MA01 SERIES DC/DC CONVERTER 1W, SIP-Package FEATURES ►Industrial Standard SIP-7 Package ►Semi-regulated Output Voltage ►Very High Efficiency up to 88.5% ►I/O Isolation 1000 VDC ►Operating Ambient Temp. Range -40℃ to +95℃ ►UL/cUL/IEC/EN 60950-1 Safety Approval PRODUCT OVERVIEW The MINMAX MA01 series is a new range of isolated 1W DC/DC converter modules in a small SIP-package. There are 24 models available with 5V, 12V or 24VDC input and single-or dual-output voltages. These products provide have a typical load regulation of 2.5% to 5.0% depending on model. The MA01 DC/DC converters are a compromise between a more expensive fully regulated converter and a non-regulated converter. They offer the designer a new solution for many cost critical applications where the output voltage variation has to be kept in a certain limit under all load conditions. Model Selection Guide Model Number MA01-05S05 MA01-05S09 MA01-05S12 MA01-05S15 MA01-05D05 MA01-05D09 MA01-05D12 MA01-05D15 MA01-12S05 MA01-12S09 MA01-12S12 MA01-12S15 MA01-12D05 MA01-12D09 MA01-12D12 MA01-12D15 MA01-24S05 MA01-24S09 MA01-24S12 MA01-24S15 MA01-24D05 MA01-24D09 MA01-24D12 MA01-24D15 Input Voltage (Range) Output Voltage VDC VDC 5 9 12 15 ±5 ±9 ±12 ±15 5 9 12 15 ±5 ±9 ±12 ±15 5 9 12 15 ±5 ±9 ±12 ±15 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 24 (21.6 ~ 26.4) Output Current Input Current Max. Min. @Max. Load @No Load mA 200 110 84 67 ±100 ±56 ±42 ±34 200 110 84 67 ±100 ±56 ±42 ±34 200 110 84 67 ±100 ±56 ±42 ±34 mA 4 2 1.5 1 ±2 ±1 ±0.8 ±0.7 4 2 1.5 1 ±2 ±1 ±0.8 ±0.7 4 2 1.5 1 ±2 ±1 ±0.8 ±0.7 mA(typ.) 238 228 232 230 237 234 233 236 99 95 95 95 99 98 95 94 50 48 48 48 50 49 48 49 mA(typ.) 30 12 11 Load Regulation Reflected Ripple Max. capacitive Load % (max.) 6.5 5 5.2 5 5.2 4.2 4.6 4.5 5 3.4 3.4 2.7 3.9 2.8 2.9 2.6 3.7 2.5 2.4 2.3 3.7 2.5 2.4 2.3 mA(typ.) μF Efficiency (typ.) @Max. Load 220 7 100# 220 4 100# 220 8 100# % 84 87 87 87.5 84.5 86 86.5 86.5 84 86.5 88.5 88 84.5 86 88.5 87.5 84 86.5 87.5 87.5 83.5 86 87 87 # For each output Input Specifications Parameter Model 5V Input Models 12V Input Models 24V Input Models 5V Input Models 12V Input Models 24V Input Models All Models Input Surge Voltage (1 sec. max.) Input Voltage Range Input Filter E-mail:[email protected] 2015/07/31 REV:6 Tel:886-6-2923150 Page 1 of 4 Min. -0.7 -0.7 -0.7 4.5 10.8 21.6 Typ. Max. --9 --18 --30 5 5.5 12 13.2 24 26.4 Internal Capacitor Unit VDC MA01 SERIES DC/DC CONVERTER 1W, SIP-Package Output Specifications Parameter Conditions Min. Typ. Max. Unit Dual Output, Balanced Loads --- ±0.1 ±1.0 % Line Regulation For Vin Change of 1% --- ±1.05 ±1.2 % Load Regulation Io=20% to 100% Ripple & Noise 0-20MHz Bandwidth Output Voltage Balance See Model Selection Guide Temperature Coefficient Short Circuit Protection --- 30 60 mV P-P --- ±0.01 ±0.02 %/℃ 0.5 Second Max., Automatic Recovery General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1000 --- --- VDC 1 Second 1200 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V 40 60 120 pF 50 100 120 KHz I/O Isolation Voltage Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Safety Approvals 2,000,000 Hours UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1(CB-report) Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Conditions Min. Max. Unit Natural Convection -40 +85 ℃ ℃ Case Temperature --- +95 Storage Temperature Range -50 +125 ℃ Humidity (non condensing) --- 95 % rel. H 260 ℃ Cooling Natural Convection Lead Temperature (1.5mm from case for 10Sec.) --- Power Derating Curve Output Voltage Tolerance 100 Output Power (%) Output Voltage(%) Natural Convection 20LFM 80 400LFM 60 40 20 +20% +20% +15% +15% Max. +5% Vnom Min. -5% -5% 20% 40% 60% 80% -10% 100% Output Load Current (%) ~ -40 +5% Typ. Vnom -10% 0% 0 +10% +10% 50 60 70 80 90 100 110 Ambient Temperature C Notes 1 2 3 4 5 6 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; however they may not meet all specifications listed. We recommend to protect the converter by a slow blow fuse in the input supply line. Other input and output voltage may be available, please contact factory. That “natural convection” is about 20LFM but is not equal to still air (0 LFM). Specifications are subject to change without notice. E-mail:[email protected] 2015/07/31 REV:6 Tel:886-6-2923150 Page 2 of 4 MA01 SERIES DC/DC CONVERTER 1W, SIP-Package Package Specifications Mechanical Dimensions Pin Connections 3.2 0.5 [0.02] 2.4 [0.09] 2.54 5.08 2X2.54 [0.10] [0.20] [2X0.10] Pin Single Output Dual Output 1 +Vin +Vin 2 -Vin -Vin 4 -Vout -Vout 5 No Pin Common 6 +Vout +Vout [0.13] 10.2 [0.40] 0.5 [0.02] 19.5 [0.77] T=6.1(0.24) for 5V & 12V Input Models T=7.1(0.28) for 24V Input Models 18.5 [0.73] 2 4 5 T Bottom View 1 6 ►All dimensions in mm (inches) 0.25 [0.01] 1.3 [0.05] ►Tolerance: X.X±0.25 (X.XX±0.01) 0.50 [0.02] Physical Characteristics Case Size (5&12V Input) Case Size (24V Input) : : 19.5x6.1x10.2mm (0.77x0.24x0.40 inches) 19.5x7.1x10.2mm (0.77x0.28x0.40 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : Alloy 42 Weight (5&12V Input) Weight (24V Input) : : 2.2g 2.6g E-mail:[email protected] 2015/07/31 REV:6 Tel:886-6-2923150 Page 3 of 4 X.XX±0.13 ( X.XXX±0.005) ► Pins ±0.05(±0.002) MA01 SERIES DC/DC CONVERTER 1W, SIP-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (10μH) and Cin (1μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Current Probe Cin +Out DC / DC Converter -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin Copper Strip Scope Cout Resistive Load Cout -Out Scope Copper Strip Technical Notes Maximum Capacitive Load The MA01 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 100μF maximum capacitive load for dual outputs and 220μF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is commended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2μF for the 5V input devices, a 1.0μF for the 12V input devices and a 0.47μF for the 24V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.0μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 95℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2015/07/31 REV:6 Page 4 of 4