AME5170 Evaluation Board User Guide 1. General Descriptions The AME5170 is a fixed off time step-up DC/DC converter with integrated N-channel Power MOS. It’s ideal for LCD panels requiring high efficiency with light load condition as well as LED application for cellular phone back-lighting, PDAs and other hand-held devices. 2. Features ● Input voltage: 1.5V to 5.5V ● Output voltage: Vin to 28V ● Duty ratio: Fixed 400ns TOFF PFM control ● Oscillation frequency: Various base on I/O spec ● Current limit and Enable functions ● Thermal shutdown function ● Built-in internal SW N-channel power MOS ● Small SOT-25 Package 3. Applications ● LCD Bias Supplies ● White LED Back-Lighting ● Handheld Devices ● Digital Cameras ● Portable Applications 4. Evaluation Board Schematic (4.1) AME5170 Typical Schematic Figure 1 Rev. B /01-2010 (4.2) AME5170 Typical Schematic for 20V Application Figure 2 5. Bill of Materials BOM for Item (4.2) Component Q’ty Value Description Part No. Manufacturer Package Cin1 1 4.7uF/6.3V Ceramic Capacitor 1206B475K6R3C WALSIN 1206 Cout1 1 1uF/25V Ceramic Capacitor 0805B105K250C WALSIN 0805 REN 1 100KΩ Chip Resistor RM10JTN104 TA-I 0805 R1 1 510KΩ Chip Resistor RM10FTN5103 TA-I 0805 R2 1 33KΩ Chip Resistor RM10FTN3302 TA-I 0805 R3 1 0Ω Chip Resistor RM10JTN0 TA-I 0805 L1 1 10uH Inductor SD52-10R0-R COOPER SD52 D1 1 30V/0.2A Schottky Diode RB520S-30 ROHM EMD2 U1 1 - AME5170AEEVADJZ AME SOT-25 PCB 1 - Blank PCB TM080104 Rev. D AME - 4 - Copper Pillar - - - EN 1 - Switch TS-006S-5-190g HSUAN YI - - 4 - Plastic Screw S-306 PINGOOD - - 4 - Spacer Support H-6 PINGOOD - Vin,Vout, GND,GND PFM, Micro Power Boost Converter Rev. B /01-2010 6. Operating Instructions (6.1) Connect Vin to the positive point of DC power supply and GND to supply ground. (6.2) Connect Vout to the positive point of E-load and GND to supply ground or parallel an appropriate resistor to pull up the loading. (6.3) Importing a logic signal to EN pin will enable the AME5170. Logic high (VEN>1.5V) switches on AME5170, logic low puts it into low current shutdown mode. 7. Application Information (7.1) Setting Output Voltage & Current (7.1.1) Output Voltage The regulated output voltage is set by an external resistor divider (R1 and R2 in Figure 2.) from the output to the VFB pin and is determined by: VOUT = VFB × (1 + R1 ) ; Where VFB = 1.23V for AME5170. R2 (7.1.2) Duty Cycle & Output Current According to input and output voltage to calculate duty cycle and switching frequency. Selecting feasible inductance can calculate output current by following equations. D= VOUT + V DIODE − V IN VOUT + V DIODE − V SW VSW = I CL (Typ ) × RDS ( ON )( Max ) I LOAD (max) = (1 − D ) × {I CL (min) − D × (VIN − VSW ) } 2 fL Where: VIN is input voltage VOUT is output voltage TOFF is the duration of switch off; for AME5170 TOFF is fixed 400ns VDIODE is the forward voltage of Schottky Diode VSW is (“switch current limit” times “switch on-Resistance”); See the datasheet to have L is the inductance f is the switching frequency ILOAD(max) means the maximum ability of output driving Rev. B /01-2010 (7.2) Capacitor Selection 4.7uF input capacitor can reduce input ripple. For better voltage stability, to increase the input capacitance or using LC filter is able to achieve. 1uF output capacitor is sufficient to reduce output voltage ripple. For better voltage filtering, ceramic capacitors with low ESR are recommended. X5R and X7R types are suitable to select because of their wider voltage and temperature ranges. (7.3) Inductor Value Calculation A larger value of inductor will reduce the peak inductor current, resulting in smaller input ripple current, higher efficiency and reducing stress on the internal MOSFET. Low DCR inductor also can increase average efficiency. Calculate the required inductance by the equation below. The recommended value of inductor for AME5170 application is 2.2uH ~ 22uH. L≥( VOUT − VIN (min) + VDIODE I CL (min) ) × TOFF (7.4) Board Layout Considerations High frequency switching regulators require very careful layout of key components in order to get stable operation and low noise. A good PCB layout could make AME5170 working perfect to achieve the best performance. (7.5) PCB Layout Example The PCB layout example is for standard step-up converter application with AME5170 device. It proves this EV board can achieve reliable performance. It follows the layout guidelines below. (7.5.1) Use a ground plane under the switching regulator can effectively minimize inter-plane coupling. (7.5.2) Using 20mil wide track for GND (as wide as possible), and all GND nodes are as close as possible. (7.5.3) The SW node, schottky diode and output capacitor Cout1 and Cout2 signal path should be kept extremely short. (7.5.4) The feedback components R1, R2, R3 and C1 must be kept close to the FB pin of U1 to prevent noise injection on the FB pin trace and keeping far away from SW node. Rev. B /01-2010 EN REN IN EN GND EN Vin GND L1 Test Pin 4 Places IN IN 4 EN Cin1 IN 5 IN IN U1 R1 FB Vout IN FB Vout 3 FB GND FB R3_1 GND GND SW 2 GND 1 SW Cin2 GND GND C2 GND SW Vout Vout R3_1 C1 R2 R3 Cout1 Cout2 GND GND Vout Vout IN vout D1 Screw & Spacer 4 Places Figure 3 (7.6) Freewheeling Diode Selection The freewheeling diode conduction time is longer than the N-channel Power MOS off time. Therefore, the diode parameters improve the overall efficiency. Using schottky diodes as freewheeling rectifiers reduces diode reverse recovery time and the voltage drop across the diode is lower. For this design, choice RB520S-30, with 30V reverse voltage, 0.2A forward current, and around 0.4V forward voltage drop. The freewheeling diode should be place close to the SW pin of the AME5170 to minimize noise coupling due to trace inductance. Rev. B /01-2010