.7) 1 31/64 (37.3) Extended Head Only 3/ (4.76) 16 23/ 32 (18.2) 1 7/32 (31) 15/ 32 (11.9) 1 9/32 (32.5) 1 7/32 (30.9) ➎ See pages 10-52 thru 10-55 for additional Type 4/13 outlines and pages 10-100 thru 10-103 for additional Type 4/4X/13 outlines. 10-111 1 Bulletin 800H Hazardous Location Push Buttons 10 Type 7 & 9, for Divisions 1 & 2 Bulletin 800H • Hazardous Locations Push Buttons and Stations • Classes I, II & III Divisions 1 & 2 • 3/4" - 14 NPSM Barrel • Type 7 & 9 • Explosion-Proof Operators 0 TABLE OF CONTENTS Description Page Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113 Complete Assembled Stations . . . . . . . . . . . . . . . . . . . . . . . 10-114 Push Buttons, Non-Illuminated Momentary Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116 Dual Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116 Push Buttons, Illuminated Momentary Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118 Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118 Push-Pull, Non-Illuminated 2-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120 3-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120 Push-Pull, Illuminated 2-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-122 3-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-122 Selector Switches 2-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-124 3-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-126 4-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-128 Pilot Lights Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130 Push-to-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130 Pigtail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130 10-112 Description Page Typical Pilot Light Wiring Diagrams . . . . . . . . . . . . . . . . . . .10-130 Enclosures — Description . . . . . . . . . . . . . . . . . . . . . . . . . . .10-132 Stations — Ordering Information . . . . . . . . . . . . . . . . . . . . . .10-133 Covers, Lever Type Actuator . . . . . . . . . . . . . . . . . . . . . . . . .10-134 Covers, Component Type Button. . . . . . . . . . . . . . . . . . . . . .10-134 Assembled Bases (Field Assembly or Custom Stations) . .10-135 Bases for Multi-Gang Stations . . . . . . . . . . . . . . . . . . . . . . . .10-136 Modifications and Accessories Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-137 Color Caps, Knobs and Buttons . . . . . . . . . . . . . . . . . . . . . .10-138 Boots and Booted Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . .10-139 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-139 Closing Plugs, Coupler, Conduit Entry Plug . . . . . . . . . . . . .10-140 Padlocking Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-140 Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-141 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-141 Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-142 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Specifications ➊ Electrical Ratings Contact Ratings Dielectric Strength Electrical Design Life Cycles Refer to the Contact Ratings tables below. 2200V for one minute, 1300V for one minute (Logic Reed) 1,000,000 at max. rated load, 200,000 at max. rated load (Logic Reed) Mechanical Ratings Vibration Shock Degree of Protection Mechanical Design Life Cycles Push Buttons Potentiometers All other devices 10…2000 Hz 1.52 mm displacement (peak-to-peak) Max./10 G Max. (except Logic Reed) 1/2 cycle sine wave for 11 ms ≥ 25 G (contact fragility) and no damage at 100 G Type 7 & 9 Explosion Proof (Type 3 and Type 4 ratings available with accessories) 250,000 minimum 100,000 minimum 200,000 minimum Shallow and Mini Contact Blocks: Logic Reed & Sealed Switch Contact Blocks: Contact Operation Slow double make and break Snap-action Typical Operating Forces Operators without contact blocks: Spring Return Selector Switches: Illuminated Push Buttons and Push-to-Test Pilot Lights 2-Position Push-Pull 3-Position Push-Pull 800T-XA Logic Reed Sealed Switch Stackable Sealed Switch Contact Blocks: Flush, Extended, Standard Mushroom, Jumbo Mushroom: 2.9 lbs Max. Jumbo and Extended Aluminum Mushroom Head: 3.95 lbs maximum Maintained Selector Switch: 4.0 in.-lbs maximum 5 in.-lbs to stop, 0.2 in.-lbs to return 5.6 lbs maximum 9 lbs maximum push or pull 12 lbs maximum push to in position or pull to center position (15 lbs maximum pull to out position) 1 lb 1 lb maximum 3 lbs maximum at 0.205" plunger travel 1 lb maximum Environment Operating Storage Note: Operating temperatures below freezing are based on the absence of freezing moisture and liquids. Humidity –4…+131°F (–20…+55°C) –40…+185°F (–40…+85°C) Temperature Range 50% at +104°F (+40°C) 1 ➊ Performance Data — See Page Important-2. Standard Contact Ratings Maximum thermal continuous current Ith 10 A AC/2.5 A DC. Bulletin 800H Type 7 & 9 units with 800T-XA contacts have ratings as follows: Max. Oprtnl. Volts Ue Utilization Category IEC NEMA AC 600 AC-15 A600 DC 600 DC-13 Q600 Rated Operational Currents Volts Ue Make Break 120…600 7200 VA 720 VA 72…120 60 A 720 VA 24…28 ➋ 60 A 10 A 28…600 69 VA 24…28 ➋ 2.5 A ➋ For applications below 24V and 24 mA, PenTUFF , Logic Reed or stackable sealed switch contacts are recommended. Sealed Switch Contact Ratings Maximum continuous current Ith 2.5 A. Max. Oprtnl. Volts Ue Utilization Category IEC NEMA AC 600 AC-15 B600 DC 300 DC-13 P300 Rated Operational Currents Volts Ue Make Break 120…600 3600 VA 360 VA 0…120 30 A 3A 24…300 138 VA 0…24 5.0 A Stackable Sealed Switch Contact Ratings Maximum continuous current Ith 3 A. Bulletin 800T units have control circuit ratings with sealed switch contact blocks as follows: Max. Oprtnl. Volts Ue Utilization Category IEC NEMA AC 300 AC-15 C300 DC 150 DC-13 Q150 Logic Reed Contact Ratings Maximum: 150V AC, 0.15 A, 8 VA and 30V DC, 0.06 A, 1.8 VA. Should only be used with resistive loads. PenTUFF (Low Voltage) Contact Ratings Minimum DC: 5V, 1 mA Maximum thermal continuous current Ith 2.5 A AC/1.0 A DC. Bulletin 800H units with 800T-XAV contacts have ratings as follows: Max. Opertnl. Utilization Category Volts Ue IEC NEMA AC 300 AC-15 C300 DC 150 DC-13 R150 Approvals Enclosures: UL Listed — Devices: UL Listed — Stations: CSA — File: Rated Operational Currents Volts Ue Make Break 120…300 1800 VA 180 VA 0…120 15 A 1.5 A 24…150 28 VA 0…24 1.0 A File: E71673 Guide: NNNY File: E10314 Guide: NOIV LR11924 Rated Operational Currents Volts Ue Make Break 120…300 1800 VA 180 VA 0…120 15 A 1.5 A 24…150 69 VA 0…24 2.5 A 10-113 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Complete Assembled Stations (Supplied with 3/4" Dead End Conduit Entry) Photo Operator Contact Symbol (1/2 Lever Momentary) 1 N.O. 1 N.C. One Push Button Cat. No. 800H-1HA7 (Full Lever Momentary) Two Push Buttons 1 N.O. 1 N.C. Each Button Cat. No. 800H-2HA7P (Full Lever Maintained) 0 2-Position Selector Switch 1 N.O. 1 N.C. Cat. No. 800H-2HAM7 3-Position Selector Switch Lever Type Actuator ➊ Component Type Buttons ➋ Cat. No. Cat. No. STOP 800H-1HA7 800H-1HA7P START 800H-1HB7 800H-1HB7P JOG 800H-1HJ7 800H-1HJ7P No Legend Plate supplied. 800H-1HX7 800H-1HX7P START-STOP 800H-2HA7 800H-2HA7P FOR-REV 800H-2HB7 800H-2HB7P RAISE-LOWER 800H-2HD7 800H-2HD7P OPEN-CLOSE 800H-2HF7 800H-2HF7P No Legend Plate supplied. 800H-2HX7 800H-2HX7P START-STOP 800H-2HAM 7 — ON-OFF 800H-2HCM 7 800H-R2HC7 OPEN-CLOSE 800H-2HGM 7 800H-R2HG7 RUN-STOP 800H-2HJM7 — HAND-AUTO 800H-2HLM7 800H-R2HA7 No Legend Plate supplied. 800H-2HXM7 800H-R2HX7 HAND-OFF-AUTO — 800H-R3HA7 No Legend plate supplied. — 800H-R3HX7 START-STOP — 800H-2HAD10R7 Marking other than listed — consult your local Allen-Bradley Sales Office. — 800H-2HXD10R7 Legend Marking 1 N.O. 1 N.C. Cat. No. 800H-R3HA7 Dual Push Button One Pilot light 120V AC/DC Full Volt./Red 1 N.O. 1 N.C. Cat. No. 800H-2HAD10R7 ➊ Operators have integral padlocking attachment. ➋ STOP is extended red, START is flush green, all others are flush black. Legend Plates — Page 10-142 10-114 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Complete Assembled Stations — Lever Type Actuators 800H – 2H A a b 7 c d e f a b (cont’d) c e No. of Operators Legend Marking Pilot Light Option (2-Gang) Station Options Code Description Code Description 1H 1 Operator Code Description Blank No Pilot Light Required Code 2H 2 Operator D RAISE LOWER R 120V Full Voltage Red Blank No Options 3H 3 Operator F OPEN CLOSE P 240V Full Voltage Red b G JOG STOP Y 480V Transformer Red R➊ Sealing Well — with Type 3 Flange J RUN STOP V 600V Transformer Red K➊ Sealing Well K JOG RUN F 120V Full Voltage Green S Type 3 Flange Seal L HAND AUTO H 240V Full Voltage Green X No Legend J 480V Transformer Green K 600V Transformer Green 2 Operator (1-Gang) Legend Marking 1 Operator (1-Gang) Code Description A STOP B START Code Description J JOG A FOR REV STOP No Legend C X 3 Operator (2-Gang) 2 Operator (1-Gang) Accessories Description f 1-Gang Conduit Options Note: Available with 1 or 2 operators only. Becomes a 2-Gang station. Code Description Blank 3/4" Dead End UP DOWN STOP d M1 3/4" Feed Through Station Type D OPEN CLOSE STOP Code Description F FAST SLOW STOP A START STOP G START JOG STOP B FOR REV X No Legend M2 1" Dead End M3 1" Feed Through Code Description 7 Type 7 & 9 Code Description M7 2 Button Maintained Blank 1" Dead End MY7 Momentary/Maintained M3 1" Feed Through Multi-Gang Conduit Options Complete Assembled Stations — Push Button Type Actuators 800H – 2H a A R 7P b c d e f a b (cont’d) b (cont’d) d No. of Push Buttons Legend Markings Legend Markings Station Rating 2 Push Buttons (1-Gang) 3-Position Selector (1-Gang) Code Description 1H 1 Push Button Code Description Code Description 2H 2 Push Button A START STOP A HAND OFF AUTO Code 1 Description 7P Type 7 & 9 7 Type 7 & 9 Selector Stations or Dual Operator Station 3H 3 Push Button B FOR REV B FORWARD OFF REVERSE R2H 2-Position Selector D RAISE LOWER G OPEN OFF CLOSE e R3H 3-Position Selector F OPEN CLOSE X No Legend 2H Dual Push Button G JOG STOP Station Options K JOG RUN Code Description X No Legend AD START STOP XD Blank Legend b Legend Markings 1 Push Button (1-Gang) 3 Push Buttons (2-Gang) Code Description A FOR REV STOP Dual Push Button (1-Gang) Accessories Code Description Blank No Options c W Padlocking Attachment on Stop Button Pilot Light Option R➊ Sealing Well — with Type 3 Flange Dual Push Button/Pilot Light K➊ Standard Sealing Well S Type 3 Flange Seal Code Description A STOP (Red) C UP DOWN STOP B START (Green) D OPEN CLOSE STOP J JOG F FAST SLOW STOP Code Description X No Legend G START JOG STOP 10R 120V Full Voltage Red X No Legend 20R 240V Full Voltage Red f Conduit Options 2 Push Button/Pilot Light ➋ 2-Position Selector (1-Gang) Code Description Code Description Code Description A HAND AUTO Blank No Pilot Light Required Blank 3/4" Dead End 3/4" Feed Through B FOR REV R 120V Full Voltage Red M1 C OFF ON P 240V Full Voltage Red M2 1" Dead End G OPEN CLOSE Y 480V Transformer Red M3 1" Feed Through K JOG RUN V 600V Transformer Red F 120V Full Voltage Green H 240V Full Voltage Green G 480V Transformer Green K 600V Transformer Green ➊ Sealing wells should only be used on stations having 1" conduit entries. ➋ 2-gang station. 10-115 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Momentary Contact Push Button Units, Non-Illuminated Flush Head Unit Cat. No. 800H-AP1A 0 Extended Head Unit Cat. No. 800H-BP6B Mushroom Head Unit Cat. No. 800H-DP6A Flush Head Extended Head Cat. No. Cat. No. Cat. No. Green Black Red 800H-AP1 800H-AP2 — 800H-BP1 800H-BP2 800H-BP6 800H-DP1 800H-DP2 800H-DP6 1 N.O. Green Black Red 800H-AP1D1 800H-AP2D1 — 800H-BP1D1 800H-BP2D1 800H-BP6D1 800H-DP1D1 800H-DP2D1 800H-DP6D1 1 N.C. Green Black Red 800H-AP1D2 800H-AP2D2 — 800H-BP1D2 800H-BP2D2 800H-BP6D2 800H-DP1D2 800H-DP2D2 800H-DP6D2 1 N.O. - 1 N.C. Green Black Red 800H-AP1A 800H-AP2A — 800H-BP1A 800H-BP2A 800H-BP6A 800H-DP1A 800H-DP2A 800H-DP6A 2 N.O. - 2 N.C. Green Black Red 800H-AP1B 800H-AP2B — 800H-BP1B 800H-BP2B 800H-BP6B 800H-DP1B 800H-DP2B 800H-DP6B Contact Type Button Color No Contact Mushroom Head Dual Push Button Units Dual Push Button Unit Cat. No. 800H-DPH16AAXX64 Contact Arrangement Type 2 N.O. - 2 N.C. Accessories — Page 10-137 Legend Plates — Page 10-142 10-116 Contacts Legend Marking Cat. No. Left Right START (Flush/Green) STOP (Extended/Red) 800H-DPH16AAXX64 ON (Flush/Black) OFF (Flush/Black) 800H-DPH22AAXX50 OPEN (Flush/Black) CLOSE (Flush/Black) 800H-DPH22AAXX57 UP (Flush/Black) DOWN (Flush/Black) 800H-DPH22AAXX66 Blank (Flush/Black) Blank (Flush/Black) 800H-DPH22AAXX Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Momentary Contact Push Button Units, Non-Illuminated 800 H – AP a 1 b c A d e a Barrel Type c e Color Cap Contact Block(s) ➊ Code Description Code Description H Standard Barrel Length Blank Used only when ordering Operator Type DPX Code Description HL Long Barrel 1 Green Blank No Contacts b 2 Black D1 1 N.O. 3 Orange D2 1 N.C. 4 Gray D5 1 N.O. (Mini) 6 Red D6 1 N.C. (Mini) 7 Blue A2 2 N.O. 9 Yellow A4 2 N.C. A 1 N.O. - 1 N.C. Operator Type Code Description AP Flush Head BP Extended Head DP Mushroom Head DPX Mushroom Head less Color Cap Standard d Special Mushroom Head Code Description Blank No Special Head J Jumbo Mushroom Head — Plastic L Jumbo Mushroom Head — Metal B 2 N.O. - 2 N.C. H 3 N.O. - 3 N.C. C Note: Special Mushroom Head options only apply to Mushroom Head operator Type Code DP. 4 N.O. - 4 N.C. Pen TUFF (Low Voltage) Code Description D1V 1 N.O. D2V 1 N.C. AV 1 N.O. - 1 N.C. BV 2 N.O. - 2 N.C. HV 3 N.O. - 3 N.C. CV 4 N.O. - 4 N.C. Dual Push Button Units 1 800 H – DP a b H 16 AAXX 64 c d e f a d f Barrel Type Color of Button Marking Code Description Code Description H Standard Barrel 16 Left Green Flush/Right Red Extended HL Long Barrel 22 Left Black Flush/Right Black Flush Description b e Operator Type Contact Block(s) Code Description DP Dual Push Button Contact Arrangement Code Description H Horizontal B Vertical Right Button for Horizontal Bottom Button for Vertical Blank No Mark Specified No Mark Specified STOP 64 START Left Button for Horizontal Top Button for Vertical Right Button for Horizontal Bottom Button for Vertical 50 ON OFF 51 FORWARD REVERSE 57 OPEN CLOSE AAXX 1 N.O. - 1 N.C. 1 N.O. - 1 N.C. 66 UP DOWN AAAA 2 N.O. - 2 N.C. 2 N.O. - 2 N.C. 99 ➋ Marking Specified Marking Specified Code c Mounting Left Button for Horizontal Top Button for Vertical Code ➊ For sealed switch and Logic Reed contact blocks, refer to the 800T section, page 10-10. ➋ To order with special marking, specify marking; seven characters maximum per button, single line only. 10-117 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Momentary Contact Push Button Units, Illuminated Extended Head with Guard Cat. No. 800H-PPB16R Type Lamp Color 120 AC Red Green Amber 800H-QPB10R 800H-QPB10G 800H-QPB10A 24 AC/DC Red Green Amber 800H-QPB24R 800H-QPB24G 800H-QPB24A 120 AC Red Green Amber 800H-PPB16R 800H-PPB16G 800H-PPB16A 120 AC Red Green Amber 800H-QPBH10R 800H-QPBH10G 800H-QPBH10A 24 AC/DC Red Green Amber 800H-QPBH24R 800H-QPBH24G 800H-QPBH24A 120 AC Red Green Amber 800H-PPBH16R 800H-PPBH16G 800H-PPBH16A Full Voltage Incandescent Transformer Full Voltage LED 0 Transformer Extended Head with Guard Volts Cat. No. Potentiometer Units Potentiometer Unit Cat. No. 800H-UP24 Resistance Potentiometer Cat. No. Resistance Potentiometer Cat. No. Operator Only (without Resistive Element) 800H-NP37 2500 Ω 800H-UP19 5000 Ω 800H-UP24 1000 Ω 800H-UP13 10 kΩ 800H-UP29 Accessories — Page 10-137 Legend Plates — Page 10-142 10-118 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Momentary Contact Push Button Units, llluminated 800 H – PPB a b H 16 R c d e f a c d e Operator Type Illumination Options Voltage Lens Color Code Color Description Blank No Lens, No Contact Block 36 48V AC 50/60 Hz X 16 120V AC 50/60 Hz No Lens if ordering any Contact Block D1-A7 LED ➌ 26 240V AC 50/60 Hz A Amber Full Voltage 76 277V AC 50/60 Hz Transformer Transformer Code Description H Standard Barrel Length Code Description Code HL Long Barrel Blank Standard Pilot Light F Flashing Lamp ➋ b Power Module Type Code Description PPB Transformer (or Dual Input) QPB Full Voltage (or Resistor) RPB Neon ➊ H Code Description 46 480V AC 50/60 Hz Blank Standard Pilot Light 56 600V AC 50/60 Hz F Flashing Lamp ➋ H LED ➌ Blank Blank Green R Red W White 6V AC/DC f 12V AC/DC Contact Block(s) No Options 24 24V AC/DC 32 32V AC/DC ➎ Code Description Description 48 48V AC/DC Blank 1 N.O. - 1 N.C. No Options 13 130V AC/DC ➎ D1 1 N.O. 10 120V AC/DC ➏ 20 240V AC/DC ➎ Description Resistor D Diode Type ➍ DH Diode Type LED ➌➍ Code Description T Transformer — Relay Type 11 120V AC/DC Resistor Transformer — Relay Type LED ➌ Code Description 10 120V AC/DC 20 240V AC/DC TH G 12 Dual Input Code Description Clear Description Neon Code Code Blue C 06 Resistor Code Full Voltage B Neon Dual Input Code Description 16 120V AC 24 24V AC/DC ➐ Standard D2 1 N.C. A2 2 N.O. A4 2 N.C. Pen TUFF (Low Voltage) Code Description D1V 1 N.O. D2V 1 N.C. AV 1 N.O. - 1 N.C. 1 Note: For Sealed Switch and Logic Reed contact blocks, refer to the 800T Section, page 10-17. ➊ Neon is only available in amber or clear. ➋ Flashing lamps are only available in 6V full voltage units and all transformer units. ➌ LEDs available in red, green, amber, blue, and white. White LEDs only available in 6V and 24V full voltage and all transformer units. LED color must match lens color, except clear lens supplied with white LED and white lens supplied with amber LED. All LEDs except 120V have an internal shunt resistor for use with solid-state outputs. ➍ Diode type dual input provides circuit isolation via opposing diodes. Not recommended for use with solid-state outputs and neon indicators. ➎ 32V and 130V are LED only. 240V is incandescent only. ➏ 120V LED is AC only and does not contain internal shunt resistor. For AC/DC and internal shunt resistor, order 130V AC/DC LED (Code 13). ➐ Dual input diode only. 10-119 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 2-Position Push-Pull Units, Non-Illuminated 2-Position Push-Pull Cat. No. 800H-FPX6A5 Operator Position Contact Type Maintained Button Color Push-Pull Out Maintained In N.C.L.B X O Red 800H-FPX6D4 N.O.N.C.L.B. O X X O Red 800H-FPX6A1 N.C.L.B.N.C.L.B. X X O O Red 800H-FPX6A5 Button Color Push-Pull Cat. No. Note: X = Closed/O = Open 3-Position Push-Pull Units, Non-Illuminated 0 3-Position Push-Pull Cat. No. 800H-FPXM6A7 Operator Position Contact Type N.C.N.C.L.B. Momentary Maintained Maintained Out Center In X X O X O O Cat. No. Red 800H-FPXM6A7 Button Color Push-Pull Operator Position Contact Type N.C.N.C.L.B. Momentary Maintained Momentary Out Center In X X O X O O Cat. No. Red 800H-FPXN6A7 Note: X = Closed/O = Open Accessories — Page 10-137 Legend Plates — Page 10-142 10-120 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 2-Position Push-Pull Units, Non-Illuminated 800 H – FPX a b c 1 A1 d e a d e Barrel Type Color Cap Contact Block(s) Code Description Code Color H Standard Barrel Length Blank No Cap HL Long Barrel 1 Green b 2 Black Operator Type 4 Gray (Silver) Standard Operator Position Code Description 6 Red Out In Code Description 7 Blue Blank — — No Contacts FPX Push-Pull Unit 9 Yellow(Gold) A1 O X X O 1 N.O. 1 N.C.L.B. ➊ A5 X X O O 2 N.C.L.B. ➊ D1 O X 1 N.O. D4 X O 1 N.C.L.B. ➊ c Head Type Code Description Blank Mushroom Head J Jumbo Mushroom Head ➊ Pen TUFF (Low Voltage) Operator Position Code Description Out In D1V O X 1 N.O. AV O X X O 1 N.O. - 1 N.C. Note: X = Closed/O = Open. 3-Position Push-Pull Units, Non-Illuminated 1 800 H – FPX a b M 1 A7 d e f c a d f Barrel Type Operator Function Contact Block(s) Code Description H Standard Barrel Length HL Long Barrel Operator Position Standard Operator Position Code Code b Out Center Operator Type M Momentary Maintained Maintained Code Description N Momentary Maintained Momentary FPX Push-Pull Unit e c Head Type Color Cap Code Color Code Description Blank No Cap Blank Mushroom Head 1 Green J Jumbo Mushroom Head ➋ 2 Black 4 Gray(Silver) 6 Red 7 Blue 9 Yellow(Gold) Description In Out Ctr. In Blank — — — No Contacts A O X O O X O 1 N.O. 1 N.C. A1 O X O X X O 1 N.O. 1 N.C.L.B. A7 X X O X O O 1 N.C. 1 N.C.L.B. Pen TUFF (Low Voltage) Operator Position Code AV Description Out Ctr. In O X O O X O 1 N.O. 1 N.C. Note: X = Closed/O = Open. ➊ Normally closed late break contact. When button is pushed from the OUT to the IN position, the mechanical detent action of the operator occurs before electrical contacts change state. When the button is pulled from the IN to the OUT position, the electrical contacts change state before the mechanical detent occurs. ➋ Not valid with color cap option Blank (no cap). 10-121 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 2-Position Push-Pull Units, Illuminated Illuminated 2-Position Push-Pull Cat. No. 800H-FPXP16RA1 Operator Position Type Lamp Volts Push-Pull Color 120 AC Full Voltage 24 AC/DC Incandescent 120 AC Transformer 240 AC 120 AC Full Voltage 24 AC/DC LED 120 AC Transformer 240 AC Contacts N.O. N.C.L.B. N.O. N.C.L.B. N.O. N.C.L.B. N.O. N.C.L.B. Red Red Red Red Red Red Red Red Maintained Maintained Out O X O X O X O X In X O X O X O X O Cat. No. 800H-FPXQ10RA1 800H-FPXQ24RA1 800H-FPXP16RA1 800H-FPXP26RA1 800H-FPXQH10RA1 800H-FPXQH24RA1 800H-FPXPL16RA1 800H-FPXPL26RA1 Note: X = Closed/O = Open 3-Position Push-Pull Units, Illuminated 0 Illuminated 3-Position Push-Pull Cat. No. 800H-FPXMP16RA7 Operator Position Momentary Maintained Maintained Out X X Center O X In O O Contacts N.C. N.C.L.B. Type Full Voltage Lamp Incandescent Transformer Full Voltage Operator Position LED Transformer Volts Color 120 AC 24 AC/DC 120 AC 120 AC 24 AC/DC 120 AC Red Red Red Red Red Red Contacts N.C. N.C.L.B. Push-Pull Cat. No. 800H-FPXMQ10RA7 800H-FPXMQ24RA7 800H-FPXMP16RA7 800H-FPXMQH10RA7 800H-FPXMQH24RA7 800H-FPXMPL16RA7 Momentary Maintained Momentary Out X X Center O X In O O Push-Pull Cat. No. 800H-FPXNQ10RA7 800H-FPXNQ24RA7 800H-FPXNP16RA7 800H-FPXNQH10RA7 800H-FPXNQH24RA7 800H-FPXNPL16RA7 Note: X = Closed/O = Open Accessories — Page 10-137 Legend Plates — Page 10-142 10-122 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 2- and 3-Position Push-Pull Units, Illuminated 800 H – FPX a b PH 16 R A1 d e f g c a d e f Barrel Type Illumination Options Voltage Color Cap Code H HL Description Standard Barrel Length Long Barrel Transformer Code P PF PH b Operator Type Code FPX Code 36 16 26 76 46 56 Full Voltage Description Push-Pull Unit Code Q QF QH c Operator Function Description Standard Incandescent Flashing Lamp ➊ LED ➋ Code Description Push-Pull Push-Pull/Twist Description Incandescent Lamp Q Neon 3-Position Code R Operator Position Description Neon Lamp ➌ Dual Input Code D DH Code Out Ctr. In ★ ★ ‡ ‡ ‡ ★ M N ★ Momentary DT ‡ Maintained DTH Description 48V AC 50/60 Hz 120V AC 50/60 Hz 240V AC 50/60 Hz 277V AC 50/60 Hz 480V AC 50/60 Hz 600V AC 50/60 Hz Code X A B C G R W Full Voltage Code 06 12 24 32 48 13 10 20 Resistor 2-Position Code Blank T Transformer Description Standard Incandescent Flashing Lamp ➊ LED ➋ Description Dual Input — Diode ➍ Dual Input — Diode Type LED ➍➋ Dual Input — Transformer Relay Dual Input Transformer — Relay LED ➋ Description 6V AC/DC 12V AC/DC 24V AC/DC 32V AC/DC ➏ 48V AC/DC 130V AC/DC ➏ 120V AC/DC ➎ 240V AC/DC ➏ Resistor Code 11 Description 120V AC/DC Resistor Neon Code 10 20 Description 120V AC/DC 240V AC/DC Dual Input Code 16 24 Description 120V AC 24V AC/DC ➑ Color No Cap Amber Blue Clear Green Red White g Contact Blocks Standard Code Blank D1 D4 A A1 A2 A5 A7 Color No Contacts 1 N.O. 1 N.C.L.B. ➐ 1 N.O. - 1 N.C. 1 N.O. 1 N.C.L.B. ➐ 2 N.O. 2 N.C.L.B. 1 N.C. 1 N.C.L.B. ➐ Pen TUFF (Low Voltage) Code D1V D2V AV Description 1 N.O. 1 N.C. 1 N.O. - 1 N.C. Logic Reed Code D1R D2R AR A2R A4R Color 1 N.O. 1 N.C. 1 N.O. - 1 N.C. 2 N.O. 2 N.C. Table 1. Target Selection 2-Position g Code A, AV, R A1 A2 A5 — D1, D1V, D1R D4 3-Position Contact Description Out In O X O X O O X X — — O X X O X O X X O O — — X O N.O. N.C. N.O. N.C.L.B. N.O. N.O. N.C.L.B N.C.L.B N.C. N.C.L.B. N.O. N.C.L.B. Out Ctr. In O X O X — — — — X X — — O O O X — — — — O X — — X O X O — — — — O O — — g Code A, AV, AR A1 — — A7 — — ➊ Flashing lamps are only available in 6V full voltage units and all transformer units. ➋ LEDs available in red, green, amber, blue, and white. White LEDs only available in 6V and 24V full voltage and all transformer units. LED color must match lens color, except clear lens supplied with white LED and white lens supplied with amber LED. All LEDs except 120V have an internal shunt resistor for use with solid-state outputs. ➌ Neon is only available in amber or clear. ➍ Diode type dual input provides circuit isolation via opposing diodes. Not recommended for use with solid-state outputs and neon indicators. ➎ 120V LED is AC only and does not contain internal shunt resistor. For AC/DC and internal shunt resistor, order 130V AC/DC LED (Code 13). ➏ 32V and 130V are LED only. 240V is incandescent only. ➐ Normally closed late break contact. When button is pushed from the OUT to the IN position, the mechanical detent action of the operator occurs before electrical contacts change state. When the button is pulled from the IN to the OUT position, the electrical contacts change state before the mechanical detent occurs. ➑ Dual input diode only. 10-123 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 2-Position Selector Switch Units, Non-Illuminated Standard Knob Operator Cat. No. 800H-HP2KB6AXXX Knob Lever Operator Cat. No. 800H-HP17KB6AXXX Operator Position Contact Type No Contacts 0 — — 1 N.O. O X 1 N.O.1 N.C. O X X O 2 N.O.2 N.C. O X O X X O X O Metal Wing Lever Operator Cat. No. 800H-HP11KBAXXX Operator Type Standard Knob Knob Lever Wing Lever M = Maintained S = Spring Return Cat. No. Cat. No. Cat. No. M M S→M ➊ M M S→M ➊ M←S M M S→M ➊ M←S 800H-HP2KB6 800H-HP4KL8 800H-HP2KB6DXXX 800H-HP4KB6DXXX 800H-HP5KL8DXXX 800H-HP2KB6AXXX 800H-HP4KL8AXXX 800H-HP5KL8AXXX 800H-HP17KB6 800H-HP18KL8 800H-HP17KB6DXXX 800H-HP18KB6DXXX 800H-HP19KL8DXXX 800H-HP17KB6AXXX 800H-HP18KL8AXXX 800H-HP19KL8AXXX 800H-HP11KB6 800H-HP15KL8 800H-HP11KB6DXXX 800H-HP15KB6DXXX 800H-HP16KL8DXXX 800H-HP11KB6AXXX 800H-HP15KL8AXXX 800H-HP16KL8AXXX 800H-HP2KB6AAXX 800H-HP17KB6AAXX 800H-HP11KB6AAXX S→M ➊ 800H-HP4KL8AAXX 800H-HP18KL8AAXX 800H-HP15KL8AAXX M←S 800H-HP5KL8AAXX 800H-HP19KL8AAXX 800H-HP16KL8AAXX M M Note: X = Closed/O = Open 2-Position Cylinder Lock Operator Cat. No. 800H-HP31KB6AXXX Contact Type Operator Position — — 1 N.O. O X 1 N.O.1 N.C. O X X O 2 N.O.2 N.C. O X O X X O X O No Contacts Operator Type M = Maintained S = Spring Return Cylinder Lock Key Removal Left ➋ Cat. No. 800H-HP31KB6 800H-HP48KL8 800H-HP31KB6DXXX — 800H-HP48KL8DXXX 800H-HP31KB6AXXX — 800H-HP48KL8AXXX Key Removal Right ➋ Cat. No. 800H-HP32KB6 — 800H-HP32KB6DXXX 800H-HP42KL8DXXX — 800H-HP32KB6AXXX 800H-HP42KL8AXXX — Key Removal Both ➋ Cat. No. 800H-HP33KB6 — 800H-HP33KB6DXXX — — 800H-HP33KB6AXXX — — 800H-HP31KB6AAXX 800H-HP32KB6AAXX 800H-HP33KB6AAXX S→M ➊ — 800H-HP42KL8AAXX — M←S 800H-HP48KL8AAXX — — M M M←S M M S→M ➊ M←S M M S→M ➊ M←S M M Note: X = Closed/O = Open ➊ Target tables are reversed from those shown. ➋ Key removable from maintained positions only. Accessories — Page 10-137 Legend Plates — Page 10-142 10-124 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 2-Position Selector Switch Units, Non-Illuminated 800 H – HP a b 800 H – HP a b A 2 KB6 c d e 31 c1 KB6 d1 AXXX (Knob/Wing Lever) f AXXX (Cylinder Lock) e f a d e Barrel Type Operator Type and Function Cam Option Standard Knob Code Description H Standard Barrel Length Code HL Long Barrel b Number of Positions Code Description HP 2-Position Code Description Operator Function KB6 Cam for maintained operators 2 Maintained KL8 Cam for spring return operators 4 Spring Return From Left ➌ 5 Spring Return From Right f Contact Block(s) Knob Lever Code Operator Function 17 Maintained c 18 Spring Return From Left ➌ Knob Insert Colors ➊ 19 Spring Return From Right Standard Description 2-Position Code Contact Configuration Metal Wing Lever Code Color Blank White Code Operator Function Blank No Contacts — A Red 11 Maintained DXXX 1 N.O. O X B Green 15 Spring Return From Left ➌ EXXX 1 N.C. X O C Blue 16 Spring Return From Right MXXX 2 N.O. O X E Yellow F Orange X Packet of Colored Inserts ➋ d1 NXXX Optional Keys D Series Key No. Code Blank D018 (Std. Key) 15 T112 03 D020 16 T115 04 D025 17 T324 05 D335 18 T382 Key Removal Position 06 D429 19 T404 Maintained 07 D461 20 T171 Metal Wing Lever Colors Code Color A Red Blank Gray c1 Code T Series Key No. Code Operator Function 08 D111 21 T484 31 Key Removal — Left 09 D587 22 T547 32 Key Removal — Right 10 D682 23 T569 33 Key Removal — Both 11 D713 24 Spring Return From Left 12 D900 25 2 N.C. AXXX 1 N.O. - 1 N.C. AAXX 2 N.O. 2 N.C. X O O X X O O X X O O X X O Pen TUFF (Low Voltage) Description 2-Position HXXX 1 N.O. O X T752 UXXX 1 N.C. X O FXXX 1 N.O. - 1 N.C. FFXX 2 N.O. 2 N.C. Operator Function 13 D992 26 T178 14 D118 — — Spring Return From Right Key Removal — Left O T692 Key Removal — Right ➌ 48 X X Contact Configuration 42 Operator Function O Code Code Code — O X X O O X X O O X X O Note: X = Closed/O = Open. ➊ Each standard and knob lever operator is factory assembled with a white insert. Other colors are available, factory assembled, if ordered in quantities of 10 or more. ➋ Packet of colored inserts, one of each color except orange. ➌ Target tables are reversed from those shown. 10-125 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 3-Position Selector Switch Units, Non-Illuminated Standard Knob Operator Cat. No. 800H-JP2KB7AXXX Knob Lever Operator Cat. No. 800H-JP17KB7AXXX Operator Position Contact Type Operator Type M = Maintained S = Spring Return M No Contacts — — — 11N.O. N.O.1 N.C. 0 2 N.O. 2 N.C. O X O X O O O O X O X O X O Knob Lever Metal Wing Lever Cat. No. Cat. No. Cat. No. M M 800H-JP2KB7 800H-JP17KB7 800H-JP11KB7 M 800H-JP4KB7 800H-JP18KB7 800H-JP15KB7 M←S 800H-JP5KB7 800H-JP19KB7 800H-JP16KB7 800H-JP91KB7 800H-JP20KB7 800H-JP141KB7 M M M 800H-JP2KB7AXXX 800H-JP17KB7AXXX 800H-JP11KB7AXXX S→M M 800H-JP4KB7AXXX 800H-JP18KB7AXXX 800H-JP15KB7AXXX M←S 800H-JP5KB7AXXX 800H-JP19KB7AXXX 800H-JP16KB7AXXX S→M←S 800H-JP91KB7AXXX 800H-JP20KB7AXXX 800H-JP141KB7AXXX M M O O Standard Knob S→M S→M←S O X Metal Wing Lever Operator Cat. No. 800H-JP11KB7AXXX M M M 800H-JP2KB7AAXX 800H-JP17KB7AAXX 800H-JP11KB7AAXX S→M M 800H-JP4KB7AAXX 800H-JP18KB7AAXX 800H-JP15KB7AAXX M←S 800H-JP5KB7AAXX 800H-JP19KB7AAXX 800H-JP16KB7AAXX S→M←S 800H-JP91KB7AAXX 800H-JP20KB7AAXX 800H-JP141KB7AAXX M Note: X = Closed/O = Open 3-Position Cylinder Lock Operator Cat. No. 800H-JP42KB7AXXX Operator Position Contact Type Operator Type M = Maintained S = Spring Return M No Contacts — — — M M S→M M M M←S S→M←S M 1 N.O. 1 N.C. O X O O X O M M S→M M M M←S S→M←S Cylinder Lock Key Removal All ➊ Key Removal Left Key Removal Center Cat. No. Cat. No. Cat. No. 800H-JP41KB7 800H-JP42KB7 800H-JP44KB7 — 800H-JP50KB7 800H-JP51KB7 800H-JP69KB7 800H-JP38KB7 800H-JP73KB7 — 800H-JP631KB7 — 800H-JP41KB7AXXX 800H-JP42KB7AXXX 800H-JP44KB7AXXX — 800H-JP50KB7AXXX 800H-JP51KB7AXXX 800H-JP69KB7AXXX 800H-JP38KB7AXXX 800H-JP73KB7AXXX — 800H-JP631KB7AXXX — Note: X = Closed/O = Open ➊ Key removable in maintained positions only. Accessories — Page 10-137 Legend Plates — Page 10-142 10-126 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 3-Position Selector Switch Units, Non-Illuminated 800 H – JP a b c 800 H – JP a 2 KB7 d e f KB7 AAXX e f 41 b d1 c1 a c1 Cylinder Lock Operators Barrel Type Code Description H Standard Barrel Length Code HL Long Barrel b Description JP 3-Position (Cylinder Lock) d e Knob/Lever Type Operators Cam Option Maintained Position Number of Positions Code AAXX (Knob/Wing Lever) c Standard Knob Locking Position Code 41 Left 2 Maintained 42 Center 4 Spring Return from Left 43 Right 5 Spring Return from Right 44 All 91 Spring Return from Both 45 Left and Center 46 Right and Left Code Operator Function 47 Right and Center 17 Maintained f Contact Block Option Spring Return from Left Code Blank No Contacts 20 Spring Return from Both AXXX 2 contact targets for a given cam as shown in the W (white side) column of Table 1. Blank 50 Center 52 Right A Red 51 B Green Metal Wing Lever ➌ Right and Center Spring Return from Right Code Operator Function 11 Maintained Spring Return from Left C Blue Code Locking Position 15 E Yellow 69 Left 16 Spring Return from Left F Orange 38 Center 141 Spring Return from Both X Packet of Colored Inserts ➋ 73 Red Blank Gray Cam KA7 (See Table 1) Note: For additional Cam descriptions, see Table 1. Spring Return from Right Color Color Cam KA1 (See Table 1) KA7 19 White knob insert or Cylinder Lock Operator A KA1 18 Code Code Standard Cam KB7 (See Table 1) Locking Position Code Left and Center Code Locking Position 631 Center 4 contact targets for a given cam as shown in the W (white side) column of Table 1 and 4 contact targets for the same cam AAAA as shown in the B (black side) column of Table 1. (2-800T-XA Contact Blocks per side. 4 Contact Blocks total.) Standard Knob Code Key No. Blank D018 (Standard Key) Description 2 contact targets for a given cam as shown in the W (white side) column of Table 1 and 2 contact targets for the same cam AAXX as shown in the B (black side) column of Table 1. (1-800T-XA Contact Block per side. 2 Contact Blocks total.) d1 Operator Type/Function ➌ Spring Return from Both Metal Wing Lever Colors Description KB7 Knob Lever Spring Return from Left Knob Insert Colors ➊ Code Operator Function Note: Refer to page 10-125 for additional key option codes. Table 1. Selector Switch Cam Targets Cam Description KB7 (std.) Target W KA1 KA7 KC1 B W B W B W KE7 ➍ KC7 B W B W KQ1 KQ7 KR1 B W B W B W KR7 KT1 B W B W KT7 B KU7 W B W B O O X 1 1 — — 1 1 1 1 — 1 — 1 — 1 — — — 1 — — 1 1 1 — — 1 O X O — — 1 1 1 1 1 — 1 — — — 1 1 1 1 1 — 1 — — — — — 1 — O X X — — — — — — — — — — 1 — — — — — — — — 1 — — — 1 — — X O O 1 1 1 1 — — — 1 1 1 1 — — — — 1 — — — 1 1 — 1 1 1 — X O X — — — — — — — — — — — — 1 — 1 — 1 — 1 — — — — — — — X X O — — — — — — — — — — — 1 — — — — — 1 — — — 1 — — — 1 Note: W = White B = Black. X = Closed/O = Open. For additional targets and overlapping cams, see Publication 800T-2.8. ➊ Each standard and knob lever operator is factory assembled with a white insert. Other colors available, factory assembled, if ordered in quantities of 10 or more. ➋ Packet of colored inserts, one of each color except orange. ➌ For additional keys, see page 10-125. ➍ Wing levers are not suitable with KE7 cam code. 10-127 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 4-Position Selector Switch Units, Non-Illuminated Standard Knob Operator Cat. No. 800H-NP2KF4AAXX Knob Lever Operator Cat. No. 800H-NP17KF4AAXX Operator Position Operator Type M = Maintained S = Spring Return Contact Type No Contacts 2 N.O. 2 N.C. X O O O — O X O O — O O X O — O O O X Standard Knob Knob Lever Metal Wing Lever Cat. No. Cat. No. Cat. No. M M M 800H-NP2KF4 800H-NP17KF4 800H-NP11KF4 S→M M M 800H-NP3KF4 800H-NP29KF4 800H-NP13KF4 M M M←S 800H-NP9KF4 800H-NP30KF4 800H-NP14KF4 M M M M 800H-NP2KF4AAXX 800H-NP17KF4AAXX 800H-NP11KF4AAXX S→M M M 800H-NP3KF4AAXX 800H-NP29KF4AAXX 800H-NP13KF4AAXX M M←S 800H-NP9KF4AAXX 800H-NP30KF4AAXX 800H-NP14KF4AAXX M — Metal Wing Lever Operator Cat. No. 800H-NP11KF4AAXX M Note: X = Closed/O = Open 0 Cylinder Lock Operator Cat. No. 800H-NP32KF4AAXX Operator Position Operator Type M = Maintained S = Spring Return Contact Type No Contacts 2 N.O. 2 N.C. X O O O — O X O O — O O X O — O O O X Cat. No. Cat. No. Key Removal All ➊ Cat. No. M M M 800H-NP32KF4 800H-NP33KF4 800H-NP61KF4 S→M M M 800H-NP132KF4 800H-NP133KF4 800H-NP154KF4 M M M←S 800H-NP232KF4 800H-NP233KF4 800H-NP251KF4 M M M M 800H-NP32KF4AAXX 800H-NP33KF4AAXX 800H-NP61KF4AAXX S→M M M 800H-NP132KF4AAXX 800H-NP133KF4AAXX 800H-NP154KF4AAXX M M←S 800H-NP232KF4AAXX 800H-NP233KF4AAXX 800H-NP251KF4AAXX M — Cylinder Lock Key Removal Position 2 Key Removal Position 3 M Note: X = Closed/O = Open ➊ Key removable in maintained positions only. Accessories — Page 10-137 Legend Plates — Page 10-142 10-128 Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 4-Position Selector Switch Units, Non-Illuminated 800 H – NP a b 800 H – NP a c 2 KF4 d e f KF4 AAXX e f 31 b d1 c1 a c1 (cont’d) Key Removal Position and Operator Function Barrel Type Code Description H Standard Barrel Length HL Long Barrel Spring Return From Position 1 to Position 2 b Code Number of Positions 132 Code Description NP 4-Position 134 Knob Insert Colors ➊ 154 Color Blank White A Red B Green C Blue Yellow X Packet of Color Inserts ➋ 233 Color A Red Blank Gray Maintained 33 34 61 Description Key Removal Position 1 Key Removal Position 2 e Code Description KF4 KG4 F Cam (Standard) G Cam KK4 K Cam KM4 M Cam KP4 P Cam KH4 Overlapping Cam f Code Description Blank No Contacts AAXX 2 contact targets for a given cam as shown in the W (white side) column of Table 1 and 2 contact targets for the same cam as shown in the B (black side) column of Table 1. (1-800T-XA Contact Block per side. 2 Contact Blocks total) Knob Lever Key Removal Position 3 Key Removal Position 4 Key Removal All Positions Code Operator Function 17 Maintained Spring Return from Position 1 to Position 2 Spring Return from Position 4 to Position 3 29 30 FFFF Description 2 contact targets for a given cam as shown in the W (white side) column of Table 1 and 2 contact targets for the same cam as shown in the B (black side) column of Table 1. (1-800T-XAV Contact Block per side. 2 Contact Blocks total) 4 contact targets for a given cam as shown in the W (white side) column of Table 1 and 4 contact targets for the same cam as shown in the B (black side) column of Table 1. (2-800T-XAV Contact Blocks per side. 4 Contact Blocks total.) Contact Block Option Maintained 9 FFXX Cam Option Spring Return from Position 1 to Position 2 Spring Return from Position 4 to Position 3 3 PenTUFF (Low Voltage) Code Blank D018 (Standard Key) Note: Refer to page 10-125 for additional key option codes. Operator Function 2 Operator Function 32 Code Standard Knob Code AAAA D Series Operator Function and Knob Type Key Removal Position and Operator Function 31 d1 Optional Keys d c1 Code 14 Key Removal Positions 1,2, and 3 251 Description 4 contact targets for a given cam as shown in the W (white side) column of Table 1 and 4 contact targets for the same cam as shown in the B (black side) column of Table 1. (2-800T-XA Contact Blocks per side. 4 Contact Blocks total.) Maintained Spring Return from Position 1 to Position 2 Spring Return from Position 4 to Position 3 13 Key Removal Position 1 Key Removal Position 2 Key Removal Position 3 232 Code Operator Function 11 Operator Function Metal Wing Lever Colors Code Code Key Removal Positions 2,3, and 4 231 Orange f (cont’d) Contact Block Option Key Removal Position 2 Key Removal Position 3 Key Removal Position 4 Code F d (cont’d) Operator Function and Knob Type Metal Wing Lever Spring Return From Position 4 to Position 3 E (Cylinder Lock) Operator Function 133 c Code AAXX (Knob/Wing Lever) Table 1. Selector Switch Cam Targets Cam Description Target KF4 KG4 KK4 KM4 KH4 ➌ KP4 Contact Block Side W B W B W B W B W B W B — 1 — 1 — — — 1 1 — 1 — 1 — — — — — — — — 1 — — 1 — — — — 1 — — — — — — 1 1 — 1 — — — 1 1 — — — — — 1 — — 1 — — 1 — 1 — — 1 — — — — — — 1 — — — — — — — O O O X O O X O — 1 O O X X — — O X O O 1 — — O X X O — — — X O O O 1 — — X O O X — — — X X O O — — 1 — Note: W = White B = Black. X = Closed/O = Open. For additional targets and overlapping cams, see Publication 800T-2.8. ➊ Each standard and knob lever operator is factory assembled with a white insert. Other colors available, factory assembled, if ordered in quantities of 10 or more. ➋ Packet of colored inserts, one of each color except orange. ➌ Overlapping cam. 10-129 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Pilot Light Units Transformer Type Pilot Light Cat. No. 800H-PP16R Lamp Push-to-Test Pilot Light Cat. No. 800H-PPT16R Type Volts Color Red Green Amber Red Green Amber Red Green Amber Red Green Amber Red Green Amber Red Green Amber 120 AC Full Voltage Incandescent 24 AC/DC Transformer 120 AC 120 AC Full Voltage 24 AC/DC LED Transformer 120 AC Pigtail Pilot Light Cat. No. 800H-LP24R Pilot Light Cat. No. 800H-QP10R 800H-QP10G 800H-QP10A 800H-QP24R 800H-QP24G 800H-QP24A 800H-PP16R 800H-PP16G 800H-PP16A 800H-QPH10R 800H-QPH10G 800H-QPH10A 800H-QPH24R 800H-QPH24G 800H-QPH24A 800H-PPH16R 800H-PPH16G 800H-PPH16A Push-to-Test➊ Cat. No. 800H-QPT10R 800H-QPT10G 800H-QPT10A 800H-QPT24R 800H-QPT24G 800H-QPT24A 800H-PPT16R 800H-PPT16G 800H-PPT16A 800H-QPTH10R 800H-QPTH10G 800H-QPTH10A 800H-QPTH24R 800H-QPTH24G 800H-QPTH24A 800H-PPTH16R 800H-PPTH16G 800H-PPTH16A Pigtail Cat. No. 800H-LP10R 800H-LP10G 800H-LP10A 800H-LP24R 800H-LP24G 800H-LP24A — — — — — — — — — — — — ➊ Includes one standard 800T-XA (1 N.O. - 1 N.C.) contact block. 0 Typical Pilot Light Wiring Diagrams See applicable Codes and Laws. Push-to-Test Pilot Light Device Schematic Dual Input Diode Pilot Device Schematic NORMAL B2 B1 NORMAL (3) R1 TEST L1 A4 A3 TEST (1) R2 D1 L2 (2) D2 Dual Input Pilot Light Typical Application Wiring Diagram TEST L1 1CR 1LS L2 Dual Input Pilot Light Transformer Type Device Schematic (3) (2) (1) 3CR PS NORMAL (3) (3) (2) (1) TEST (1) SOL 2LS C (3) (2) (1) Accessories — Page 10-137 Legend Plates — Page 10-142 10-130 L2 (2) Approximate Dimensions — Page 10-144 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Pilot Light Units 800 H – PP a b T c d 16 R e f a d e f Barrel Type Transformer Voltage Lens Color Transformer Code Description Code Description H Standard Barrel Length Blank Standard Pilot Light Code HL Long Barrel F Flashing Lamp ➍ b H LED ➎ Full Voltage Power Module Type Code Description PP Transformer (or Dual Input) QP Full Voltage (or Resistor) RP Neon ➊ LP Pigtail — Full Voltage ➋ LPK Pigtail — Full Voltage ➋ (for Dual Push Buttons) c Color Blank No Lens 36 48V AC 50/60 Hz A Amber 16 120V AC 50/60 Hz B Blue 26 240V AC 50/60 Hz C Clear Green Code Description 76 277V AC 50/60 Hz G Blank Standard Pilot Light 46 480V AC 50/60 Hz R Red F Flashing Lamp ➍ 56 600V AC 50/60 Hz W White H Full Voltage LED ➎ Resistor Code Description Code Description 06 6V AC/DC Blank No Options 12 12V AC/DC Neon Code Blank Lamp Test Options Description No Options ➊ Dual Input Code Description Code Description Blank No Test Option Blank No Options T Push-to-Test D Dual Input — Diode ➌ Code Description DT Dual Input — Transformer Relay ➌ Blank Standard Pilot Light F Flashing Lamp ➍ H LED ➎ Note: Push-to-Test Pilot Light is supplied with a factory jumpered 800T-XA, 1 N.O - 1 N.C Contact Block. Code Description 24 24V AC/DC 32 32V AC/DC ➏ 48 48V AC/DC 13 130V AC/DC ➏ 10 120V AC/DC ➐ 20 240V AC/DC ➏ Resistor Pigtail Code Description 11 120V AC/DC Resistor 1 Neon Code Description 10 120V AC/DC 20 240V AC/DC Dual Input Code Description 16 120V AC 24 24V AC/DC ➑ Pigtail Code Description 06 6V AC/DC 12 12V AC/DC 24 24V AC/DC 10 120V AC/DC 20 240V AC/DC ➊ ➋ ➌ ➍ ➎ Neon is only available in amber or clear. Lamp test options not available with pigtail. Only available with power module type code PP. Flashing lamps are only available in 6V full voltage units and all transformer units. LEDs available in red, green, amber, blue, and white. White LEDs only available in 6V and 24V full voltage and all transformer units. LED color must match lens color, except clear lens supplied with white LED and white lens supplied with amber LED. All LEDs except 120V have an internal shunt resistor for use with solid-state outputs. ➏ 32V and 130V are LED only. 240V is incandescent only. ➐ 120V LED is AC only and does not contain internal shunt resistor. For AC/DC and internal shunt resistor, order 130V AC/DC LED (Code 13). ➑ Dual input diode only. 10-131 Bulletin 800H Hazardous Location Push Buttons 10n/ Type 7 & 9, for Divisions 1 & 2 Description Application When properly mounted in a Type 7 & 9 enclosure, Bulletin 800H Type 7 & 9 operators are designed to meet the requirements of the National Electrical Code for Class I, Divisions 1 & 2, Groups B, C & D Hazardous Gas; Class II, Divisions 1 & 2, Groups E, F and G Hazardous Dust; and, Class III Hazardous Fiber Locations. In addition, the single gang shallow base, Cat. No. 800H-IHZX7, meets Class I, Group B requirements. This Type 7 & 9 equipment is listed by Underwriters Laboratories, Inc. Per National Electrical Code: Zone 1. In Class I, Zone 1 locations, all wiring methods permitted for Class I, Division 1 locations and Class I, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted. Zone 2. In Class I, Zone 2 locations, all wiring methods permitted for Class I, Division 2, Class I, Division 1 or Division 2, and Class I, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted. 0 Operator Construction The Allen-Bradley line of hazardous location devices feature copper free (less than 0.4 of 1% copper content) die cast aluminum bushings and mounting rings, Type #316 stainless steel operating shafts and an O-ring seal for added corrosion resistance. These components mount into a threaded hole (3/4"-14 NPSM) in a suitable enclosure. Type 3 Flange Seal 10-132 Bulletin 800H Type 7 & 9 components are available in two basic formats: standard barrel (Bulletin 800H) and long barrel (Bulletin 800HL). Standard barrel devices are suitable for mounting in panel thickness up to 1"; Long barrel devices are suitable for mounting in panel thickness greater than 1" and no thicker than 2-1/2". Both style operators offer a unique locking bracket which provides an anti-turn feature to guard against loosening. The mounting rings in front of the panel are knurled to provide a second means of tightening each unit into the panel. Outdoor Use Bulletin 800H Type 7 & 9 stations and enclosures are not configured for outdoor use as standard. A Type 3 rating is available, while maintaining Type 7 & 9 integrity of the enclosure, by the addition of a Type 3 sealing flange and an approved drain. The sealing flange shown below may be purchased as an option (see page 10-115) or as an accessory (see page 10-141). A Type 4 rating can be achieved by using sealing nuts to seal the push button operators in addition to using the sealing flange. Sealing nuts are available as accessories (see page 10-141.) Sealing Wells Elimination of Conduit Seal Off Requirement Bulletin 800H Type 7 & 9 units may be installed with a variety of sealing options. By utilizing either a sealing well or flanged sealing well, these stations may be installed without a conduit seal off in most applications (subject to applicable codes and laws). The sealing wells shown below may be purchased as an option (see page 10-115) or as an accessory (see page 10-141). Sealing wells are also available with an integral Type 3 flange seal for outdoor applications. Sealed switch contact blocks are another way to eliminate the need for conduit seal fittings in most applications (subject to applicable codes and laws). Sealed switch contact blocks may be purchased as an option on assembled stations by changing the Bulletin No. from 800H to 800R. Sealed switch contact blocks can be ordered as an accessory (see page 10-141). A push button station with a sealed switch contact block is shown below. Sealed Switch Contact Blocks Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Ordering Information for Stations Stations Bulletin 800H Type 7 & 9 stations are available as factory assembled or as components for field assembly. Factory Assembled Stations Bulletin 800H Type 7 & 9 control stations are designed to meet the requirements of the National Electrical Code. These stations are listed by Underwriters Laboratories, Inc. for Class I, Divisions 1 & 2, Groups C & D Hazardous Gases or Vapors, Class II, Divisions 1 & 2, Groups E, F & G Hazardous Dust and Class III Hazardous Fiber Locations. In addition the single gang shallow base, Cat. No. 800H-IHZX7, meets Class I, Group B requirements as defined in the National Electrical Code. Factory assembled stations may be ordered in three ways: • Standard, factory assembled stations listed on page 10-114. • Modified Standard, factory assembled stations can be selected from the configurator on page 10-115. • Custom, factory assembled stations can be ordered by following the instructions listed on this page. 1. Push-to-test pilot lights, illuminated push buttons, push-pull units, 4-position selector switches, all operators with two contact blocks fastened along side one another or with a power module and contact block along side one another must be installed in a single hole cover. 2. Dual push button units may only be installed in a single hole cover or the specially designed two hole cover (Cat. No. 800H-NP33), which can accommodate the dual push button and the special pigtail pilot light (Cat. No. 800H-LPK10R). Components for Field Assembled Stations Eight-gang maximum ➊. These 2- and 3-gang modules may be assembled into the multi-gang stations by installing a coupler kit between the enclosures. These separate bases, covers, or bases with covers are Underwriters Laboratories, Inc. listed when properly assembled. These enclosures meet the requirements of Class I, Division 1 & 2, Groups C & D, Class II, Divisions 1 & 2, Groups E, F & G, and Class III hazardous locations as defined in the National Electrical Code. Bulletin 800H Type 7 & 9 components are designed for these modular enclosures and are Underwriters Laboratories, Inc. listed for this purpose. Note: Components may be assembled as multi-gang units up to an eight-gang maximum ➊. To select components for field assembly, follow the instructions for ordering a custom built station. Also, in Step 3 you may choose to select the base as components to provide additional design flexibility, see page 10-115. Instructions for Ordering Custom Built Stations 1. Select operators required from pages 10-116 through 10-131. (If lever type, select covers from page 10-134 and go to Step 3). 2. Select covers based on mounting requirements from page 10-134. 3. Select an assembled base from pages 10-135 through 10-136 in accordance with the number of covers selected in Step 2. 4. Select legend plates from pages 10-142 through 10-143 (and accessories, if required, from pages 10-137 through 10-141). 5. If a particular sequence of operators or mounting orientation (vertical versus horizontal) is required, include a rough sketch. 1 Station Design Guidelines (Also see Applicable Codes and Standards) 3. When two components are installed in one cover, contact blocks are restricted to one side of the operator. Contact blocks of each operator must face each other. 4. One level of contact blocks is maximum in a shallow base or deep base when used with a sealing well. Contact blocks, except sealed switch type, may be mounted two deep in other bases. 5. If sealed switch contact blocks or a sealing well are used, a deep enclosure is required. 6. a. START push buttons should be green or black flush, installed to the left or above STOP push buttons. b. EMERGENCY STOP push buttons should be a red mushroom. c. STOP push buttons should be red extended, installed to the right or below START push button. d. STOP push buttons should be installed in the last position (bottom or right) of each unit when required. e. Pilot lights should be installed in the first position (top or left side) of each unit when required. ➊ Flange width is designed to comply with Underwriters Laboratories standards to enclosures with an internal free volume of up to 300 cubic inches (a maximum 8-gang assembly). 10-133 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Covers, Lever Type Actuator Note:Lever type covers are furnished without contact blocks. Legend plate for half lever is STOP; full lever momentary and maintained it is a START-STOP. START STOP STOP Half Lever Half Lever Cat. No. 800H-NP14 Double Lever Momentary Double Lever Momentary Cat. No. 800H-NP15 Double Lever Maintained Cat. No. 800H-NP16 Double Lever Momentary/Maintained ➊ Cat. No. 800H-NP34 Covers, Component Type Button 0 Blank Cat. No. 800H-NP32 Design Guideline #4 One level of contact blocks is maximum in a shallow base or deep base when used with a sealing well. Contact blocks, except sealed switch type, may be mounted two deep in other bases. One Hole ➋ Cat. No. 800H-NP30 Design Guideline #1 Push-to-test pilot lights, illuminated push buttons, push-pull units, 4-position selector switches, all operators with two contact blocks fastened along side one another or with a power module and contact block along side one another must be installed in a single hole cover. ➊ A normally open circuit configuration is recommended for use behind this momentary lever and a late break normally closed circuit configuration is required for use behind the maintained lever to achieve proper functioning of the device. ➋ One hole covers use a jumbo legend plate only. ➌ Two hole covers use a standard legend plate only. 10-134 Two Hole ➌ Cat. No. 800H-NP31 Design Guideline #3 When two components are installed in one cover, contact blocks are restricted to one side of the operator. Contact blocks of each operator must face each other. Two Hole Special ➍ Cat. No. 800H-NP33 Design Guideline #2 Dual push button units may only be installed in a single hole cover or the specially designed two hole cover (Cat. No. 800H-NP33), which can accommodate the dual Push Button and the special pigtail pilot light (Cat. No. 800H-LPK10R). ➍ This special two hole cover can accommodate the pigtail pilot light (Bulletin 800H-LPK10 series), the dual push button or any non-illuminated unit. Legend plates (Cat. No. 800H-Y140J green and red split-field) and (Cat. No. 800H-Y141J gray full field), are the only legend plates suitable for use with this cover. Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Assembled Bases (for Field Assembly and Custom Stations) Enclosure Covers — See table on page 10-134 for a complete listing of covers for these bases. Special Conduit Entries — For conduit entries not listed, consult your local Allen-Bradley Sales Office. 1-Gang Shallow ➊ Conduit Entry 3/4" Dead End 3/4" Feed Through 1" Dead End 1" Feed Through 1-Gang Deep ➋ Cat. No. 800H-1HZX7 — — — 2-Gang Horizontal ➋ Cat. No. 800H-1HVX7 800H-1HVX7M1 800H-1HVX7M2 800H-1HVX7M3 Cat. No. — — 800H-2HHX7 — 1 2-Gang Vertical ➋ Conduit Entry 1" Feed Through 3-Gang Vertical ➋ Cat. No. 800H-2HYX7 6-Gang ➋ Conduit Entry 1" Feed Through 4-Gang ➋ Cat. No. 800H-3HYX7 Cat. No. 800H-4HVX7 8-Gang ➋ Cat. No. 800H-6HVX7 Cat. No. 800H-8HVX7 ➊ Shallow base cannot accommodate sealing well, sealed switched contact blocks or stacked contact blocks. Shallow base rated for Group B. ➋ Deep base can accommodate sealing well, sealed switch contact blocks or up to 2 deep standard contact blocks. 10-135 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Bases for Multi-Gang Stations ➊ ➊ ➊ ➊ Conduit Sizes 3/4" Feed Through 1" Feed Through Cat. No. 800H-NP40C 800H-NP40D Cat. No. 800H-NP41C 800H-NP41D Cat. No. 800H-NP42A 800H-NP42B ➊ ➊ ➊ ➊ Conduit Sizes 3/4" Feed Through 1" Feed Through 0 ➊ ➊ ➊ Cat. No. 800H-NP43A 800H-NP43B ➊ Cat. No. 800H-NP44A 800H-NP44B ➊ Cat. No. 800H-NP45 — Cat. No. 800H-NP46A 800H-NP46B Example: 7-Gang Base with 1-inch through-feed conduit consists of: 3-Cat. No. 800H-NP42B 1-Cat. No. 800H-NP43B 1-Cat. No. 800H-NP44B 1-Cat. No. 800H-NP45 1-Cat. No. 800H-NP46B 6-Cat. No. 800H-NP7 Plus up to 4-1" plugs (Cat. No. 800H-NP11) to close unused conduit openings. Caution: Do not assemble more than 8 enclosure gangs together, to avoid exceeding the internal volume for which the flame path of these enclosures is designed. ➋ ➋ ➋ 800H-NP43B 800H-NP44B 800H-NP46B 800H-NP45 800H-NP42B 800H-NP42B ➋ ➋ 800H-NP42B ➋ ➊ When coupling modular enclosures together, a coupler kit (Cat. No. 800H-NP7) is required between enclosures. ➋ 1" conduit through-feed (all gangs). 10-136 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Modifications and Accessories Contact Blocks Packaged in kit form for field installation. All necessary mounting hardware is provided with each contact block kit. Contact ratings are listed on page 10-113. Note: It is not recommended to mount more than four contact blocks on any one unit (maximum two blocks deep). Sealed switch contact blocks are limited to two blocks per unit maximum. Shallow Block Mini Block PenTUFF (Low Voltage) Contact Block Shallow Block ➊➋➌ Mini Block ➊➌ Cat. No. Cat. No. Cat. No. 1 N.O. 800T-XD1 800T-XD5 800T-XD1V Number of Contacts PenTUFF (Low Voltage) Block ➊➋➌ 1 N.C. 800T-XD2 800T-XD6 800T-XD2V 1 N.O.E.M. 800T-XD3 — 800T-XD3V 1 N.C.L.B. 800T-XD4 — 800T-XD4V 1 N.O. - 1 N.C. 800T-XA — 800T-XAV 2 N.O. 800T-XA2 — — 2 N.C. 800T-XA4 — — 1 N.C.L.B. - 1 N.O. 800T-XA1 — — 1 N.C.L.B. - 1 N.C. 800T-XA7 — — 1 Logic Reed Block Sealed Switch Block Stackable Sealed Switch Block Logic Reed Block ➊ Sealed Switch Block ➊ Cat. No. Cat. No. Cat. No. 1 N.O. 800T-XD1R 800T-XD1P 800T-XD1Y 800T-XD2Y Number of Contacts Stackable Sealed Switch Block ➊ 1 N.C. 800T-XD2R 800T-XD2P 1 N.O. - 1 N.C. 800T-XAR 800T-XAP 800T-XAY 2 N.O. 800T-XA2R — 800T-XA2Y 2 N.C. 800T-XA4R — 800T-XA4Y ➊ To determine if a conduit seal-off is necessary, see page 10-141 for sealing well information. ➋ Specify Bulletin 800TC for finger-safe contact blocks. Example: 800TC-XA. ➌ Contact blocks with normally closed contacts meet direct drive positive opening standard requirements. 10-137 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Modifications and Accessories, Continued Replacement Color Caps (Illuminated) Pilot Light Cat. No. 800H-N104R Color Red Green Amber Blue White Clear Push-to-Test Pilot Light Cat. No. 800H-N105R Pilot Light Cat. No. 800H-N104R 800H-N104G 800H-N104A 800H-N104B 800H-N104W 800H-N104C Illuminated Push Button Cat. No. 800H-N106R Push-to-Test Pilot Light Cat. No. 800H-N105R 800H-N105G 800H-N105A 800H-N105B 800H-N105W 800H-N105C Illuminated Push-Pull Cat. No. 800H-NP50A Illuminated Push Button Cat. No. 800H-N106R 800H-N106G 800H-N106A 800H-N106B 800H-N106W 800H-N106C Illuminated Push-Pull Cat. No. 800H-NP50R 800H-NP50G 800H-NP50A 800H-NP50B 800H-NP50W 800H-NP50C Replacement Color Caps (Non-Illuminated) Momentary Mushroom — Standard (Plastic) Cat. No. 800T-N246R 0 Color Red Green Blue Yellow Black Gray Natural Momentary Mushroom — Jumbo (Metal) Cat. No. 800T-N248R Momentary Mushroom — Standard (Plastic) Cat. No. 800T-N246R 800T-N246G 800T-N246BL 800T-N246Y 800T-N246B 800T-N246GR — Push-Pull — Standard (Metal) Cat. No. 800H-NP51C Momentary Mushroom — Jumbo (Metal) ➊ Cat. No. 800T-N248R 800T-N248G 800T-N248BL 800T-N248Y 800T-N248B 800T-N248GR 800T-N248 Push-Pull — Standard (Metal) Cat. No. 800H-NP51A 800H-NP51B 800H-NP51C 800H-NP51E 800H-NP51H 800H-NP51G — Push-Pull — Jumbo (Metal) Cat. No. 800H-NP52A Push-Pull — Jumbo (Metal) Cat. No. 800H-NP52A 800H-NP52B 800H-NP52C 800H-NP52E 800H-NP52H — — Replacement Knobs and Dual Push Button Assembly Standard Knob Cat. No. 800H-N130F Color White Kit (Complete) ➌ Gray Red Green/Red Knob Lever Cat. No. 800H-131F Standard Knob Cat. No. 800H-N130F 800H-N130 — — — Wing Lever Cat. No. 800H-N138 Knob Lever Cat. No. 800H-N131F 800H-N131 — — — ➊ To order Plastic Jumbo Color Caps, contact your local Allen-Bradley Sales Office. ➋ Standard finish is gray. 10-138 Wing Lever ➋ Cat. No. — — 800H-N138 800H-N138A — Dual Push Button Cat. No. 800H-NP39 Dual Push Button Cat. No. — — — — 800H-NP39 ➌ Kit includes knob and packet of inserts (Cat. No. 800T-N123). Refer to color insert kits on page 10-141. Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Modifications and Accessories, Continued Boots and Booted Knobs Flush Push Button Boot Cat. No. 800H-NP5B Material Color Red Green Black Yellow Blue Red Green Black Yellow Blue Red Green Black Yellow Blue Red Green Black Yellow Blue Hypalon Silicone ● Urethane ●● Ethylene Propylene ● ●● Extended Push Button Cat. No. 800H-NPE5A Flush Push Button Boot Cat. No. ➊ 800H-NP5B 800H-NP5H 800H-NP5E 800H-NP5C ➊ 800H-NP101G 800H-NP101B 800H-NP101Y 800H-NP101BL ➊ 800H-NP100G 800H-NP100B 800H-NP100Y 800H-NP100BL ➊ 800H-NP103G 800H-NP103B — — Booted Standard Knob Booted Knob Lever Selector Switch Selector Switch Cat. No. 800H-NP5 Cat. No. 800H-NPE5 Extended Booted Standard Knob Booted Knob Lever Push Button Boot Selector Switch ➋ Selector Switch ➋ Cat. No. Cat. No. Cat. No. 800H-NPE5A — — 800H-NPE5B — — 800H-NPE5H 800H-NP5 800H-NPE5 800H-NPE5E — — 800H-NPE5C — — 800H-NPE101R — — 800H-NPE101G — — 800H-NPE101B 800H-NP101 800H-NPE101 800H-NPE101Y — — 800H-NPE101BL — — 800H-NPE100R — — 800H-NPE100G — — 800H-NPE100B 800H-NP100 800H-NPE100 800H-NPE100Y — — 800H-NPE100BL — — 800H-NPE103R — — 800H-NPE103G — — 800H-NPE103B 800H-NP103 800H-NPE103 — — — — — — ➊ Red flush head push buttons are not suitable for applications requiring extended head, mushroom head or other unguarded buttons capable of being operated quickly in emergencies, and they may not comply with applicable codes or standards. To order a protective boot for a red flush head push button, use the following cat. nos.: Hypalon — Cat. No. 800H-NP5A; Silicone — Cat. No. 800H-NP101R; Urethane — Cat. No. 800H-NP100R; Ethylene Propylene — Cat. No. 800H-NP103R. ➋ Includes color insert kit. Push Button Guards and Mushroom Push Button Guards Cat. No. 800H-NP19 Cat. No. 800H-NP13 Push Buttons, Pilot Lights and Push-to-Test Cat. No. 800H-NP19 Extra Long Guard (1") for Push Button Cat. No. 800H-NP13 Cat. No. 800H-NP9 Cat. No. 800H-NP12 Jumbo Mushroom Cat. No. 800H-NP12 Mushroom Cat. No. 800H-NP9 Protective Rings Protective Ring for 2-Position Push-Pull Cat. No. 800H-NP40 Jumbo Protective Ring for 2-Position Push-Pull Cat. No. 800H-NP40J Protective Ring for Illuminated Push Buttons Description Type Protective ring for 800H 2-position push-pull operators. Illuminated or non-illuminated. For standard size button Often used to avoid unintentional tripping of E-stop operators. Available for standard size For jumbo size button button (40 mm) or for jumbo button (60 mm). Cat. No. 800H-NP40 800H-NP40J 10-139 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 General Accessories Plugs Description Cat. No. Coupler Used for both horizontal and vertical assembly. 800H-NP7 Coupler Cat. No. 800H-NP7 Description Type Cat. No. Cover Hole 800H-NP1 Base Coupling 800H-NP3 Size Cat. No. 3/4" 800H-NP10 1" 800H-NP11 Closing Plug Whenever an enclosure with more than the required number of cover openings is used, this plug can be used to close the unused openings. Includes synthetic O-ring washer. Closing Plug Cat. No. 800H-NP1 (Operators not included) Description Conduit Entry Plug This plug can be used to plug unused conduit openings in Type 7 & 9 bases. 0 Conduit Entry Plug Cat. No. 800H-NP10 (Operators not included) Locking Attachments Description Cat. No. Push Button Padlocking Attachments This device permits locking in the depressed position on Extended head push button units only. 800H-NP2 Dual Push Button Extended Head Padlocking Attachments This device permits locking for dual push button — extended head units only. 800H-NP17 Push Button Padlocking Attachment Cat. No. 800H-NP2 (Padlock not included) Dual Push Button Extended Head Padlocking Attachment Cat. No. 800T-N10 (Padlock not included) 10-140 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 General Accessories, Continued Locking Attachments, Continued Padlocking Cover Cat. No. 800H-NP4 (Padlock not included) Description Cat. No. Padlocking Cover Padlocking cover is used for Type 7 & 9 selector switches, non-illuminated push buttons (except mushrooms) and non-illuminated 2-position push-pull units, but not for potentiometer units. Note: Push-pull units will only lock in the depressed position. Padlocking cover includes blank legend plate for customer marking. A pre-marked legend plate entitled OPEN COVER TO OPERATE (Front View) and PULL-TO-START-PUSH-TO-STOP (Rear View) is available. To order legend plate only, specify Cat. No. 800H-W174L. 800H-NP4 Miscellaneous Description Sealing Well with Flange Seal Cat. No. 800H-NPRD91 Sealing Well without Flange Seal Cat. No. 800H-NPD93 Sealing Well with or without Integral Type 3 Flange Seal These sealing wells should only be used with bases having 1" conduit entries. They reduce costs usually necessary with other conduit seal fittings for most installations (subject to applicable codes and laws) while maintaining Type 7 & 9 integrity. When using a sealing well with integral flange seal for Type 3 outdoor applications, an approved drain fitting must be provided. (Refer to National Electrical Code.) Description Flange Seal Cat. No. 800H-NP20 With Integral Flange Seal, Type 3, 7 & 9 Without Integral Flange Seal, Type 7 & 9 Description Color Insert Kit These color insert kits are used with illuminated push buttons, pilot lights, push-pull, and push-to-test push buttons (order quantity of 1 to receive kit of 5 inserts). No. of Wires Cat. No. 2 800H-NPRD90 4 800H-NPRD91 6 800H-NPRD92 8 800H-NPRD93 2 800H-NPD90 4 800H-NPD91 6 800H-NPD92 8 800H-NPD93 Style Cat. No. Flange Seal 800H-NP20 Type 3 Flange Seal This seal provides a Type 3 rating while Drain for 3/4" maintaining Type 7 & 9 integrity. They are Conduit Opening used with the Allen-Bradley enclosures listed on page 10-132 for outdoor applications. An approved drain (see Drain for 1" Conduit listing) is required for condensation when Opening using this option (refer to National Electrical Code). For a Type 4 rating, use sealing nuts to seal the push button Type 4 operators in addition to using the flange Sealing Nut seal. Sealing kit is comprised of flange seal and sealing nut. Drain Plug Cat. No. 800H-NP21 Color Insert Kit Cat. No. 800H-NP23R Style 800H-NP21 800H-NP22 800H-N479 Type 4 Sealing Kit 800H-N479F Color Cat. No. Red 800H-NP23R Green 800H-NP23G Amber 800H-NP23A Blue 800H-NP23B White 800H-NP23W One of each color 800H-NP23 10-141 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Legend Plates Blank Legend Plates Lever Style Use 1 lever style legend with each lever Color type cover (Cat. Nos. 800H-NP14, -NP15, -NP16 or -NP34) Cat. No. Gray — Red — Green — Top Gray — Bottom Gray 800H-Y222 Top Gray — Bottom Red 800H-Y223 Left Green — Right Red — Gray with Potentiometer — Graduations Standard Size Jumbo Size Use 2 standard size legends with each standard 2 hole cover (Cat. No. 800H-NP31) Use 1 jumbo size legend with each standard 1 hole cover (Cat. No. 800H-NP30) Cat. No. 800H-Y59 800H-Y121 800H-Y136 — — — Cat. No. 800H-Y59J 800H-Y121J 800H-Y136J — — — Special Jumbo Size Use 1 special jumbo legend with each special 2 hole cover (Cat. No. 800H-NP33) Ex: Dual Push Button/ Pigtail Pilot Light Cat. No. 800H-Y141J — — — — 800H-Y140J 800H-Y109 800H-Y109J — Custom Legend Plates Lever Style Use 1 lever style legend with each lever type cover (Cat. Nos. 800H-NP14, -NP15, -NP16 or -NP34) Color 0 Standard Size Jumbo Size Special Jumbo Size Use 2 standard size Use 1 jumbo size Use 1 special jumbo legend with legends with each legend with each each special 2 hole cover standard 2 hole cover standard 1 hole cover (Cat. No. 800H-NP33) (Cat. No. 800H-NP31) (Cat. No. 800H-NP30) Ex: Dual Push Button/ 2 lines of 15 characters 5 lines of 15 characters Pigtail Pilot Light maximum per line. maximum per line Cat. No. Cat. No. Cat. No. 800H-Y59E ➊ 800H-Y59JE ➊ 800H-Y141JE ➊ 800H-Y121E ➊ 800H-Y121JE ➊ — 800H-Y136E ➊ 800H-Y136JE ➊ — — — — — — — — — 800H-Y140JE ➊ Cat. No. Gray — — Red Green — Top Gray — Bottom Gray 800H-Y222E ➊ Top Gray — Bottom Red 800H-Y223E ➊ Left Green — Right Red — Gray with Potentiometer — 800H-Y109E ➊ 800H-Y109JE ➊ — Graduations ➊ Horizontally mounted engraved legend plates (with standard or custom marking) are available. Add the letter H after the Y in the cat. no. Example: Cat. No. 800H-Y222E would become 800H-YH222E. Lever Style Legend Plates with Standard Markings START STOP Marking Upper HAND Lower AUTO JOG RUN JOG ON 10-142 Cat. No. Marking Cat. No. 800H-Y228 Upper OPEN Lower CLOSE 800H-Y205 800H-Y227 RUN STOP (Red) 800H-Y226 STOP (Red) 800H-Y206 START STOP (Red) 800H-Y200 OFF 800H-Y225 — — — Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Legend Plates, Continued Legend Plates with Standard Markings Standard Size Jumbo Size Cat. No. Cat. No. AUTO-OFF-HAND 800H-Y1 800H-Y1J AUTO-MAN-HAND 800H-Y125 CLOSE 800H-Y2 CYCLE START Marking Marking Standard Size Jumbo Size Cat. No. Cat. No. ON 800H-Y30 800H-Y30J 800H-Y125J OPEN 800H-Y31 800H-Y31J 800H-Y2J OPEN-CLOSE 800H-Y32 800H-Y32J 800H-Y62 800H-Y62J OPEN-OFF-CLOSE 800H-Y33 800H-Y33J DOWN 800H-Y3 800H-Y3J OUT 800H-Y34 — EMERGENCY STOP (Red) 800H-Y4 800H-Y4J FAST 800H-Y5 800H-Y5J PUSH TO STOPPULL TO START 800H-Y118 800H-Y118J FEED START 800H-Y66 800H-Y66J POWER ON 800H-Y139 800H-Y139J FEED STOP 800H-Y67 800H-Y67J RAISE 800H-Y35 800H-Y35J FOR.-REV. 800H-Y6 800H-Y6J RAISE-LOWER 800H-Y36 800H-Y36J FOR.-OFF-REV. 800H-Y7 800H-Y7J RAISE-OFF-LOWER 800H-Y37 800H-Y37J FORWARD 800H-Y8 800H-Y8J RESET 800H-Y38 800H-Y38J FOURTH SPEED 800H-Y124 800H-Y124J REVERSE 800H-Y39 800H-Y39J FULL SPEED 800H-Y9 800H-Y9J RUN 800H-Y40 800H-Y40J HAND-AUTO 800H-Y10 800H-Y10J RUN-INCH 800H-Y134 800H-Y134J HAND-OFF-AUTO 800H-Y11 800H-Y11J RUN-JOG 800H-Y41 800H-Y41J HIGH 800H-Y12 800H-Y12J SAFE-RUN 800H-Y42 800H-Y42J HIGH-LOW 800H-Y13 800H-Y13J SECOND SPEED 800H-Y43 800H-Y43J HIGH-OFF-LOW 800H-Y14 800H-Y14J SLOW 800H-Y44 800H-Y44J IN 800H-Y15 800H-Y15J SLOW-FAST 800H-Y45 800H-Y45J INCH 800H-Y16 800H-Y16J SLOW-OFF-FAST 800H-Y46 800H-Y46J JOG 800H-Y17 800H-Y17J SPEED ➊ 800H-Y108 800H-Y108J JOG FORWARD 800H-Y18 800H-Y18J START (Green) 800H-Y47 800H-Y47J JOG REVERSE 800H-Y19 800H-Y19J START-JOG 800H-Y48 800H-Y48J JOG-RUN 800H-Y20 800H-Y20J START-STOP 800H-Y49 800H-Y49J JOG-SAFE-RUN 800H-Y22 800H-Y22J STOP (Red) 800H-Y50 800H-Y50J JOG-STOP-RUN 800H-Y21 800H-Y21J STOP-START 800H-Y51 800H-Y51J LEFT-RIGHT 800H-Y23 800H-Y23J SUMMER-OFF-WINTER 800H-Y53 800H-Y53J LOW 800H-Y24 800H-Y24J SUMMER-WINTER 800H-Y52 800H-Y52J LOW SPEED 800H-Y25 — TEST 800H-Y54 800H-Y54J LOWER 800H-Y26 800H-Y26J THIRD SPEED 800H-Y55 — OFF 800H-Y27 800H-Y27J UP 800H-Y56 800H-Y56J OFF-COOLANT-ON 800H-Y28 800H-Y28J UP-DOWN 800H-Y57 800H-Y57J OFF-ON 800H-Y29 800H-Y29J UP-OFF-DOWN 800H-Y58 800H-Y58J ➊ Graduated potentiometer type. 10-143 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Approximate Dimensions and Shipping Weights Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Jumbo Legend Plate (used with one hole cover) 2 1/16 (52.4) ➊ 1 1/16 Dia. (27.4) Standard Legend Plate (used with two hole cover) 2 1/16 (52.4) ➊ 4 31/64 (114) 1 1/16 Dia. (27.4) 4 1/2 (114.3) 2 1/4 (57.1) 2 1/4 (57.1) 2 1/16 (52.4) 2 1/16 (52.4) Note: Mounting hole requirements for components — 3/4" - 14 NPSM. ➊ Sketch illustrates the minimum distance between center lines when mounting Bulletin 800H units with legend plates either side by side or one above the other in non Allen-Bradley enclosures. Minimum spacing without legend plate: When units are mounted so that the contact block terminals face each other, the 2-1/4" (57.2 mm) dimension must be used in order to get proper electrical clearance. When control units are mounted so that the contact block terminals do not face each other, the 1-27/32" (46.8 mm) dimension can be used. 0 Panel Thickness Requirements Long Barrel [devices will fit panels up to 2-1/2" (63.5 mm)] Standard Barrel [devices will fit panels up to 1.0" (25.4 mm)] 1 Maximum (25.4) 3 3/16 (81) ➌ 5 (127) ➌ ➋ When mounting in a panel thicker than 2-1/8" (54 mm) locking bracket not required. 2 1/2 Maximum (63.5) ➋ ➌ This dimension for push buttons only. Push Buttons Dual Head 1 21/64 (34) 1 5/16 (33.3) 1 1/16 (27) Dim. 1 31/32 (50) 1 31/32 (50) 1 13/16 (46) A B C 10-144 1 5/16 (33.3) Standard Barrel Long Barrel A B C 3-5/16 (84.1) 4-19/32 (116.7) 4-3/16 (106.4) 5-15/32 (138.9) 4-7/16 (112.7) 5-23/32 (145.2) Ship. Wt. Oz. (kg) 10-3/8 (0.30) 13 (0.37) Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Approximate Dimensions and Shipping Weights, Continued Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Push Buttons, Continued Mushroom Head 1 21/64 (34) 2 7/16 (36.5) 1 31/32 (50) 2 1/4 Dia. (57) 1 13/16 (46) 1 5/8 (41) DIA. A B C Extended Head Push Button with Extra Long Guard Flush Head 29/ 32 1 3/16 (30) 31/ 32 (24.5) (23) 1 3/8 Dia. (35) 1 3/8 Dia. (35) 1 3/8 Dia. (35) Standard Barrel Type Mushroom, Flush and Extended Head Extra Long Guard Long Barrel A➊ B C 3-3/16 (81) 3-3/16 (81) 4-1/8 (105) 4-1/8 (105) 4-3/8 (111) 4-3/8 (111) Ship. Wt. Oz. (kg) 9-7/8 (0.28) 10-7/8 (0.31) A➋ B C 5 (127) 5 (127) 5-7/8 (149.2) 5-7/8 (149.2) 6-1/8 (155.6) 6-1/8 (155.6) Ship. Wt. Oz. (kg) 13-5/16 (0.38) 14-5/16 (0.40) Selector Switches 1 Standard Operator 1 21/64 (34) 1 3/32 (28) 1 3/8 Dia. (35) 1 31/32 (50) 1 13/16 (46) A B C Knob Lever Operator Wing Lever Operator Cylinder Lock Operator 1 3/16 (30) 1 3/32 (28) 1 5/32 (29.5) 2 13/16 (71.5) 1 3/8 Dia. (35) 1 3/8 (35) 2 (51) 1 1/4 (32) Standard Barrel Type Standard and Knob Lever Wing Lever Cylinder Lock 2 1/4 (57) A➊ B C 3-3/16 (81) 3-3/16 (81) 3-3/16 (81) 4-1/8 (105) 4-1/8 (105) 4-1/8 (105) 4-3/8 (111) 4-3/8 (111) 4-3/8 (111) Long Barrel Ship. Wt. Oz. (kg) 9-1/2 (0.27) 10-1/2 (0.30) 11-1/4 (0.32) A➋ B C 5 (127) 5 (127) 5 (127) 5-7/8 (149.2) 5-7/8 (149.2) 5-7/8 (149.2) 6-1/8 (155.6) 6-1/8 (155.6) 6-1/8 (155.6) Ship. Wt. Oz. (kg) 14-3/8 (0.41) 15 (0.42) 16 (0.45) ➊ When using sealed switch contact block, this dimension is 4-1/16" (103 mm). ➋ When using sealed switch contact block, this dimension is 5-7/8" (149.2 mm). 10-145 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Approximate Dimensions and Shipping Weights, Continued Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Illuminated Push Buttons or Push-to-Test Pilot Lights Transformer Type 1 21/64 Full Voltage, Dual Input or Neon Type 1 21/64 (34) 2 9/32 (58) (34) 2 1/8 (54) 2 Dia. (51) 1 13/16 (46) 2 9/32 (58) 1 31/32 (50) 2 Dia. (51) 1 13/16 (46) A A B B C C Illuminated Push Buttons, Push-to-Test Pilot Lights Description A➊ Style Transformer Type Full Voltage Dual Input or Neon Type B Ship. Wt. Oz. (kg) C Standard Barrel 3-5/32 (80.2) 3-29/32 (99) 4-1/8 (105) 14 (0.40) Long Barrel 5-1/16 (128.6) 5-13/16 (147.6) 6-1/16 (154) 16-3/16 (0.45) Standard Barrel 3-1/32 (77) 3-29/32 (99) 4-1/8 (105) 11-5/8 (0.33) Long Barrel 4-15/16 (125.4) 5-13/16 (147.6) 6-1/16 (154) 13-7/16 (0.38) Push-Pull Units Illuminated Non-Illuminated 1 21/64 (34) 1 21/64 (34) 1 7 /16 2 9/32 (58) (36.5) 0 1 31/32 (50) 1 1/2 (38.1) 1 13 /16 (46) 2 1/8 Dia. (54) D 1 13/16 (46) Note: Jumbo Head 2 (51) A B A B C C Illuminated Push Buttons, Push-to-Test Pilot Lights Description Illuminated Transformer Type Illuminated Full Voltage Type Non-Illuminated Push-Pull Units A➊ B Standard Barrel 3-9/16 (90.5) Long Barrel 4-21/32 (118.3) Standard Barrel 3-7/16 (87.3) Long Barrel 4-17/32 (115.1) Standard Barrel Long Barrel Style D 4-9/16 (115.9) 4-5/8 (117.5) 2-1/8 (54) 15-1/2 (0.44) 5-13/32 (137) 5-21/32 (143.7) 2-1/8 (54) 17-7/16 (0.49) 4-9/16 (115.9) 4-5/8 (117.5) 1-31/32 (50) 12-13/16 (0.33) 5-13/32 (137) 5-21/32 (143.7) 1-31/32 (50) 14-3/4 (0.41) 3-1/2 (88.9) 4-3/8 (111.1) 4-5/8 (117.5) — 11-1/8 (0.32) 4-17/32 (115.1) 5-13/32 (137) 5-21/32 (143.7) — 12-5/16 (0.34) ➊ When using sealed switch contact block add 7/8" (22.2 mm) to the listed dimension. 10-146 Ship. Wt. Oz. (kg) C Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Approximate Dimensions and Shipping Weights, Continued Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Pilot Lights Transformer Type Full Voltage, Pigtail Type 1 21/64 (34) 1 11/16 (43) 1 11/16 (43) 2 (51) 1 49/64 Dia. (45) A LEADS 7 (178) 1 3/8 Dia. (35) 1 5/8 Dia. (41) 1 5/8 Dia. (41) A Full Voltage, Dual Input or Neon Type 1 21/64 (34) 1 11/16 (43) 1 7/8 (47.5) 1 5/8 Dia. (41) 1 49/64 Dia. (45) A Description Transformer Type and Dual Input Transformer Type Pilot Lights Full Voltage, Neon or Dual Input Diode and Resistor Type Pilot Lights Full Voltage Pigtail Type Pilot Lights Style A Ship. Wt. Oz. (kg) Standard Barrel 3-5/32 (80) 8-9/16 (0.24) Long Barrel 4-9/16 (115.9) 30-1/4 (0.85) Standard Barrel 3-1/32 (77) 5-13/16 (0.17) Long Barrel 4-7/16 (112.7) 27-1/2 (0.77) Standard Barrel 2-3/16 (55.5) 5-5/8 (0.16) Long Barrel 3-43/64 (94) 8-5/16 (0.24) Potentiometer Units 1 21/64 (34) 1 11/32 (34) 1 13/16 Dia. (46) 1 3/8 Dia. (35) A Style A Ship. Wt. — Oz. (kg) Standard Barrel 3-1/8 (79.5) 5-3/8 (0.16) Long Barrel 4-1/2 (114.3) 8 (0.23) 10-147 1 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Approximate Dimensions and Shipping Weights, Continued Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Shallow Base Stations 1 5/16 (33.3) 1 5/16 (33.3) 11/ Dia. 32 4 Mtg. Holes (8.7∅) 19/ 32 (15.1) 2 3/16 (55.6) 11/ Dia. 32 4 Mtg. Holes (8.7∅) 19/ 32 (15.1) 6 1/8 (155.6) 6 1/8 (155.6) 6 3/4 (171.5) 6 3/4 (171.5) 5/ 16 19/ 32 (7.9) 3/ -14 NPT 4 ➊1 2 3/16 (55.6) 1 5/16 (33.3) 3 51/64 (96.4) (15.1) 1/ 16 (1.6) 3/ 4 5/ 16 (19) 1 15/32 (37.3) 3 21/32 (92.9) (7.9) 1/ 64 (.4) 1 5/16 (33.3) 19/ 32 (15.1) 3 51/64 (96.4) 3/ -14 NPT 4 ➊ ➋ 1 49/64 (44.8) 1/ 16 (1.6) 3/ 4 (19) 3 61/64 (100.4) Figure 2 Shallow Base Station Component Type 1-Gang (1 or 2 devices) Figure 1 Shallow Base Station Lever Type Shipping Wt. 3 lbs (1.36 kg) Shipping Wt. 3-1/2 lbs (1.58 kg) 0 Deep Base Stations 1 5/16 (33.3) 1 5/16 (33.3) Optional Conduit Entry 3/ -14 NPT 4 or 1-111/2 NPT 11/ 32 (8.7) 3 11/32 (84.9) Optional Conduit Entry 3/ -14 NPT 4 or 1-111/2 NPT 11/ 32 (8.7) 6 1/8 (155.6) 3 11/32 (84.9) 6 1/8 (155.6) 11/ Dia. 32 6 3/4 (171.5) 6 3/4 (171.5) 2 Mtg. Holes (8.7∅) 1/ 16 5/ 16 (1.6) 11/ 32 (7.9) 7/ 8 (22.2) (8.7) 1 5/16 3/ -14 NPT 4 (33.3) ➊ Optional 3 3/4 1 -111/2 NPT (95.2) 1 15/32 (37.3) 5/ 16 (7.9) 3/ -14 NPT 4 ➊Optional 4 13/16 (122.2) ➋ Figure 3 Deep Base Station Lever Type 1-Gang Shipping Wt. 4 lbs (1.81 kg) 1 -111/2 NPT 1 5/16 (33.3) 11/ 32 (8.7) 3 3/4 (95.2) 1/ 64 (.4) 1 49/64 (44.8) 1/ 16 (1.6) 7/ 8 (22.2) 5 7/64 (129.8) 11/ Dia. 32 2 Mtg. Holes (8.7∅) Figure 4 Deep Base Station Component Type 1-Gang (1 or 2 devices) Shipping Wt. 4-1/2 lbs (2.04 kg) ➊ When using a flange seal, an approved drain fitting must be provided (refer to National Electrical Code). ➋ When used add the following to the max. depth: Flange seal add 3/16" (4.8 mm). Sealing well with or without integral flange seal add 1/2" (12.7 mm). 10-148 Bulletin 800H Hazardous Location Push Buttons Type 7 & 9, for Divisions 1 & 2 Approximate Dimensions and Shipping Weights, Continued Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Factory-Assembled Stations For depth dimension refer to Figure 3 or 4 on page 10-148. 3 3/4 (95.2) 5/ 16 (7.9) 2 5/8 (66.7) 4 1/4 (108) 7 15/16 (201.6) 18 9/32 (464.3) 5/ 16 9/ 16 (14.3) (7.9) 17 21/32 (448.5) 6 3/4 (171.4) 6 1/8 (155.6) ➊ Conduit Entry ➊ Pipe Plug 1 (25.4) 1-11 1/2 NPT Conduit Entry ➊ 1-11 1/2 NPT 4 1/4 (108) 2 5/8 (66.7) Figure 5 Control Station, 2-Gang (up to 4 devices) 9/ 16 (14.3) Figure 6 Control Station, 3-Gang (up to 6 devices) Shipping Wt. 10 lbs (4.54 kg) Shipping Wt. 16 lbs (7.26 kg) 4 1/4 (108) 2 5/8 (66.7) 3 1/4 (95.2) 5/ 16 (7.9) Conduit Entry 1-11 1/2 NPT 7 15/16 (201.6) 9/ 16 (14.3) Conduit Entry 1-11 1/2 NPT ➊ Conduit Entry (14.3) ➊ Conduit Entry 1-11 1/2 NPT Figure 7 Control Station, 2-Gang (up to 4 devices) (14.3) Pipe Plug 1 (25.4) ➊ Conduit Entry 1-111/2 NPT Optional 2-111/2 NPT 1 Pipe Plug Pipe Plug 1 (25.4) ➊ 1-11 1/2 NPT 2 5/8 (66.7) 4 1/4 (108) Figure 8 Control Station, 4-Gang (up to 8 devices) Shipping Wt. 10 lbs (4.54 kg) 12 (304.8) 8 1/2 (215.9) 1 12 1/2 (317.5) 11 13/16 (300) 11 13/16 (300) 9/ 16 5/ 16 (7.9) 1 Pipe Plug 12 1/2 (317.5) 9/ 16 Conduit Entry 1-11 1/2 NPT Shipping Wt. 20 lbs (9.07 kg) 9/ 16 (14.3) 16 5/16 (414.3) 12 3/4 (323.9) 5/ 16 (7.9) Pipe Plug 1 (25.4) ➊ Conduit Entry 1-111/2 NPT Optional 2-111/2 NPT 11 13/16 (300) Pipe Plug 1 (25.4)➊ 2 5/8 (66.7) Pipe Plug 1 (25.4) ➊ 8 1/2 (215.9) 11 13/16 12 1/2 (300) (317.5) 12 1/2 (317.5) ➊ Conduit Entry 1-11 1/2 NPT Optional 2-11 1/2 NPT Figure 9 Control Station, 6-Gang (up to 12 devices) Shipping Wt. 32 lbs (14.5 kg) Pipe Plug 1 (25.4) ➊ Pipe Plug 1 (25.4) ➊ 2 5/8 (66.7) 12 3/4 (323.9) ➊ Conduit Entry 1-11 1/2 NPT Optional 2-11 1/2 NPT Figure 10 Control Station, 8-Gang (up to 16 devices) Shipping Wt. 40 lbs (18.1 kg) ➊ When using a large flange seal, an approved drain fitting must be provided (refer to National Electric Code). 10-149