Project Number: Design Qualification Test Report Requested by: John Liao Tracking Code: 164934_Report_Rev_1 Date: 8/25/2012 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Product Rev: 0 Lot #: N/A Tech: Peter Chen Part description: SMP-J/SMP-P Test Start: 11/15/2011 Eng: Vico Zhao Qty to test: 32 Test Completed: 11/20/2011 Design Qualification Test Report SMP-J/SMP-P SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Page 1 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: Design Qualification Test, Please see test plan. APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) 2) 3) 4) 5) 6) 7) 8) All materials were manufactured in accordance with the applicable product specification. All test samples were identified and encoded to maintain traceability throughout the test sequences. Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used. The automated procedure is used with aqueous compatible soldering materials. Any additional preparation will be noted in the individual test sequences. Solder Information: Lead free Re-Flow Time/Temp: See accompanying profile. Samtec Test PCBs used: PCB-103210-TST-01A Page 2 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P TYPICAL OVEN PROFILE (Soldering Parts to Test Boards) Page 3 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P FLOWCHARTS Durability/Mating/Unmating/Gaps TEST GROUP B1 GROUP B2 STEP 8 Boards SMP-PC-P-GF-ST-TH2 8 Boards SMP-PF-P-GF-ST-TH2 Contact Gaps Contact Gaps Forces - Mating / Unmating 25 Cycles Forces - Mating / Unmating 25 Cycles 04 05 Forces - Mating / Unmating Forces - Mating / Unmating 25 Cycles (50 Total) 25 Cycles (50 Total) 06 Forces - Mating / Unmating Forces - Mating / Unmating 07 25 Cycles (75 Total) 25 Cycles (75 Total) 08 Forces - Mating / Unmating Forces - Mating / Unmating 01 02 03 09 25 Cycles (100 Total) 25 Cycles (100 Total) 10 Forces - Mating / Unmating Forces - Mating / Unmating 11 Clean w/Compressed Air Clean w/Compressed Air 12 Contact Gaps Contact Gaps TEST GROUP B3 GROUP B4 STEP 8 Boards SMP-PL-P-GF-ST-TH2 8 Boards SMP-PS-P-GF-ST-TH2 01 Contact Gaps Contact Gaps 02 Forces - Mating / Unmating Forces - Mating / Unmating 03 25 Cycles 25 Cycles 04 Forces - Mating / Unmating Forces - Mating / Unmating 05 25 Cycles (50 Total) 25 Cycles (50 Total) 06 Forces - Mating / Unmating 25 Cycles (75 Total) Forces - Mating / Unmating 25 Cycles (75 Total) 08 09 Forces - Mating / Unmating Forces - Mating / Unmating 25 Cycles (100 Total) 25 Cycles (100 Total) 10 Forces - Mating / Unmating Forces - Mating / Unmating 11 Clean w/Compressed Air Clean w/Compressed Air 12 Contact Gaps Contact Gaps 07 Mating / Unmating Forces = EIA-364-13 Contact Gaps / Height - No standard method. Usually measured optically. Gaps to be taken on a minimum of 20% of each part tested Mating / Unmating Forces = EIA-364-13 Contact Gaps / Height - No standard method. Usually measured optically. Gaps to be taken on a minimum of 20% of each part tested Page 4 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes. CONTACT GAPS: 1) Gaps above the surrounding plastic surface were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling, etc.). 2) Typically, all contacts on the connector are measured. MATING/UNMATING: 1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors. 2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to prevent damage to the system under test. 3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling. Page 5 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P RESULTS Mating /unmating force Mating&Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PC-P-GF-ST-TH2): • Initial o Mating Min --------------------------------------- 1.45 Lbs Max--------------------------------------- 1.95 Lbs o Unmating Min --------------------------------------- 0.98 Lbs Max--------------------------------------- 1.32 Lbs • After 25 Cycles o Mating Min --------------------------------------- 1.39 Lbs Max--------------------------------------- 1.58 Lbs o Unmating Min --------------------------------------- 0.87 Lbs Max--------------------------------------- 1.25 Lbs • After 50 Cycles o Mating Min --------------------------------------- 1.29 Lbs Max--------------------------------------- 1.58 Lbs o Unmating Min --------------------------------------- 0.89 Lbs Max--------------------------------------- 1.20 Lbs • After 75 Cycles o Mating Min --------------------------------------- 1.28 Lbs Max--------------------------------------- 1.55 Lbs o Unmating Min --------------------------------------- 0.85 Lbs Max--------------------------------------- 1.15 Lbs • After 100 Cycles o Mating Min --------------------------------------- 1.25 Lbs Max--------------------------------------- 1.50 Lbs o Unmating Min --------------------------------------- 0.80 Lbs Max--------------------------------------- 1.10 Lbs Page 6 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P RESULTS Continued Mating&Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PF-P-GF-ST-TH2): • Initial o Mating Min --------------------------------------- 3.26 Lbs Max--------------------------------------- 4.12 Lbs o Unmating Min --------------------------------------- 2.59 Lbs Max--------------------------------------- 3.21 Lbs • After 25 Cycles o Mating Min --------------------------------------- 3.15 Lbs Max--------------------------------------- 3.87 Lbs o Unmating Min --------------------------------------- 2.50 Lbs Max--------------------------------------- 3.10 Lbs • After 50 Cycles o Mating Min --------------------------------------- 3.12 Lbs Max--------------------------------------- 3.85 Lbs o Unmating Min --------------------------------------- 2.46 Lbs Max--------------------------------------- 2.95 Lbs • After 75 Cycles o Mating Min --------------------------------------- 3.10 Lbs Max--------------------------------------- 3.74 Lbs o Unmating Min --------------------------------------- 2.32 Lbs Max--------------------------------------- 2.74 Lbs • After 100 Cycles o Mating Min --------------------------------------- 3.01 Lbs Max--------------------------------------- 3.54 Lbs o Unmating Min --------------------------------------- 2.13 Lbs Max--------------------------------------- 2.64 Lbs Page 7 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P RESULTS Continued Mating&Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PL-P-GF-ST-TH2): • Initial o Mating Min --------------------------------------- 3.11 Lbs Max--------------------------------------- 4.03 Lbs o Unmating Min --------------------------------------- 2.44 Lbs Max--------------------------------------- 3.06 Lbs • After 25 Cycles o Mating Min --------------------------------------- 3.00 Lbs Max--------------------------------------- 3.72 Lbs o Unmating Min --------------------------------------- 2.35 Lbs Max--------------------------------------- 2.95 Lbs • After 50 Cycles o Mating Min --------------------------------------- 2.97 Lbs Max--------------------------------------- 3.70 Lbs o Unmating Min --------------------------------------- 2.31 Lbs Max--------------------------------------- 2.80 Lbs • After 75 Cycles o Mating Min --------------------------------------- 2.95 Lbs Max--------------------------------------- 3.59 Lbs o Unmating Min --------------------------------------- 2.17 Lbs Max--------------------------------------- 2.53 Lbs • After 100 Cycles o Mating Min --------------------------------------- 2.86 Lbs Max--------------------------------------- 3.39 Lbs o Unmating Min --------------------------------------- 1.98 Lbs Max--------------------------------------- 2.33 Lbs Page 8 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P RESULTS Continued Mating&Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PS-P-GF-ST-TH2): • Initial o Mating Min --------------------------------------- 1.34 Lbs Max--------------------------------------- 1.84 Lbs o Unmating Min --------------------------------------- 0.87 Lbs Max--------------------------------------- 1.21 Lbs • After 25 Cycles o Mating Min --------------------------------------- 1.28 Lbs Max--------------------------------------- 1.47 Lbs o Unmating Min --------------------------------------- 0.76 Lbs Max--------------------------------------- 1.14 Lbs • After 50 Cycles o Mating Min --------------------------------------- 1.18 Lbs Max--------------------------------------- 1.47 Lbs o Unmating Min --------------------------------------- 0.78 Lbs Max--------------------------------------- 1.09 Lbs • After 75 Cycles o Mating Min --------------------------------------- 1.17 Lbs Max--------------------------------------- 1.44 Lbs o Unmating Min --------------------------------------- 0.74 Lbs Max--------------------------------------- 1.04 Lbs • After 100 Cycles o Mating Min --------------------------------------- 1.14 Lbs Max--------------------------------------- 1.39 Lbs o Unmating Min --------------------------------------- 0.69 Lbs Max--------------------------------------- 0.99 Lbs Page 9 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P DATA SUMMARIES Continued MATING/UNMATING FORCE: Mating/Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PC-P-GF-ST-TH2): Initial After 25 Cycles Mating Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 6.45 1.45 4.36 0.98 6.18 1.39 3.87 0.87 Maximum 8.67 1.95 5.87 1.32 7.03 1.58 5.56 1.25 Average 7.65 1.72 4.97 1.12 6.76 1.52 4.59 1.03 St Dev 0.74 0.17 0.54 0.12 0.30 0.07 0.54 0.12 Count 8 8 8 8 8 8 8 8 After 50 Cycles Mating After 75 Cycles Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 5.74 1.29 3.96 0.89 5.69 1.28 3.78 0.85 Maximum 7.03 1.58 5.34 1.20 6.89 1.55 5.12 1.15 Average 6.42 1.44 4.51 1.01 6.27 1.41 4.33 0.97 St Dev 0.42 0.09 0.46 0.10 0.42 0.10 0.41 0.09 Count 8 8 8 8 8 8 8 8 After 100 Cycles Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Minimum 5.56 1.25 3.56 0.80 Maximum 6.67 1.50 4.89 1.10 Average 6.03 1.36 4.15 0.93 St Dev 0.38 0.09 0.38 0.09 Count 8 8 8 8 Page 10 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P DATA SUMMARIES Continued Mating/Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PF-P-GF-ST-TH2): Initial After 25 Cycles Mating Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 14.50 3.26 11.52 2.59 14.01 3.15 11.12 2.50 Maximum 18.33 4.12 14.28 3.21 17.21 3.87 13.79 3.10 Average 16.26 3.66 12.95 2.91 15.70 3.53 12.39 2.79 St Dev 1.19 0.27 1.02 0.23 1.07 0.24 0.94 0.21 Count 8 8 8 8 8 8 8 8 After 50 Cycles Mating After 75 Cycles Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 13.88 3.12 10.94 2.46 13.79 3.10 10.32 2.32 Maximum 17.12 3.85 13.12 2.95 16.64 3.74 12.19 2.74 Average 15.58 3.50 12.04 2.71 15.27 3.43 11.23 2.53 St Dev 1.05 0.24 0.80 0.18 1.01 0.23 0.63 0.14 Count 8 8 8 8 8 8 8 8 After 100 Cycles Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Minimum 13.39 3.01 9.47 2.13 Maximum 15.75 3.54 11.74 2.64 Average 14.69 3.30 10.59 2.38 St Dev 0.82 0.18 0.78 0.18 Count 8 8 8 8 Page 11 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P DATA SUMMARIES Continued Mating/Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PL-P-GF-ST-TH2): Initial After 25 Cycles Mating Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 13.83 3.11 10.85 2.44 13.34 3.00 10.45 2.35 Maximum 17.92 4.03 13.60 3.06 16.54 3.72 13.12 2.95 Average 15.67 3.52 12.28 2.76 15.03 3.38 11.71 2.63 St Dev 1.27 0.29 1.02 0.23 1.07 0.24 0.94 0.21 Count 8 8 8 8 8 8 8 8 After 50 Cycles Mating After 75 Cycles Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 13.20 2.97 10.27 2.31 13.12 2.95 9.65 2.17 Maximum 16.45 3.70 12.45 2.80 15.96 3.59 11.25 2.53 Average 14.91 3.35 11.20 2.52 14.59 3.28 10.45 2.35 St Dev 1.05 0.24 0.80 0.18 1.01 0.23 0.51 0.11 Count 8 8 8 8 8 8 8 8 After 100 Cycles Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Minimum 12.71 2.86 8.80 1.98 Maximum 15.07 3.39 10.36 2.33 Average 14.02 3.15 9.73 2.19 St Dev 0.82 0.18 0.61 0.14 Count 8 8 8 8 Page 12 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P DATA SUMMARIES Continued Mating/Unmating durability (SMP-J-B-GF-ST-1450\ SMP-PS-P-GF-ST-TH2): Initial After 25 Cycles Mating Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 5.94 1.34 3.85 0.87 5.67 1.28 3.36 0.76 Maximum 8.17 1.84 5.36 1.21 6.52 1.47 5.05 1.14 Average 7.14 1.60 4.46 1.00 6.25 1.40 4.08 0.92 St Dev 0.74 0.17 0.54 0.12 0.30 0.07 0.54 0.12 Count 8 8 8 8 8 8 8 8 After 50 Cycles Mating After 75 Cycles Unmating Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Newtons Force (Lbs) Minimum 5.23 1.18 3.45 0.78 5.19 1.17 3.27 0.74 Maximum 6.52 1.47 4.83 1.09 6.39 1.44 4.61 1.04 Average 5.91 1.33 4.00 0.90 5.76 1.30 3.82 0.86 St Dev 0.42 0.09 0.46 0.10 0.42 0.10 0.41 0.09 Count 8 8 8 8 8 8 8 8 After 100 Cycles Mating Unmating Newtons Force (Lbs) Newtons Force (Lbs) Minimum 5.05 1.14 3.05 0.69 Maximum 6.16 1.39 4.38 0.99 Average 5.52 1.24 3.65 0.82 St Dev 0.38 0.09 0.38 0.09 Count 8 8 8 8 Page 13 of 14 Tracking Code: 164934_Report_Rev_1 Part #: SMP-J-B-GF-ST-1450\ SMP-P(F/L/S/C)-P-GF-ST-TH2 Part description: SMP-J/SMP-P EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: HZ-TCT-01 Description: Normal force analyzer Manufacturer: Mecmesin Multitester Model: Mecmesin Multitester 2.5-i Serial #: 08-1049-04 Accuracy: Last Cal: 2012-4-28, Next Cal: 2013-4-27 Equipment #: HZ-OGP-01 Description: Video measurement system Manufacturer: OGP Model: SMARTSCOPE FLASH 200 Serial #: SVW2003632 Accuracy: Last Cal: 2012-6-10, Next Cal: 2013-6-9 Page 14 of 14