® MSDWI03 SERIES DC/DC CONVERTER 3W, SMD Package FEATURES ►Ultra compact SMD Package 24.0 x 13.7 x 8.0 mm (0.94 x 0.54 x 0.31 inches) ►Efficiency up to 80% ►I/O-isolation 1500VDC ►Ultra-wide 4:1 Input Range ►Operating Temp. Range -40°C to +80°C ►Remote On/Off Control ►Input Filter meets EN 55022,class A and FCC, level A ►CSA/UL/IEC/EN 60950-1 Safety Approval ►Qualified for lead-free Reflow Solder Process according IPC/JEDEC J-STD-020D ► 3 Years Product Warranty PRODUCT OVERVIEW Minmax's MSDWI03 series power modules are in mini-SMD DC/DC converters that operate over input voltage ranges of 9-36VDC and 18-75VDC which provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, 24V, ±5V, ±12V and ±15VDC. Pin compatible with the MDW1000 series, the MDWI03 offers a power rating up to 3W and a typical full-load efficiency of 80%, continuous short circuit, remote on/off control, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. The MSDWI03 series is an excellent selection for data communication equipment, mobile battery driven equipment, distributed power system, telecommunication equipment, mixed analog/digital subsystem, process/machine control equipment, computer peripheral equipment and industrial robot system. Model Selection Guide Model Input Output Output Number Voltage Voltage Current (Range) VDC MSDWI03-24S033 MSDWI03-24S05 MSDWI03-24S12 MSDWI03-24S15 MSDWI03-24S24 MSDWI03-24D05 MSDWI03-24D12 MSDWI03-24D15 MSDWI03-48S033 MSDWI03-48S05 MSDWI03-48S12 MSDWI03-48S15 MSDWI03-48S24 MSDWI03-48D05 MSDWI03-48D12 MSDWI03-48D15 24 (9 ~ 36) 48 (18 ~ 75) VDC 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 Input Current Max. capacitive Load Max. Min. @Max. Load @No Load mA 600 600 250 200 125 ±300 ±125 ±100 600 600 250 200 125 ±300 ±125 ±100 mA 90 90 38 30 19 ±45 ±19 ±15 90 90 38 30 19 ±45 ±19 ±15 mA(typ.) 110 160 156 156 156 162 156 156 55 80 78 78 78 81 78 78 mA(typ.) 30 20 Efficiency (typ.) @Max. Load μF 220 220 47 47 47 47# 47# 47# 220 220 47 47 47 47# 47# 47# # For each output % 75 78 80 80 80 77 80 80 75 78 80 80 80 77 80 80 Input Specifications Parameter Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Short Circuit Input Power Min. Typ. Max. -0.7 --- 50 48V Input Models -0.7 --- 100 24V Input Models 4.5 6 8.5 48V Input Models 8.5 12 17 24V Input Models --- --- 8 48V Input Models --- --- 16 --- --- 2000 All Models Conducted EMI E-mail:[email protected] 2012/07/16 REV:17 Model 24V Input Models Tel:886-6-2923150 Page 1 of 4 Unit VDC mW Compliance to EN 55022,class A and FCC part 15,class A ® MSDWI03 SERIES DC/DC CONVERTER 3W, SMD Package Output Specifications Parameter Output Voltage Setting Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Transient Recovery Time Transient Response Deviation Temperature Coefficient Over Load Protection Short Circuit Protection Conditions At 50% Load and Nominal Vin Dual Output, Balanced Loads Vin=Min. to Max. Io=15% to 100% Min. ----------------110 25% Load Step Change Foldback Typ. Max. --±2.0 ±1.0 ±2.0 ±0.5 ±1.0 ±0.5 ±1.2 50 100 300 600 ±3 --±0.01 ±0.02 150 --Continuous Unit %Vom. % % % mV P-P μsec % %/℃ % Typ. ----350 350 --- Max. ----500 ----- Unit VDC MΩ pF KHz Hours Typ. Max. Unit ----- -400 -400 μA μA --- 5 mA General Specifications Parameter I/O Isolation Voltage (rated) I/O Isolation Resistance I/O Isolation Capacitance Switching Frequency MTBF (calculated) Moisture Sensitivity Level (MSL) Safety Approvals Conditions 60 Seconds 500 VDC 100KHz, 1V Min. 1500 1000 ----300,000 MIL-HDBK-217F@25℃, Ground Benign IPC/JEDEC J-STD-020D Level 2 UL/cUL 60950-1 recognition(CSA certificate), IEC/EN 60950-1(CB-scheme) Input Fuse 24V Input Models 1500mA Slow-Blow Type 48V Input Models 800mA Slow-Blow Type Remote On/Off Control Parameter Converter On Converter Off Control Input Current (on) Control Input Current (off) Control Common Standby Input Current Conditions Vctrl = Min. to Max. Vctrl = Min. to Max. Min. 2.5V ~ 5.5V or Open Circuit -0.7V ~ 0.8V ----Referenced to Negative Input --- Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) Conditions Natural Convection Min. -40 ---50 --Free-Air convection --- Max. +80 +105 +125 95 Unit ℃ ℃ ℃ % rel. H 260 ℃ Output Power (%) Output Power (%) Power Derating Curve (3.3& 5V Output) E-mail:[email protected] 2012/07/16 REV:17 Tel:886-6-2923150 Page 2 of 4 (all other output) ® MSDWI03 SERIES DC/DC CONVERTER 3W, SMD Package Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100% 3 Ripple & Noise measurement bandwidth is 0-20MHz. 4 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; 5 All DC/DC converters should be externally fused at the front end for protection. however, they may not meet all specifications listed. 6 Other input and output voltage may be available, please contact factory. 7 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 8 It is not recommended to use water-washing process on SMT units. 9 Specifications are subject to change without notice. Package Specifications Mechanical Dimensions Connecting Pin Patterns 17.78 [0.70] 24.0[0.94] 3.11 [0.12] 15.24 [0.60] 1.4 [0.06](Min) 2.54 [0.10] 2.8 [0.11] 9 1 2 7 18.1 [0.71] 10 13.7 [0.54] 16 19.3 [0.76] 8 2.54 [0.10] 1.00 [0.04] 8.0 [0.31] S SEATING PLANE 2.54 [0.10] ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) 0~ 4 0.25 [0.01] 8.25 0.5 [0.32 0.02] Pin Connections 12.7 [0.50] X.XX±0.13 ( X.XXX±0.005) 0.1 S ►Pins ±0.05(±0.002) Physical Characteristics Pin Single Output Dual Output 1 -Vin -Vin 2 Remote On/Off Remote On/Off 7 NC NC 8 NC Common 9 +Vout +Vout 10 -Vout -Vout 16 +Vin +Vin Case Size : 24.0x13.7x8.0 mm (0.94x0.54x0.31 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : phosphor bronze Weight : 4.2g NC: No Connection E-mail:[email protected] 2012/07/16 REV:17 Tel:886-6-2923150 Page 3 of 4 ® MSDWI03 SERIES DC/DC CONVERTER 3W, SMD Package Test Setup Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current of the switch at on/off terminal during a logic low is -300 μA. The maximum sink current of the switch at on/off terminal during a logic high is -200μA or open. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 4.7μF for the 24V input devices and a 2.2μF for the 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin - +Out Dual Output DC / DC Com. Converter DC Power Source -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MSDWI03 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2012/07/16 REV:17 Page 4 of 4