Project Number: Tracking Code: TC0841--2030_ReportRev3 Requested by: Joe Smallwood Date: 1/29/2009 Part #: EPLSP-XXX-1000/ ERI8-031-S-D-RA Product Rev: 2 Lot #: N/A Part description: EPLSP Test Start: 10/08/2008 Tech: Troy Cook Eng: Troy Cook Qty to test: 40 Test Completed: 12/23/2008 SUPPLEMENTAL TEST REPORT CABLE PULL/FLEX TESTING PART DESCRIPTION EPLSP-XXX-1000 Mated with ERI8-031-S-D-RA Page 1 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: 1) 2) 3) 4) 5) Pull Test (5pcs) – Test latch to failure Pull Test (5pcs) – Test cable to failure (0deg) Pull Test (5pcs) – 90deg Flex Test (5pcs) – 90deg Flex Test (5pcs) – 35deg APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) 2) 3) 4) 5) All materials were manufactured in accordance with the applicable product specification. All test samples were identified and encoded to maintain traceability throughout the test sequences. After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001. Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. The automated procedure is used with aqueous compatible soldering materials. 6) 7) 8) 9) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. Any additional preparation will be noted in the individual test sequences. Solder Information: Lead Free Re-Flow Time/Temp: See accompanying profile. 10) Samtec Test PCBs used: PCB-100865-TST-XX Page 2 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 TYPICAL OVEN PROFILE (Soldering Parts to Test Boards) Page 3 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 FLOWCHARTS Connector Pull 5 Pieces 5 Pieces GROUP 1 GROUP 2 Right Angle Right Angle Right Angle SIG 0° SIG 90° Latch Pull Force Pull test, Continuity Pull test, Continuity Pull to Failure TEST STEP 01 5 Pieces Secure both cables in the center Monitor continuity and pull record forces when continuity fails. Resistance, SIG Contiinuity TEST STEP 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 5 Pieces 5 Pieces GROUP 1 GROUP 1A DV End 90° DV End 35° SIG SIG Resistance Resistance 1000 Cycles 1000 Cycles Resistance Resistance Data Review Data Review 2000 Cycles 2000 Cycles Resistance Resistance Data Review Data Review 3000 Cycles 3000 Cycles Resistance Resistance Data Review Data Review 4000 Cycles 4000 Cycles Resistance Resistance Data Review Data Review 5000 Cycles Resistance 5000 Cycles Resistance Page 4 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. CONNECTOR PULL: 1) Secure cable near center and pull on connector a. At 90°, right angle to cable Fig. 1 (Typical set-up, actual part depicted.) 90° Connector pull, notice the electrical continuity hook-up wires. Page 5 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 b. At 0°, in-line with cable Fig. 2 (Typical set-up, actual part depicted.) 0° Connector pull, notice the electrical continuity hook-up wires. Page 6 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 c. At 0° Latch Pull, in-line with cable Fig. 3 (Typical set-up, actual part depicted.) Latch Pull to failure. Page 7 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 CABLE DURABILITY: 1) Oscillate and monitor electrical continuity for open circuit indication. a. ± 35° Pendulum Mode, bend up to 5,000 cycles with 8 Fig. 4 (Typical set-up, actual part depicted.) Page 8 of 13 oz. load on cable end. Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 b. ± 90° Flex Mode, bend up to 5,000 cycles with 8 oz. load on cable end. Fig. 5 (Typical set-up, actual part depicted.) Page 9 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 RESULTS Cable Pull • 0° ----------------------------------------------------------------------- 80.5 lbs min • 90° --------------------------------------------------------------------- 102.5 lbs min Latch Pull • 0° ----------------------------------------------------------------------- 60.11 lbs min Cable Flex 5,000 Cycles • ±35° Pendulum Mode --------------------------------------------- No Electrical Failures • ±90°Flex Mode o Min ----------------------------------------------------- 963 Cycles before Failure o Max --------------------------------------------------------- 1,915 Cycles before Failure Page 10 of 13 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 DATA SUMMARIES 0 Deg. 90 Deg. Cable Pull Force (Lbs) Force (Lbs) Minimum 80.50 122.00 101.5 102.50 115.50 107.8 Maximum Average Latch Pull Latch Pull Force (Lbs) Minimum 60.11 99.85 81.9 Maximum Average 35 Deg. Flex Avg Min Max St. Dev. Count 90 Deg. Flex Avg Min Max St. Dev. Count Initial 9.2040 8.9800 9.5700 0.2468 5 After 1000 9.2240 9.1300 9.3600 0.0937 5 Resistance, Ohms After 2000 After 3000 9.3300 9.5560 8.7300 9.1900 10.2800 10.2800 0.5710 0.4274 5 5 Resistance, Ohms Initial After 1000 9.3580 9.5550 8.8000 9.0500 10.8000 10.9000 0.8151 0.8980 5 4 Page 11 of 13 After 4000 9.7740 9.0900 11.7400 1.1178 5 After 5000 9.3460 9.0800 9.6400 0.2073 5 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 DATA Cable Pull Sample# 1 2 3 4 5 0 Deg. Maximum Force (Lbs) 122.00 109.00 106.50 89.50 80.50 90 Deg. Sample# 1 2 3 4 Maximum Force (Lbs) 108.00 115.50 105.00 102.50 Latch Pull Sample# 1 2 3 4 5 Maximum Force (Lbs) 88.04 81.69 79.60 99.85 60.11 35 Deg. Flex Cable 1 2 3 4 5 Resistance, mOhms Initial 9.6 9.3 9.2 9.0 9.0 90 Deg. Flex Cable 1 2 3 4 5 After 1000 Cycles 9.2 9.3 9.2 9.4 9.1 After 2000 Cycles 9.2 10.3 8.7 9.2 9.2 After 3000 Cycles 9.4 10.3 9.6 9.2 9.3 Resistance, mOhms Initial 9.1 9.1 8.8 9.0 10.8 After 1000 Cycles 9.2 9.1 9.1 Failed @ 963 Cycles 10.9 Page 12 of 13 After 2000 Cycles Failed @ 1,915 Cycles Failed @ 1,380 Cycles Failed @ 1,875 Cycles N/A Failed @ 1,251 Cycles After 4000 Cycles 9.6 11.7 9.1 9.2 9.3 After 5000 Cycles 9.3 9.4 9.6 9.1 9.3 Tracking Code: TC0841-EPLSP-2030 Part #: NR-EPLSP-XXX-1000/ ERI8-031-S-D-RA Part description: EPLSP/ERI8 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: TCT-01 Description: Test Stand Manufacturer: Chatillon Model: TCD-1000 Serial #: 05 23 00 02 Accuracy: Speed Accuracy: +/-5% of max speed; Displacement: +/-.5% or +/-.005, whichever is greater. … Last Cal: 5/24/07, Next Cal: 5/31/08 Equipment #: LC-1000N (icell)-1 Description: 1000 N icell load cell for Dillon Test stand Manufacturer: Mecmesin (Dillon/Quantrol) Model: icell Serial #: 06-0052-12 Accuracy: .10 % of capacity … Last Cal: 08/06/2008, Next Cal: 08/06/2009 Equipment #: HDR - 01 Description: HDR Flex Tester Manufacturer: Samtec Inc. Model: AT-1440-000 Serial #: AT-1440-000 Accuracy: N/A … Last Cal: No Calibration Required, Next Cal: Equipment #: MO-01 Description: Micro-Ohmeter Manufacturer: Keithley Model: 580 Serial #: 0772740 Accuracy: See Manual … Last Cal: 06/22/07, Next Cal: 06/22/08 Equipment #: Description: Manufacturer: Model: Serial #: Accuracy: … Last Cal: , Next Cal: Page 13 of 13