MIW1300 Series 3W, Wide Input Range DIP, Single & Dual Output DC/DC Converter Key Features y y y y y y y y y y y EMI EN55022 1500 VDC I/O Isolation $ Low Cost Efficiency up to 80% 1500VDC Isolation MTBF > 1,000,000 Hours 3:1 Wide Input Range CSA60950-1 Safety Approval Short Circuit Protection Complies with EN55022 Class A Temperature Performance -25] to +71] UL 94V-0 Package Material Internal SMD Construction Industry Standard Pinout 3:1 Wide Range Minmax's MIW1300-Series power modules operate over a 3:1 input voltage ranges of 10-30VDC which provide precisely regulated output voltages of 5V, 12V, 15V, {12V and {15VDC. The -25] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 3W and a typical full-load efficiency of 80%, continuous short circuit, 45mA output ripple, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. Absolute Maximum Ratings Parameter Environmental Specifications Min. Max. Unit Input Surge Voltage -0.7 50 VDC Conditions Min. Max. Unit Operating Temperature Lead Temperature (1.5mm from case for 10 Sec.) --- 260 Internal Power Dissipation --- 2,500 Ambient -25 +71 ] ] Operating Temperature Case mW Storage Temperature Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. Parameter -25 +90 ] -40 +125 ] Humidity --- 95 % Cooling Free-Air Convection Conducted EMI 1 MINMAX EN55022 Class A REV:1 2008/03 MIW1300 Series Model Selection Guide Model Number MIW1322 MIW1323 MIW1324 MIW1326 MIW1327 Input Voltage Output Voltage VDC VDC 5 12 15 {12 {15 20 ( 10 ~ 30 ) Output Current Max. mA 600 250 200 {125 {100 Min. mA 60 25 20 {12.5 {10 Input Current @Max. Load mA (Typ.) 188 188 188 188 188 Reflected Ripple Current @No Load mA (Typ.) mA (Typ.) 5 20 Efficiency @Max. Load % (Typ.) 80 80 80 80 80 Capacitive Load Models by Vout Maximum Capacitive Load 5V 12V 15V {12V # {15V # Unit 4000 4000 4000 470 470 uF # For each output Input Fuse Selection Guide All Models 600mA Slow - Blow Type Input Specifications Parameter Model Start Voltage Under Voltage Shutdown Reverse Polarity Input Current All Models Short Circuit Input Power Min. Typ. Max. 4.5 7 9 --- 6.5 8.5 Unit VDC --- --- 1 A --- 1000 1500 mW Input Filter Pi Filter Output Specifications Parameter Conditions Min. Typ. Max. Unit --- {0.5 {2.0 % Dual Output, Balanced Loads --- {0.5 {2.0 % Line Regulation Vin=Min. to Max. --- {0.2 {0.5 % Load Regulation Io=10% to 100% --- {0.2 {0.5 % --- 45 60 mV P-P --- --- 80 mV P-P --- --- 28 mV rms Over Power Protection 120 --- --- % Transient Recovery Time --- 300 500 uS Output Voltage Accuracy Output Voltage Balance Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Line, Load & Temp. Ripple & Noise (20MHz) Transient Response Deviation 25% Load Step Change Temperature Coefficient Output Short Circuit REV:1 2008/03 --- {3 {5 % --- {0.01 {0.05 %/] Continuous MINMAX 2 MIW1300 Series General Specifications Parameter Conditions Isolation Voltage Rated Min. Typ. Max. Unit 60 Seconds 1500 --- --- VDC Flash Tested for 1 Second 1650 --- --- VDC Isolation Resistance 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- --- 500 pF --- 300 --- KHz 1000 --- --- K Hours Isolation Voltage Test Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Notes : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. Block Diagram Single Output +Vin Dual Output +Vo LC Filter +Vin +Vo LC Filter Com. -Vo -Vo PFM -Vin Isolation Ref.Amp -Vin PFM Isolation Ref.Amp Input Voltage Transient Rating 50 Vin ( VDC ) 45 40 35 30 25 20 15 10 3 10uS 100uS 1mS MINMAX 10mS 100mS REV:1 2008/03 100 100 90 90 Efficiency (%) Efficiency (%) MIW1300 Series 80 70 60 80 70 60 50 Low Nom 50 High Low Nom Input Voltage (V) Efficiency vs Input Voltage ( Dual Output ) 100 100 90 90 80 80 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Single Output ) 70 60 70 60 50 50 40 40 30 10 20 40 High Input Voltage (V) 60 80 100 30 Load Current (%) 10 20 40 60 80 100 Load Current (%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 400LFM 100LFM Output Power (%) 80 200LFM 60 Natural convection 40 20 0 ~ -25 50 60 70 90 80 Ambient Temperature 100 110 ] Derating Curve REV:1 2008/03 MINMAX 4 MIW1300 Series Test Configurations Overcurrent Protection Input Reflected-Ripple Current Test Setup To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + Battery + +Vin Lin Current Probe Cin -Vin The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. +Out DC / DC Converter Input Source Impedance Load -Out Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 3.3uF for the devices. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out DC Power Source Copper Strip +Vin + Cout +Out Dual Output DC / DC Converter Com. -Vin -Out Load Cin -Vin -Out Resistive Scope Load Output Ripple Reduction -Out +Vin +Out DC / DC Converter - Single Output DC / DC Converter -Vin + A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. Copper Strip Cout Scope Cout Scope Resistive Load + +Vin DC Power Source Design & Feature Considerations +Out Single Output DC / DC Converter Cout - -Vin -Out + +Vin +Out Load Maximum Capacitive Load The MIW1300 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 470uF maximum capacitive load for dual outputs and 4000uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. 5 Dual Output Com. DC / DC Converter DC Power Source MINMAX - -Vin -Out Cout Load REV:1 2008/03 MIW1300 Series Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90° C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in REV:1 2008/03 50mm / 2in Air Flow DUT MINMAX 6 MIW1300 Series Physical Characteristics Mechanical Dimensions 10.2 [0.40] Side 2.0 [0.08] 1 2 3 10 11 12 Bottom 24 23 22 Tolerance Pin 15 14 13 31.8*20.3*10.2 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 12.4g Flammability : UL94V-0 1.25*0.80*0.40 inches 20.3 [0.80] 2.54 [0.100] 2.5 [0.10] 0.50 [0.020] 15.22 [0.600] 4.5 [0.18] 31.8 [1.25] Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 X.XXX{0.005 {0.05 {0.002 Pin Connections Pin Single Output Dual Output 1 +Vin +Vin 2 NC -Vout 3 NC Common 10 -Vout Common 11 +Vout +Vout 12 -Vin -Vin 13 -Vin -Vin 14 +Vout +Vout 15 -Vout Common 22 NC Common 23 NC -Vout 24 +Vin +Vin NC: No Connection 7 MINMAX REV:1 2008/03