MIW1100 Series 3W, Wide Input Range DIP, Single & Dual Output DC/DC Converters Key Features y y y y y y y y y y Efficiency up to 81% 1500VDC Isolation MTBF > 1,000,000 Hours UL1950 Safety Approval Low Cost Complies with EN55022 Class A Temperature Performance -40] to +71] Industry Standard Pinout UL 94V-0 Package Material Internal SMD Construction Minmax's MIW1100-Series power modules are low-profile dc-dc converters that operate over input voltage ranges of 4.5-9VDC, $ 9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated output voltages of 5V, 12V, 15V, {12V and {15VDC. The -40] to +71] operating temperature range makes it ideal for Low Cost data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. 1500 VDC The modules have a maximum power rating of 3W and a typical full-load efficiency of 81%, continuous short circuit, 45mA output ripple, built-in filtering for both input and output minimize the need for external I/O Isolation filtering. EMI 2:1 EN55022 Wide Range Block Diagram Single Output +Vin Dual Output +Vo LC Filter +Vin +Vo LC Filter Com. -Vo -Vin 1 PFM Isolation Ref.Amp -Vo -Vin MINMAX PFM Isolation Ref.Amp REV:0 2005/04 MIW1100 Series Model Selection Guide Model Number MIW1111 MIW1112 MIW1113 MIW1114 MIW1115 MIW1121 MIW1122 MIW1123 MIW1124 MIW1125 MIW1131 MIW1132 MIW1133 MIW1134 MIW1135 MIW1141 MIW1142 MIW1143 MIW1144 MIW1145 Input Voltage Output Voltage VDC VDC 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 ( 4.5 ~ 9 ) 12 ( 9 ~ 18 ) 24 ( 18 ~ 36 ) 48 ( 36 ~ 75 ) Output Current Max. mA 600 250 200 {125 {100 600 250 200 {125 {100 600 250 200 {125 {100 600 250 200 {125 {100 Input Current Min. mA 60 25 20 {12.5 {10 60 25 20 {12.5 {10 60 25 20 {12.5 {10 60 25 20 {12.5 {10 Parameter 5VDC Input Models 12VDC Input Models Input Surge Voltage ( 1000 mS ) 24VDC Input Models 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 -0.7 ----- Max. 11 25 50 100 260 2,500 Unit VDC VDC VDC VDC ] mW Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. mA (Typ.) 40 100 20 30 5 15 3 10 @Max. Load % (Typ.) 70 74 74 74 74 76 80 80 80 80 77 81 81 81 81 77 81 81 81 81 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. Environmental Specifications REV:0 2005/04 @No Load mA (Typ.) Efficiency Notes : Absolute Maximum Ratings Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conducted EMI @Max. Load mA (Typ.) 857 811 811 811 811 329 313 313 313 313 162 154 154 154 154 81 77 77 77 77 Reflected Ripple Current Conditions Ambient Case Min. Max. -40 +71 -40 +90 -40 +125 --95 Free-Air Convection EN55022 Class A Unit ] ] ] % MINMAX 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. 2 MIW1100 Series Input Specifications Parameter Start Voltage Under Voltage Shutdown Model Min. Typ. Max. 5V Input Models 3.5 4 4.5 12V Input Models 4.5 7 9 24V Input Models 8 12 18 48V Input Models 16 24 36 5V Input Models --- 3.5 4 12V Input Models --- 6.5 8.5 24V Input Models --- 11 17 48V Input Models --- 22 34 --- --- 1 A --- 1000 1500 mW Reverse Polarity Input Current Short Circuit Input Power Unit All Models Input Filter VDC Pi Filter Output Specifications Parameter Conditions Output Voltage Accuracy Min. Typ. Max. Unit % --- {0.5 {2.0 Dual Output, Balanced Loads --- {0.5 {2.0 % Line Regulation Vin=Min. to Max. --- {0.2 {0.5 % Load Regulation Io=10% to 100% --- {0.2 {0.5 % --- 45 60 mV P-P --- --- 100 mV P-P Ripple & Noise (20MHz) --- --- 15 mV rms Over Power Protection 120 --- --- % Transient Recovery Time --- 300 500 uS Output Voltage Balance Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Line, Load & Temp. 25% Load Step Change Transient Response Deviation Temperature Coefficient Output Short Circuit --- {3 {5 % --- {0.01 {0.02 %/] Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 1500 --- --- VDC Flash Tested for 1 Second 1650 --- --- VDC Isolation Resistance Isolation Voltage Test 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- --- 150 pF --- 300 --- KHz 1000 --- --- K Hours Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Capacitive Load Models by Vout 5V 12V 15V {12V # {15V # Unit Maximum Capacitive Load 2000 2000 2000 1000 1000 uF # For each output 3 MINMAX REV:0 2005/04 MIW1100 Series Input Fuse Selection Guide 5V Input Models 1500mA Slow - Blow Type 12V Input Models 700mA Slow - Blow Type 24V Input Models 48V Input Models 350mA Slow - Blow Type 135mA Slow - Blow Type Input Voltage Transient Rating 150 140 130 120 48VDC Input Models 110 Vin ( VDC ) 100 90 80 70 24VDC Input Models 60 50 40 12VDC Input Models 30 20 5VDC Input Models 10 0 10uS REV:0 2005/04 100uS 1mS MINMAX 10mS 100mS 4 90 100 80 90 Efficiency (%) Efficiency (%) MIW1100 Series 70 80 70 60 60 50 Low Nom Low High Nom Input Voltage (V) Input Voltage (V) Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Single Output ) 60 50 60 50 40 40 30 30 20 10 20 40 High 60 80 100 20 Load Current (%) 10 20 40 60 80 100 Load Current (%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 100LFM 400LFM Natural convection 200LFM Output Power (%) 80 60 40 20 0 〜 -40 50 60 70 80 Ambient Temperature 90 100 110 ] Derating Curve 5 MINMAX REV:0 2005/04 MIW1100 Series Test Configurations Overcurrent Protection Input Reflected-Ripple Current Test Setup To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + Battery + +Vin Lin Current Probe Cin -Vin The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. +Out DC / DC Converter Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Single Output DC / DC Converter Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 8.2uF for the 5V input devices, a 3.3uF for the 12V input devices and a 1.5uF for the 24V and 48V devices. + DC Power Source Copper Strip Cout Input Source Impedance Scope +Vin + DC / DC Converter Load Cin - Resistive Load +Out -Vin -Out -Out Output Ripple Reduction +Vin +Out Dual Output DC / DC Converter Com. A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. -Vin -Out -Vin Copper Strip Cout Scope Cout Scope Resistive Load + +Vin DC Power Source Design & Feature Considerations +Out Single Output DC / DC Converter Cout - -Vin -Out + +Vin +Out Load Maximum Capacitive Load The MIW1100 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 1000uF maximum capacitive load for dual outputs and 2000uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. REV:0 2005/04 Dual Output DC / DC Com. Converter DC Power Source MINMAX - -Vin -Out Cout Load 6 MIW1100 Series Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 7 50mm / 2in Air Flow DUT MINMAX REV:0 2005/04 MIW1100 Series Mechanical Dimensions Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Single Output 10.2 [0.40] 2.54 [0.100] 2.3 [0.09] 1 2 3 10 11 12 Bottom 24 23 22 Tolerance Pin 15 14 13 Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 {0.05 X.XXX{0.005 {0.002 Dual Output 20.3 [0.80] 0.50 [0.020] 2.5 [0.10] Side 15.22 [0.600] 4.5 [0.18] 31.8 [1.25] Pin Connections Physical Characteristics Pin Single Output Dual Output 1 +Vin +Vin 2 NC -Vout 3 NC Common 10 -Vout Common 11 +Vout +Vout 12 -Vin -Vin 13 -Vin -Vin 14 +Vout +Vout 15 -Vout Common 22 NC Common 23 NC -Vout 24 +Vin +Vin 31.8*20.3*10.2 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 12.4g Flammability : UL94V-0 1.25*0.80*0.40 inches NC: No Connection The MIW1100 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 8