Hard-Switched Silicon IGBTs? Cut Switching Losses in Half with Silicon Carbide Schottky Diodes by Jim Richmond Replacing the Si Ultrafast soft-recovery diode used as the freewheeling component in hard-switched IGBT applications with a Silicon Carbide (SiC) Schottky diode reduces the switching losses in the diode by 80% and the switching losses in the IGBT by 50%. Introduction The Silicon IGBT, which combines the output and switching characteristics of a bipolar transistor and the ease of control of a MOSFET, has become the power switch of choice for hard-switched, high-voltage (greater than 500 V) and high-power (greater than 500 watts) applications. Typical applications include motor-control inverters, uninterruptible power supplies, welding equipment and switched-mode power supplies (SMPS). The ever-increasing demand in power electronics for improved efficiency, reduced cooling, decreased size and weight, and stricter EMI/RFI and power quality requirements present new challenges to the designer. All of these requirements are greatly influenced by the high transient losses during IGBT turn-on when switching the inductive load found in hard-switched topologies. The reverse-recovery current present at turn-off of the silicon freewheeling diode directly affects this IGBT turn-on transient. To compound matters, the diode reverse-recovery current increases with increasing operating temperature, diode current, and di/dt. The diode reverse-recovery current and the IGBT switching losses can be drastically reduced by replacing the silicon freewheeling PiN diode with a SiC Schottky barrier diode (SBD). Due to the material properties of silicon, silicon Schottky diodes are not possible in the 200-plus volt range. SiC Schottky Diodes , Rev. B e: CPWR-AN03 Application Not The SiC SBD is commercially available with 600-volt and 1200-volt ratings. The 600-volt diodes are available with 1-, 4-, 6-, 10-, and 20-amp current ratings. The 1200-volt diodes are available with 5- and 10-amp current ratings. The main advantage of a high-voltage SiC SBD lies in its superior dynamic performance. The reverse-recovery charge in the SiC SBD is extremely low and is the result of junction capacitance, not stored charge. Furthermore, unlike the Si PiN diode, it is independent of di/dt, forward current and temperature. The maximum junction temperature of 175°C in the SiC SBD represents the actual useable temperature. The ultralow Qrr in SiC SBDs results in reduced switching losses in a typical hard-switched IGBT based application. This lowers the case temperature of the IGBT, improving the system efficiency and possibly allowing for a reduction in size of the silicon IGBT. In order to measure the benefit of these high-performance rectifiers, an inductive switching test circuit was used to measure the IGBT and diode switching losses. This allowed for a switching-loss comparison between an Ultrafast soft-recovery silicon diode and the Cree Zero Recovery® SBD, as well as the impact their reverse recovery has on the switching losses of an IGBT. Switching Measurement Figure 1 shows the inductive test circuit used for making the switching measurements. During operation, a double pulse is used to drive the IGBT gate. For the 600-volt device testing, a 10-ohm gate drive resistor is used to set the di/dt to 750 A/µs. A 22-ohm resistor was used with the 1200-volt devices for a di/dt of 250 A/µs. At time T1, the IGBT is turned on and current through the inductor ramps up until it reaches the desired test current at time T2. At time T2, the IGBT is turned off and the inductor current is transferred to the diode. The IGBT turn-off losses and diode turn-on losses are measured at the T2 transition. The inductor current continues to flow through the diode until the IGBT is turned back on at time T3. Now inductor current is transferred from the diode back to the IGBT. The IGBT turn-on losses and diode turn-off losses are measured at the T3 transition. Subject to change without notice. www.cree.com/power measurements. operation, a double volt devicesDuring for a di/dt of 250 A/µs. pulse is used to drive the IGBT gate. For the 600 volt device testing a 10 ohm gate drive resistor is used to set the di/dt to 750 A/µs. A 22 ohm resistor was used with the 1200 volt devices for a di/dt of 250 A/µs. 0 300 25 -5 200 20 -10 100 15 600 0 10 500 -100 400 300 200 100 0 5 0 20 Power (kW) -5 15 -15 5 -20 0 -100 -50 0 50 inductor current is transferred to the diode. 600-Volt Switching Comparison At time T1, the IGBT is turned on and The IGBT turn-off losses and diode turn-on current through the inductor ramps up it losses are measured at the T2until transition. reaches the desired test current at time T2. Switching parameters werecurrent measured for a 15-A, The inductor continues to 600-V flow Ultrafast soft-recovery silicon (similar to what would At time T2, the isdiode turned and theturned through theIGBT diode until theoffIGBT is be co-packaged in a 40-A Ultrafast IGBT) and diode. a 10-A, 600inductor current transferred the back on at istime T3. Now to inductor current is V SiC SBD, along with the switching losses of a 40-A, 600The IGBT turn-off losses and diode turn-on V silicon IGBT. The losses were measured at a voltage of losses are measured 500 V and current of 20 A. at the T2 transition. The inductor current continues to flow CPWR-AN03, Rev A through the diode until the voltage, IGBT is current turned and Figure 2 shows the turn-off instantaneous power measured at a junction temperature back on at time T3. Now inductor current is 15 10 Figure Figure 2: 600 600-volt Ultrafastdiode diode turn2. volt SiSiUltrafast turn-off voltage, current and instantaneous voltage, current and instantaneous power at 0 power at 150°C. 150°C. 5 off -50 0 50 100 150 0 -100 -50 0 50 250 300 150 200 250 300 Page 2/9 Figure 3: 600 600-volt SBD turn-off Figure 3. volt SiC SiC SBD turn-off voltage, voltage, current and instantaneous power current and instantaneous power at 150° C. at 150˚C. pea diss freq cau am F curr at a IGB SBD 50% pow freq are resu 8 7 6 5 4 3 2 1 800 45 -1 700 40 -2 600 35 500 30 400 25 300 200 0 CPWR-AN03, Rev. B 100 Time (ns) Copyright © 2003-2006 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree 100 and the Cree logo are registered trademarks of Cree, Inc. 200 (ns) 2 Time shows the turn-off Figure 3Figure is the turn-off waveforms for thevoltage, SiC SBD at current and instantaneous power measured 150°C. This shows a peak reverse recovery current of 4 Figure 2. 600 volt Si Ultrafast diode turn-off junction temperature of 150°time C of of the33Sins, a amps,ataareduction of 83%, a recovery voltage, current and instantaneous power at reduction of 67%, and a peak instantaneous power ultrafast diode. This shows a peak reverseof 0.5 150°C. power is of due to the SiC SBD only having to kW, a recovery reduction 93%. The drastic reduction in switching current of 23 amps, a recovery dissipate a small capacitive charge, which power is due to the SiC SBD to dissipate only a Figure 2of shows turn-off voltage, time 100 ns, the and a having peak instantaneous small capacitive charge, happens while diode happens while thewhich diode voltage is low.the The current and instantaneous power measured power ofThe 7 kW. Alsoovershoot shown isseen the in200 voltage is low. voltage thevolt Si is diode voltage overshoot seen in the Si diode at junction temperature of the 150° C SBD. of the overshoot causedwith by the SiC high di/dtSiduring is a completely eliminated completely eliminated thereverse SiC SBD. ultrafast showssnap-off. awith peak thediode. reverseThis recovery recovery 900 current of 23 amps, a recovery 25 3 and is thea turn-off waveforms for 800 ns, 20 the time of Figure 100 peak instantaneous SiC SBD at 150° C. This shows a 700 power of 7 kW. Also shown is the 200 volt 15peak 600 10 reverse recovery of 4 amps, a overshoot caused by thecurrent high di/dt during 500 5 reduction of 83%, a recovery time of 33 ns, the reverse 400recovery snap-off. 0 a 300 reduction of 67% and a -5peak Figure 3200is the turn-off the -10 instantaneous powerwaveforms of 0.5 kW,for a reduction SiC SBD at 150° C. This shows a peak 100 -15 of 93%. The drastic reduction in switching 0 reverse recovery current of 4 amps, a -20 reduction -100 of 83%, a recovery time of 33 ns, -25 20 Page 2/9 a reduction of 67% and a peak 15 instantaneous power of 0.5 kW, a reduction 10 of 93%. The drastic reduction in switching 5 V IGBT (volts) of 150°C of the Si Ultrafast diode. This shows a peak reverse-recovery current of 23 amps, a recovery time of 100 ns, and a peak instantaneous power of 7 kW. Also shown is the 200-voltRev overshoot caused by the high di/dt CPWR-AN03, A during the reverse-recovery snap-off. 300 I diode (A) reaches the desired test current at time T2. Figure 1. Inductive Test Circuit with At time T2, the IGBT is turned off and the operating waveforms. -25 250 -100 -200 20 I IGBT (A) T1, the test IGBT circuit is turnedwith on and Figure At 1: time Inductive current through the inductor ramps up until it operating waveforms. 200 V diode (volts) with 150 Power (kW) Circuit 100 Time (ns) -100 Test -25 V IGBT (volts) Power (kW) 20 Figure 1. Inductive operating waveforms. -20 -10 10 -100 -15 Cree, Inc. 460015 Silicon Drive Durham, NC 27703 10 USA Tel: +1.919.313.5300 5 Fax: +1.919.313.5778 www.cree.com/power Power (kW) V diode (volts) 700 I diode (A) 800 400 I diode (A) 900 V diode (volts) diode (similar to what would be copackaged in a 40 A Comparison ultrafast IGBT) and a 10 600 volt Switching A, 600 V SiC SBD, along with the switching Switching wereV measured for The losses parameters of a 40A, 600 Silicon IGBT. a 15 A, 600 V ultrafast soft recovery silicon losses were measured at a voltage of 500 V diode and (similar what currentto of 20 A. would be copackaged900in a 40 A ultrafast IGBT) and a 10 25 A, 600 V800 SiC SBD, along with the switching 20 losses of700a 40A, 600 V Silicon IGBT. The 15 600 measured at a voltage of 500 V 10 losses were 500 5 and current of 20 A. 0 -5 Figu 0 50 100 150 200 250 300 Time (ns) 800 45 700 40 600 35 500 30 400 25 300 20 200 15 100 10 0 5 -100 0 -200 -5 Power (kW) 15 0 5 I diode (A) 0 0 5 0 5 10 peak instantaneous power of 15 kW is 5 dissipated in the IGBT. Also shown are high 0 frequency IGBT -200 -150oscillations -100 -50 0 in 50the100 150 voltage 200 (ns) caused when the SiTime diode snaps off. This is a major cause of RFI/EMI generation. Figure 600-volt IGBT turn-on with Si Figure 4.4:600 volt IGBT turn-on w/ Si Ultrafast current and instantaneous power measured at a junction temperature of 150°C of the shows the turn-on Figure Figure 4 shows4 the turn-on voltage, voltage, current and IGBT with ainstantaneous SiC SBD. Thepower use of the SiC current and measured instantaneous power measured at a junction temperature SBD results in a peak current of 22 amps, at aofjunction of 150° C ofDuring thea the of 150°C the IGBTtemperature with a Si Ultrafast diode. 50% reduction, and a peak instantaneous IGBT IGBT turn-on, the adiode reverse-recovery current the is added with Si ultrafast diode. During power of 7.5 kW, a diode 50% reduction. The highof 44 to theIGBT IGBT turn-on current, resulting inreverse a peak recovery current the amps.frequency A peak instantaneous of IGBT 15 kW voltage is dissipated inthethe current is oscillations added topower IGBT current, in theare IGBT.also Also eliminated shown are high-frequency oscillations in with the SiC SBD, resulting a peak current 44 amps. A This the IGBT voltageincaused when the Siofdiode snaps off. resulting in reduced RFI/EMI generation. is a major cause of RFI/EMI generation. 800 30 400 25 300 20 200 15 100 10 0 5 Figure 5 shows the turn-on voltage,0 current and -100 instantaneous power measured at a junction temperature -200 -5 of 150°C of the IGBT with a SiC SBD. The use of the SiC SBD 20 in a peak current of 22 amps, a 50% reduction, and results 15 instantaneous power of 7.5 kW, a 50% reduction. a peak The 10 high-frequency oscillations in the IGBT voltage are 5 also eliminated with the SiC SBD, resulting in reduced RFI/ 0 EMI generation. -150 -100 0 50 100 150 200 A comparison of the switching parameters of the SiC SDB with the Si Ultrafast diode are shown for measurements Figureat5.a 600 volt temperature IGBT turn-on SiCinSBD, taken junction of w/ 25°C Table 1 and for voltage, current and instantaneous power atof 150°C in measurements taken at a junction temperature 150°C. Table 2. The total switching-loss reduction (IGBT + Diode) is calculated to be 52% at 25°C and 56% at 150°C. A comparison of the switching = 20A, V = 500V, 10 ohmthe Si parameters of Ithe SiC SDBRg =with Parameter diode are shown Units for measurements Si Pin SiC % Reduction ultrafast Peak Reverse (A) 13 of 25° 4 C in 69% taken at current a junction Ipr temperature Reverse recovery Trr (nS) 83 taken 30 at a 64% Table 1 andtimefor measurements Recovery Charge Qrr (nC) 560 78 junction temperature of 150°C in Table 2. 86% Diode loss turn-off Eoff Diode 0.11 0.02 The total switching loss(mJ) reduction (IGBT + 82% Diode loss is turn-on Eon Diode (mJ)52% 0.03 0.02 Diode) calculated to be at 25° C and 33% Diode loss 0.14 0.04 71% 56% at total 150°C. Ets Diode (mJ) C CC IGBT loss turn-on Eon IGBT (mJ) 0.63 0.23 63% IGBT loss turn-off Eoff IGBT (mJ) 0.46 0.32 30% IGBT loss total Ets IGBT (mJ) 1.09 0.55 50% Ets (mJ) 1.23 0.59 52% loss total Table 1: 600 volt-switching parameter comparison between Si Ultrafast and SiC SBD at 25°C. IC = 20A, VCC = 500V, Rg = 10 ohm 45 CPWR-AN03, Rev A -50 Time (ns) Ultrafast diode, current instantaneous diode, voltage, current and instantaneous Figure 5 shows theand turn-on voltage, power at 150˚C. power at 150°C. 5 35 500 -200 APPLICATION NOTE 20 ing to which w. The ode is D. I IGBT (A) V IGBT (volts) Figure 3. 600 volt SiC SBD turn-off voltage, current and instantaneous power at 150°C. 600 I IGBT (A) -50 V IGBT (volts) 0 -100 Power (kW) P 5 SiC Page 3/9% Reduction Parameter Units Si Pin 600 35 Peak Reverse current Ipr (A) 23 4 83% 500 30 Reverse recovery time Trr (nS) 100 33 67% 400 25 300 20 Recovery Charge Qrr (nC) 1220 82 93% 200 15 Diode loss turn-off Eoff Diode (mJ) 0.23 0.02 91% 100 10 Diode loss turn-on Eon Diode (mJ) 0.03 0.02 33% 0 5 Diode loss total Ets Diode (mJ) 0.26 0.04 85% 45 -100 0 IGBT loss turn-on Eon IGBT (mJ) 0.94 0.24 74% 40 -200 -5 IGBT loss turn-off Eoff IGBT (mJ) 0.89 0.64 28% 20 IGBT loss total Ets IGBT (mJ) 0.89 0.64 28% 15 loss total Ets (mJ) 2.09 0.92 56% oltage, °C. 25 20 15 10 5 0 -5 I IGBT (A) 30 Power (kW) 35 I IGBT (A) 40 V IGBT (volts) 700 10 Table 2: 600-volt switching parameter comparison between Si Ultrafast and SiC SBD at 150°C. 5 0 -200 -150 -100 -50 0 50 100 150 200 Time (ns) Figure 5: 600 600-volt IGBT turn-on w/ SBD, SiC Figure 5. volt IGBT turn-on w/ SiC SBD, voltage, current and instantaneous voltage, current and instantaneous power at power 150°C. at 150°C. Figure 6 shows the turn-off currents of the Si Ultrafast diode and the SiC SBD at 25°C and 150°C superimposed on one plot. The SiC SBD is unchanged with temperature, with a peak reverse current of 5 amps. The Si Ultrafast diode shows strong temperature dependence, increasing from 13 amps at 25°C to 23 amps at 150°C. A comparison of the switching parameters of the SiC SDB with the Si 0 ultrafast diode are shown for measurements taken at a junction temperature of 25°C in Table 1 and for measurements taken at a rafast © 2003-2006 Cree, Inc. All rightsof reserved. The in this temperature 150° C information in Table 2.document is subject to change without notice. Cree neous Copyrightjunction and the Cree logo are registered trademarks of Cree, Inc. The total switching loss reduction (IGBT + CPWR-AN03, Rev. B to be 52% at 25°C and Diode) is calculated ltage, 56% at 150°C. Cree, Inc. 4600 Silicon Drive Durham, NC 27703 USA Tel: +1.919.313.5300 Fax: +1.919.313.5778 www.cree.com/power APPLICATION NOTE 25 -5 20 -10 15 -15 Si Ultrafast Diode @ 25°C SiC SBD @ 25°C and 150°C I Diode (A) 10 -20 5 -25 0 -30 -5-200 -10 Si Ultrafast Diode @ 150°C -150 -100 -50 0 50 100 150 200 Time (ns) Si Ultrafast Diode @ 25°C -15 Figure 6: 600 600-volt turn-off current Figure 6: volt turn off current of of thethe Si Si Ultrafast diode atC25°C Ultrafast diode andand the the SiC SiC SBDSBD at 25° and -20 and 150°C. 150°C. Si Ultrafast Diode @ 150°C -25 -30 Figure 7 50shows the-100 turn-on currents of the150IGBT with -200 -150 -50 0 50 100 200 w/ Si Ultrafast Diode 150°CSBD at 25°C and 150°C, a Si Ultrafast diode and a @SiC Time (ns) 45 superimposed on one plot. The peak current in the IGBT w/ Si Ultrafast Diode @ 25°C 40 SBD is unchanged with temperature. The peak with the SiC Figure 6: 600 volt turn off current of the Si current of the IGBT with thethe Si Ultrafast shows strong 35 Ultrafast diode and SiC SBDdiode at 25° C and temperature dependence due to the reverse-recovery 150°C. 30 temperature dependence of the diode. 25 50 20 w/ Si Ultrafast Diode @ 150°C 45 15 40 10 w/ Si Ultrafast Diode @ 25°C w/ SBD @ 25°C and 150°C 35 5 30 0 25 -5 20 -10 15-200 -150 -100 -50 10 0 50 100 150 200 Time (ns) w/ SBDof @ 25°C 150°C w/ Figure 7: 600 volt turn-on current theandIGBT 5 the Si Ultrafast diode and the SiC SBD at 25°C and 0 150°C. -5 100°C 20 0 15 10 Si Ultrafast Diode 150°C 25 5 SiC SBD 50°C 20 30 40 50 60 70 80 90 100 Switching Frequency (kHz) 10 Figure 8: 600 volt switching power loss of the 5Si Ultrafast diode and theSiCSBD at 50°C, SBD 100°C, and 150°C. 0 Figure shows the IGBT 10 20 930 40 50 total 60 70 80 switching 90 100 (kHz)in watts at losses (turn-onSwitching and Frequency turn-off) switching frequencies from 10 kHz to 100 Figure 600 volt switching loss of Figure 8: 600-volt switching power of kHz at8:50, 100 and 150°C.power Theloss IGBT the Si Si Ultrafast diode and and the the SBD at the Ultrafast diode at 50°C, 50°C, switching loss with the SiC SBD is about 100°C, and 150°C. 100°C, and 150° C. half that of the IGBT with the Si ultrafast Figurediode. 9 shows total with IGBT switching lossesalso (turn-on Figure 9 IGBT shows the total IGBT switching Thethe the SiC SBD and turn-off) in watts at switching frequencies from losses (turn-on andinturn-off) wattswith at 10 shows less increase switchinginlosses kHz to 100 kHz at 50, 100 and 150°C. The IGBT switching switching frequencies from 10 dependence kHz to 100 temperature. The loss with the SiC SBD is temperature about half that of the IGBT with kHz 50,diode. 100losses andIGBT 150° C.IGBT Thewith ofUltrafast theatswitching in the the also the Si The with the SiCIGBT SBD switching loss SBD about shows lessSBD increase inwith switching losses withis SiC is due tothe theSiC increase intemperature. IGBT The temperature of the losses half that time of dependence the IGBT theswitching Si ultrafast turn-off since thewith turn-on losses are in the IGBT withThe the IGBT SiC SBD is due toSiC the increase in IGBT diode. with the SBD also unchanged with temperature. This dramatic turn-off time since the turn-on losses are unchanged with shows less increase with improvement in in theswitching IGBT losses switching temperature. This dramatic improvement in the IGBT temperature. The temperature dependence performance is due to thetoabsence of of switching performance is solely due solely the absence of the switching in IGBT with the reverse recovery in the SiCthe SBD. reverse recovery in thelosses SiC SBD. SiC SBD is due to the increase in IGBT 200 turn-off time since the turn-on losses are Si Ultrafast Diode 180 150°C unchanged with temperature. This dramatic 160 improvement 100°C in the IGBT switching 140 performance50°C is due solely to the absence of 120 reverse recovery in the SiC SBD. 100 160 40 400 1400 200 1200 0 1000 -200 800 12 600 10 8 400 6 4 200 2 0 0 -200 200 80 180 60 meas recov be co and 1200 switc The l meas 1000 recov temp be co since and a runaw switch The l curre 1000 at a j tempe ultraf since recov runaw of 14 of 2.8 curre the 6 at a ju due t ultrafa lower recov 1400 of 14 1200 of 2.8 1000 the 60 800 due to 600 lower V diode (volts) 30 0 30 10 1200 150°C Si Ultrafast Diode Power (kW) I Diode (A) 5 Diode Switching LossesDiode (watts) Switching Losses (watts) APPLICATION NOTE 10 IGBT Switching Losses IGBT (watts) Switching Losses (watts) SiC SBD @ 25°C and 150°C 15 I IGBT (A) nts of BD at plot. meter with d entSiC of trong from nts of BD at of ents plot. a with SiC ed enton of T with strong with from IGBT trong nts of verse a SiC f the ed on T with with IGBT strong verse f the 20 I IGBT (A) 7% 3% meter 1% d3%SiC 5% 4% 8% 2% eduction 6% 83% 67% meter 93% d91%SiC 33% 85% 74% 28% 52% 56% 25 Figure 8 shows the total diode switching losses (turn-on Si Ultrafast Diode and turn-off) in watts 150°C at switching frequencies from 10 25 kHz to 100 kHz and 100°C temperatures of 50, 100 and 150°C. The SBD20 has significantly lower switching losses (up to 50°C an 85% reduction) and shows no change with increased temperature. 15 V diode (volts) Power (kW) 30 30 duction 9% 4% 6% 2% 3% 1% 3% 0% 0% eduction 2% 69% 64% meter 86% d82%SiC 33% 71% 63% 30% 50% duction 52% 3% 12 10 Figur8 6 off vo 4 at 125 2 100°C SiC SBD Figure 8 shows the total diode 140 20 -10 50°C switching losses (turn-on and turn-off) in 1200 0 -200 -150 -100 -50 0 50 100 150 200 watts at switching frequencies from 10 kHz 20 30 40 50 60 70 80 90 100 100 10 Time (ns) to 100 kHz and temperatures of 50, 100 and Switching Frequency (kHz) 80 Figure 7:7:600 volt turn-on current of the IGBT w/ Figure 600-volt turn-on current of the 150° The SBDand has the SiC. Ultrafast diode the significantly SiC SBD at 25°lower C and 60 Figure 9:600 600-volt IGBT switching power Figure 9: volt IGBT switching power loss IGBT w/ the Si Ultrafast diode and the SiC Figure switching losses (up to an 85% reduction) 150°C. 40with loss the Si Ultrafast diode and the SiC SBD at 25°C and 150°C. w/ the Si Ultrafast diode and the SiC SBD at off vo SiC SBD and shows no change with increased 20 at SBD 50°C, 100°C, and 150°C. 50° C, 100° C, and 150°C. Figure 8 shows the total diode at 125 temperature. 0 switching losses (turn-on and turn-off) in 10 20 30 40 50 60 70 80 90 100 watts at switching frequencies from 10 kHz Switching Frequency (kHz) to 100 kHz and temperatures of 50, 100 and Figure 9: 600 volt IGBT switching power loss 150°C. The SBD has significantly lower w/ the Si Ultrafast diode and the SiC SBD atCree, Inc. switching losses (up to an 85% reduction) 4600 Silicon Drive CPWR-AN03, Rev A Copyright © 2003-2006 Cree, Inc. All rights reserved. The information in4/9 this document is subject50° to change without Cree C. Durham, NC 27703 C, 100° C, notice. and 150° and shows no change with Page increased and the Cree logo are registered trademarks of Cree, Inc. USA Tel: +1.919.313.5300 Fax: +1.919.313.5778 temperature. www.cree.com/power CPWR-AN03, Rev. B 0 2 800 0 600 -2 400 -4 200 -6 0 -8 Power (kW) -200 12 10 8 6 4 2 0 -150 -10 -100 -50 0 50 100 150 200 250 Time (ns) Figure 10: 1200 1200-volt Ultrafast Figure 10. volt Si Si Ultrafast diodediode turnturn-off voltage, current and instantaneous off voltage, current and instantaneous power power at 125°C. at 125°C. 100 Figure 11 is the turn-off waveforms for the SiC SBD at 125°C. This shows a peak reverse-recovery current of 1 amp, a reduction of 83%, a recovery time of 30 ns, a er loss reduction of 80%, and a peak instantaneous power of 0.3 SBD at kW, a reduction of 89%. The drastic reduction in switching power is due to the capacitive charge of the SBD dissipating while the diode voltage is low. 200 800 0-6 6000 -8 -2 -200 400 -10 -4 Power (kW) Figure 11 is the turn-off waveforms for Figure 1200 SiC voltage, Figure 11: 1200-volt SiC turn-off SBD the SiC11. SBD atvolt 125° C.SBD This showsturn-off a peak current instantaneous power C a voltage, current and instantaneous power reverseand recovery current of at 1 125° amp, at 125°C. reduction of 83%, time of 30 ns, Figure 11 is thea recovery turn-off waveforms for a SiC reduction of 80% and a a peak peak the SBD at 125° C. This shows Figureinstantaneous 12 is the turn-on voltage, current and instantaneous power of 0.3 kW, current of 1aofreduction amp, a the powerreverse measuredrecovery at a junction temperature 125°C for of 89%. The drastic reduction in switching of 83%, a recovery time 30 ns, IGBT reduction with a Si Ultrafast diode. During the of IGBT turn-on, is due to of the capacitive theIGBT the diode reverse-recovery current and is charge added the apower reduction 80% a toof peak SBD dissipating while the diode voltage current, resulting in apower peak current of 11.7 amps. Aispeak instantaneous of 0.3 kW, a reduction instantaneous power of 11 kW is dissipated in the IGBT. low. of 89%. The drastic reduction in switching power 1200 is due to the capacitive charge of 12 the SBD dissipating while the diode voltage is 1000 10 low. 800 8 1200 600 12 6 1000 400 10 4 800 200 8 2 600 0 6 0 400 -200 4 -2 200 12 10 0 8 6 -200 4 2 120 10 8-200 2 0 -2 -150 -100 -50 0 50 100 150 200 6 Time (ns) 4 2 Figure 12. 1200-volt 1200 volt IGBT Si Figure 12: IGBT turn-on turn-on w/ with 0 Ultrafast diode, voltage, current and Si Ultrafast diode, voltage, current and -200 -150 -100 -50 0 50 100 150 200 instantaneous power 125°C. instantaneous power atat 125° C. Time (ns) Figure 12.121200 IGBT turn-on w/ Si Figure is thevolt turn-on voltage, current Page 5/9 FigureUltrafast 13 shows the turn-on voltage, current and diode, voltage, currentat and instantaneous power measured a and instantaneous power power measured at aC.junction temperature instantaneous at 125° junction temperature for the of 125°C for the IGBT with of a 125° SBD.CThe use IGBT of the SBD Figure 12 is the turn-on voltage, current and instantaneous power measured at a CPWR-AN03, Rev A junction temperature of 125°C for the IGBT Copyright © 2003-2006 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of Cree, Inc. CPWR-AN03, Rev A CPWR-AN03, Rev. B Cree, Inc. 4600 Silicon Drive Durham, NC 27703 USA Tel: +1.919.313.5300 Fax: +1.919.313.5778 www.cree.com/power V IGBT (volts)V IGBT (volts) 2-4 120 60 100 40 80 20 60 40 -20 20 1 1 Power (kW) 4-2 400 1000 I diode (A) 60 600 1200 I diode (A) V diode (volts)V diode (volts) 800 1400 with turnis ad peaka with insta turn-o in ad the is 120 peak 100 insta 80 in the -20 Power (kW) 4 1000 2 I IGBT (A) 1200 1000 I IGBT (A) 6 I diode (A) 1400 4 Power (kW) at a junction temperature of 125°C for the Si Figureultrafast 10 shows theThis turn-off diode. showsvoltage, a peak current reverse and instantaneous power measured at a junction temperature recovery current of 6 amps, a recovery time of 125°C for the Si Ultrafast diode. This shows a peak of 148 ns, and a peak power reverse-recovery current of 6 instantaneous amps, a recovery time of of and 2.8 kW. The voltage overshoot seen 148 ns, a peak instantaneous power of 2.8 with kW. The voltage withisthe Si diode is not theovershoot 600 volt seen Si diode not600-volt pronounced here pronounced the testing 1200-volt testing being due tohere the due 1200tovolt being done at adone at a lower vs.vs. 750 A/µs). lowerdi/dt di/dt(250 (250A/µs A/µs 750 A/µs). V diode (volts) tching tts at o 100 IGBT about rafast D also s with dence th the IGBT s are amatic tching nce of 6 1200 200 -6 12 10 08 -8 -2006 -10 4 122 100 8-150 -100 -50 0 50 100 150 200 250 6 Time (ns) 4 2 11. 1200 volt SiC SBD turn-off voltage, Figure 0 current and instantaneous power at 125°C -150 -100 -50 0 50 100 150 200 250 Time (ns) V IGBT (volts)V IGBT (volts) oss of of 1000 V and current of 5 A. The maximum temperature Figure 10 shows the turn-off voltage, 50°C, used in this testing was 125°C since the IGBT started going currentrunaway and instantaneous power measured into thermal when biased at 150°C. 1400 Power (kW) 100 The switching parameters were measured for an 8A, 1200 V ultrafast soft recovery silicon diode (similar to what would be co-packaged in an 11 A ultrafast IGBT) and a 5Switching A, 1200 VComparison SBD, along with the 1200-Volt switching losses of a 11 A, 1200 V IGBT. The losses were measured at a voltage of The switching parameters were measured for an 8-A, 1000 V and current of 5 A. The maximum 1200-V Ultrafast soft-recovery silicon diode (similar to temperature used in inthis was 125° C and what would be co-packaged an testing 11-A Ultrafast IGBT) the IGBT started going into thermal a 5-A,since 1200-V SBD, along with the switching losses of an 11-A, runaway 1200-V IGBT. The losses at were measured at a voltage when biased 150° C. Power (kW) 0 1200 volt Switching Comparison 1 1 F SBD, powe FF SBD, curre powe at a IGBT Fi resul curre redu at a of 6.2 IGBT resulF reduc the S of 6.2 25° C The F tempS the 1 25°am C stron The from temp The 1 am diode stron nS a from the The r temp diode nS a the temp APPLICATION NOTE 4 0 -2 -4 I diode (A) 2 with a Si ultrafast diode. During the IGBT turn-on the diode reverse recovery current is added to the IGBT current, resulting in a peak current of 11.7 amps. A peak results in a peak current of 6.7 amps, a 42% reduction, and instantaneous power of 11 kW is dissipated a peak instantaneous power of 6.2 kW, a 44% reduction. in the IGBT. 12 -8 1000 10 -10 800 8 600 6 400 4 200 2 0 0 ltage, °C Power (kW) -200 I IGBT (A) 1200 V IGBT (volts) -6 w/ Si Ultrafast Diode @ 125°C w/ Si Ultrafast Diode @ 25°C 12 10 8 6 4 2 0 -200 8 2 0 -2 0 w/ Si and ent a GBT Figure 14 shows the turn-off currents of the6 Si ultrafast diode and the SiC SBD at 25°C and 125°C superimposed on one plot. 25°C and 125°C The4 SiC SBD SiCisSBD @ unchanged with temperature, with a peak reverse current of 2 1 amp. The Si ultrafast diode shows a strong temperature dependence, increasing 0 from 5 amps at 25°C to 6 amps at 150°C. The -2 reverse recovery time of the Si ultrafast diode increases from 100 nS at 25°C to 148 nS-4at 125°C while reverse recovery time of Si Ultrafast Diode @ 25°C the SiC SBD is unchanged with -6 temperature. Si Ultrafast Diode @ 125°C 8 -8 -150 -100 -50 0 50 100 150 200 250 Time (ns) Figure 14: 1200-volt turn-off current of the Figure 14: 1200 volt turn-off current of the Si Si Ultrafast diode and the SiC SBD at 25°C Ultrafast diode and the SiC SBD at 25°C and and 125°C. 125°C. Page 6/9 6 4 w/ SBD @ 25°C and 125°C 2 0 -2 -200 -150 -100 -50 0 50 100 150 200 Time (ns) Figure 15: volt turn-on current of the IGBT w/ Figure 15:1200 1200-volt turn-on current of the the Si Ultrafast diode and the SiCdiode SBD atand 25°C the and IGBT with the Si Ultrafast 150°SBD C. SiC at 25°C and 150°C. A comparison of the switching parameters of the SiC SBD APPLICATION NOTE with the Si Ultrafast diode are shown for measurements taken atcomparison a junction temperature in Table 3, and A CPWR-AN03, of A theof 25°C switching Rev for measurements a junction temperature of parameters of thetaken SiC atSBD with the Si 125°C in Table 4. All measured parameters show a major ultrafast diode are shown for measurements improvement with the SiC SBD. The value of the SBD taken at a junction temperature of 25°with C in increased parameters are effectively unchanged Table 3, andwhile for measurements taken at aparameters temperature the Silicon Ultrafast diode increase. The total switching-loss reduction junction temperature of 125°C in Table 4.(IGBT All + Diode) is 51% at 25°C and 58% at 125°C. measured parameters show a major improvement with the SiC SBD. The value of the SBD parameters are effectively unchanged with increased temperature while the Silicon Ultrafast diode parameters increase. The total switching loss reduction (IGBT + Diode) is 51% at 25°C and 58% at 125°C. Parameter Peak reverse current Reverse recovery time Recovery charge Diode loss turn-off Diode loss turn-on Diode loss total IGBT loss turn-on IGBT loss turn-off IGBT loss total loss total Ic = 5A, Vcc = 1000V, Rg = 22 ohm Units Si Pin SiC % Reduction Ipr (A) 5.5 1 82% Trr (nS) 100 30 70% Qrr (nC) 295 20 93% Eoff Diode (mJ) 0.08 0.02 75% Eon Diode (mJ) 0.03 0.02 33% Ets Diode (mJ) 0.11 0.04 64% Eon IGBT (mJ) 0.73 0.28 62% Eoff IGBT (mJ) 0.33 0.25 24% Ets IGBT (mJ) 1.06 0.53 50% Ets (mJ) 1.17 0.57 51% Figure 15 shows the turn on currents of the IGBT with a Si ultrafast diode and the Table 3: 1200 volt switching parameter SiC SBD at 25°C and 125°C superimposed Cree, Inc. comparison between Si Ultrafast and SiC 4600 Silicon Drive on one plot. The peak current in the IGBT Copyright © 2003-2006 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree Durham, NC 27703 SBD at 25°C. and the with Cree logothe are registered Inc. USA Tel: +1.919.313.5300 SiC trademarks SBD ofisCree,unchanged with Fax: +1.919.313.5778 www.cree.com/power current and reverse Ic = 5A, Vcc = 1000V, Rg = 22 ohm temperature. CPWR-AN03,The Rev.peak B Parameter Units Si Pin SiC % Reduction recovery time of the IGBT with the Si Peak reverse current Ipr (A) Diode Diode Dio IGBT IGBT IGB Table comp SBD P Peak r Revers Rec Diode Diode Dio IGBT IGBT IGB Table comp SBD 10 -2 I Diode (A) I IGBT (A) 4 14 12 ms for peak -150 -100 -50 0 50 100 150 200 mp, a Time (ns) 30 ns, Figure 13: 1200-volt IGBT turn-on with SiC peak Figure 13. 1200 volt IGBT turn-on w/SiC SBD, voltage, current and instantaneous uction SBD, voltage, current and instantaneous power at125° 125°C. power at C. ching shows the turn-off currents of the Si Ultrafast of the Figure 14Figure 13 shows the turn-on voltage, and the SiC SBD at 25°C and 125°C superimposed ge is diode current andSiC instantaneous power measured on one plot. The SBD is unchanged with temperature, a junction 125° C for the with aatpeak reversetemperature current of 1 of amp. The Si Ultrafast diode IGBT shows with a strong temperature dependence, 12 a SBD. The use of the increasing SBD from results 5 ampsinata 25°C 6 amps at 150°C. reverse peak to current of 6.7 amps, The a 42% 10 recovery time of and the Si Ultrafast diode increases from 100 reduction a peak instantaneous power 8 ns at 25°C to 148 ns at 125°C while reverse-recovery time of 6.2 kW, a 44% reduction. of the SiC SBD is unchanged with temperature. 6 Figure 15 shows the turn on currents of the IGBT with a Si ultrafast diode and the SiC SBD at 25°C and 125°C superimposed Figureon 15one shows theThe turn-on with a plot. peakcurrents current ofinthe theIGBT IGBT Si Ultrafast diode and the SiC SBD at 25°C and with the SiC SBD is unchanged with125°C superimposed on one plot. Thecurrent peak current in the IGBT temperature. The peak and reverse with the SiC SBD is unchanged with temperature. The peak recovery time of the IGBT with the Si current and reverse-recovery time of the IGBT with the Si ultrafast a strong temperature Ultrafast diode diode showsshows a strong temperature dependence dependence due to the reverse dependence recovery of due to the reverse-recovery temperature the diode. temperature dependence of the diode. I IGBT (A) 6 Ultrafast diode and the SiC SBD at 25°C and 125°C. 6 1 83% switc watts to 10 125°C switc and temp IGBT in wa kHz and SBD Si Pin SiC % Reduction Peak Reverse current Ipr (A) 5.5 1 82% Reverse recovery time Trr (nS) 100 30 70% Recovery Charge Qrr (nC) 295 20 93% Diode loss turn-off Eoff Diode (mJ) 0.08 0.02 75% Diode loss turn-on Eon Diode (mJ) 0.03 0.02 33% Diode loss total Ets Diode (mJ) 0.11 0.04 64% IGBT loss turn-on Eon IGBT (mJ) 0.73 0.28 62% IGBT loss turn-off Eoff IGBT (mJ) 0.33 0.25 24% IGBT loss total Ets IGBT (mJ) 1.06 0.53 50% Ets (mJ) 1.17 0.57 51% loss total Table 3: 1200-volt switching parameter comparison between Si Ultrafast and SiC SBD at 25°C. IC = 5A, VCC = 1000V, Rg = 22 ohm Parameter Units Si Pin SiC % Reduction Peak Reverse current Ipr (A) 6 1 83% Reverse recovery time Trr (nS) 148 30 80% Recovery Charge Qrr (nC) 540 20 96% Diode loss turn-off Eoff Diode (mJ) 0.16 0.02 88% Diode loss turn-on Eon Diode (mJ) 0.03 0.02 33% Diode loss total Ets Diode (mJ) 0.19 0.04 79% IGBT loss turn-on Eon IGBT (mJ) 0.98 0.28 71% IGBT loss turn-off Eoff IGBT (mJ) 0.57 0.41 28% IGBT loss total Ets IGBT (mJ) 1.55 0.69 55% Ets (mJ) 1.74 0.73 58% loss total Table 4: 1200-volt switching-parameter comparison between Si Ultrafast and SiC SBD at 125°C. Figure 16 shows the total diode switching losses (turn-on and turn-off) in watts at switching frequencies from 10 kHz to 100 kHz for temperatures of 25, 75 and 125°C. The SBD has significantly lower switching losses (up to a 79% reduction) and shows no change with increased temperature. Figure 17 shows the total IGBT switching losses (turn-on and turn-off) in watts at switching frequencies from 10 kHz to 100 kHz for temperatures of 25, 75 and 125°C. IGBT switching loss with the SBD is about half that of the IGBT with the Si Ultrafast diode. The IGBT with the SBD also shows less increase in switching losses with temperature. The temperature dependence of the switching losses in the IGBT with the SBD is due to the increase in the IGBT turn-off time, since the turnon losses are unchanged with temperature. This dramatic improvement in the IGBT switching performance is due solely to the absence of reverse recovery in the SiC SBD. 20 20 Diode Switching Losses (watts) Diode Switching Losses (watts) Units 125°C 125°C 15 15 10 10 CPWR-AN03, Rev. B 5 5 4 4 3 3 2 2 1 1 5 5 SiC SBD SiC SBD 0 0 10 10 20 20 30 30 40 50 60 70 80 40 50 60 70 80 Switching Frequency (kHz) Switching Frequency (kHz) 90 90 100 100 Figure 16: 16: 1200 1200-volt switching-power loss Figure volt switching power loss of Figure 16: volt switching power loss of of the Si 1200 Ultrafast and the at SBD the Si Ultrafast diodediode and the SBD 25°at C, the Si Ultrafast diode and the SBD at 25°C, 25°C, 75°C, and 75° C, and 125° C. 125°C. 75°C, and 125°C. 180 180 160 160 140 140 120 120 100 100 80 80 60 60 40 40 20 20 0 0 10 10 125°C 125°C Si Ultrafast Diode Si Ultrafast Diode 75°C 75°C 25°C 25°C SiC SBD SiC SBD 20 20 30 30 40 50 60 70 80 40 50 60 70 80 Switching Frequency (kHz) Switching Frequency (kHz) 90 90 100 100 Figure 17: 1200-volt 1200 volt IGBT IGBT switching power Figure17: 17: 1200 Figure volt IGBT switching-power switching power loss w/ the Si Ultrafast diode and thethe SBD at lossw/ w/ the Ultrafast diode loss the Si Si Ultrafast diode andand the SBDSBD at 25° C, 75° C, and 125° C. at C, 25°C, andC. 125°C. 25° 75°C,75°C, and 125° 0 0 0 0.0 Figur Figure 1200 1200 v at 25° at 25°C Ta Tab losse losses a 50% a 50% 2.5 a 2.5 am devic device used. used. the d the da With With t reduc reduce are re are re loss loss r by sim by sim a SiC a SiC Diode Diode Diode Diode Toc Tota IGBT IGBT IGBT IGBTToc Tota T Conduction andTotal Total Losses Conduction and Total Losses Conduction and Losses Table Table Figure 18 shows the forward IV of the a con Figure the 18 forward shows IV theof forward IV of the con Figure1200 18 shows the 1200-volt Ultrafast adiode volt Si ultrafast diode and the SiCSi SBD diode 1200 volt Si ultrafast diode and the SiC SBD diodeat and the SiC SBD 125°C. At 5SBD amps the 25° C and 125°at C.25°C At 5and amps the SiC at 25° C and 125° C. At 5lower amps the SiC SBD SiC SBD diode has 0.75-volt forward drop at 25°C and 0.18-volt lower forward drop at 125°C. This results in reduced conduction losses for the SiC SBD. CPWR-AN03, Rev A CPWR-AN03, Rev A Copyright © 2003-2006 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of Cree, Inc. Si Ultrafast Diode Si Ultrafast Diode 75°C 75°C 25°C 25°C IGBT Switching Losses (watts) IGBT Switching Losses (watts) IC = 5A, VCC = 1000V, Rg = 22 ohm Parameter 6 6 Diode Forward Current (amp) Diode Forward Current (amp) the IGBT turn-off time, since the turn-on the IGBT turn-off time, since the turn-on losses are unchanged with temperature. losses are unchanged with temperature. This dramatic improvement in the IGBT This dramatic improvement in the IGBT switching performance is due solely to the switching performance is due solely to the absence of reverse recovery in the SiC absence of reverse recovery in the SiC SBD. SBD. Cree, Inc. 4600 Silicon Drive Durham, NC 27703 USA Tel: +1.919.313.5300 Fax: +1.919.313.5778 www.cree.com/power APPLICATION NOTE SBD sses ature n the se in rn-on ature. GBT o the SiC diode has 0.75 volt lower forward drop at 25°C and 0.18 volt lower forward drop at 125°C. This results in reduced conduction losses for the SiC SBD. Diode Forward Current (amp) 5 4 125°C 3 25°C 2 SiC SBD 1 Si Ultrafast Diode 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Diode Forward Voltage (volt) 100 Figure 18: Forward voltage and current of Figure 18: Forward voltage and current of the the 1200-volt Si Ultrafast diode and the SiC 1200 volt Si Ultrafast diode and the SiC SBD SBD at 25°C and 125°C. at 25°C and 125°C. ss of 25°C, 90 Conclusions 6 5 shows theofcalculation total Table 5 Table shows the calculation total losses of for a 100-kHz converter operating at a 50% duty cycle with an losses for a 100 kHz converter operating average at current of 2.5 amps using thean 1200-volt a 50% duty cycle with averagedevices. currentAofdevice junction 125°C was used. The conduction 2.5 temperature amps usingofthe 1200 volt devices. A loss for the IGBT is the data sheet value of 2.9 volts at 5 device junction temperature of 125° C was amps. With the SiC SBD, the total diode losses are reduced used. loss for IGBTbyis 51%. by 50% andThe the conduction total IGBT losses arethe reduced the data sheet value of 2.9 volt at 5 amps. This gives a 51% total loss reduction for the 1200-volt converter changing the diode Si Ultrafast With by thesimply SiC SBD, the total lossesdiode are to a SiC SBD. reduced by 50% and the total IGBT losses 100 ower BD at s The turn-on switching losses of the IGBT are strongly dependent on the reverse-recovery characteristics of its freewheeling diode. The impact of the SiC SBD on the switching performance of the freewheeling diode and the IGBT is of great importance to the hard-switched circuit designer. Based on the measurements presented above, there are significant advantages offered by SiC Schottky diodes. While the reverse-recovery current of the Si Ultrafast diode shows a strong temperature dependence, the SiC SBD is unaffected. At a high di/dt, the Si Ultrafast diode exhibits a voltage overshoot on turn-off due to snapoff during reverse recovery, but the SiC SBD is unaffected. The snap-off in the Si Ultrafast diode causes oscillations in the IGBT voltage, which generate RFI/EMI. This oscillation is not present with the SiC SBD. The 50% reduction in switching losses can be applied in a number of ways to optimize the circuit design. The reduction in switching losses can be applied to increase efficiency, reduce cooling requirements, or reduce the current rating of the IGBT. The operating frequency can be increased in order to allow the use of smaller passive components or to achieve acoustic requirements. The absence of a voltage overshoot eliminates the need for snubber networks. The absence of the high-frequency oscillation reduces the RFI/EMI filter requirements. The replacement of the Si Ultrafast diode with a SiC Schottky diode such as the Cree Zero Recovery® SBD results in a substantial reduction in switching losses in both the diode and the IGBT, resulting in a significant system-level performance improvement. are reduced by 51%. This givesSiCa SBD 51%,%total Si Pin Reduction loss reduction for the 1200 volt converter Diode Switching loss (watt) 19 4 79% by simply changing the Si ultrafast diode to Diode conduction loss (watt) 12.5 11.7 6% a SiC SBD. Total Diode loss (watt) 31.5 15.7 50% Si PiN 155 SiC SBD69 % Reduction 55% Diode Switching loss (watt) 19 4 79% IGBT conduction loss (watt) 14.5 14.5 0% Diode conduction loss (watt) 12.5 11.7 6% Total IGBT loss 169.5 15.7 83.5 Total(watt) Diode loss (watt) 31.5 50% 51% 155201 69 99.2 55% 51% Total lossIGBT (watt)Switching loss (watt) IGBT conduction loss (watt) 14.5 14.5 0% Table 5: of169.5 calculated losses in a TotalComparison IGBT loss (watt) 83.5 51% lossthe (watt)1200-volt 201 Si 99.2 converterTotal with Ultrafast51% diode and IGBT Switching loss (watt) the SBD at 125°C. Table 5: Comparison of calculated losses in a converter with the 1200 volt Si Ultrafast diode and the SBD at 125°C. f the SBD SBD Page 8/9 Copyright © 2003-2006 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of Cree, Inc. CPWR-AN03, Rev. B Cree, Inc. 4600 Silicon Drive Durham, NC 27703 USA Tel: +1.919.313.5300 Fax: +1.919.313.5778 www.cree.com/power