MSLU100 SERIES DC/DC CONVERTER 1W, SMD-Package FEATURES ►SMD Package with Industry Standard Pinout ►Small Footprint: 11.0 x 13.7 mm (0.43”x 0.54”) Single Output Models 11.0 x 16.3 mm (0.43”x 0.64”) Dual Output Models ►I/O-Isolation 1500 VDC ►Single and Dual Output Models ►Operating Temp. Range –40°C to +85°C ►High Accuracy of Pin Planarity ►Qualified for lead-free reflow solder process according IPC/JEDEC J-STD-020D.1 ►Tape & Reel Package available ►3 Year Product Warranty PRODUCT OVERVIEW The MINMAX MSLU100 series is a range of 1W DC/DC converters in a SMD- Package featuring I/O-isolation of 1500VDC.The very small footprint makes this product the ideal solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, in digital interfaces or where a converted voltage is required. An excellent efficiency allows an operating temperature range of –40°C to +85°C. with a new package design these converters are fully qualified for the higher temperature profile used in lead-free reflow solder processes. For automated SMD production lines the product can be supplied in tape& reel package. Model Selection Guide Model Input Output Number Voltage Voltage (Range) VDC MSLU101 MSLU102 MSLU103 MSLU104 MSLU105 MSLU106 MSLU108 MSLU109 MSLU111 MSLU112 MSLU113 MSLU114 MSLU115 MSLU116 MSLU118 MSLU119 MSLU154 MSLU155 MSLU121 MSLU122 MSLU123 MSLU124 MSLU125 MSLU126 MSLU128 MSLU129 VDC 3.3 5 9 12 15 ±5 ±12 ±15 3.3 5 9 12 15 ±5 ±12 ±15 12 15 3.3 5 9 12 15 ±5 ±12 ±15 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 15 (13.5 ~ 16.5) 24 (21.6 ~ 26.4) Output Current Input Current Max. Min. @Max. Load @No Load mA 300 200 110 84 67 ±100 ±42 ±33 300 200 110 84 67 ±100 ±42 ±33 84 67 300 200 110 84 67 ±100 ±42 ±33 mA 6 4 2 1.5 1 ±2 ±0.8 ±0.7 6 4 2 1.5 1 ±2 ±0.8 ±0.7 1.5 1 6 4 2 1.5 1 ±2 ±0.8 ±0.7 mA(typ.) 271 256 254 259 254 270 259 254 112 109 106 106 105 113 108 104 86 86 58 54 54 55 53 57 54 53 mA(typ.) 30 15 14 8 9 Load Max. capacitive Regulation Load 2014/06/05 REV:18 Tel:886-6-2923150 Page 1 of 5 (typ.) @Max. Load % (max.) 10 10 10 8 7 10 8 7 8 8 8 5 5 8 5 5 5 5 8 8 8 5 5 8 5 5 μF 33 33# 33 33# 33 33 33# # For each output E-mail:[email protected] Efficiency % 73 78 78 78 79 74 78 78 74 76 78 79 80 74 78 79 78 78 72 78 77 77 79 73 78 78 MSLU100 SERIES DC/DC CONVERTER 1W, SMD-Package Input Specifications Parameter Model Input Voltage Range Input Surge Voltage (1 sec. max.) Min. Typ. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 15V Input Models 13.5 15 16.5 24V Input Models 21.6 24 26.4 5V Input Models -0.7 --- 9 12V Input Models -0.7 --- 18 15V Input Models -0.7 --- 20 24V Input Models -0.7 --- 30 --- --- 0.3 Reverse Polarity Input Current All Models Internal Filter Type Max. Unit VDC A Internal Capacitor Internal Power Dissipation --- --- 450 mW Output Specifications Parameter Output Voltage Balance Line Regulation Load Regulation Ripple & Noise Temperature Coefficient Short Circuit Protection Conditions Dual Output, Balanced Loads For Vin Change of 1% Io=20% to 100% 0-20 MHz Bandwidth Min. ----- Typ. Max. ±0.1 ±1.0 ±1.2 ±1.5 See Model Selection Guide --120 ±0.01 ±0.02 0.5 Second Max. ----- Unit % % mV P-P %/℃ General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1500 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- 40 100 pF 50 100 140 KHz 2,000,000 --- --- Hours I/O Isolation Voltage (rated) Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Moisture Sensitivity Level (MSL) IPC/JEDEC J-STD-020D.1 Level 2 Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) E-mail:[email protected] 2014/06/05 REV:18 Tel:886-6-2923150 Page 2 of 5 Conditions Natural Convection Min. -40 ---50 --Free-Air convection --- Max. +85 +90 +125 95 Unit ℃ ℃ ℃ % rel. H 260 ℃ MSLU100 SERIES DC/DC CONVERTER 1W, SMD-Package +20% +20% +20% +20% +15% +15% +15% +15% +10% +10% +10% Max. +5% Output Voltage(%) Output Voltage(%) Output Voltage Tolerance +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% -10% 100% 80% +10% Max. +5% +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% Output Load Current (%) 40% 60% 80% Output Load Current (%) (3.3V & 5V Output) (All other Output) Power Derating Curve 100 Natural Convection 20LFM 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these 3 We recommend to protect the converter by a fast blow fuse in the input supply line. modules; however they may not meet all specifications listed. 4 Other input and output voltage may be available, please contact factory. 5 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 6 It is not recommended to use water-washing process on SMT units. 7 Specifications are subject to change without notice. E-mail:[email protected] 2014/06/05 REV:18 Tel:886-6-2923150 Page 3 of 5 -10% 100% MSLU100 SERIES DC/DC CONVERTER 1W, SMD-Package Package Specifications Mechanical Dimensions (Single Output) Connecting Pin Patterns 2.0 [0.08] ( Magnification of A ) 13.7 [0.54] 1.3 0.1 [0.05 0.004] 5.5 [0.22] 5.5 [0.22] 1.3 0.1 [0.05 0.004] 0.15 S Mechanical Dimensions (Dual Output) Connecting Pin Patterns 0.25 [0.01] 0~ 4 R 5.08 [0.2] 2.54 [0.1] ( Magnification of A ) 2.0 [0.08] 2.54 [0.1] 16.24 [0.64] 7.2 0.5 [0.28 0.02] 1.2 [0.05] S SEATING PLANE 1.3 0.1 [0.05 0.004] 0.3 [0.01] 6.9 [0.27] 2.54 [0.10] 0.60 [0.02] 12.4 [0.49] 5 7.62 [0.30] 10.4 [0.41] 4 2 0. 5 1 11.0 0.2 [0.43 0.008] 7 8.4 [0.33] 3.04 [0.12] 8.4 [0.33] 0.60 [0.02] 1.2 [0.05] S SEATING PLANE 0.3 [0.01] 6.9 [0.27] 7.2 0.5 [0.28 0.02] 2.54 [0.10] 10 12.4 [0.49] 5.08 [0.2] 8.4 [0.33] 0~ 4 0. 5 R 2.54 [0.1] 10.4 [0.41] 4 2 11.0 0.2 [0.43 0.008] 1 8.4 [0.33] 5 8 7.62 [0.30] 0.25 [0.01] 3.04 [0.12] 5.5 [0.22] 5.5 [0.22] 1.3 0.1 [0.05 0.004] 0.15 S ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) X.XX±0.13 ( X.XXX±0.005) ►Pins ±0.05 (±0.002) Pin Connections Pin Physical Characteristics Single Output Dual Output Case Size (Single Output) : 13.7x8.4x6.9mm (0.54x0.33x0.27 inches) Case Size (Dual Output) : 16.24x8.4x6.9mm (0.64x0.33x0.27 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : phosphor bronze 1 -Vin -Vin 2 +Vin +Vin 3 No Pin No Pin 4 -Vout Common 5 +Vout -Vout 6 No Pin No Pin 7 No Pin +Vout Weight (Single Output) : 1.7g 8 NA No Pin Weight (Dual Output) : 2.0g 9 --- No Pin 10 --- NA NA : Not Available for Electrical Connection E-mail:[email protected] 2014/06/05 REV:18 Tel:886-6-2923150 Page 4 of 5 MSLU100 SERIES DC/DC CONVERTER 1W, SMD-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Current Probe Cin +Out DC / DC Converter -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Maximum Capacitive Load The MSLU100 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 33μF maximum capacitive load. The maximum capacitance can be found in the data sheet. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2μF for the 5V input devices, a 1.0μF for the 12V input devices and a 0.47μF for the 24V input devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2014/06/05 REV:18 Page 5 of 5