Project Number:

Project Number: Design Verification Test Report
Requested by: Tori Meek
Tracking Code: 107044_Report_Rev_2
Date: 11/3/2010
Part #:SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Product Rev: 0
Lot #: na
Tech: Gary Lomax
Part description: SMA
Test Start: 10/12/2010
Eng: Eric Mings
Qty to test: 40
Test Completed: 10/26/2010
Dust & Water Test Report
SMA
SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Page 1 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: Design Verification Test ,See test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
Any additional preparation will be noted in the individual test sequences.
Page 2 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
FLOWCHARTS
IP67 Dust & Water
TEST
STEP
GROUP A1
(6)
GROUP A2
(6)
GROUP A3
(6)
GROUP A4
(6)
01
02
MATED
Dust Test
Check for Dust
MATED
Submersion Water Test
Check for Water
UNMATED
Dust Test
Check for Dust
UNMATED
Submersion Water Test
Check for Water
Dust/Water Testing = Per CEI/IEC 60529 Code IP67
IP66 Dust & Water
TEST
STEP
GROUP B2
(6)
GROUP B4
(6)
01
MATED
Stream of Water Test
UNMATED
Stream of Water Test
02
Check for Water
Check for Water
Dust/Water Testing = Per CEI/IEC 60529 Code IP66
* It is not necessary to perform the dust portion of this test if IP67 testing has been performed
Page 3 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
FLOWCHARTS CONTINUED
IP68 Dust & Water
TEST
GROUP C1
STEP
2 Mated Connectors
For Each Depth Tested
01
02
03
04
(27 Total Mated Connectors)
2M for 30 Minutes
Check for Water
3M for 30 Minutes
Check for Water
05
06
4M for 30 Minutes
07
5M for 30 Minutes
Check for Water
08
09
10
11
12
13
14
15
16
17
18
Check for Water
6M for 30 Minutes
Check for Water
7M for 30 Minutes
Check for Water
8M for 30 Minutes
Check for Water
9M for 30 Minutes
Check for Water
10M for 30 Minutes
Check for Water
Dust/Water Testing = Per CEI/IEC 60529 Code IP68
For this test you have to use the pressure chamber
New parts should be used for each depth tested
Stop testing once parts fail
* It is not necessary to perform the dust portion of this test if IP67 testing has been performed
Page 4 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP Code)
The extent of protection provided by an enclosure against access to hazardous parts, against ingress of solid foreign
objects and/or against ingress of water and verified by standardized test methods
The object is to give:
1) Protection of persons against access to hazardous parts inside the enclosure;
2) Protection of the equipment inside the enclosure against ingress of solid foreign objects;
3) Protection of the equipment inside the enclosure against harmful effects due to the ingress of water.
WATER TESTING:
1) Reference document: CEI/IEC 60529 Code IP66, IP67, and IP68
2) Torque requirements for testing:
a. DCN-1532-32:
2.5 Inch/Lb Min.
b. Machine Screw Torque to Fixture:
15.0 Inch/Lb Min.
DUST TESTING:
1) Reference document: CEI/IEC 60529 Code IP67
2) Torque requirements for testing:
a. DCN-1532-32:
2.5 Inch/Lb Min.
b. Machine Screw Torque to Fixture:
15.0 Inch/Lb Min.
Page 5 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
RESULTS
IP67 Dust &Water
Dust test:
• Mated------------------------------------------------------------------ PASS
• Unmated -------------------------------------------------------------- PASS
Submersion Water Test:
• Mated------------------------------------------------------------------ PASS
• Unmated -------------------------------------------------------------- PASS
IP66 Dust &Water
Stream of Water Test
• Mated------------------------------------------------------------------ PASS
• Unmated -------------------------------------------------------------- PASS
IP68 Dust &Water
Depth immersion Test:
• Mated------------------------------------------------------------------ 7 m Max.
Page 6 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
DATA SUMMARIES
IP67 Dust test
Mated:
Visual Inspection after Dust Test
Sample #
1
2
3
4
5
6
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
Unmated:
Visual Inspection after Dust Test
Sample #
1
2
3
4
5
6
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
IP67 Submersion Water Test
Mated:
Visual Inspection after Water Test
Sample #
1
2
3
4
5
6
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
Page 7 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
Unmated:
Visual Inspection after Water Test
Sample #
1
2
3
4
5
6
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
IP66 Stream of Water Test
Mated:
Visual Inspection after Water Test
Sample #
1
2
3
4
5
6
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
Unmated:
Visual Inspection after Water Test
Sample #
1
2
3
4
5
6
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
Page 8 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
IP68 Depth immersion Test:
Visual Inspection after Water Test
Sample #
1 (2M)
2 (3M)
3 (4M)
4 (5M)
5 (6M)
6 (7M)
7 (8M)
Visual Inspection
Pass
Pass
Pass
Pass
Pass
Pass
Fail
Page 9 of 10
Tracking Code: 107044_Report_Rev_2
Part #: SMA-J-C-XX-ST-SB1/SMA-P-C-XX-ST-CA1
Part description: SMA
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: Dust-01
Description: IP-X6 Dust Tester
Manufacturer: Samtec Machine
Model:
Serial #: N/A
Accuracy:
… Last Cal: No Calibration Required
Equipment #: Water-02
Description: IP-68 Water Depth Chamber
Manufacturer: Samtec Machine
Model:
Serial #: N/A
Accuracy:
… Last Cal: No Calibration Required
Equipment #: Water-01
Description: IP-67 1.0 Meter Water Column Chamber
Manufacturer: Samtec Machine
Model:
Serial #: N/A
Accuracy:
… Last Cal: No Calibration Required
Equipment #: Water-03
Description: IP-66 Water Nozzle Spray Chamber
Manufacturer: Samtec Machine
Model:
Serial #: N/A
Accuracy:
… Last Cal: No Calibration Required
Page 10 of 10