MMV1 Series www.murata-ps.com 3kVDC Isolated 1W Single Output DC/DC Converters with Short Circuit Protection Short circuit protection mVp-p % 40 20 75 79 MTTF1 Isolation Capacitance 20 15 Efficiency (Typ.) 11 6 % 9 4.5 Efficiency (Min.) 250 245 Ripple & Noise (Max) mA 200 41.7 Ripple & Noise (Typ) mA 5 24 Load Regulation (Max) V 5 5 Load Regulation (Typ) Output Voltage V MMV1S0505SC MMV1S0524SC FEATURES Input Current at Rated Load Nominal Input Voltage Order Code Output Current SELECTION GUIDE pF kHrs 20 36 2680 3432 78 81 INPUT CHARACTERISTICS Parameter Conditions Min. Typ. Max. Units Efficiency from 78% typical Voltage range 4.5 V Input short circuit current ISC 5 100 45 5 5.5 Wide temperature performance at full 1 Watt load, –40°C to 85°C Continuous operation 5V output types 24V output types Reflected ripple current mA 15 mA p-p UL 94V-0 package material 3kVDC isolation (1 minute) ‘Hi Pot Test’ Internal SMD construction Fully encapsulated with toroidal magnetics No external components required No electrolytic or tantalum capacitors ABSOLUTE MAXIMUM RATINGS Lead temperature 1.5mm from case for 10 seconds Input voltage VIN 260°C 7V OUTPUT CHARACTERISTICS Parameter Rated Power Voltage Set Point Accuracy Line regulation Conditions TA=-40°C to 85°C Min. See tolerance envelope High VIN to low VIN Typ. Max. Units 1 W 1.1 1.2 %/% Typ. Max. Units Patent pending UL60950 recognised Operation to zero load PRODUCT OVERVIEW The MMV1S series of DC/DC converters are a high efficiency version of the popular NMV series but with guaranteed short circuit protection across the operating temperature range. Short circuits of less than 1Ω cause the converter to enter a ‘foldback’ limiting mode such that the the input current is approximately 100mA for 0505 variant and 45mA for 0524 variant. Protection is continuous and auto-resetting on removal of the short circuit. ISOLATION CHARACTERISTICS Parameter Conditions Min. Isolation test voltage Resistance Flash tested for 1 minute Viso= 1000VDC 3000 10 Conditions Min. VDC GΩ GENERAL CHARACTERISTICS Parameter Switching frequency Typ. Max. 88 Units kHz TEMPERATURE CHARACTERISTICS Parameter Operating Storage Case Temperature rise above ambient Cooling Conditions Min. Typ. -40 -50 Max. Units 85 125 25 °C Free air convection For full details go to www.murata-ps.com/rohs 1. Calculated using MIL-HDBK-217 FN2 calculation model with nominal input voltage at full load. All specifications typical at TA=25°C, nominal input voltage and rated output current unless otherwise specified. www.murata-ps.com/support KDC_MMV1.B01 Page 1 of 5 MMV1 Series 3kVDC Isolated 1W Single Output DC/DC Converters with Short Circuit Protection TECHNICAL NOTES ISOLATION VOLTAGE ‘Hi Pot Test’, ‘Flash Tested’, ‘Withstand Voltage’, ‘Proof Voltage’, ‘Dielectric Withstand Voltage’ & ‘Isolation Test Voltage’ are all terms that relate to the same thing, a test voltage, applied for a specified time, across a component designed to provide electrical isolation, to verify the integrity of that isolation. Murata Power Solutions MMV1 series of DC/DC converters are all 100% production tested at their stated isolation voltage. This is 3kVDC for 1 minute. A question commonly asked is, “What is the continuous voltage that can be applied across the part in normal operation?” The MMV1 has been recognized by Underwriters Laboratory for functional insulation, both input and output should normally be maintained within SELV limits i.e. less than 42.4V peak, or 60VDC. The isolation test voltage represents a measure of immunity to transient voltages and the part should never be used as an element of a safety isolation system. The part could be expected to function correctly with several hundred volts offset applied continuously across the isolation barrier; but then the circuitry on both sides of the barrier must be regarded as operating at an unsafe voltage and further isolation/insulation systems must form a barrier between these circuits and any user-accessible circuitry according to safety standard requirements. REPEATED HIGH-VOLTAGE ISOLATION TESTING It is well known that repeated high-voltage isolation testing of a barrier component can actually degrade isolation capability, to a lesser or greater degree depending on materials, construction and environment. The MMV1 series has toroidal isolation transformers, with no additional insulation between primary and secondary windings of enameled wire. While parts can be expected to withstand several times the stated test voltage, the isolation capability does depend on the wire insulation. Any material, including this enamel (typically polyurethane) is susceptible to eventual chemical degradation when subject to very high applied voltages thus implying that the number of tests should be strictly limited. We therefore strongly advise against repeated high voltage isolation testing, but if it is absolutely required, that the voltage be reduced by 20% from specified test voltage. This consideration equally applies to agency recognized parts rated for better than functional isolation where the wire enamel insulation is always supplemented by a further insulation system of physical spacing or barriers. SAFETY APPROVAL The MMV1 has been recognized by Underwriters Laboratory (UL) to UL 60950 for functional insulation in a maximum still air ambient temperature of 85°C and/or case temperature limit of 155ºC (case temperature measured on the face opposite the pins). The MMV1 converter is not internally fused so to meet the requirements of UL 60950 an anti-surge input line fuse should always be used with ratings as defined below. MMV1S0505SC: 0.375A MMV1S0524SC: 0.4A The fuses should be UL recognized and rated to at least the maximum allowable DC input voltage. File number E151252 applies. TOLERANCE ENVELOPE The voltage tolerance envelopes show typical load regulation characteristics for this product series. The tolerance envelope is the maximum output voltage variation due to the changes in output loading. MMV1S0505SC MMV1S0524SC +4% Typ ic +5% al L oad Line 0% VNOM -6% 10 75 50 25 Output Load Current (%) 100 Output Voltage Output Voltage +10% +3% Typical L oad Lin e VNOM 1% -2% 10 75 50 25 Output Load Current (%) 100 www.murata-ps.com/support KDC_MMV1.B01 Page 2 of 5 MMV1 Series 3kVDC Isolated 1W Single Output DC/DC Converters with Short Circuit Protection APPLICATION NOTES Minimum load The minimum load to meet datasheet specification is 10% of the full rated load across the specified input voltage range. Lower than 10% minimum loading will result in an increase in output voltage, which may rise to typically 1.25 times the specified output voltage if the output load falls to less than 5%. Capacitive loading and start up Typical start up time for the MMV1 series, with a typical input voltage rise time of 2.2μs and output capacitance of 10μF is 2mS for 0505 variant and 5.8mS for 0524 variant. The product series will start into a capacitance of 47μF with an increased start time, however, the maximum recommended output capacitance is 10μF. Typical Start-Up Wave Form EFFICIENCY GRAPH - MMV1S0524SC 90 90 80 80 70 70 60 60 Efficiency (%) Efficiency (%) EFFICIENCY GRAPH - MMV1S0505SC 50 40 50 40 30 30 20 20 10 10 0 0 0 10 20 30 40 50 60 70 80 90 0 100 10 20 30 40 50 60 70 80 90 100 Load (%) Load (%) TEMPERATURE DERATING GRAPH Output Power (W) 1.5 85°C 1.0 0.5 0 -40 Safe Operating Area 50 0 Ambient Temperature (°C) 100 150 www.murata-ps.com/support KDC_MMV1.B01 Page 3 of 5 MMV1 Series 3kVDC Isolated 1W Single Output DC/DC Converters with Short Circuit Protection APPLICATION NOTES (continued) Ripple & Noise Characterisation Method Ripple and noise measurements are performed with the following test configuration. C1 1μF X7R multilayer ceramic capacitor, voltage rating to be a minimum of 3 times the output voltage of the DC/DC converter 10μF tantalum capacitor, voltage rating to be a minimum of 1.5 times the output voltage of the DC/DC converter with an ESR of less C2 than 100mΩ at 100 kHz C3 100nF multilayer ceramic capacitor, general purpose R1 450Ω resistor, carbon film, ±1% tolerance R2 50Ω BNC termination T1 3T of the coax cable through a ferrite toroid RLOAD Resistive load to the maximum power rating of the DC/DC converter. Connections should be made via twisted wires Measured values are multiplied by 10 to obtain the specified values. Differential Mode Noise Test Schematic DC/DC Converter OSCILLOSCOPE C1 C2 C3 + SUPPLY Input - R1 T1 R2 + Y INPUT Output - R LOAD Output Ripple Reduction By using the values of inductance and capacitance stated, the output ripple at the rated load is lowered to 5mV p-p max. Component selection Capacitor: It is required that the ESR (Equivalent Series Resistance) should be as low as possible, ceramic types are recommended. The voltage rating should be at least twice (except for 15V output), the rated output voltage of the DC/DC converter. Inductor: The rated current of the inductor should not be less than that of the output of the DC/DC converter. At the rated current, the DC resistance of the inductor should be such that the voltage drop across the inductor is <2% of the rated voltage of the DC/DC converter. The SRF (Self Resonant Frequency) of the inductor should be >20MHz. Recommended components: L Power Source DC C DC Load MMV1S0505SC MMV1S0524SC L, μH 22 47 Inductor SMD Through Hole 82223C 11R223C 82473C 11R473C Capacitor C, μF 1 1 RoHS COMPLIANCE INFORMATION This series is compatible with RoHS soldering systems with a peak wave solder temperature of 260°C for 10 seconds. The pin termination finish is Tin Plate, Hot Dipped over Matte Tin with Nickel Preplate. The MMV1 series is backward compatible with Sn/Pb soldering systems. For further information, please visit www.murata-ps.com/rohs www.murata-ps.com/support KDC_MMV1.B01 Page 4 of 5 MMV1 Series 3kVDC Isolated 1W Single Output DC/DC Converters with Short Circuit Protection PACKAGE SPECIFICATIONS MECHANICAL DIMENSIONS PIN CONNECTIONS 0.77 (19.50) 7 Pin SIP 0.236 (6.00) MMV1S0505SC 0.394 (10.00) XYYWW 1 2 0.181 (4.60) 0.142 (3.60) 0.0217 (0.55) 0.0177 (0.45) Pin Function 1 +VIN 2 -VIN 5 -VOUT 7 +VOUT 7 5 0.0217 (0.55) 0.0177 (0.45) 0.1 (2.54) 0.074±0.02 (1.88±0.50) 0.0118 (0.30) 0.0079 (0.20) 0.049 (1.25) 0.6 (15.24) All dimensions in inches ±0.01 (mm ±0.25mm). All pins on a 0.1 (2.54) pitch and within ±0.01 (0.25) of true position. Weight: 2g TUBE OUTLINE DIMENSIONS RECOMMENDED FOOTPRINT DETAILS 4 HOLES (1.15) Ø 0.045 0.040 (1.00) 0.1 (2.54) 0.00394 (0.1) 0.1 (2.54) Unless otherwise stated all dimensions in inches (mm) ±0.5mm. Tube length: 20.47 (520mm ±2mm). Tube quantity: 25 Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2015 Murata Power Solutions, Inc. www.murata-ps.com/support KDC_MMV1.B01 Page 5 of 5