® MSGWI06 SERIES DC/DC CONVERTER 6W, SMD Package FEATURES ►Industrial SMD Package ►Ultra-wide 4:1 Input Voltage Range ►Fully Regulated Output Voltage ►I/O Isolation 1500 VDC ►Operating Ambient Temp. Range -40°C to +80°C ►Overload and Short Circuit Protection ►Remote On/Off Control ►Designed-in Conducted EMI meets EN55022 Class A & FCC Level A ►Water-washable Process Available(option) ►Qualified for Lead-free Reflow Solder Process According to IPC/JEDEC J-STD-020D.1 ►Tape & Reel Package Available ►UL/cUL/IEC/EN 60950-1 Safety Approval PRODUCT OVERVIEW The MINMAX MSGWI06 series is a new range of isolated 6W DC/DC converter modules featuring fully regulated output voltages and ultra-wide 4:1 input voltage ranges. These products are with a very small footprint occupying just 4.5cm2 (0.7 square in.) on PCB. All models are qualified for lead free reflow solder processes according IPC J-STD-020D.1. An excellent efficiency allows an operating temperature range of –40° to +80°C. Further features include remote On/Off control and over load protection. The very compact dimensions of these DC/DC converters make them an ideal solution for many space critical applications in battery-powered equipment and instrumentation. Model Selection Guide Model Number MSGWI06-24S033 MSGWI06-24S05 MSGWI06-24S12 MSGWI06-24S15 MSGWI06-24S24 MSGWI06-24D05 MSGWI06-24D12 MSGWI06-24D15 MSGWI06-48S033 MSGWI06-48S05 MSGWI06-48S12 MSGWI06-48S15 MSGWI06-48S24 MSGWI06-48D05 MSGWI06-48D12 MSGWI06-48D15 Input Voltage (Range) Output Voltage VDC VDC 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 24 (9 ~ 36) 48 (18 ~ 75) Output Current Input Current Max. capacitive Load Max. Min. @Max. Load @No Load mA 1450 1200 500 400 250 ±600 ±250 ±200 1450 1200 500 400 250 ±600 ±250 ±200 mA 218 180 75 60 38 ±90 ±38 ±30 218 180 75 60 38 ±90 ±38 ±30 mA(typ.) 262 316 301 301 301 301 301 301 131 158 151 151 151 151 151 151 mA(typ.) Efficiency (typ.) @Max. Load μF % 76 79 83 83 83 82 83 83 76 79 83 83 83 82 83 83 330 100 30 100# 330 100 20 100# # For each output Input Specifications Parameter Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Model Min. Typ. Max. 24V Input Models -0.7 --- 50 48V Input Models -0.7 --- 100 24V Input Models --- --- 9 48V Input Models --- --- 18 24V Input Models --- --- 8.5 48V Input Models --- --- 17 --- --- 3000 Short Circuit Input Power Input Filter All Models Conducted EMI VDC mW Internal Pi Type Compliance to EN 55022,class A and FCC part 15,class A E-mail:[email protected] 2015/07/31 Unit REV:11 Tel:886-6-2923150 Page 1 of 5 ® MSGWI06 SERIES DC/DC CONVERTER 6W, SMD Package Remote On/Off Control Parameter Converter On Converter Off Control Input Current (on) Control Input Current (off) Control Common Standby Input Current Conditions Min. Typ. 2.5V ~ 50VDC or Open Circuit -0.7V ~ 0.8V --------Referenced to Negative Input ----- Vin-RC=5V Vin-RC=0V Max. Unit 500 -500 μA μA 10 mA Typ. ±1.0 ±1.0 ±0.5 Max. ±2.0 --±1.0 --±0.5 ------300 --±3 --±0.01 110 150 Continuous, Automatic Recovery ±1.2 100 600 --±0.02 --- Unit %Vnom. % % % mV P-P μsec % %/℃ % Output Specifications Parameter Output Voltage Setting Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise Transient Recovery Time Transient Response Deviation Temperature Coefficient Over Load Protection Short Circuit Protection Conditions Dual Output, Balanced Loads Vin=Min. to Max. @Full Load Io=15% to 100% 0-20 MHz Bandwidth 25% Load Step Change Foldback Min. ------- General Specifications Parameter Conditions 60 Seconds 1 Second 500 VDC 100KHz, 1V I/O Isolation Voltage I/O Isolation Resistance I/O Isolation Capacitance Switching Frequency MTBF (calculated) Moisture Sensitivity Level (MSL) Safety Approvals Min. 1500 1800 1000 ----- Typ. ------1200 330 350,000 Max. ------1500 --- MIL-HDBK-217F@25℃, Ground Benign IPC/JEDEC J-STD-020D.1 Level 2 UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1(CB-report) Unit VDC VDC MΩ pF KHz Hours Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead-free Reflow Solder Process Conditions Min. Max. Unit Natural Convection -40 +80 ℃ ---50 --- +105 +125 95 ℃ ℃ % rel. H Natural Convection IPC/JEDEC J-STD-020D.1 Power Derating Curve 100 Output Power (%) 80 50LFM 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 Ambient Temperature C E-mail:[email protected] 2015/07/31 REV:11 Tel:886-6-2923150 Page 2 of 5 80 100 110 ® MSGWI06 SERIES DC/DC CONVERTER 6W, SMD Package Notes 1 2 3 4 5 6 7 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100% These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. We recommend to protect the converter by a slow blow fuse in the input supply line. Other input and output voltage may be available, please contact factory. It is not recommended to use water-washing process on SMT units. Specifications are subject to change without notice. Package Specifications Mechanical Dimensions Connecting Pin Patterns 17.78 [0.70] 22.0 [0.87] 12.7 [0.5] 5.08 [0.2] 1 2 6 26.8 [1.06] 20.3 [0.80] 3.25 [0.13] Top View 23.55 [0.93] 9 25.4 [1.0] 11 16 20.3 [0.8] 2.11 [0.08] 5.08 [0.20] 8 2.54 [0.10] 1.7 [0.07] 1.5 [0.06] 0.15 10.05 [0.4] [0.01] 10.2 0.5 [0.4 0.02] 2.54 [0.1] Pin Connections S SEATING PLANE ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) 0~ 4 X.XX±0.13 ( X.XXX±0.005) 0.1 S ►Pins ±0.05(±0.002) Physical Characteristics Pin Single Output Dual Output 1 Remote On/Off Remote On/Off 2 -Vin -Vin 6 NC Common 8 NC -Vout 9 +Vout +Vout 11 -Vout Common 16 +Vin +Vin Case Size : 22.0x20.3x10.2 mm (0.87x0.8x0.4 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : Phosphor bronze Weight : 7.8g NC: No Connection E-mail:[email protected] 2015/07/31 REV:11 Tel:886-6-2923150 Page 3 of 5 ® MSGWI06 SERIES DC/DC CONVERTER 6W, SMD Package Order Code Table Standard For water-washable process MSGWI06-24S033 MSGWI06-24S033-W MSGWI06-24S05 MSGWI06-24S05-W MSGWI06-24S12 MSGWI06-24S12-W MSGWI06-24S15 MSGWI06-24S15-W MSGWI06-24S24 MSGWI06-24S24-W MSGWI06-24D05 MSGWI06-24D05-W MSGWI06-24D12 MSGWI06-24D12-W MSGWI06-24D15 MSGWI06-24D15-W MSGWI06-48S033 MSGWI06-48S033-W MSGWI06-48S05 MSGWI06-48S05-W MSGWI06-48S12 MSGWI06-48S12-W MSGWI06-48S15 MSGWI06-48S15-W MSGWI06-48S24 MSGWI06-48S24-W MSGWI06-48D05 MSGWI06-48D05-W MSGWI06-48D12 MSGWI06-48D12-W MSGWI06-48D15 MSGWI06-48D15-W E-mail:[email protected] 2015/07/31 REV:11 Tel:886-6-2923150 Page 4 of 5 ® MSGWI06 SERIES DC/DC CONVERTER 6W, SMD Package Test Setup Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 50V. he maximum sink current of the switch at on/off terminal during a logic low is -500 μA. The maximum sink current of the switch at on/off terminal during a logic high is 500μA or open. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 4.7μF for the 24V input devices and a 2.2μF for the 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MSGWI06 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2015/07/31 REV:11 Page 5 of 5