Version 1.0 Produced in Nov. 2003 R SSSharp Programmable Controller New Satellite JW300 User's Manual - Hardware version We thank you for your purchase of the SHARP programmable controller JW300. This booklet (user's manual, hardware version) explains mainly the JW300's hardware; the system configuration, specifications, installation method etc. Carefully read this user's manual, hardware version and the instruction manual attached to each module so that you are able to operate JW300 properly, having thoroughly familiarized yourself with the functions of the system module and their operation method. As for the description concerning software factors such as instruction words of the JW300, please refer to the JW300 programming manual ladder instruction version. Precautions - When you plan to use SHARP programmable controllers (hereafter referred to as "PLCs"), you are requested to design each system so that even if a fault or malfunction occurs within the PLC, it will not lead to a serious accident in your system. You should incorporate back-up measures and fail-safe features in your system that will thoroughly protect your system from malfunctions if a fault or error occurs in the PLC. - SHARP PLCs are designed and manufactured with the idea that they will be used in general applications in ordinary industries. Therefore, they must not be used in specific applications that can affect the health or safety of the public, such as nuclear power plants and other power generating plants. Such applications require a special warranty of quality that SHARP explicitly does NOT offer for these PLCs. However, if a user will certify that he/she does not requires a special quality warranty on the PLC, and will limit the use of the PLC to non critical areas of these applications, SHARP will agree to such use. If you are planning to use SHARP PLCs for applications that may affect the lives of human beings and property, and you need particularly high reliability performance, such as in the fields of aviation, medicine, transportation, combustion and fuel processing equipment, passenger cars, amusement park rides, and safety equipment, please contact our sales division so that we can confirm the required specifications. Notes - Though this manual is produced with the almost care, if you have any questions and inquiries, please feel free to contact our dealers. - The whole or partial photocopy of this booklet is prohibited. - Contents of this booklet may be revised for improvement without notice. Safety precautions Read this manual and attached documents carefully before installation, operation, maintenance and checking in order to use the machine correctly. Understand all of the machine knowledge, safety information, and cautions before starting to use. In this instruction manual, safety precautions are ranked into "danger" and "caution" as follows. Danger : Wrong handling may possibly lead to death or heavy injury. Caution : Wrong handling may possibly lead to medium or light injury. Even in the case of Caution , a serious result may be experienced depending on the circumstances. Anyway, important points are mentioned. Be sure to observe them strictly. The picture signs of Prohibit and Compel are explained below. : It means don’ts. For example, prohibition of disassembly is indicated as ( : It means a must. For example, obligation of grounding is indicated as ( ). ). 1) Installation Caution • Use in the environments specified in the catalog and instruction manual. Electric shock, fire or malfunction may be caused when used in the environments of high temperature, high humidity, dusty or corrosive atmosphere, vibration or impact. • Install according to the manual. Wrong installation may cause drop, trouble or malfunction. • Never admit wire chips or foreign matter Or fire, trouble or malfunction may be caused. 2) Wiring Compel • Be sure to ground. Unless grounded, electric shock or malfunction may be caused. Caution • Connect the rated power source. Connection of a wrong power source may cause a fire. • Wiring should be done by qualified electrician. Wrong wiring may lead to fire, trouble or electric shock. 3) Use Danger • Don’t touch the terminal while the power is being supplied or you may have on electric shock. • Assemble the emergency stop circuit and interlock circuit outside of the programmable controller. Otherwise breakdown or accident damage of the machine may be caused by the trouble of the programmable controller. Caution • "Run" or "stop" during operation should be done with particular care by confirming safety. Mis-operation may lead to damage or accident of the machine. • Turn ON the power source in the specified sequence. Turn ON with wrong sequence may lead to machine breakdown or accident. 4) Maintenance Danger • Never connect battery in wrong polarity, or charge, disassemble, heat, throw into fire, or short-circuit. Or it may be broken or ignited. • Do not subject the battery to impact of any kind. Do not pull on the lead wires of the battery, or liquid leakage accident may occur. Prohibit • Don’t disassemble or modify the modules. Or fire, breakdown or malfunction may be caused. Caution • Turn OFF the power source before detaching or attaching the module. Or electric shock, malfunction or breakdown may be caused. • Replace with the fuses in specified ratings only. Or electric shock, malfunction may be caused. Chapter 1 Outline Chapter 2 Precautions for use Chapter 3 System configuration Chapter 4 Name and function of each part Chapter 5 Installation Chapter 6 Wiring Chapter 7 Directions for use Chapter 8 Maintenance and check Chapter 9 Specifications Appendix Table of contents Chapter 1: Outline · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-1 Chapter 2 Precautions for use · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-1 to 2 Chapter 3 System configuration · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-1 to 20 3-1 3-2 [1] [2] [3] [4] [5] [6] [7] [8] [9] 3-3 3-4 Chapter 4 4-1 4-2 [1] [2] 4-3 [1] [2] [3] 4-4 [1] [2] [3] [4] 4-5 [1] [2] Chapter 5 5-1 5-2 [1] [2] 5-3 5-4 5-5 [1] [2] [3] 5-6 Basic system configuration 3-1 System configuration using communication 3-6 Communication system using communication port 3-6 Communication system using link module (JW-21CM) 3-7 Communication system using the satellite module (JW-22CM) 3-10 Communication system using the ME-NET (JW-21MN) 3-10 Communication system using the Ethernet (JW-255CM/25TCM) 3-11 Communication system using FL-net (JW-20FL5/T, JW-22FL5/T) 3-12 Communication system using the JW-20DN DeviceNet 3-13 Communication system using the satellite I/O link (JW-23LMH) 3-15 Communication system using a JW10 link module (JW-25CM) 3-16 System design procedures 3-18 Precautions on system design 3-19 Name and function of each part · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-1 to 18 Control module 4-1 Power supply module 4-3 JW-301PU/31PU/22PU 4-3 JW-303PU 4-5 Input/output module 4-6 8/16 points module 4-7 32 points module 4-8 64 points module 4-9 Basic/expansion rack panel 4-10 Basic rack panel 4-10 Expansion rack panel 4-11 Rack No. (expansion rack panel) 4-12 Important points when using basic / expansion rack panels 4-15 I/O bus expansion adapter 4-16 JW-31EA 4-17 JW-32EA 4-17 Installation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-1 to 9 Precautions for installation 5-1 Installation of basic/expansion rack panel 5-2 Installation dimensions of basic/expansion rack panel 5-2 Installation of basic/expansion rack panel in control panel 5-3 Installation of power supply module 5-5 Installation of control module 5-6 Installation of I/O / special I/O / option module 5-7 Installation to a basic/expansion rack panel 5-7 Installation of module cover 5-8 Installation of input/output module side board 5-8 Installation of I/O bus expansion adapter 5-9 Chapter 6 6-1 6-2 [1] [2] 6-3 6-4 [1] [2] 6-5 [1] [2] Chapter 7 7-1 7-2 7-3 [1] [2] [3] [4] 7-4 [1] [2] 7-5 [1] [2] 7-6 [1] [2] [3] [4] Chapter 8 Wiring · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6-1 to 21 Precaution for wiring 6-1 Wiring communication ports 6-9 Pin arrangement of communication port 6-9 Wiring figure 6-11 Wiring for power supply module 6-13 Wiring to I/O module 6-15 Terminal block type of 8/16 points 6-15 Connector type of 32/64 points 6-16 Wiring to basic/expansion rack panel 6-18 Installation of I/O expansion cable 6-18 Wiring for 5 VDC cable, process of panel wiring 6-20 Directions for use · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 7-1 to 63 Current consumption of module 7-1 How to calculate the heat value of the JW300 when designing panels 7-4 Allocation of relay numbers 7-5 Setting I/O addresses 7-5 I/O relays allocated to each module 7-9 Number of input/output points and allocation of input/output relays 7-10 Allocation example of relay no. 7-12 Data memory for special I/O, option, device net, I/O link, and option module 7-13 Data memory for special I/O module 7-15 Data memory for option, device net, and I/O link 7-16 Precautions for operating I/ module 7-17 Precautions for operating input module 7-17 Precautions for operating the output module 7-23 Computer link using communication port 7-29 Communication method 7-30 Communication conditions 7-31 Communication format 7-33 Command (response) 7-38 Maintenance and check · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8-1 to 12 8-1 Self-diagnosis function 8-1 [1] Abnormality not detected by self-diagnostic function 8-1 [2] Self-diagnosis function (Error code table) 8-2 8-2 Troubleshooting 8-4 [1] State of LED 8-4 [2] Precondition of check flow 8-4 [3] Prepare for causing trouble 8-4 [4] Check flow 8-5 8-3 Battery 8-9 [1] Connecting the memory backup battery 8-9 [2] Battery replacement 8-10 [3] Exchange method of batteries 8-11 [4] Internal flash ROM and PC card use 8-12 Chapter 9 9-1 9-2 9-3 9-4 [1] [2] [3] [4] 9-5 [1] [2] 9-6 9-7 9-8 9-9 [1] [2] [3] [4] [5] Appendix Specifications · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9-1 to 24 JW300 general specifications 9-1 JW300 system specifications 9-2 Control module performance and communication specifications 9-3 Specifications of I/O module 9-7 Input module 9-7 Output module 9-12 I/O module JW-232M 9-17 Special I/O module 9-18 Specifications of power supply module 9-20 JW-301PU/22PU/31PU 9-20 JW-303PU 9-21 Specifications of I/O bus expansion adapter 9-22 Specifications of basic rack panel 9-22 Specifications of expansion rack panel 9-22 Outline dimension drawings 9-23 Control module 9-23 Power supply module 9-23 I/O module 9-23 I/O bus expansion adapter 9-24 Basic/expansion rack panel 9-24 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · A-1 to 8 Appendix-1 Appendix-2 Appendix-3 Allocation of the relay No. for the JW-264N and JW-262S A-1 ASCII code table A-6 Binary/octal/decimal/hexadecimal/BCD code correspondence table A-8 Chapter 1. Outline The New Satellite JW300 series are high-speed, high-performance programmable controllers for medium and large-scale control systems. These are high-level models of the JW30H series. ■ Features (1) High-speed processing and large memory capacity - High processing speeds of 33 ns for basic instructions, and 132 ns for application instructions (The overall processing speed will be approximately 20% faster than our conventional JW30H model.) - Large, 25 K-word maximum capacity for program memory and 8 M-bytes maximum for file registers (both approximately 4 times larger than that of the JW30H). (2) Compatible with memory cards - Programs and parameters can be backed up on CF cards. - Extensions to file memory, logging data, etc. can be stored on SRAM cards. (3) Equipped with a USB port The JW300 can exchange commands and data with PCs, at high speeds, through its USB port. (4) Equipped with three ports for communication There are two ports on the control module (one port on the JW-311CU/312CU) and one port on the I/ O bus expansion adapter (JW-32EA), which can be used for communication. These make it easy to connect to a control terminal or image sensor camera. (5) Structured programs / block operation - You can separate the programs that run on the JW300 into a few blocks so that the PLC can operate various machines independently, for trial operations and other purposes. - Each program block can be further separated into sub programs to save programming effort. This will make it possible to design some programs in parallel. These sub programs can be handled as standardized modules and can be reused. (6) Built in faulty equipment diagnosis function Just program relay numbers and monitor times and the PLC can monitor facilities. This feature makes for significant savings in writing ladder programs and for detecting errors. (7) A variety of models - Ten control module models are available. You can choose the one that best matches your system's control scale and budget. - All of the I/O modules and special I/O modules available for the JW20H/30H series can be used with the JW300. Optional modules for the JW20H/30H also can be used if they are labeled as "compatible with the JW300." - A Windows version of our ladder logic programming software, the JW-300SP, is available to support editing of structured programs. The JW-15PG hand-held programmer is available to modify and monitor programs on site. (8) Compatible with various open networks The JW300 series is Ethernet compatible for communication, FL-net compatible for control, and DeviceNet compatible for the field. It is also AS-I compatible for sensor applications. These devices can exchange data with various layers, without any barriers. 1-1 Chapter 2. Precautions for use (1) Battery When delivered, the memory backup batteries in the JW300 control modules (JW-311CU through 362CU) are disconnected. Before using a control module, make sure to connect the battery module to the control module, clear the memory and set the time for the clock. - The battery module is stored under the battery cover when delivered. - See section 8-3. "Battery" in this manual, for details about battery life. Battery connector Battery module Battery cover (2) Option modules - If you will be using any of the option modules below, make sure to confirm that they are compatible with the JW300 series. JW-21CM, JW-22CM, JW-21MN, JW-255CM, JW-25TCM, JW-20FL5, JW-20FLT, JW-22FL5, JW-22FLT, JW-22SU and JW-25CM. - The JW300 will not work with option modules that are not specified as compatible with the JW300 series. - JW300 compatible modules are stuck with 300 mark at their front side. (3) Installation Avoid keeping the JW300 in the following conditions: - Direct sunlight. - Relative humidity which exceeds 35 to 90 %. No condensation due to rapid temperature variation. - Corrosive and flammable gases. (4) Operation - Prepare an emergency stop circuit at the external relay circuit, and connect the halt output from the JW300. (The halt output is installed in the power supply module.) - Don't handle switches and connectors excessively by force. (5) Grounding Prepare a class-D grounding of the JW300 separately. Never co-ground with high power equipment grounding lines. (6) Installation - Securely fasten the retaining screws in each module, and confirm again that it is fastened prior to supply power. Looseness of screws may cause malfunction. - Firmly connect cable (I/O expansion cable), connecting to the basic/expansion rack panel. Confirm connectors are fastened prior to supplying power. Looseness may cause malfunction. - Each module has a ventilation hole to allow for cooling. Do not block the holes. - Install the JW300 horizontally against a control panel (parallel, wall-mount installation), otherwise (vertical, wall-mount installation) temperature increase may occur. ← O F F PROTECT INIT RESET RUN FLT CM1 CM2 C A R D USB SV ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 2-1 (7) Wiring - Be aware not to confuse the connection polarity of 5 VDC on the expansion rack panel. Otherwise, rack panel and I/O module etc. may be damaged. - Keep the input/output lines away from high voltage or strong current lines such as power lines. (8) Cautions for static electricity Significant volume of static electricity may build up on the human body in extremely dry conditions. Prior to touching the JW300, discharge the static electricity by touching grounded metals. (9) Cleaning Use the soft cloths for cleaning. Volatile solvents (alcohol, paint thinner, freon etc.) and wet rags may cause deformation or change of color. (10) Storage Keep the JW300 in cool and dry conditions as it equipped with a battery for memory backup. High ambient temperature may shorten its battery life. Do not put other objects on the JW300. (11) Short circuit protection If the load connected to the output terminal shorts circuits, the output device or the printed circuit board may burn. Insert a protective fuse in the output lines. We recommend that you install protective fuses in each line, even if the external devices have fuses for each common unit. These common line fuses are to protect the device against burnout caused by overload, and do not protect against overcurrent of output element and load. Output module [Precautions when using a rated voltage power source] Load Fuse 0 When you use a power supply for loads that have a current 1 limiting circuit, provide fuses that match the load rating of each output module. If the load is shorted, and the current limiting circuit functions, the short-circuit current will flow at COM current level lower than needed to blow the fuse. Power supply load (12) Insulation transformer Choose isolation transformer with a capacity 20% or higher than the rated load. When a transformer of the same capacity as that of the rated load is used, the primary input voltage might exceed the rated transformer capacity. Power supply module Power consumption* Transformer capacity 60 VA or less 72 VA or more 70 VA or less 85 VA or more JW-301PU JW-22PU * Maximum load capacity when one power supply module is used. JW-31PU JW-303PU (13) Max. No. of I/O points Each control module has a maximum number of input and output points, but the number of relay points affecting the maximum number of input and output points varies with the type of the module. It must be noted that it is different from the number of relay assignments. => See page 7-10 (14) Special I/O modules If a preset scanning time is too short ( less than 2 ms), the special I/O module such as JW-21SU and JW-22DA may not function normally. To avoid this malfunction, set a longer scanning time using a constant scanning (set 3 ms or more on the system memory #0226) or other functions. (15) Insulation resistance and dielectrical strength tests of the power supply module When testing insulation resistance or dielectrical strength of the JW-301PU/31PU power supply modules, be sure to remove the short bar connected between the SHORT terminal and the GND terminal. If a test is carried out without removing the short bar, internal elements of the module may be damaged. 2-2 Chapter 3. System configuration 3-1 Basic system configuration Expansion rack panel (The number of modules that can be connected: Maximum 7) I/O bus expansion adapter* (JW-32EA) Terminal connector (Attached to JW-31EA) I/O / special I/O module I/O expansion cable (Total length: max.50m) Power supply module Basic rack panel Control module ← O F F PROTECT INIT RESET RUN FLT CM1 CM2 C A R D USB SV ▲ PULL PG/COMM1 電池交換 時期 This battery expires I/O bus expansion adapter * (JW-31EA) 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Hand-held programmer JW-15PG Ladder logic programming JW-300SP software I/O / special I/O / option / device net / I/O link module Personal computer, LCD control terminal, etc. Computer link Support tool * Note: System can be configured without using an I/O bus expansion adapter. => See the next page. Number of connectable rack panels Number of I/O module, special I/O module, option module, Device net module, and I/O link module to mount Max. 8 sets in total of 1 basic rack panel and 7 expansion rack panel. (In case of using the I/O bus expansion adapter JW-31EA/32EA.) Total of 64 sets can be mounted. - Max. of 64 I/O modules can be mounted including both the basic and the expansion rack panels (racks 0 to 7). - Max. of 64 special I/O modules can be mounted including both the basic and the expansion rack panels (racks 0 to 7). - Max. of 8 option modules can be mounted on the basic rack panel. - A maximum of 4 modules can be installed on a basic rack panel along with the device net master module (JW-20DN) and an I/O link master module (JW-23LMH). 3-1 ■ The difference between using and not using I/O bus expansion adapter JW-31EA/32EA When not using I/O bus expansion adapter When using I/O bus expansion adapter JW-32EA I/O bus expansion adapter → 32 E A Rack 6 32 E A Rack 5 32 E A Rack 4 32 E A Rack 3 Rack 3 32 E A Rack 2 Rack 2 32 E A Rack 1 Rack 1 32 E A Rack 0 31 E A Expansion rack panel System configuration Expansion rack panel Basic rack panel Basic rack panel Rack 0 → Rack 7 JW-31EA I/O bus expansion adapter Basic rack panel Expansion rack panel JW-314KB/316KB/318KB JW-314KB/316KB/318KB JW-34ZB/36ZB/38ZB JW-34ZB/36ZB/38ZB I/O bus expansion adapter JW-31EA (Install in basic rack panel) JW-32EA (Install in all expansion rack panel) - I/O expansion cable JW-203EC/207EC/22EC/25EC/210EC JW-05EC/1EC/3EC/10EC/20EC/30EC/ 50EC No. of racks 4 racks max. 8 racks max. Cable total length distance 14 m max. (Max. 10 m between rack panels) 50 m max. (Max. 50 m between rack panels) No. of I/O modules Max. 32 sets on basic/expansion rack panel (racks 0 to 3) Max. 64 sets on basic/expansion rack panel (racks 0 to 7) No. of special I/O modules Max. 32 sets on basic/expansion rack panel (racks 0 to 3) Max. 32 sets on basic/expansion rack panel (racks 0 to 3) No. of option modules Max. 8 sets for basic rack panel (rack 0) Max. 8 sets for basic rack panel (rack 0) No. of device net modules Max. 4 sets for basic rack panel (rack 0) No. of I/O link modules Max. 4 sets for basic rack panel (rack 0) Max. 4 sets for basic rack panel (rack 0) * * Connection support tool with expansion Unavailable rack panel Max. 4 sets for basic rack panel (rack 0) Available for connected I/O bus expansion adapter JW-32EA * Maximum 4 sets including the JW-20DN and JW-23LMH. 3-2 (1) Control module Model mame Program capacity File register capacity Memory card I/F JW-311CU 8K words - None JW-312CU 8K words - Yes JW-321CU 16K words 32K bytes None JW-322CU 16K words 32K bytes Yes JW-331CU 32K words 128K bytes None JW-332CU 32K words 128K bytes Yes JW-341CU 64K words 512K bytes None JW-342CU 64K words 512K bytes Yes JW-352CU 128K words 2048K bytes Yes JW-362CU 256K words 8192K bytes Yes No.of in/out Communication Compatible with (maximum) port multi CPU * 1 512 points 2 ports Unavailable 3 ports Available 1024 points 4096 points * 1: Will be available soon. (2) Power supply module Approved Approved UL/CSA CE Model name Specification JW-303PU *2 85 to 264 VAC. Power capacity: 5 VDC 4.5 A - - JW-301PU *3 85 to 264 VAC. Power capacity: 5 VDC 3.5 A - - JW-31PU 85 to 132 VAC. Power capacity: 5 VDC 3.5 A O O JW-22PU 20.4 to 32 VDC. Power capacity: 5 VDC 3.5 A - - *2: The JW-33PU power supply module for the JW20H/30H can also be used with the JW300. *3: The JW-21PU power supply module for the JW20H/30H can also be used with the JW300. (3) Basic rack panel No. of slots Model name For power supply module For control madule For I/O module *4 JW314KB 1 1 4 JW316KB 1 1 6 JW318KB 1 1 8 *4: Mount I/O, special I/O, option, device net, and I/O link module on the I/O module slot. (4) Expansion rack panel No. of slots Model name For power supply module For I/O module *5 JW-34ZB 1 4 JW-36ZB 1 6 JW-38ZB 1 8 *5: Mount I/O and special I/O module on the I/O module slot. (5) I/O bus expansion adapter Model name Specifications JW-31EA Mounting to basic rack panel JW-32EA Mounting to expansion rack panel, with PG port Use an I/O bus expansion adapter when more than 5 racks (max. 8 racks) on the rack panel are used, or when total length of I/O expansion cables is longer than 15 meters (max. 50 meters). 3-3 (6) I/O / special I/O / option / device net / I/O link module Model name JW-203N Specifications 8 points input, 200/240 VAC JW-211NA 16 points input, 100/120 VAC JW-212NA 16 points input, 12/24 VDC JW-214NA 16 points input, 12/24 VDC (high speed type) I/O JW-234N 32 points input, 12/24 VDC (high speed type, connector connection) JW-204SA 8 points output, 250 VAC/30 VDC, 2 A relay output (separated common) JW-212SA 16 points output, 5/12/24 VDC, 0.5 A, transistor output (sink output) JW-213SA 16 points output, 100/200 VAC, 1 A triac output JW-214SA 16 points output, 250 VAC/30 VDC, 2 A, relay output Special I/O Option Device net I/O link JW-232S 32 points output, 5/12/24 VDC, 0.1 A, transistor output (sink output, connector connection) JW-232M 16 points input, 12/24 VDC 16 points output, 5/12/24 VDC, 0.1 A, transistor output (sink output, connector connection) JW-264N 64 points input, 24 VDC (high speed type, connector connection) JW-262S 64 points output, 5/12/24 VDC, 0.1 A, transistor output (sink output, connector connection) JW-21HC High speed counter: 100 kHz 1 ch JW-22HC High speed counter: 100 kHz/200 kHz 2 ch JW-24AD Analog input: 4 points 13 bits JW-22DA Analog output: 2 points 16 bits JW-22DU ID control: Microwave JW-21SU Serial interface 1 port (RS-232C/422A) JW-21PS Pulse output, number of control axis: 1. Max speed: 250 kpps. JW-21CM Select from computer link / data link / remote I/O functions by switching. JW-22CM Network module JW-21MN ME-NET module JW-255CM Ethernet module 10BASE-T JW-25TCM Ethernet module 10BASE-T JW-20FL5 FL-net module (Compatible with ver.1) 10BASE5 JW-20FLT FL-net module (Compatible with ver.1) 10BASE-T JW-22FL5 FL-net module (Compatible with ver.2) 10BASE5 JW-22FLT FL-net module (Compatible with ver.2) 10BASE-T JW-22SU JW-25CM Serial interface 2 ports (RS-232C/RS-422, RS-232C) JW10 link module JW-20DN Device Net master module JW-23LMH JW-21RS * I/O link master station, up to 32 slave stations, max. 504 points, 345.6 kbits/s / 172.8 kbits/s Remote I/O slave module * Make sure to use the JW300 series compatible products for the JW-21CM, JW-22CM, JW-21MN, JW-255CM, JW-25TCM, JW-20FL5, JW-20FLT, JW-22FL5, JW-22FLT, JW-22SU, and JW-25CM. If your modules are not compatible with the JW300 series, the JW300 series modules will not operate normally. 3-4 (7) I/O expansion cable Model name JW-203EC JW-207EC JW-22EC JW-25EC JW-210EC JW-05EC JW-1EC JW-3EC JW-10EC JW-20EC JW-30EC JW-50EC Specifications Connection cables between a basic rack panel and an expansion rack panel, or between expansion rack panels. Connection cables between a JW-31EA and a JW-32EA, or between a JW-32EA and a JW-32EA. 30 cm 70 cm 2m 5m 10 m 50 cm 1m 3m 10 m 20 m 30 m 50 m Accessories 5 V DC cable (30cm) x 1 5 V DC cable (70cm) x 1 5 V DC cable (2m) x 1 Short connector x 1 Short connector x 1 Short connector x 1 5 V DC cable (50 cm) x 1 5 V DC cable (1 m) x 1 None None None None None (8) Support tools Model name Name Specifications Hand-held programmer JW-15PG 4 digit 16 characters LCD, 45 keys, program, monitor, change, terminal, and initial function. Ladder logic programming software JW-300SP Ladder logic programming software for Windows XP, 2000 3-5 3-2 System configuration using communication For details of the communication modules (option / device net / I/O link modules), refer to the each module user’s manual. When using the optional modules listed below, make sure that the ones you select are compatible with the JW300 series. JW-21CM, JW-22CM, JW-21MN, JW-255CM, JW-25TCM, JW-20FL5, JW-20FLT, JW-22FL5, JW22FLT, JW-22SU, JW-25CM. - The JW300 will not work with option modules that are not specified as compatible with the JW300 series. - JW300 compatible modules are stuck with 300 mark at their front side. [1] Communication system using communication port By using a communication port of the JW300, the JW300 can communicate with a host computer such as a personal computer and a LCD control terminal. [Computer Link] The control module (JW-3**CU) has PG/COMM1 port, PG/COMM2 port as communication port. I/O bus expansion adapter has an EA-PG port. JW-3**CU JW300 ← O F F PROTECT INIT RESET RUN FLT CM1 CM2 C A R D USB SV ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. Host computer PG/COMM2 PG/COMM2 port:RS-232C or RS-422A Host computer PG/COMM1 port:RS-232C or RS-422A Item Specifications RS-232C connection RS-422A connection No. of connected sets of JW300 1 sets (1:1 connection) Nax. 31sets (1:N connection) Communication line Shielded cable Max.15m Shieled rwisted pair cable Cabletotal length; max. 1km 4-wire system (Party line connection) Transfer rate Data style Character used 230400/115200/76800/38400/19200/9600 bits/s Start bit Data length Party bit stop bit : 1 bits : 7/8 bits : 1 bits (odd/even/none) : 1/2 bits ASCII alphanumeric characters - JW-311CU/312CU do not have PG/COMM 2 port. - Please note that the EA-PG port (JW-32EA) cannot be used for "RS-232C" communication and does not offer a data transfer speed of 230,400 bps. => See page 7-30. - For operational method of communication port, see page 7-29, "Computer link using communication port." 3-6 [2] Communication system using link module (JW-21CM) - The JW-21CM can use any of the following 4 functions by setting its internal switch. Functions Computer link Data link DL1 (N:M method) Data link DL9 (1:N method) Remote I/O master station Total number of mountable modules (Basic rack panel) Up to 7 Up to 6 (total of master and slave stations) Up to 6 (total of master and slave stations) Up to 1 => (1) => (2) => (3) => (4) - The JW-21CM is an option module, and up to 7 modules of JW-21CM (including other option modules) can be mounted only on a basic rack panel. Total number of mountable modules varies according to the functions to be used, as shown above. [Mounting example] Computer link :2 Data link DL1 (N:M method) :2 Data link DL9 (1:N method) :2 Remote I/O master station :1 Total 7 (1) Computer link - This link offers communication between a host computer as a master station and a JW-21CM as a slave station. JW-21CM (slave) JW-21CM (slave) Host computer JW300 JW300 JW-340CU JW-340CU CM1 ON RUN ↑ CM2 FLT PROTECT JW-10CM (slave) JW70H CM1 ON RUN ↑ CM2 FLT PROTECT USB USB ▲ PULL ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 RS-232C/422 converter RS-485 RS-232C Max, of 31 slave stations Z-101HE Items Names of slave stations (PLC) Specifications JW-21CM (JW300, JW30H, JW20H) JW-10CM (JW50H/70H/100H, W70H/100H) ZW-1K0CL2 (W100), ZW-501CL2(W51), ZW-160CL2(W16) ZW-10CL2 (W10), and Z-331J/332J (J-board) Numbers of slave stations connected Up to 31 modules (1:N connection) Communication line cables A shielded-twist pair cable. Max. length: 1 km. 2-wire / 4-wire systems. Transfer speed (baud 19200/9600/4800/2400/1200/600/300 bits/s rate) Data formats Used character Start bit: 1 bit Data length: 7 bits Parity bits: 1 bit (odd/even) Stop bit: 2 bits ASCII alphanumerical characters 3-7 (2) Data-link DL1 - This communication system can change data between a master and a slave station, or between 2 slave stations, with a PLC configuration that uses the JW-21CM as a master station or a slave station. (N:M method) JW-340CU JW-340CU CM1 ON RUN ↑ FLT PROTECT JW70H JW300 JW300 CM2 JW-10CM (slave) JW-21CM (slave) JW-21CM (slave) CM1 ON RUN ↑ CM2 FLT PROTECT USB USB Slave station: 15 sets max. ▲ PULL ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 Shielded-twist pair cable Total length max. 1 km 153.6 kbits/s Items Specifications Model name of JW-21CM (JW300, JW30H, JW20H) master/slave station JW-10CM (JW50H/70H/100H, W70H/100H) (PLC) ZW-501DL1(W51), ZW-160DL1 (W16), Z-331J/332J (J-board) No. of connected stations Max. 16 stations (Including master station) No. of link bytes Total 64 bytes (512 points) - Divided equally according to the number of slave stations when a JW-21CM or a Z-331J/332J is used as master station. (1 station: No. of link bytes per 32 bytes, 2 or 3 stations: 16 bytes each, 4 to 7 stations: 8bytes each, station and 8 to 15 stations: 4 bytes each.) - When master station is other than JW-21CM, or Z-331J/332J, up to 64 bytes will be allocated. (3) Data-link DL9 - This communication system can exchange data between a master and slave stations, with a PLC configuration that uses the JW-21CM as a master station or a slave station. It cannot communicate between slave stations.(1: N method) JW-21CM (slave) JW-21CM (slave) JW300 JW300 JW-340CU JW-340CU CM1 ON RUN ↑ CM2 FLT PROTECT JW-10CM (slave) JW70H CM1 ON RUN ↑ CM2 FLT PROTECT USB USB Slave station: 15 sets max. ▲ PULL ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 Shielded-twist pair cable Total length max. 1 km 153.6 kbits/s Item Specifications JW-21CM (JW300, JW30H, JW20H) Model name of JW-10CM (JW50H/70H/100H, W70H/100H) master/slave station ZW-1K0DL9 (W100), ZW-501DL9(W51), ZW-160DL9 (W16) (PLC) Z-331J/332J (J-board) No. of slave stations connected Max. 15 sets No. of link bytes - Select from 512/256/128/64 bytes when a master station is a JW21CM, or Z-331J/332J. - When a master station is other than a JW-21CM, or Z-331J/332J, up to 512 bytes will be allocated. - Divided equally according to the number of slave stations when a JW-21CM or a Z-331J/332J is used as master station. (1or 2 stations: No. of link bytes per 128 bytes each, 3 or 4 stations: 64 bytes each, 5 to 8 stations: 32 station bytes each, and 9 to 16 stations: 16 bytes each. - When master station is other than JW-21CM, or Z-331J/332J, total of max. 127 bytes will be allocated. 3-8 (4) Remote I/O master station - The system can communicate between a JW-21CM as remote I/O master station and remote I/O slave station. JW-21CM (Master station) JW-21RS (slave) JW-21RS (slave) JW-21RS (slave) JW-21RS (slave) JW300 JW-340CU CM1 ON RUN ↑ CM2 FLT PROTECT USB ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Shielded-twist pair cable Total length max. 500 m Item 307.2 kbits/s Slave station 4 sets max. Specifications Model name of slave station(PLC) JW-21RS (JW300, JW30H, JW20H) ZW-501RS1 (W51), ZW-160RS1 (W16), ZW-10RS1 (W10) Number of slave stations connected Max. 4 sets Number of remote I/O points Total point max. 512 (64 bytes) Number of I/O points per station 128 points (16 bytes) Number of special I/O modules mounted on a JW-21RS Max. 8 (Total of 4 slave stations) 3-9 [3] Communication system using the satellite module (JW-22CM) The system can communicate between PLCs or between personal computers by mounting a JW-22CM on a JW300. - It can realize data linking (N:M method) and computer linking on the same communication line. - The JW-22CM is an option module, and up to 7 modules (including other option modules) can be mounted only to a basic rack panel. JW-22CM (master station) JW-22CM (slave) JW300 JW300 FLT PROTECT CM1 ON RUN ↑ CM2 FLT PROTECT USB USB 456 23 456 901 23 456 23 456 901 901 78 901 78 78 901 78 23 456 901 78 78 456 ON RUN ↑ 23 CM1 PC-98 JW-340CU JW-340CU CM2 JW-20CM (slave) JW70H 23 ▲ PULL ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 ZW-98CM (slave) 5C-2V coaxial cable Total length max. 1 km 1.25M-bits/s Max. 64 stations Items Specifications JW-22CM (JW300, JW30H, JW20H) Name of connected models JW-20CM (JW50H/70H/100H, W70H/100H), Z-335J (J-board) (PLC, personal computer) ZW-98CM (PC98), ZW-20AX (IBM/PC, DOS/V) Max. 64 stations No. of connected stations Relay link: Max. 2048 points (64 bytes) Number of link bytes Register link: Max. 2048 bytes Number of linked bytes per Relay link: Max. 2048 points (64 bytes) Register link: Max. 2048 bytes station [4] Communication system using the ME-NET (JW-21MN) Mount the JW-21MN on the JW300, you can exchange data with equipment that conform to the MENET specifications (PLCs, personal computers, robot controllers, etc.). - It can realize data link (N:M method) and computer link on the same communication line. - The JW-21MN is an option module, and up to 7 modules (including other option modules) can be mounted only to a basic rack panel. JW-21MN (master station) JW-21MN (slave) JW300 JW300 CM1 ON RUN ↑ CM2 FLT PROTECT USB USB 456 23 456 901 23 456 456 23 23 456 78 901 901 78 78 901 901 78 901 78 78 456 FLT PROTECT 23 ON RUN ↑ CM2 JW-20MN (slave) PC-98 JW-340CU JW-340CU CM1 JW70H 23 ▲ PULL ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 JW-98MN (slave) 5C-2V coaxial cable Total length max. 1 km 1.25M-bits/s Max. 64 stations Items Specifications JW-21MN (JW300, JW30H, JW20H) Name of connected models JW-20MN (JW50H/70H/100H, W70H/100H), Z-334J (J-board) (PLC, personal computer) JW-98MN (PC98), JW-90MN (IBM/PC, DOS/V), etc. No. of connected stations Max. 64 stations Number of linked bytes per Relay link: Max. 2048 points (64 bytes) Register link: Max. 2048 bytes station Number of transmission bytes per station Max. 1024 bytes total of relay link and register link 3-10 [5] Communication system using the Ethernet (JW-255CM/25TCM) Install the JW-255CM/25TM on the JW30H, and connect it to a transceiver using a transceiver cable, you can exchange data with a host computer or any LAN system in the network, on the Ethernet *1. - Both TCP/IP and UDP/IP protocols are available. - Data communication is possible between host computers in an Ethernet network and PCs in a satellite network or on an FL-net spanning two layers of hierarchy. - Communication is possible by up to 8 nodes with one JW-255CM/25TCM. - Data can be exchanged between SHARP PLCs using SHARP's unique SEND/RECEIVE function. - Using the subnet mask routing function, the JW-255CM can communicate with a large network system through a router. *1 Ethernet is a trademark of the Xerox Corporation. JW50H/70H/100H JW300 Host computer JW300 JW-340CU JW-340CU ▲ PULL ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 JW-255CM JW-255CM JW-50CM Transceiver cable (max. 50 m) Max. number of stations is 100. Transceiver Terminator 10BASE5 coaxial cable (Yellow cable) Coaxial cable segment (max. 500 m) Item Connection with network Specifications JW-255CM 10BASE5 Transmission device Star Bus 50 ohms coaxial cable Station interval 500 m/segments 2.5 km/network Protocol structure 100 m/segments *2 500 m/network 100 sets/segments (10BASE5) Sharp computer link/original command Transport TCP/UDP Network IP (ARP) Data link Ethernet V2 No. of connections 8 Application *3 Length multiplied by 2.5 m (10BASE5) Max. No. of stations Application 10 BASE-T twisted pair cable Base band Transmission method Max. No. of transfer length 10BASE-T 10M bits/s Transfer speed Physical topology JW-25TCM Computer link function, send/receive functions, routing function *2: The max. number of transfer length between stations connecting multiple segments using the repeater. *3: Maximum data transfer distance between stations when multiple 10BASE-T segments are connected using hubs. 3-11 [6] Communication system using FL-net (JW-20FL5/T, JW-22FL5/T) The JW-20FL5/22FL5 (for 10BASE5) and JW-20FLT/22FLT (for 10BASE-T) are modules for the "FLnet" *1 next generation control system network. They facilitate connection with different devices such as NC and industrial robot as well as other manufacturers’ PLCs. - Join to a network is simple by a node automatic entrance and removal function. - Perform interlock between devices, transfer production instruction, and collection of production result on a single circuit. - Easy maintenance thanks to data exchange using SHARP’s unique SEND/RECEIVE instruction and remote programming and monitor functions. *1: "FL-net (FA LINK Protocol Network)" is an open FA network system that was suggested by the Japan FA Open Promotion committee (JOP) in the Production Science Center (governmental foundation) as a shared standard in the field. Personal computer 10BASE5 coaxial cable (500 m max.) Transceiver FL-net Terminator O F F JW-340CU 1 2 Transceiver cable (50 m max.) CM1 ON RUN ↑ CM2 FLT PROTECT Other mfg’s PLC JW50H/70H /100H RC J-board JW20H/30H Hub USB 10BASE-T twisted pair cable (100 m max.) ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Z-336J JW-20FL5 JW-50FL J-board JW300 JW-340CU O F F 1 2 CM1 ON RUN ↑ CM2 FLT PROTECT USB Maximum number of nodes: 100 / segment JW50H/70H /100H ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Z-336J JW-20FLT JW-50FL ■ Specifications of the communication section Specifications Item JW-20FL5, JW-22FL5 Connection to network JW-20FLT, JW-22FLT 10BASE5 10BASE-T Bus Star Data transfer media 50 ohm yellow cable 10BASE-T twisted pair cable Maximum data transfer distance between stations 500 m / segment 2.5 km / network *2 10 m / segment 500 m / network *3 Physical topology Data transfer speed 10 Mbps Data transfer system Base band Protocol configuration Application Transport Network Data link FA link protocol UDP IP Ethernet V2 *2: The maximum data transfer distance between stations when more than one segment are connected using a repeater. *3: The maximum data transfer distance between stations when multiple 10BASE-T segment are connected using a hug. 3-12 ■ FL-net specifications Specifications Item JW-20FL5, JW-20FLT JW-22FL5, JW-22FLT Ver. 1 Applicable version Ver. 2 Communication control method Masterless, token system Number of connecting stations Maximum 254 Communication function Cyclic data transfer (n: n, 8 k-bits + 8 K-words) Message transfer (1:1, 1: n) Maximum data length of one frame: 1 K-bytes [7] Communication system using the JW-20DN DeviceNet The JW-20DN conforms to the DeviceNet * and can connect various slave stations. It can share other facilities inside/outside Japan. - It employs multi-drop system that can connect between nodes using a single special cable. Therefore, it offers much wire saving. Branching using a T-branch tap is also available. - A maximum of four JW-20DN modules (total number of modules including the JW-23LMH) can be mounted on a single basic rack panel. Shortening communication time or separation of systems by dividing systems is possible. - The editing function of scan list facilitates easy allocation of slave station I/O addresses. There is no need configurator. *DeviceNet is a trademark of ODVA (Open Device Vendor Association). JW300 JW300 JW-20DN JW-20DN (Master mode) MS NS SD RD ER PT S7 S6 S5 S4 S3 S2 S1 S0 FG JW-20DN MS NS JW-20DN JW-20DN (Slave mode) SD RD ER PT S7 S6 S5 S4 S3 S2 S1 S0 MS NS SD RD ER PT S7 S6 S5 S4 S3 S2 S1 S0 FG JW-20DN (Master mode) FG Termination resistance Termination resistance Cable (trunk line) Slave Cable (trunk line) JW-D164N /D162S /D162M Cable (branch line) Slave Slave Slave 3-13 Power supply for communication (24 VDC) Power Termination tap resistance T branch tap Slave Power Termination resistance tap ADDRESS Sensor Actuator Power supply for communication (24 VDC) Items Specifications Communication protocol Device net or equivalent Basic operation mode Master mode, slave mode No. of connectable nodes A maximum of 63 slave nodes can be connected to one master node. Max. 4096 points (Max. 512 bytes : Total of input and output points Number of I/O points for I/O message) 125 k bits/s, 250 k bits/s, 500 k bits/s Communication speed Communication speed 500 kbps 125 kbps 250 kbps Trunk length using a thick 500 m 250 m 100 m cable Trunk length using a thin Communication 100 m 100 m 100 m cable distance (maximum) Maximum branch line 6m 6m 6m length Total length of branch 156 m 78 m 39 m lines Communication function Communication cable type Data table assignment at master mode Setting the No. of I/O bytes at slave mode I/O message function (polling I/O function, bit strobe function), explicit message function Special cable (Five conductors: 2 signal wires, 2 power source wires, 1 shield) - Thick cable: For trunks - Thin cable: For trunks or branch lines In the scan list editing mode you can select "allocation in address order," "even number allocation," or "allocation in the order in which vacant nodes are occupied" as the method for I/O data mapping No. of input bytes: 0 to 127 bytes No. of output bytes: 0 to 127 bytes 3-14 [8] Communication system using the satellite I/O link (JW-23LMH) The system can communicate between a JW-23LMH as an I/O link master station and an I/O link slave module. Up to 4 JW-23LMH modules can be mounted only on a basic rack panel. JW-23LMH (master station) JW300 JW-340CU CM1 ON RUN ↑ CM2 FLT PROTECT (slave) 8-point module (slave) (slave) 16-point module 32-point module (Slave station) LCD control terminal, manifold solenoid valve, etc. USB ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Shielded-twist pair cable Total length max. 1 km 172.8 kbits/s Max. 32 slave stations 345.6 kbits/s *Note * The communication speed of 345.6 kbits/s can be achieved only when in communication with following high-speed type slave module. Item Model name of slave station Specifications 8-point module: ZW-82N (input), ZW-82S (output) 16-point module: ZW-161N/162N (input), ZW-161S/162S/164S (output), ZW-162M(I/O) 16-point module (high speed type): ZW-164NH (input), ZW-162SH (output), ZW-162MH (I/O) 32-point module (high speed type): ZW-324NH (input), ZW-322SH (output), ZW-322MH (I/O) 8-point module (sensor connector type): ZW-84NC (input) 16-point module (sensor connector type): ZW-162MC (I/O) Number of slave Max. 32 stations stations connected Number of I/O link points Max. 504 points 3-15 [9] Communication system using a JW10 link module (JW-25CM) The JW-25CM can communicate with the JW10, by selecting data link master station function or remote I/O master station function. The JW-25CM is an option module, and up to 7 modules of JW-25CM (including other option modules) can be mounted only to a basic rack panel. (1) Data link master station The system can communicate between a JW-25CM, a master station, and a JW10, slave station. - This communication system can only communicate between a master and a slave station. It cannot communicate between 2 slave stations. JW-25CM (master station) JW300 JW-340CU CM1 ON RUN ↑ CM2 FLT PROTECT JW10 (slave) JW-25CM USB JW10 (slave) JW10 (slave) UNIT NO. L1 ▲ PULL PG/COMM1 電池交換 時期 This battery expires L2 SHIELD FG 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Slave station 63 sets max. Shielded twisted pair cable - Total expansion length and max. number of slave stations connected (JW10) are subject to the settings of communication speed. Communication speed Total expansion length Number of slave stations connected 76800 b i t s /s Max . 500m Max . 31 38400 b i t s /s Max . 1k m Max . 63 Items Speceifications Model name of slave station JW-1324K/1424K/1624K (JW10 basic modules) Number of transmission bytes per station 8 bytes each for receiving and sending. 3-16 (2) Remote I/O master station The system can communicate between a JW-25CM as a remote I/O master station and a JW10 basic module as a remote I/O slave station. - Whether or not to synchronize a data exchange between a master and a slave station with operation can be selected. JW-25CM (master station) JW300 JW-340CU CM1 ON RUN ↑ CM2 FLT PROTECT JW10 (slave) JW-25CM USB JW10 (slave) JW10 (slave) UNIT NO. L1 ▲ PULL PG/COMM1 電池交換 時期 This battery expires L2 SHIELD FG 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Shielded twisted pair cable Slave station 63 sets max. - Total expansion length and max. number of slave stations connected (JW10) are subject to the settings of communication speed. Communication speed Data exchange timing Total expansion length No.of slave stations connected 76800 b i t s /s Sy n c h r o n o u s /as y n c h r o n o u s Max . 500m Max . 31 Sy n c h r o n o u s Max . 1k m Max . 16 Asynchronous Max . 1k m Max . 63 38400 b i t s /s Items Speceifications Mo d el n am e o f s l av e s t at i o n J W-1324K /1424K /1624K (J W10 b as i c m o d u l es ) Nu m b er o f I/O points per station Max. 60 points (36 for inputs, 24 for outputs) 3-17 3-3 System design procedures The following is an example of the system design procedure of the JW300. Start System design Select of memory capacity (model of control module) and set up number of I/O module etc. Preparation of operation Address allocation Individual operation check of each module Ladder design Wiring input/output device with JW300 Programming Register I/O Debugging Revise program Trial operation NG OK Save program, modify ladder diagram Run 3-18 Store in FD, HD, or flash ROM 3-4 Precautions for system design If an error occurs in the PLC, the whole system will report a fault. In order to create a fail-safe system, we recommend preparing independent external protective circuits for following functions, which may cause a breakdown of machine or injury to workers: • Emergency stop circuit, • Protection circuit, • Operating circuit of high voltage device. Also, be aware of the operation response time, as a PLC operates using cyclic processing. To prevent mis-operation due to output signal of the output module soon after switching on power to the JW300, connect in series the halt output for the JW300 in the following operation stand-by circuit. (1) In case of using AC power supply 85 to 264 VAC (JW-301PU) 85 to 132 VAC (JW-31PU) 85 to 264 VAC (JW-301PU) 85 to 132 VAC (JW-31PU) JW300 Input module - When the JW300 stops its operation, all the output module indicate ON/OFF condition just before stopping. Note: When setting an output holding address in the system memory, all the output after the setting address is retained and you can reset the previously set address. (only available when power is supplied to the JW300.) Output module Operation Emergency preparation stop - Connecting the input module and output module for lighting lamps in front of emergency stop circuit makes it possible to grasp the stop condition of devices. JW300 halt output MC - Halt output JW-301PU Relay output: 100/200 VAC, 30 VDC, 1A JW-31PU Relay output: 100 VAC, 30 VDC, 1A Thermal MC switch Output module MS1 MS2 MS2 MS1 - Interlock circuit Prepare external interlock circuit to prevent reverse operation, damage of machines and injury of workers. Note: When DC output module is used as a output module, use AC relay and install its contact in the emergency stop circuit. 3-19 (2) In case of using DC power supply (24 VDC) • Connecting an input module and output module for lighting lamps in front of emergency stop circuit makes it possible to grasp the stop condition of devices. 0V JW300 Input module • When the JW300 stops its operation, all the output module indicate ON/OFF condition just before stopping. Note: When setting an output holding address in the system memory, all the output after the setting address is retained and you can reset the previously set address. (only available when power is supplied to the JW300.) Output module Operation Emergency preparation stop JW300 halt output • Halt output (relay output 100/200 VAC, 30 VDC, 1A) MC Thermal MC switch Output module MS1 • Interlock circuit Prepare external interlock circuit to prevent reverse operation, damage to machines and injury of workers. MS2 MS2 MS1 3-20 Chapter 4. Name and function of each part 4-1 Control module (JW-3**CU) Model name label (8) (1) (9) ← O F F (14) PROTECT AUTO LD RESET Module retention screw (1pc.) (2) (3) RUN FLT CM1 CM2 C A R D (10) (4) (5) USB MW (7) Rating plate (6) (11) (12) (15) (16) ▲ PULL PG/COMM1 電池交換 時期 This battery expires (17) Software version label 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. (13) PG/COMM2 Name Function Lights, blinks, and goes OFF, according to JW300 operating condition. - Lights when the JW300 is operating. - Blinks when the JW300 is being programmed by a connected support tool (the JW300 stops calculating.) - Goes OFF when the JW300 detects an error using its self-diagnosis function. (Lights when a battery error occurs.) Lights when detecting errors by self-diagnosis. JW300 stops its operations. (However, it operates even when battery is error.) Lights when communicating with personal computer or the like, by using PG/COMM1 port. Lights up in monitoring state by connecting a support tool. Lights when communicating with personal computer or the like, by using PG/COMM2 port. Lights up in monitoring state by connecting a support tool. (1) RUN lamp (green) (2) FAULT lamp (red) (3) CM1 lamp (yellow) (4) CM2 lamp (yellow) (5) USB lamp (yelow) Lights when the JW300 is communicating through its USB port. (6) MW lamp (red) Blinks when changing the program memory. Goes OFF when special relay 7331 is turned ON. (7) CARD lamp Lights when the JW300 is accessing a PC card. (8) PROTECT switch Set prohibit (ON), enable (OFF) about writing to program memory and system memory. AUTO LD switch Select a mode for the memory card - When it is slid to the ON position, the JW300 automatically loads programs and data from a memory card (compact flash card) immediately after the power is turned ON. (9) Next page 4-1 Name Function (10) RESET switch Software reset - If the calculation time for one scan is abnormally long, the JW300 may repeat a run and stop sequence. In this case, press the RESET switch to change the JW300 to the program mode. (11) USB port * A connector used to connect the JW300 to a USB port on a personal computer. (USB1.1 compatible.) (12) PG/COMM1 port * A connector for connecting with device having Serial I/O port such as (RS-232C / RS-422A) support tool, personal computer. JW-311CU/312CU don’t have PG/ COMM2 port. PG/COMM 2 port * (13) (RS-232C / RS-422A) (14) Card cover (15) PC card slot * (16) Battery cover (17) Validity period label on the battery Insert a CF or SRAM card into the PC card slot. Close the card cover to prevent the CF or SRAM card from falling out. (Protection). - The JW-311CU/321CU/331CU/341CU do not have a PC card slot or card cover. A battery module for memory backup is provided inside; opened and closed when replacing battery. When delivered, the battery is not connected to the JW300. Before using the JW300, make sure to connect the battery assembly connector to the battery connecter on the control module. Then clear (initialize) the memory inside the JW300. Indicates the period within which the battery (for memory back up) for the control module should be functional. Write down the time to replace the battery along with the conditions in which you are using the control module. * With cover 4-2 4-2 Power supply module The power supply modules that can be used with the JW300 are as follows: Model name Specification Approved Approved UL CSA JW-303PU *1 85 to 264 VAC. Power capacity: 5 VDC 4.5 A JW-301PU *2 85 to 264 VAC. Power capacity: 5 VDC 3.5 A JW-31PU 85 to 132 VAC. Power capacity: 5 VDC 3.5 A JW-22PU 20.4 to 32 VDC. Power capacity: 5 VDC 3.5 A O O *1: The JW-33PU power supply module for theJW20H/30H can also be used with the JW300. *2: The JW-21PU power supply module for theJW20H/30H can also be used with the JW300. - When a power supply module is installed on an expansion rack panel, and if a power is supplied to the power supply module on the basic rack panel without supplying power to the power supply module on the expansion rack panel, the system detects as "input/output error" (#0160 = Error code 40) or "expansion power supply error" (#0160 = Error code 43). Make sure to supply power also to the power supply module on the expansion rack panel. - The power terminal block is equipped with a terminal block cover at delivery. Remove this cover when you wire. After connecting, make sure to put the cover to the original position. Module retention screw [1] JW-301PU/31PU/22PU Module name indication label POWER RUN POWER lamp (green) (Lights when power is supplied) Rating plate Module retention rib Programmer retention screw hole RUN lamp (green) Power supply terminal block (with cover) => See next page - Operating normally, lights ON - Programming after connecting support tool: Blinking (PLC stops operation) - Detect errors by self-diagnosis function: Lights OFF (when battery is error, lights ON.) - The JW-301PU, 31PU, and 22PU are identical in shape. 4-3 [Power supply terminal block] This is a terminal block for connecting extended line of power supply, GND, halt output and the like. JW-301PU *1 L POWER INPUT 100-240 VAC N POWER RUN *5 Short bar 85 to 264 VAC Power supply input terminal *2 GND (grounding) terminal SHORT GND HALT OUTPUT 100-240 VAC (24 VDC) 1A JW-31PU JW-22PU (+) POWER INPUT 24 VDC *1 L POWER INPUT 100-120 VAC N *5 Short bar SHORT *4 20.4 to 32 VDC Power supply input terminal (—) GND HALT OUTPUT 24 VDC (100-240 VAC) 1A *3 Halt output terminal *2 GND (grounding) terminal *2 GND (grounding) terminal GND HALT OUTPUT 100-120 VAC (24 VDC) 1A *3 Halt output terminal 85 to 132 VAC Power supply input terminal *3 Halt output terminal *1 Connect the power supply input of JW-301PU/31PU while paying attention to the L terminal (LIVE: non-grounded side) and N terminal (NEUTRAL: grounded side). *2 To prevent electric shock and noise error, be sure to separately prepare class-3 grounding. *3 Be sure to incorporate the line to the external emergency stop circuit. *4 As for DC input power supply, use power source of 20.4 to 32 VDC (ripple rate 20% or less; however, ripple upper limit: 32 V or less, lower limit: 20.4 V or more). *5 When testing insulation resistance or dielectric strength of the JW-301PU/31PU power supply modules, be sure to remove the short bar connecting between the SHORT terminal and the GND terminal. The power supply module has a serge absorber connected between the AC input line and the SHORT terminal, as well as a short bar between the SHORT terminal and the GND terminal at the time of shipment. If a test is carried out without removing the short bar, internal elements of the module may be damaged due to overcurrent. 4-4 [2] JW-303PU POWER lamp (green) (Lights when power is supplied) RUN lamp (green) - Operating normally, lights ON - Programming after connecting support tool : Blinking (PLC stops operation) - Detect errors by self-diagnosis function : Lights OFF (when battery is error, lights ON.) Module retention screw JW-303PU POWER RUN 増設ベースユニット EXPANSION RACK PANEL Programmer retention screw hole Rack number label Write rack number of expansion rack panel. Module insert guide Rating plate RACK NO. L POWER INPUT 100∼240VAC N GND HALT OUTPUT 100∼240VAC (24VAC) 1A 85 to 264VAC Power supply input terminal *1 GND (grounding terminal) *2 Module retention rib Halt output terminal *3 Power supply terminal block (with cover) *1: Connect the power supply input while paying attention to the terminal (LIVE: non-grounded side) and N terminal (NEUTRAL : grounded side). *2: To prevent electric shock and noise, error, be sure to separately prepare class-3 grounding. Connect with internal between GND terminal.(Short bar having JW-301PU/31PU do not have in JW-303PU). *3: Be sure to incorporate the line to the external emergency stop circuit. 4-5 4-3 Input/output module The input/output module can be installed in any order in the I/O module slot of the basic/expansion rack panel. ■ Kinds of input/output module I/O modules having 8, 16, and 32 points are available. Special I/O modules having 64 points are available. Input Output I/O Special I/O Model name Points JW-203N 8 200/240 VAC - JW-211NA 16 100/120 VAC O JW-212NA 16 12/24 VDC O JW-214NA 16 12/24 VDC (high speed type) O JW-234N 32 O JW-204SA 8 12/24 VDC (high speed type, connector connection) 250 VAC/30 VDC, 2A, relay output (separated common) JW-212SA 16 5/12/24 VDC, 0.5A, transistor output (sink output) O Specifications Applied CE markings - JW-213SA 16 100/200 VAC, 0.5A, triac output O JW-214SA 16 250 VAC/30 VDC, 2A, relay output O JW-232S 32 5/12/24 VDC, 0.1A, transistor output (sink output, connector connection) O JW-232M 12/24 VDC, input 16 points, transistor 16 points output, 0.1A (sink output, connector connection) O JW-264N 64 24 VDC (high speed type, connector connection) O JW-262S 64 5/12/24 VDC, 0.1A transistor output (sink output, connector connection) O 4-6 [1] 8/16 points module Current consumption mark Module name label A Input/output signal indication lamp Lights when input/output signal "ON" 0 1 2 3 4 5 6 7 B 0 1 2 3 4 5 6 7 Indications the current consumption of 5 VDC input/output module. (One label: Approx. 100 mA) Terminal block retention screw Module retention screw Connector Connects with connector for the I/O slot of basic/ expansion rack panel. Input/output terminal block Connects external lines of input/output devices. (Quick disconnect type) Terminal block retention screw Rating plate Module retention rib The terminal block connecting external lines in 8/16 points I/O module is quick-disconnect type. Loosen 2 mounting screws provided in upper and lower positions of the terminal block, then the terminal block can be detached. And a malfunctioning I/O module can be replaced without removing the external lines from the terminal block. Terminal block retention screw Terminal block retention screw 4-7 Chapter 4. Name and function of each part 4-1 Control module (JW-3**CU) Model name label (8) (1) (9) ← O F F (14) PROTECT AUTO LD RESET Module retention screw (1pc.) (2) (3) RUN FLT CM1 CM2 C A R D (10) (4) (5) USB MW (7) Rating plate (6) (11) (12) (15) (16) ▲ PULL PG/COMM1 電池交換 時期 This battery expires (17) Software version label 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. (13) PG/COMM2 Name Function Lights, blinks, and goes OFF, according to JW300 operating condition. - Lights when the JW300 is operating. - Blinks when the JW300 is being programmed by a connected support tool (the JW300 stops calculating.) - Goes OFF when the JW300 detects an error using its self-diagnosis function. (Lights when a battery error occurs.) Lights when detecting errors by self-diagnosis. JW300 stops its operations. (However, it operates even when battery is error.) Lights when communicating with personal computer or the like, by using PG/COMM1 port. Lights up in monitoring state by connecting a support tool. Lights when communicating with personal computer or the like, by using PG/COMM2 port. Lights up in monitoring state by connecting a support tool. (1) RUN lamp (green) (2) FAULT lamp (red) (3) CM1 lamp (yellow) (4) CM2 lamp (yellow) (5) USB lamp (yelow) Lights when the JW300 is communicating through its USB port. (6) MW lamp (red) Blinks when changing the program memory. Goes OFF when special relay 7331 is turned ON. (7) CARD lamp Lights when the JW300 is accessing a PC card. (8) PROTECT switch Set prohibit (ON), enable (OFF) about writing to program memory and system memory. AUTO LD switch Select a mode for the memory card - When it is slid to the ON position, the JW300 automatically loads programs and data from a memory card (compact flash card) immediately after the power is turned ON. (9) Next page 4-1 Name Function (10) RESET switch Software reset - If the calculation time for one scan is abnormally long, the JW300 may repeat a run and stop sequence. In this case, press the RESET switch to change the JW300 to the program mode. (11) USB port * A connector used to connect the JW300 to a USB port on a personal computer. (USB1.1 compatible.) (12) PG/COMM1 port * A connector for connecting with device having Serial I/O port such as (RS-232C / RS-422A) support tool, personal computer. JW-311CU/312CU don’t have PG/ COMM2 port. PG/COMM 2 port * (13) (RS-232C / RS-422A) (14) Card cover (15) PC card slot * (16) Battery cover (17) Validity period label on the battery Insert a CF or SRAM card into the PC card slot. Close the card cover to prevent the CF or SRAM card from falling out. (Protection). - The JW-311CU/321CU/331CU/341CU do not have a PC card slot or card cover. A battery module for memory backup is provided inside; opened and closed when replacing battery. When delivered, the battery is not connected to the JW300. Before using the JW300, make sure to connect the battery assembly connector to the battery connecter on the control module. Then clear (initialize) the memory inside the JW300. Indicates the period within which the battery (for memory back up) for the control module should be functional. Write down the time to replace the battery along with the conditions in which you are using the control module. * With cover 4-2 4-2 Power supply module The power supply modules that can be used with the JW300 are as follows: Model name Specification Approved Approved UL CSA JW-303PU *1 85 to 264 VAC. Power capacity: 5 VDC 4.5 A JW-301PU *2 85 to 264 VAC. Power capacity: 5 VDC 3.5 A JW-31PU 85 to 132 VAC. Power capacity: 5 VDC 3.5 A JW-22PU 20.4 to 32 VDC. Power capacity: 5 VDC 3.5 A O O *1: The JW-33PU power supply module for theJW20H/30H can also be used with the JW300. *2: The JW-21PU power supply module for theJW20H/30H can also be used with the JW300. - When a power supply module is installed on an expansion rack panel, and if a power is supplied to the power supply module on the basic rack panel without supplying power to the power supply module on the expansion rack panel, the system detects as "input/output error" (#0160 = Error code 40) or "expansion power supply error" (#0160 = Error code 43). Make sure to supply power also to the power supply module on the expansion rack panel. - The power terminal block is equipped with a terminal block cover at delivery. Remove this cover when you wire. After connecting, make sure to put the cover to the original position. Module retention screw [1] JW-301PU/31PU/22PU Module name indication label POWER RUN POWER lamp (green) (Lights when power is supplied) Rating plate Module retention rib Programmer retention screw hole RUN lamp (green) Power supply terminal block (with cover) => See next page - Operating normally, lights ON - Programming after connecting support tool: Blinking (PLC stops operation) - Detect errors by self-diagnosis function: Lights OFF (when battery is error, lights ON.) - The JW-301PU, 31PU, and 22PU are identical in shape. 4-3 [Power supply terminal block] This is a terminal block for connecting extended line of power supply, GND, halt output and the like. JW-301PU *1 L POWER INPUT 100-240 VAC N POWER RUN *5 Short bar 85 to 264 VAC Power supply input terminal *2 GND (grounding) terminal SHORT GND HALT OUTPUT 100-240 VAC (24 VDC) 1A JW-31PU JW-22PU (+) POWER INPUT 24 VDC *1 L POWER INPUT 100-120 VAC N *5 Short bar SHORT *4 20.4 to 32 VDC Power supply input terminal (—) GND HALT OUTPUT 24 VDC (100-240 VAC) 1A *3 Halt output terminal *2 GND (grounding) terminal *2 GND (grounding) terminal GND HALT OUTPUT 100-120 VAC (24 VDC) 1A *3 Halt output terminal 85 to 132 VAC Power supply input terminal *3 Halt output terminal *1 Connect the power supply input of JW-301PU/31PU while paying attention to the L terminal (LIVE: non-grounded side) and N terminal (NEUTRAL: grounded side). *2 To prevent electric shock and noise error, be sure to separately prepare class-3 grounding. *3 Be sure to incorporate the line to the external emergency stop circuit. *4 As for DC input power supply, use power source of 20.4 to 32 VDC (ripple rate 20% or less; however, ripple upper limit: 32 V or less, lower limit: 20.4 V or more). *5 When testing insulation resistance or dielectric strength of the JW-301PU/31PU power supply modules, be sure to remove the short bar connecting between the SHORT terminal and the GND terminal. The power supply module has a serge absorber connected between the AC input line and the SHORT terminal, as well as a short bar between the SHORT terminal and the GND terminal at the time of shipment. If a test is carried out without removing the short bar, internal elements of the module may be damaged due to overcurrent. 4-4 [2] JW-303PU POWER lamp (green) (Lights when power is supplied) RUN lamp (green) - Operating normally, lights ON - Programming after connecting support tool : Blinking (PLC stops operation) - Detect errors by self-diagnosis function : Lights OFF (when battery is error, lights ON.) Module retention screw JW-303PU POWER RUN 増設ベースユニット EXPANSION RACK PANEL Programmer retention screw hole Rack number label Write rack number of expansion rack panel. Module insert guide Rating plate RACK NO. L POWER INPUT 100∼240VAC N GND HALT OUTPUT 100∼240VAC (24VAC) 1A 85 to 264VAC Power supply input terminal *1 GND (grounding terminal) *2 Module retention rib Halt output terminal *3 Power supply terminal block (with cover) *1: Connect the power supply input while paying attention to the terminal (LIVE: non-grounded side) and N terminal (NEUTRAL : grounded side). *2: To prevent electric shock and noise, error, be sure to separately prepare class-3 grounding. Connect with internal between GND terminal.(Short bar having JW-301PU/31PU do not have in JW-303PU). *3: Be sure to incorporate the line to the external emergency stop circuit. 4-5 4-3 Input/output module The input/output module can be installed in any order in the I/O module slot of the basic/expansion rack panel. ■ Kinds of input/output module I/O modules having 8, 16, and 32 points are available. Special I/O modules having 64 points are available. Input Output I/O Special I/O Model name Points JW-203N 8 200/240 VAC - JW-211NA 16 100/120 VAC O JW-212NA 16 12/24 VDC O JW-214NA 16 12/24 VDC (high speed type) O JW-234N 32 O JW-204SA 8 12/24 VDC (high speed type, connector connection) 250 VAC/30 VDC, 2A, relay output (separated common) JW-212SA 16 5/12/24 VDC, 0.5A, transistor output (sink output) O JW-213SA 16 100/200 VAC, 0.5A, triac output O JW-214SA 16 250 VAC/30 VDC, 2A, relay output O JW-232S 32 5/12/24 VDC, 0.1A, transistor output (sink output, connector connection) O JW-232M Specifications 12/24 VDC, input 16 points, transistor 16 points output, 0.1A (sink output, connector connection) Applied CE markings - O JW-264N 64 24 VDC (high speed type, connector connection) O JW-262S 64 5/12/24 VDC, 0.1A transistor output (sink output, connector connection) O 4-6 [1] 8/16 points module Current consumption mark Module name label A Input/output signal indication lamp Lights when input/output signal "ON" 0 1 2 3 4 5 6 7 B 0 1 2 3 4 5 6 7 Indications the current consumption of 5 VDC input/output module. (One label: Approx. 100 mA) Terminal block retention screw Module retention screw Connector Connects with connector for the I/O slot of basic/ expansion rack panel. Input/output terminal block Connects external lines of input/output devices. (Quick disconnect type) Terminal block retention screw Rating plate Module retention rib The terminal block connecting external lines in 8/16 points I/O module is quick-disconnect type. Loosen 2 mounting screws provided in upper and lower positions of the terminal block, then the terminal block can be detached. And a malfunctioning I/O module can be replaced without removing the external lines from the terminal block. Terminal block retention screw Terminal block retention screw 4-7 [2] 32 points module Current consumption mark Module name label A Input/output signal indication lamp 0 1 2 3 4 5 6 7 B 0 1 2 3 4 5 6 7 C Module retention screw Indication of the current consumption of 5 VDC in input/output module. (One label: Approx. 100 mA) Connector 0 1 2 3 4 5 6 7 D 0 1 2 3 4 5 6 7 Lights when input/output signal is "ON" Connects with connector for the I/O slot of basic/ expansion rack panel. Connector retention screw hole I/O connector Connects connector which is connected to external lines from input/output devices. Rating plate Terminal block retention screw hole Module retention rib [Pin No. of I/O connector and signal name] Signal name Signal name Pin No. JW-234N JW-232S JW-232M 1B COM.AB Vacant COM.AB 2B Vacant COM.AB(-) Vacant 3B A−1 4B A−3 5B A−5 6B A−7 7B B−1 8B B−3 9B B−5 10B B−7 11B C−1 12B C−3 13B C−5 14B C−7 15B D−1 16B D−3 17B D−5 18B D−7 19B Vacant Vacant Vacant 20B COM.CD COM.CD(-) COM.CD(-) Pin JW-232M JW-232S JW-234N No. COM.AB Vacant COM.AB 1A Vacant COM.AB(-) Vacant 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A COM.CD(-) COM.CD(-) COM.CD 20A A−0 A−2 A−4 A−6 B−0 B−2 B−4 B−6 C−0 C−2 C−4 C−6 D−0 D−2 D−4 D−6 Vacant Vacant Vacant 4-8 [3] 64 points module Current consumption mark Module retention screw Fuse LED *1 (Only JW-262S) Module No. switch Module name indication label 01234567 Input/output signal indication lamp Indicating lamp selector switch A B C D Module insert guide Connector FUSE UNIT NO. 2 1 CN CN2 CN1 1 : The first half 32 points 2 : The second half 32 points Rating plate Connector retention screw hole *2 Connector CN2 for I/O (the second half) Connector CN1 for I/O (the first half) *2 Module retention rib Connector retention screw hole *1 The fuse LED (JW-262S only) lights up (red) when the blown fuse or when the load power supply is turned OFF. When the connector CN1 or CN2 is not used (not connected), power supply is not applied to line (+) and COM (–), and hence the fuse LED lights (red). (It has, however, no effect on the output operation of the operating connector side.) In this case, by connecting the furnished connector to an idle connector and applying power supply between line (+) and COM (–), it prevents from lighting of fuse LED due to idle connector. *2 Pin No. of connector CN1, CN2 and signal name CN1 (The first half 32 points) Signal name CN1 Signal name Pin No. JW-264N JW-262S Pin JW-264N JW-262S No. COM.1 Power supply 1 (+) 1A Vacant COM.1 (-) 2A 3A A−0 4A A−2 5A A−4 6A A−6 7A B−0 8A B−2 9A B−4 10A B−6 11A C−0 12A C−2 13A C−4 14A C−6 15A D−0 16A D−2 17A D−4 18A D−6 Vacant COM.1 (-) 19A COM.1 Power supply 1 (+) 20A - Pin number 1A and 20A, and 1B and 20B of JW-264N are respectively connected inside. CN2 (The second half 32 points) Signal name CN2 1B COM.1 Power supply 1 (+) 2B Vacant COM.1 (-) 3B A−1 4B A−3 5B A−5 6B A−7 7B B−1 8B B−3 9B B−5 10B B−7 11B C−1 12B C−3 13B C−5 14B C−7 15B D−1 16B D−3 17B D−5 18B D−7 19B Vacant COM.1 (-) 20B COM.1 Power supply 1 (+) - Pin number 1A and 19A, 2A and 20B, 1B and 19B, and 2B and 20B of JW-262S are respectively connected insides. Signal name Pin No. JW-264N JW-262S Pin JW-264N JW-262S No. COM.2 Power supply 2 (+) 1A Vacant COM.2 (-) 2A 3A A−0 4A A−2 5A A−4 6A A−6 7A B−0 8A B−2 9A B−4 10A B−6 11A C−0 12A C−2 13A C−4 14A C−6 15A D−0 16A D−2 17A D−4 18A D−6 Vacant COM.2 (-) 19A COM.2 Power supply 2 (+) 20A 1B COM.2 Power supply 2 (+) 2B Vacant COM.2 (-) 3B A−1 4B A−3 5B A−5 6B A−7 7B B−1 8B B−3 9B B−5 10B B−7 11B C−1 12B C−3 13B C−5 14B C−7 15B D−1 16B D−3 17B D−5 18B D−7 19B Vacant COM.2 (-) 20B COM.2 Power supply 2 (+) - Pin number 1A and 19A, 2A and 20A, 1B and 19B, and 2B and 20B of JW-262S are respectively connected insides. - Pin number 1A and 20A, and 1B and 20B of JW-264N are respectively connected inside. 4-9 Relation with relay number => See A-1 4-4 Basic/expansion rack panel [1] Basic rack panel Three types of basic rack panels are provided, with variations in the number of slots available for connecting I/O modules. Number of slots Model name For power supply module For control module For I/O module JW-314KB 1 1 4 JW-316KB 1 1 6 JW-318KB 1 1 8 In the slot for I/O module, I/O, special I/O, I/O link, and option module, device net, and I/O link can be connected in mixture. - JW-318KB Slot I/O module Fitting I/O / special I/O / option / device net / I/O link module Module retention screw hole Fitting hole For fitting onto control panel Slot for power supply module For fitting power supply module 5V terminal block For supplying 5 VDC to the next expansion pack panel Fitting hole For fitting onto control panel Slot control module For fitting control module Module retention rib inserting hole When fitting module, insert module retention I/O expansion connector (OUT) Connect an I/O expansion cable or JW-31EA I/O bus expansion adapter. - Compared with the JW-318KB, the JW-314KB and JW-316KB differ only in the number of slots for connecting I/O modules. Note - Put a connector cover on unused slots to prevent dust from entering. Connector covers are put on each slot when delivered. 4-10 [2] Expansion rack panel Three types of expansion rack panels are provided, with variations in the number of slots available for connecting I/O modules. Model name No. of slot For power supply module For I/O module JW-34ZB 1 4 JW-36ZB 1 6 JW-38ZB 1 8 In the slot for I/O module, I/O and special I/O module can be connected in mixture. The option, device net, and I/O link module cannot be installed on it. - JW-38ZB Slot for power supply module Fitting hole Rack number switch Setting an order of the rack for allocating the address (Set condition at delivery:1) Module retention hole Slot for I/O module Fitting I/O / Special I/O module I/O expansion connector (OUT) I/O expansion connector (IN) Connect an I/O expansion cable on JW-32EA I/O bus expansion adapter. Module retention rib inserting hole 5V terminal block Connect 5 VDC cable from basic/expansion rack panel - Compared with the JW-38ZB, the JW-34ZB and JW-36ZB differ only in the number of slots for connecting I/O modules. Note - Put a connector cover on unused slots to prevent dust from entering. Connector covers are put on each slot when delivered. 4-11 [3] Rack No. (expansion rack panel) (1) In case of not using I/O bus expansion adapter System can be configured with up to 4 racks, and each rack ID number will be specified by the settings of the rack number switch on the expansion rack panel(JW-34ZB/36ZB/38ZB). The basic rack panel is fixed to rack No. 0. Rack No. switch Rack No. 3 123 Rack No. 2 123 Rack No. 1 123 ▲ It is a table registration error (70) or table verification error (60) when the rack number switch is set as follows 1 to 3, and the JW300 does not operate. 1. There are plural ON settings. 123 [Ex.] 2. All setting of the rack no. is OFF. 123 3. Rack numbers are duplicated with other expansion rack panel. The error code is stored in the system memory #0160. The shipping setting of rack number switch is "1: switch 1 is ON." 4-12 (2) In case of using I/O bus expansion adapter System can be configured with max. 8 racks when an expansion rack panel, JW-34ZB/36ZB/ 38ZB, is connected with an I/O bus expansion adapter, JW-32EA. Each rack panel ID number will be defined by combination of settings for the rack number switches on the expansion rack panel and the JW-32EA. The basic rack panel is fixed to rack No. 0. Rack No. switch of expansion rack panel Rack No. Rack No. switch of I/O bus expansion adapter (JW-32EA) 1 ON for only No. 1 123 1-3 side 2 ON for only No. 2 123 1-3 side 3 ON for only No. 3 123 1-3 side 4 OFF for all 123 4-7 side 5 ON for only No. 1 123 4-7 side 6 ON for only No. 2 123 4-7 side 7 ON for only No. 3 123 4-7 side 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 It is a table registration error (70) or table verification error (60) when the rack number switch is set as follows 1, 2, and the JW300 does not operate. 1. There are plural ON settings. 123 [Ex.] 2. Rack numbers are duplicated with other expansion rack panel. The shipping setting of rack number switch is "1 : switch 1 is ON," and that of I/O bus expansion adapter is "1 to 3" side. For I/O bus expansion adapter, see page 4-16 to 18. 4-13 (3) Setting example for rack No. I/O bus expansion adapter (JW-32EA) Rack No. switch Expansion rack panel Rack No. switch 4-7 123 Rack No. 7 Termination connector 4-7 123 Rack No. 6 1-3 4-7 123 Rack No. 5 1-3 4-7 123 Rack No. 4 1-3 4-7 123 Rack No. 3 1-3 4-7 123 Rack No. 2 1-3 4-7 123 Rack No. 1 1-3 1-3 JW-340CU ← O F F PROTECT INIT RESET RUN FLT CM1 CM2 C A R D USB SV ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Note: Rack numbers are not necessarily set in order of added timings. For example, they can be set as shown below. Rack 0 Rack 1 Rack 2 Rack 4 Rack 3 JW-31EA JW-32EA JW-32EA JW-32EA JW-32EA 4-14 [4] Important points when using basic /expansion rack panels System specifications can be defined by the combination of basic rack panel and expansion rack panel as shown in the table below. ■ Combinations of basic and expansion rack panels Expansion rack panel Basic rack JW-314KB/316KB/318KB panel JW-314KB/36KB/318KB (Without JW-31EA) (With JW-31EA) None A Unable to use in combination JW-34ZB/36ZB/38ZB (Without JW-32EA) B Unable to use in combination JW-34ZB/36ZB/38ZB (With JW-32EA) Unable to use in combination C ■ System specifications Combinations of basic/expansion rack panels (as above) Specifications A B C Max. number of racks 1 4 8 Total expansion length - 14 m 50 m High speed Conventional speed High speed Option bus speed (Note) JW-203EC (30 cm) JW-207EC (70 cm) JW-22EC (2 m) JW-25EC (5 m) JW-210EC (10 m) - I/O expansion cable JW-05EC (50 cm) JW-1EC (1 m) JW-3EC (3 m) JW-10EC (10 m) JW-20EC (20 m) JW-30EC (30 m) JW-50EC (50 m) Note: Option bus speed is data exchange speed between an option module and a control module, and the “high speed” is twice faster than the “conventional speed.” - An example of combination C above JW-31EA JW-318KB JW-32EA JW-38ZB JW-32EA JW-38ZB JW-36ZB JW-32EA JW-32EA JW-34ZB Total 5 racks JW-30EC (30 m) JW-22CM JW-**CU High speed JW-10EC (10 m) 4-15 JW-3EC (3 m) JW-1EC (1 m) Total 44 m 4-5 I/O bus expansion adapter I/O bus expansion adapter for the JW30H has two available models, the JW-31EA and the JW-32EA, that are used to link signals sent from each rack panel. The JW-31EA is installed in the basic rack panel JW-314KB/316KB/318KB, while the JW-32EA is installed in the expansion rack panel JW-34ZB/ 36ZB/38ZB. The I/O expansion cable, JW-05EC/1EC/3EC/10EC/20EC/30EC/50EC, is used to connect rack panels (install the I/O bus expansion adapter). (See page 6-18 for connection method of I/O expansion cable). I/O bus expansion adapter is used for the following cases: 1) In the case of using min. 5 racks (max. 8) on the rack panel JW-31EA JW-32EA JW-32EA JW-32EA Rack 1 Rack 2 Rack 3 Rack 0 JW-32EA Rack 7 Max. 8 racks on the rack panel 2) In the case of keeping a min. distance of 11 m (max. 50 m) between rack panels, or keeping a min. distance of 15 m (max. 50 m) between the basic rack panel and the last expansion rack panel: JW-31EA JW-32EA Max. distance of 50 m between the rack panels JW-31EA JW-32EA JW-32EA JW-32EA Max. 50m total cable length 3) In the case of operating a high-speed data exchange (twice faster than without using I/O bus expansion adapter) between an option module, such as JW-21CM and JW-22CM, and a control module on a system that needs an expansion rack panel: Option module Control module JW-31EA JW-32EA High-speed data exchange 4) In the case of creating, changing, or monitoring a program on the expansion rack panel side using a support tool (JW-300SP, JW-15PG). JW-31EA JW-32EA JW-32EA JW-32EA JW-300SP 4-16 [1] JW-31EA Module fixing screw (1) Rating plate Module fixing screw (1) I/O expansion connector Connect between the I/O expansion connectors (IN) of JW-32EA using I/O expansion cables. [2] JW-32EA Module fixing screw (1) (2) (3) Rating plate (4) (5) Module fixing screw (1) Connector for support tool connection (EA-PG port) Connecting a support tool (JW-300SP, JW-15PG), such as a hand-held programmer, enables creating/changing/monitoring program on the expansion rack panel that is max. 50 meters away. This connector can be used for communication with equipment that has serial I/O ports, such as a personal computer. This connector is seen as Communication Port 3 in the JW300 system. (2) I/O expansion connector (IN) Connect this connector and an I/O expansion connector (OUT) on the JW-31EAs or the JW32EAs (a front rack) using an I/O expansion cable. (3) Rack No. switch Set rack numbers on the mounted rack panel. Rack No. 4-7: Racks 4 to 7 1-3: Racks 1 to 3 (setting at delivery) Rack ID numbers are determined by combined setting of this rack number switches and ones on the expansion rack panel, JW-34ZB/36ZB/38ZB. See page 4-13 for details. (4) I/O expansion connector (OUT) Connect this connector and an I/O expansion connector (IN) on the JW-32EA (the next rack) using an I/O expansion cable. (5) Termination connector insert Insert a termination connector when a mounted expansion rack panel is at the end of the system. One each termination connector is supplied with each JW-31EA. 4-17 Notes - Only one support tool (JW-300SP, JW-15PG) can be connected to the JW-32EA. [Ex.] Control module JW-31EA JW-32EA JW-32EA Support tool Support tool - With the JW300 system, while a support tool (JW-300SP, JW-15PG) is connected to the control module, another support tool can be connected to the JW-32EA. (The JW30H cannot connect to a support tool under this condition.) [Ex.] Control module JW-31EA JW-32EA JW-32EA Support tool Support tool 4-18 [3] 64 points module Current consumption mark Module retention screw Fuse LED *1 (Only JW-262S) Module No. switch Module name indication label 01234567 Input/output signal indication lamp Indicating lamp selector switch A B C D Module insert guide Connector FUSE UNIT NO. 2 1 CN CN2 CN1 1 : The first half 32 points 2 : The second half 32 points Rating plate Connector retention screw hole *2 Connector CN2 for I/O (the second half) Connector CN1 for I/O (the first half) *2 Module retention rib Connector retention screw hole *1 The fuse LED (JW-262S only) lights up (red) when the blown fuse or when the load power supply is turned OFF. When the connector CN1 or CN2 is not used (not connected), power supply is not applied to line (+) and COM (–), and hence the fuse LED lights (red). (It has, however, no effect on the output operation of the operating connector side.) In this case, by connecting the furnished connector to an idle connector and applying power supply between line (+) and COM (–), it prevents from lighting of fuse LED due to idle connector. *2 Pin No. of connector CN1, CN2 and signal name CN1 (The first half 32 points) Signal name CN1 Signal name Pin No. JW-264N JW-262S Pin JW-264N JW-262S No. COM.1 Power supply 1 (+) 1A Vacant COM.1 (-) 2A 3A A−0 4A A−2 5A A−4 6A A−6 7A B−0 8A B−2 9A B−4 10A B−6 11A C−0 12A C−2 13A C−4 14A C−6 15A D−0 16A D−2 17A D−4 18A D−6 Vacant COM.1 (-) 19A COM.1 Power supply 1 (+) 20A - Pin number 1A and 20A, and 1B and 20B of JW-264N are respectively connected inside. CN2 (The second half 32 points) Signal name CN2 1B COM.1 Power supply 1 (+) 2B Vacant COM.1 (-) 3B A−1 4B A−3 5B A−5 6B A−7 7B B−1 8B B−3 9B B−5 10B B−7 11B C−1 12B C−3 13B C−5 14B C−7 15B D−1 16B D−3 17B D−5 18B D−7 19B Vacant COM.1 (-) 20B COM.1 Power supply 1 (+) - Pin number 1A and 19A, 2A and 20B, 1B and 19B, and 2B and 20B of JW-262S are respectively connected insides. Signal name Pin No. JW-264N JW-262S Pin JW-264N JW-262S No. COM.2 Power supply 2 (+) 1A Vacant COM.2 (-) 2A 3A A−0 4A A−2 5A A−4 6A A−6 7A B−0 8A B−2 9A B−4 10A B−6 11A C−0 12A C−2 13A C−4 14A C−6 15A D−0 16A D−2 17A D−4 18A D−6 Vacant COM.2 (-) 19A COM.2 Power supply 2 (+) 20A 1B COM.2 Power supply 2 (+) 2B Vacant COM.2 (-) 3B A−1 4B A−3 5B A−5 6B A−7 7B B−1 8B B−3 9B B−5 10B B−7 11B C−1 12B C−3 13B C−5 14B C−7 15B D−1 16B D−3 17B D−5 18B D−7 19B Vacant COM.2 (-) 20B COM.2 Power supply 2 (+) - Pin number 1A and 19A, 2A and 20A, 1B and 19B, and 2B and 20B of JW-262S are respectively connected insides. - Pin number 1A and 20A, and 1B and 20B of JW-264N are respectively connected inside. 4-9 Relation with relay number => See A-1 4-4 Basic/expansion rack panel [1] Basic rack panel Three types of basic rack panels are provided, with variations in the number of slots available for connecting I/O modules. Number of slots Model name For power supply module For control module For I/O module JW-314KB 1 1 4 JW-316KB 1 1 6 JW-318KB 1 1 8 In the slot for I/O module, I/O, special I/O, I/O link, and option module, device net, and I/O link can be connected in mixture. - JW-318KB Slot I/O module Fitting I/O / special I/O / option / device net / I/O link module Module retention screw hole Fitting hole For fitting onto control panel Slot for power supply module For fitting power supply module 5V terminal block For supplying 5 VDC to the next expansion pack panel Fitting hole For fitting onto control panel Slot control module For fitting control module Module retention rib inserting hole When fitting module, insert module retention I/O expansion connector (OUT) Connect an I/O expansion cable or JW-31EA I/O bus expansion adapter. - Compared with the JW-318KB, the JW-314KB and JW-316KB differ only in the number of slots for connecting I/O modules. Note - Put a connector cover on unused slots to prevent dust from entering. Connector covers are put on each slot when delivered. 4-10 [2] Expansion rack panel Three types of expansion rack panels are provided, with variations in the number of slots available for connecting I/O modules. Model name No. of slot For power supply module For I/O module JW-34ZB 1 4 JW-36ZB 1 6 JW-38ZB 1 8 In the slot for I/O module, I/O and special I/O module can be connected in mixture. The option, device net, and I/O link module cannot be installed on it. - JW-38ZB Slot for power supply module Fitting hole Rack number switch Setting an order of the rack for allocating the address (Set condition at delivery:1) Module retention hole Slot for I/O module Fitting I/O / Special I/O module I/O expansion connector (OUT) I/O expansion connector (IN) Connect an I/O expansion cable on JW-32EA I/O bus expansion adapter. Module retention rib inserting hole 5V terminal block Connect 5 VDC cable from basic/expansion rack panel - Compared with the JW-38ZB, the JW-34ZB and JW-36ZB differ only in the number of slots for connecting I/O modules. Note - Put a connector cover on unused slots to prevent dust from entering. Connector covers are put on each slot when delivered. 4-11 [3] Rack No. (expansion rack panel) (1) In case of not using I/O bus expansion adapter System can be configured with up to 4 racks, and each rack ID number will be specified by the settings of the rack number switch on the expansion rack panel(JW-34ZB/36ZB/38ZB). The basic rack panel is fixed to rack No. 0. Rack No. switch Rack No. 3 123 Rack No. 2 123 Rack No. 1 123 ▲ It is a table registration error (70) or table verification error (60) when the rack number switch is set as follows 1 to 3, and the JW300 does not operate. 1. There are plural ON settings. 123 [Ex.] 2. All setting of the rack no. is OFF. 123 3. Rack numbers are duplicated with other expansion rack panel. The error code is stored in the system memory #0160. The shipping setting of rack number switch is "1: switch 1 is ON." 4-12 (2) In case of using I/O bus expansion adapter System can be configured with max. 8 racks when an expansion rack panel, JW-34ZB/36ZB/ 38ZB, is connected with an I/O bus expansion adapter, JW-32EA. Each rack panel ID number will be defined by combination of settings for the rack number switches on the expansion rack panel and the JW-32EA. The basic rack panel is fixed to rack No. 0. Rack No. switch of expansion rack panel Rack No. Rack No. switch of I/O bus expansion adapter (JW-32EA) 1 ON for only No. 1 123 1-3 side 2 ON for only No. 2 123 1-3 side 3 ON for only No. 3 123 1-3 side 4 OFF for all 123 4-7 side 5 ON for only No. 1 123 4-7 side 6 ON for only No. 2 123 4-7 side 7 ON for only No. 3 123 4-7 side 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 4-7 1-3 It is a table registration error (70) or table verification error (60) when the rack number switch is set as follows 1, 2, and the JW300 does not operate. 1. There are plural ON settings. 123 [Ex.] 2. Rack numbers are duplicated with other expansion rack panel. The shipping setting of rack number switch is "1 : switch 1 is ON," and that of I/O bus expansion adapter is "1 to 3" side. For I/O bus expansion adapter, see page 4-16 to 18. 4-13 (3) Setting example for rack No. I/O bus expansion adapter (JW-32EA) Rack No. switch Expansion rack panel Rack No. switch 4-7 123 Rack No. 7 4-7 123 Rack No. 5 4-7 1-3 1-3 4-7 123 Rack No. 4 1-3 4-7 123 Rack No. 3 1-3 4-7 123 Rack No. 2 1-3 4-7 123 Rack No. 1 1-3 123 Rack No. 6 Termination connector 1-3 JW-340CU ← O F F PROTECT INIT RESET RUN FLT CM1 CM2 C A R D USB SV ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Note: Rack numbers are not necessarily set in order of added timings. For example, they can be set as shown below. Rack 0 Rack 1 Rack 2 Rack 4 Rack 3 JW-31EA JW-32EA JW-32EA JW-32EA JW-32EA 4-14 [4] Important points when using basic /expansion rack panels System specifications can be defined by the combination of basic rack panel and expansion rack panel as shown in the table below. ■ Combinations of basic and expansion rack panels Expansion rack panel Basic rack JW-314KB/316KB/318KB panel JW-314KB/36KB/318KB (Without JW-31EA) (With JW-31EA) None A Unable to use in combination JW-34ZB/36ZB/38ZB (Without JW-32EA) B Unable to use in combination JW-34ZB/36ZB/38ZB (With JW-32EA) Unable to use in combination C ■ System specifications Combinations of basic/expansion rack panels (as above) Specifications A B C Max. number of racks 1 4 8 Total expansion length - 14 m 50 m High speed Conventional speed High speed Option bus speed (Note) JW-203EC (30 cm) JW-207EC (70 cm) JW-22EC (2 m) JW-25EC (5 m) JW-210EC (10 m) - I/O expansion cable JW-05EC (50 cm) JW-1EC (1 m) JW-3EC (3 m) JW-10EC (10 m) JW-20EC (20 m) JW-30EC (30 m) JW-50EC (50 m) Note: Option bus speed is data exchange speed between an option module and a control module, and the “high speed” is twice faster than the “conventional speed.” - An example of combination C above JW-31EA JW-318KB JW-32EA JW-38ZB JW-32EA JW-38ZB JW-36ZB JW-32EA JW-32EA JW-34ZB Total 5 racks JW-30EC (30 m) JW-22CM JW-**CU High speed JW-10EC (10 m) 4-15 JW-3EC (3 m) JW-1EC (1 m) Total 44 m 4-5 I/O bus expansion adapter I/O bus expansion adapter for the JW30H has two available models, the JW-31EA and the JW-32EA, that are used to link signals sent from each rack panel. The JW-31EA is installed in the basic rack panel JW-314KB/316KB/318KB, while the JW-32EA is installed in the expansion rack panel JW-34ZB/ 36ZB/38ZB. The I/O expansion cable, JW-05EC/1EC/3EC/10EC/20EC/30EC/50EC, is used to connect rack panels (install the I/O bus expansion adapter). (See page 6-18 for connection method of I/O expansion cable). I/O bus expansion adapter is used for the following cases: 1) In the case of using min. 5 racks (max. 8) on the rack panel JW-31EA JW-32EA JW-32EA JW-32EA Rack 1 Rack 2 Rack 3 Rack 0 JW-32EA Rack 7 Max. 8 racks on the rack panel 2) In the case of keeping a min. distance of 11 m (max. 50 m) between rack panels, or keeping a min. distance of 15 m (max. 50 m) between the basic rack panel and the last expansion rack panel: JW-31EA JW-32EA Max. distance of 50 m between the rack panels JW-31EA JW-32EA JW-32EA JW-32EA Max. 50m total cable length 3) In the case of operating a high-speed data exchange (twice faster than without using I/O bus expansion adapter) between an option module, such as JW-21CM and JW-22CM, and a control module on a system that needs an expansion rack panel: Option module Control module JW-31EA JW-32EA High-speed data exchange 4) In the case of creating, changing, or monitoring a program on the expansion rack panel side using a support tool (JW-300SP, JW-15PG). JW-31EA JW-32EA JW-32EA JW-32EA JW-300SP 4-16 [1] JW-31EA Module fixing screw (1) Rating plate Module fixing screw (1) I/O expansion connector Connect between the I/O expansion connectors (IN) of JW-32EA using I/O expansion cables. [2] JW-32EA Module fixing screw (1) (2) (3) Rating plate (4) (5) Module fixing screw (1) Connector for support tool connection (EA-PG port) Connecting a support tool (JW-300SP, JW-15PG), such as a hand-held programmer, enables creating/changing/monitoring program on the expansion rack panel that is max. 50 meters away. This connector can be used for communication with equipment that has serial I/O ports, such as a personal computer. This connector is seen as Communication Port 3 in the JW300 system. (2) I/O expansion connector (IN) Connect this connector and an I/O expansion connector (OUT) on the JW-31EAs or the JW32EAs (a front rack) using an I/O expansion cable. (3) Rack No. switch Set rack numbers on the mounted rack panel. Rack No. 4-7: Racks 4 to 7 1-3: Racks 1 to 3 (setting at delivery) Rack ID numbers are determined by combined setting of this rack number switches and ones on the expansion rack panel, JW-34ZB/36ZB/38ZB. See page 4-13 for details. (4) I/O expansion connector (OUT) Connect this connector and an I/O expansion connector (IN) on the JW-32EA (the next rack) using an I/O expansion cable. (5) Termination connector insert Insert a termination connector when a mounted expansion rack panel is at the end of the system. One each termination connector is supplied with each JW-31EA. 4-17 Notes - Only one support tool (JW-300SP, JW-15PG) can be connected to the JW-32EA. [Ex.] Control module JW-31EA JW-32EA JW-32EA Support tool Support tool - With the JW300 system, while a support tool (JW-300SP, JW-15PG) is connected to the control module, another support tool can be connected to the JW-32EA. (The JW30H cannot connect to a support tool under this condition.) [Ex.] Control module JW-31EA JW-32EA JW-32EA Support tool Support tool 4-18 Chapter 5. Installation 5-1 Precautions for installation The JW300 is not designed for dust and waterproof construction. Therefore, install JW300 in an enclosed panel. Avoid keeping the JW300 in the following conditions: 1. Ambient temperature extremes outside the range of 0 to 55 °C 2. The relative humidity exceeding the range of 35 to 90% 3. Sudden temperature changes, which may cause condensation. 4. Corrosive and flammable gases. 5. Water, oil and organic solvents dripping positions. 6. Dusts, iron and salty conditions. 7. A box in which high voltage device is installed. 8. Strong vibration and shock may usually occur. Install on a good conductivity metal plated panel instead of painted one for easy grounding and better noise tolerance. Use zinc plated retention screws of M5 for installing JW300. 5-1 5-2 Installation of basic/expansion rack panel This section explains the installation method of the basic/expansion rack panel in a control panel. Fix the basic/expansion rack panel on a partition plate of a control box. Select the appropriate fixing place taking into consideration the size of a wiring duct, wiring to the JW300, a cable length of the I/O expansion cable, ventilation, maintenance, easy access for exchanging modules etc. We recommend that you install the basic rack panel at the bottom and the expansion rack panel above the basic rack panel. Note: Use a high conductive partition plate of plating finish for fitting the basic/expansion rack panel so as to increase noise tolerance. [1] Installation dimensions of basic/expansion rack panel B6 B2 B1 B3 A1 B4 B7 A2 A3 4 A3 B5 Basic rack panel A3 B1 B2 B3 B4 B5 B6 B7 Thickness of portion to be inserted *mm) 8 130 118 8 4 6 f6 R3 1.6 Installation dimensions (mm) A1 A2 JW-314KB 261.5 245.5 JW-316KB 332.5 316.5 JW-318KB 403.5 387.5 Installation dimensions (mm) Expansion rack panel A1 A2 JW-34ZB 226 210 JW-36ZB 297 281 JW-38ZB 368 352 A3 B1 B2 B3 B4 B5 B6 B7 Thickness of portion to be inserted *mm) 8 130 118 8 4 6 f6 R3 1.6 5-2 [2] Installation of basic/expansion rack panel in control panel 1) Drill fitting holes of basic/expansion rack panel and wiring duct on the control panel and partition plate. - Refer to previous page for fitting dimension of the basic/expansion rack panel. - Keep each rack panel at 50 to 150 mm distance and more, from right and left sides of each rack panel to the end of the panel and the wiring duct for 50 mm and more. - Keep wiring duct 30 mm distance or more from the basic/expansion rack panel for vertical directions. 50 to 150mm Wiring duct Wiring duct Wiring duct 30mm 5 VDC cable Wiring duct I/O expansion cable 30mm AC/DC power supply ▲ Halt output Wiring duct 110mm Class-D grounding 50 mm or more 2) Fix basic/expansion rack panel on partition plate using M5 screws. - Prepare M5 retention screws locally. (Recommended installation screw: M5 x 12 mm) M5 screw hole Partition panel M5 screw Basic/expansion rack panel To the next page 5-3 From the previous page 3) Fit wiring duct - Prepare the retention screws locally. - Use a wiring duct to enable easy external wiring for the I/O / special I/O / option / device net / I/O link module of the JW300. By installing a mounting base and increasing the wiring duct height to the same level as the JW300, it will be easier to install the cables and make the necessary connections. 4) Set the rack no. switch of expansion rack panel. - See page 4-11 to 13 for setting a rack no. switch. 5) Install JW300 system configurating modules to basic/expansion rack panel. - See page 5-5 to 9 for installation of each module (power supply module, control module, etc.) 6) Connect I/O expansion cable to basic/expansion rack panel or I/O bus expansion adapter. - I/O expansion cable is to receive signals of each rack panels. Be sure that the total length of the cable does not exceed 14 m (50 m when using an I/O bus expansion adapter). See page 6-14 to 15 for connecting the I/O expansion cable. 7) Fit partition plate when installing basic/expansion rack panel to control panel. - Prepare the retention screws locally. 8) Ground the partition plate securely after installation. 5-4 5-3 Installation of power supply module Power supply module JW-303PU/301PU/31PU/33PU are installed by basic/expansion rack panel. Be sure to install the power supply module on the basic rack panel. Total consumption current of the power supply module is 3.5 A or less when JW-301PU/31PU/22PU is used, and 4.5 A or less when JW303PU is used. (See page 7-1 to 3) Install a power supply module in any of the cases below: 1. When the total consumption current of the power supply module exceeds 3.5 A when JW-301PU/ 31PU/22PU is used, or 4.5 A when JW-303PU is used. 2. When using JW-25EC/210EC, JW-3EC/10EC/20EC/30EC/50EC, in the I/O expansion cable. Furnish each expansion rack panel with power supply module. 3. When the total length of I/O expansion cable between expansion rack panel covered by the current capacity of one power supply module exceeds 2.1 m. [Installation procedure] 1) Keep at the back of the module retention rib hanging on the inserting hole and push the whole body of the power supply module to the panel. 2) Tighten module retention screw in upper part of the power supply module using a Phillips screwdriver. Fasten the screw with a torque of less than 1.47 N-m. Module retention screw Partition plate or control panel Basic rack panel Module inserting guide Basic/expansion rack panel Module retention rib Inserting hole of module retention rib Power supply module Phillips screwdriver Power supply module Note - After connecting wires to the 5 V terminal block on the basic/expansion rack panel, and after selecting the rack number for the expansion rack panel, install the JW-303PU on the rack panel. ■ Installing in expansion rack panel (JW-34ZB) JW-34ZB JW-33PU POWER RUN 130 Rack No. switch (Expansion rack panel only) L POWER INPUT 100-240VAC 5V terminal block N GND HALT OUTPUT 100-240VAC (24VDC) 1A 55 99.8 110 226 5-5 [Unit : mm] 5-4 Installation of control module Install the control module (JW-3**CU) at the basic rack panel (the power supply module on the right.) [Installation procedure] 1) First, catch the module securing rib in a securing rib hole on the basic rack panel. Then, push the module in toward the basic rack panel. Partition plate or control panel Basic rack panel Module inserting guide ○ × Module retention rib Inserting hole of module retention rib 2) Tighten one module retention screw of the control module using a Phillips screwdriver. Fasten the screw with a torque of less than 1.47 N-m. Module retention screw Power supply module Basic rack panel Phillips screwdriver Control module 5-6 5-5 Installation of I/O / special I/O / option module I/O modules and special I/O modules can be installed in a basic rack panel or expansion rack panel. The option, device net, and I/O link modules can only be installed in a basic rack panel. Mixed installation of these modules in the same rack panel is possible. - When setting up the system, arrange so that the total of the current consumptions of each module may be within the output current of the 5 VDC power source supplied from the power supply module. If each module is used beyond the output current of the 5 VDC power source of the power supply module, the current limiting function of the power supply module is actuated to stop the operation of the JW300. [1] Installation to a basic/expansion rack panel Prior to installation/removal of the I/O module,etc. switch OFF the power supply to the JW300. The option, device net, and I/O link modules cannot be installed in an expansion rack panel. [Installation procedure] 1) Keep the I/O module and the like hanging on the module retention rib in the inserting hole and push the entire body of the power supply module to the panel. Partition plate or control panel Basic rack panel Module inserting guide ○ × Module fixing rib Inserting hole of module retention rib 2) Tighten module retention screw in upper part of the I/O module and the like using Phillips screwdriver. Fasten the screw with a torque of less than 1.47 N-m. Module retention screw Rack panel Power supply module Phillips screwdriver I/O / special I/O / option / device net I/O link module 5-7 [2] Installation of module cover Module cover JW-20CV is a cover fitted on a terminal block of the I/O / special I/O / option / I/O link module to which external cables are connected. Module covers are ordered separately (8 sets in one pack.) [Installation procedure] 1) Put the external lines connected to the I/O / special I/O / option / I/O link module into the portion reserved for storage portion. - When the external lines can not be stored in the storage portion, repeat connecting the external lines to the terminal block. - Put the terminal cover on after installing the external lines in the storage portion. External lines Storage portion Terminal cover 2) Hang the screw at the lower part of the module cover on terminal block, and insert the upper part of the module cover between the LED display panel and the terminal block of the module. Module cover [3] Installation of input/output module sideboard When power supply module is not installed in the expansion rack panel, attach the sideboard for I/O module supplied with the expansion rack panel (called sideboard hereinafter) to the left end module. The side plate prevents dust from entering into the module. When the power supply module is installed on the expansion rack panel, do not install the side board. Otherwise, module cannot be installed properly. [Installation procedure] Hang sideboard craw on the side of module in order to fix sideboard, and push sideboard toward module. Sideboard 5-8 5-6 Installation of I/O bus expansion adapter (JW-31EA/32EA) Install JW-31EA on an I/O expansion connector on the right edge of the basic rack panel, JW-314KB, etc. Install JW-32EA on an I/O expansion connector on the right edge of the expansion rack panel, JW34ZB, etc. [Installation procedure] 1) Insert a termination connector, which is an accessory of the JW-31EA, into the JW-32EA only on the last expansion rack panel. JW-31EA JW-32EA JW-32EA JW-32EA Termination connector Termination connector installation port JW-32EA Termination connector (comes with JW-31EA) 2) Install a JW-31EA in an I/O expansion connector on the basic rack panel, in the same way as a JW32EA in an I/O expansion connector on the expansion rack panel. JW-31EA JW-32EA Expansion rack panel (JW-34ZB, etc.) Basic rack panel (JW-314KB, etc.) I/O expansion connector (OUT) I/O expansion connector (IN) 3) Tighten module-fixing screws on the upper and lower sides of the JW-31EA/32EA. Fasten the screw with a torque of less than 1.47 N-cm. JW-31EA JW-32EA Phillips screwdriver Phillips screwdriver 5-9 Chapter 6. Wiring 6-1 Precaution for wiring Follow the below instructions for wiring: 1. Separate power line and I/O lines of the JW300 from high voltage lines and power lines as far as possible. Do not run power lines and I/O lines in parallel with high voltage or power lines. 2. For the I/O expansion cable and wiring the 5 VDC lines, use supplied accessories for the I/O expansion cable. 3. Don't run the I/O expansion cable and the 5 VDC cable inside a duct. 4. Provide easy-to-detach wiring thoroughly considering operability at maintenance and repair. 5. Use twisted cables of over KIV 1.25 square for connection to the primary power input terminal of the power supply module. 6. Use cables of over KIV 0.5 square (0.18 square/32 points connector type) for wiring from the relay terminal block of the control panel to the input module. For wiring to the output module, use cables of over KIV 0.75 square for large capacity such as solenoid valves; and cables of over KIV 0.5 square (0.18 square/32 points connector type), for other usage. 7. Use wires of over KIV 1.25 square for wiring from the relay terminal block to input/output equipment. 8. When the whole factory site is grounded for high electricity and not suitable for the grounding of the JW300, connect the GND terminal of the JW300 with just the board ground. 9. Use the crimp-style terminals of our recommendation for wiring to the terminal blocks of the JW300, whenever possible. 6-1 ■ Wiring with noise countermeasures For your safe usage of the JW300, observe the "Precaution for Wiring" of the previous page carefully. Wiring to prevent the JW300 from malfunction caused by noise is shown below. Besides, some malfunctions by noise come from complex causes or a cause, which cannot be analyzed in quantity. Use the following noise countermeasures as your reference, when you take measures for each actual situation. (1) Grounding (how to connect the ground lines) Grounding has two purposes; to protect operators from electric shock and to prevent malfunction by noise. The grounding for noise prevention is shown here. Don't use a common ground for the JW300 and other device. When the GND cable of the JW300 is also used for grounding for other device, noise might come into the JW30H from other device. Other device PLC Common grounding Bad example: Don't use the GND line of the JW300 for grounding of a motor or an inverter. Control panel Motor (heavy load) PLC ground Inverter ground Ground Terminal block Class-D grounding Countermeasure 1: Separate grounding for each of the JW300, the motor and the inverter. Motor (heavy load) PLC ground Inverter ground Terminal block Less than 5m Use a twisted wire of over 2 mm2 sectional area and less than 5 m long in grounding the JW300 for the noise prevention purpose. Countermeasure 2: When separate grounding is not available. If a separate grounding for the JW300 cannot be made, ground directly from the GND terminal of the JW300 to the chassis on which the JW300 is mounted. Ground direct to chassis Motor (heavy load) PLC ground Inverter ground Terminal block 6-2 Ground Note: Observe the following points for direct grounding of the GND cable of the JW300 to the chassis: - Connect the grounding cable from the GND terminal of the power supply module of JW300 to the chassis in the minimum distance. The same wiring manner should be used for the expansion rack panel. Power supply module Basic rack panel Ground cable Ground Connect the grounding cable to the fastening screw on the rack panel. - Install firmly the basic rack panel and the expansion rack panel on the chassis of the control panel and make sure of the electric conductivity. Conducted Chassis Expansion rack panel Basic rack panel - Where the control panel itself is grounded, do not wire between the grounding point and the GND terminal of the JW300. Don’t wire here Ground point of the control panel PLC ground Reference: Note for fitting the JW300 on the control panel door. Ground from the GND terminal of the JW300 to the door. Use a twisted wire of over 2 mm2 sectional area for grounding cable of the control panel from its door (less than 50 cm.) PLC Control panel Door Connect the PLC ground cable with the door. Connect the door ground cable with the control panel chassis. 6-3 (2) Countermeasure of noise from power supply line The AC power supply input noise resistance capacity of the JW300 is 1000 Vp-p. When any noise over this limit is possible to come through the power supply line, install an insulation transformer. Countermeasure: Install an insulation transformer Noise has a high frequency of 100 KHz to 2 MHz, which should be blocked by a transformer. Insulation transformer PLC AC power supply AC input Note: When using an insulation transformer, note the following points: - An insulation transformer with static electricity shield can also prevent noise by static coupling. - Install and insulation transformer near the power supply input of the control panel in order to block noise at the entrance of the control panel. Control panel Insulation transformer PLC AC power supply Terminal block Twisting - Use two twisted wires in the primary and secondary sides of the transformer. - Choose the insulation transformer of the capacity of more than 20% higher than that of the rated load. When a transformer of the same capacity as that of the rated load is used, a primary input voltage might exceed the transformer rated capacity and become dangerous state such as emitting smoke. Power supply module Power consumption* Using the capacity of transformer 60 VA or less 72 VA or more 70 VA or less 85 VA or more JW-301PU JW-22PU JW-31PU JW-303PU * Maximum load capacity when one power supply module is used. - When a large-capacity transformer with higher voltage in the secondary side is chosen, we recommend to install a intermediate voltage tap. Primary side 110V 100V 90V 0V - With particularly large noise, several transformers can be installed, not only to the power supply input of the JW300 but also to the load and AC input. Breaker Breaker For PLC power supply AC power supply For load For PLC input 6-4 (3) Safeguard from lightning Below are countermeasures in case when the factory facilities are located far from residential areas and that effects from induced lightning (induced voltage by lightning strikes) are expected. Note, however, that they are not the measures for direct strikes of lightning. In some cases, the voltage of the induced lightning may go beyond 4000 KV. Therefore, the purpose of these countermeasure is just to minimize the damage on the device. Factory Countermeasure 1: Install a surge absorber on the receiver panel of commercial electric power as protection from induced lightning. Different models should be chosen according to the facilities load and power supply voltage. For your reference, below is a wiring diagram of the outdoor type cubicle for 1.7 KVA. Main breaker 30A Breaker U Transformer (for voltage reduction) AC100V 250 VAC input V PLC AC input For other device Ground Surge absorber E Class-D grounding Special class-D grounding (less than 10 ohm) Note: Note the following when wiring. - The ground of the surge absorber is the special class-D ground (less than 10-ohm ground resistance) and should be separated from the ground of the JW300 (Class-D grounding.) - Install the main breaker before the surge absorber. - The followings are known surge absorbers in the market. Different types for different power supply voltages. Commercial power voltage 100 VAC 200 VAC Specifications Model name ERZ-A20PK251 ERZ-A20PK501 Varister voltage: 250V –10% Surge resistant volume: 5,000A (8/20 ms) Energy resistant volume: 90 Joule Varister voltage: 500V –10% Surge resistant volume: 5,000A (8/20 ms) Energy resistant volume: 150 Joule Manufacturer Matsushita Electric Co.,Ltd. - Use the ground wire of over 3.5mm2 sectional area for the surge absorber. 6-5 Countermeasure 2: Underground wiring as a countermeasure of lightning. When communication cables and input cables of the JW300 go out of a building, place them underground. Provide junction for input/output signals using relays. 1. Underground cabling In a lightning weather condition, the atmosphere is electrically charged and a wiring in the air induces a voltage of over 24 VDC. Therefore, place the wiring under the ground. Outside panel 60 cm or 120 cm below ground level As for the depth of cable installation, refer to local regulations. 2. Relay connection for the input/output signals using relays The relay isolates the effects of lightning and minimizes the damage. PLC Relay Input CR1 COM Output Load CR2 COM (4) Wire of signal cable for expansion When turning ON/OFF of the magnet switch installed near the JW300 and the signal cable for expansion, high noise and high voltage may occur to give bad effects on the operation of the JW300. Therefore, for prevention of the noise occurrence, insert a noise killer, such as a varistor, at the contact point of the magnet switch. Do not place the signal cable for expansion and the 5 VDC cable inside the duct, through which input/output signal lines and power lines are running. Magnet switch Varistor Signal cable for expansion 5 VDC cable Wiring duct Input/output signal lines 6-6 (5) Note for external wiring to I/O module 1. Relay output module: JW-204SA, JW-214SA Since the relay output module does not have a built-in surge absorbing circuit, do not forget to install a surge killer, such as a varistor, in the output side. Operation without a surge killer might give bad effects on other modules by spark noises from the relay. As for the surge killer, see page 7-16 "Precautions for operating I/O module." 2. DC input module: JW-234N, JW-212NA/214NA When extending the external line of the DC input module for more than 100 m, use shielding wire. Even in case of less than 100 m extension, shielding wires should be used under certain conditions. Do not forget to connect the shield of the shielding wire with the ground of the JW300. PLC Input Common Ground 3. AC input module: JW-203N, JW-211NA Do not use the outputs from a constant voltage transformer and an AC regulator, for the AC power supply to the AC input module. When the constant voltage transformer and the AC regulator are used, the module signal could be turned ON even with an input voltage less than the rate voltage due to a high distortion rate (10 to 50%) of alternative current waves. The power supply to the AC input module should have a distortion rate of less than 5%. PLC Switch AC input Constant voltage transformer Input Common 6-7 4. Wiring with power line Do not run the input signal, output signal and communication cables of the JW300 near and in parallel with the power line. - When input and output signal cables are extended over 100 m, make separate wiring for the input signal and the output signal of JW300. Input Output PLC Separate wiring Input Output When longer than 100m - Make separate wiring for the input signal and the output signal of the JW300 from the power line. Particularly with the power line for the inverter and the servo driver, do not place signal wires inside the same duct or pipe with the power line, even if they are less than 100 m. In the same duct PLC Inverter PLC Inverter In separate duct 6-8 6-2 Wiring communication ports The relationship between the control module, communication ports, and communication standard are as follows: Comunication port (communication standard) Control module PG/COMM1 port (RS-422A/RS-232C) PG/COMM2 port (RS-422A/RS-232C) JW-311CU/312CU Yes No Yes Yes EA-PG port *1 (RS-422A) JW-321CU/322CU JW-331CU/332CU JW-341CU/342CU Usable JW-352CU/362CU *1: The EA-PG port is a port on the JW-32EA I/O bus expansion adapter. [1] Pin arrangement of communication port - PG/COMM1 port 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pin No. (15 pin D-sub female connector) ← O F F PROTECT INIT RESET RUN FLT 1 FG Outside body grounding SD Sending data (PLC to personal computer) 3 SD(+) 4 RD --RS-232C Sending data (PLC to personal computer) RS-422A RS-232C 5 RTS(—) SG Signal grounding 7 SG Signal grounding 8 Signal Receiving data (personal computer to PLC) 6 RS-422A --- *2 9 RD(+) Receiving data (Personal computer to PLC) 10 RD(—) Receiving data (Personal computer to PLC) 11 SD(—) Sending data (PLC to personal computer) 12 *2 +5 V 15 +5 V RS-422A --- RTS(+) 14 RS-422A --- CM1 *2: Do not connect to pin No. 8 and 12. CM2 C A R D Contents 2 13 JW-3**CU Signal name USB SV - PG/COMM2 port Pin No. ▲ PULL 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 15 14 13 12 11 10 9 電池交換 時期 This battery expires 8 7 6 5 4 3 2 1 PG/COMM1 (15 pin D-sub female connector) Signal name Contents 1 FG Outside body grounding 2 SD Sending data (PLC to personal computer) 3 SD(+) 4 RD Sending data (PLC to personal computer) RS-422A RS-232C 5 RTS(—) SG Signal grounding 7 SG Signal grounding RS-422A RTS ON while PLC is supplied power source *3 9 RD(+) Receiving data (Personal computer to PLC ) 10 RD(—) Receiving data (Personal computer to PLC) 11 SD(—) Sending data (PLC to personal computer) 12 CTS 13 RTS(+) 14 +5 V 15 +5 V --RS-232C Receiving data (Personal computer to PLC ) 6 8 Signal ON: Available sending, OFF: Ban sending --RS-232C RS-422A RS-232C RS-422A --- *3: When system memory #0222 in the control module is 00HEX (default value), RTS signal will be turned ON while the PLC is turned ON power. When it is set to 02HEX, the RTS will be OFF while sending data, and OFF while other than sending data. - The JW-311CU/312CU only have a PG/COMM1 port. They do not have a PG/COMM2 port. - Connector type that can be connected to the communication port (PG/COMM1 port, PG/COMM2 port) is 17JE-23150-02 (D8A) made by DDK. 6-9 - EA-PG port 1514131211 10 9 8 7 6 5 4 3 2 1 JW-32EA (15 pin D-sub female connector) Pin No. Signal name 1 FG Outside body grounding 2 --- 3 SD(+) * Sending data (PLC to personal computer) Contents 4 --- 5 RTS( —) 6 SG Signal grounding 7 SG Signal grounding --- * 8 Signal --RS-422A --RS-422A * 9 RD(+) Receiving data (Personal computer to PLC) 10 RD( —) Receiving data (Personal computer to PLC) 11 12 SD( —) Sending data (PLC to personal computer) --* 13 RTS(+) 14 +5 V 15 +5 V --- RS-422A --RS-422A --- * Do not connect to pin No. 2, 4, 8 and 12. 6-10 [2] Wiring figure (1) When using RS-232C for communication method of host computer side Be within 15m for the total length of a communication cable. JW-3**CU (PG/COMM1 port) Host computer Shielded wire Pin No. Signal name Signal name 1 FG FG 2 SD RD 4 RD TD 7 SG SG JW-3**CU (PG/COMM2 port) Within 15 m RS-232C Host computer Shielded wire Pin No. Signal name Signal name 1 FG FG 2 SD RD 4 RD TD 8 RTS CS 12 CTS RS 7 SG SG Within 15 m RS-232C Use the RS-232C/RS-422 converter, such as Z-101HE, when the total length of the communication cable is over 15 m. - JW-3 **CU PG/COMM1 port or PG/COMM2 port - JW-32EA (EA-PG port) RS-232C/RS-422 converter (Z-101HE) Terminal block name Pin No. Signal name Host computer Pin No. Signal name Signal name 3 SD (+) RD (+) 3 RD RD 11 SD (-) RD (-) 2 TD TD 9 RD (+) TD (+) 4 RS RS 10 RD (-) TD (-) 7 SG SG 1 FG SHIELD 1 FG FG Shielded wire Shielded wire Class-D grounding Within 1 km RS-422A 6-11 Within 15 m RS-232C (2) When using RS-422A for communication method Be within 1km for the total length of a communication cable. - JW-3**CU PG/COMM1 port or PG/COMM2 port - JW-32EA (EA-PG port) - JW-3**CU PG/COMM1 port or PG/COMM2 port - JW-32EA (EA-PG port) Host computer Pin No. Signal name Pin No. Signal name Signal name 3 SD (+) 3 SD (+) RXD 11 SD (-) 11 SD (-) RXD 9 RD (+) 9 RD (+) TXD 10 RD (-) 10 RD (-) TXD 1 FG 1 FG Shielded wire Within 1 km RS-422A 6-12 FG Shielded wire 6-3 Wiring for power supply module In order to prevent wire wastes from dropping into the module through a ventilation hole of the power supply module (JW-303PU, etc.) during the wiring work, keep the caution label stuck onto the upper side of the module. Peel the caution label off of the module when all wiring work is finished. A cover was installed on the terminal block of the power supply module at delivery. Take off a cover on the power terminal block when wiring, and put the cover back on the terminal block when wiring work is finished. For wiring, use a twisted wire of over KIV1.25 square and crimp-style terminals. - Power supply terminal block dimension (mm) - Crimp-style terminal dimensions (Our recommendation: Made by JAPAN SOLDERLESS TERMINAL MFG. CO., LTD) Dimensions (mm) B<8 d2>4 B d2 M4 Self-locking up screw 8.1 Models 1.25-YS4A 2-YS4A V1.25-YS4A V2-YS4A 14.5 Fasten the screw on the terminal block with a torque of less than 1.18 N-m. Notes - Wiring of halt output on the power supply module that is mounted on the expansion rack panel is not necessary. Only the halt output on the power supply module that is mounted on the basic rack panel should be connected to an external operation ready circuit. - In the case where the power supply module is installed on the expansion rack panel for operating the JW300, use one power supply system for both power supply module on the basic rack panel and the expansion rack panel. If each power supply is wired from a different system, the JW300 does not run when either one is switched OFF. (1) JW-301PU/31PU (AC power supply module) POWER RUN JW-301PU : 85 to 264 VAC JW-31PU : 85 to 132 VAC Use an insulation transformer to reduce noise on the power supply line. Halt output Be sure to connect the line to the emergency stop circuit. Ground line To prevent electric shock and noise error, be sure to separately prepare class-D ground. - Connect the power supply input to the L terminal (LIVE: ungrounded side) and N terminal (NEUTRAL: grounded side) while paying attention. 6-13 (2) JW-22PU (DC power supply module) + POWER RUN DC power supply (20.4 to 32V) − Halt output Be sure to connect the line to the emergency stop circuit. Ground line To prevent electric shock and noise error, be sure to separately prepare class-D ground. - Ensure correct connection for polarity of the input power supply. Mis-connection of the polarity will destroy the module when power is supplied. - As for DC input power supply, use power supply of 20.4 to 32 VDC (ripple rate 20% or less; however, ripple upper limit: 32 V or less, lower limit: 20.4 V or more). (3) JW-303PU (AC power supply module) JW-303PU Noise filter POWER RUN 85 to 264VAC Install a noise filter to prevent from entering noise on the power supply lines and noise from the power supply module. L POWER INPUT 100∼240VAC N External ground Halt output Be sure to connect the terminals to the emergency stop circuit. GND HALT OUTPUT 100∼240VAC (24VAC) 1A Ground - To prevent electric shock and malfunctions due noise, be sure to establish a separate class-D ground. - If you cannot make a separate ground, connect the ground terminal directly to the intermediate panel (chassis). - Connect the power supply input to the L terminal (LIVE: ungrounded side) and N terminal (NEUTRAL: grounded side) while paying attention. 6-14 6-4 Wiring to I/O module Before wiring to the I/O module confirm the specifications of the module. If the module is used beyond its rated specifications, the module might be damaged, destroyed or cause fire. Wiring to the I/O module, use a twisted wire of over KIV 0.5 square (over KIV 0.75 square in case of wiring to the output module of large capacity, such as solenoid valves) and crimp-style terminals. For the common line, use bigger wires than the above. In order to prevent wire wastes from dropping into the module through a ventilation hole of the module during the wiring work, keep the caution label stuck onto the upper side of the module. Peel the caution label off of the module. - Crimp-style terminal dimensions M3.5 Self-locking up screw (Our recommendation: Made by JAPAN SOLDERLESS TERMINAL MFG. CO., LTD) Dimensions (mm) B d2 - Terminal block dimension (mm) B<7.2 d2>4 7.2 13.3 * Models 1.25-YS4A 2-YS4A V1.25-YS4A V2-YS4A * When a double-row terminal block is used: 9.5 Do not include the I/O lines in the same pipe or duct as high-voltage lines and power lines. It might cause malfunction or damage to the module. Avoid wiring over the operation indicator (LED indication port) of the module. [1] Terminal block type of 8/16 points Open the terminal cover of the module when wiring. Ensure correct connection for polarity of the input power supply. Mis-connection of the polarity will destroy the module when power is supplied. Fasten the screws on the terminal block with a torque of less than 1.18 N-m. After the wiring work, close the terminal cover and install a module cover: JW-20CV (optional), wherever possible. => See page 5-8 6-15 [2] Connector type of 32/64 points (1) Assembly of the connector Assemble the connector following the procedures below. Note that the terminal numbers of the connector are not identical with address numbers. 1) Insert insulation tube into signal line. Soldering Insert a tube Jack 2) Solder signal line to connector terminal. Confirm the connector terminal and its address number, before soldering. 3) Assemble connector. Assembly parts (screws, washers and nuts) are attached to the connector. 2N 2N 2M x 8 2M x 10 Washer 2M x 10 2N 2M x 8 Cover Use the following recommended cable for the signal line. Recommended cable: Multiple vinyl insulation vinyl sheath cable 18P x 0.18 57VV-SB (made by FUJIKURA LTD.) (2) Connection with the module Use a slot screwdriver Ensure correct connection for polarity of the input power supply. Mis-connection of the polarity will destroy the module when the power is supplied. Attached connector of 32/64 points I/O module is soldering type, and available for connector of pressure welding/crimp-style. 6-16 Wiring Model name Manufacturer Remarks Need a pressure welding tool. Flat cable 1.27 mm pitch Recommended our AWG28 (twisted wire) crimp-style of tool AWG30 (single wire) made by FUJITSU CO., LTD.*1 Pressure FCN-367J040-AU/F welding (Connector) FCN-360C040-B (Connector cover) FCN-363J040 Crimp-style (Housing) FCN-363J-AU (Contact) FCN-360C040-B (Connector cover) Soldering FCN-361J040-AU (Connector) Recommended wiring size FUJITSU CO., AWG24 to AWG28 LTD Strip outer of cable is Ø1.2 or less AWG23 to 26 (0.26 to 0.12 mm2) Need a crinping tool. Recommended our crimp-style tool made by FUJITSU CO., LTD.*2 Accessories *1 Hand press: FCN-707T-T101/H, cable cutter: FCN-707T-T001/H and locator plate: FCN-367TT012/H are needed. *2 Manual crimp tool: FCN-363T-T005/H 6-17 6-5 Wiring to basic/expansion rack panel [1] Installation of I/O expansion cable (1) Install basic/expansion rack panel in direct Connects between the basic rack panel and the expansion rack panel, or between the expansion rack panel and another expansion rack panel using following cables. (Max. 4 racks can be connected) Remarks Model name Cable length JW-203EC 30 cm With 5 VDC cable (30 cm) JW-207EC 70 cm With 5 VDC cable (70 cm) JW-22EC 2m With 5 VDC cable (2 m) and a short connector JW-25EC 5m JW-210EC 10 m With short connector. 5 VDC cable is not supplied When connecting the I/O expansion cable, take care with the IN and OUT parts of each rack panel as follows. Mis-connection indicates "I/O table verify error 60(H)" or "I/O table registration error 70(H)" and the JW300 cannot start operation. IN OUT IN OUT ▲ When using the JW-22EC/25EC/210EC with the I/O expansion cable, be sure to install a short connector (for termination resistance) in OUT side of the final expansion rack panel. Otherwise, an error may occur. When using only JW-203EC/207EC, installation of short connector is unnecessary. - Separate sale of only the short-circuit connector (QCNCW5252NCZZ) is also available. - Short connector - Allowable total length of the I/O expansion cable is 14 m max. - When connecting the I/O expansion cable with each rack panel, be careful of its installation position and direction, and fix firmly using lock lever. - Installation position of I/O expansion cable - Fitting direction of I/O expansion cable I/O expansion connector (black, OUT) I/O expansion cable OUT side connector (black) I/O expansion cable IN side connector (brown) I/O expansion connector (brown, IN) ▲ I/O expansion cable Lock lever I/O expansion cable OUT side connector (black) I/O expansion connector (black, OUT) Note 1: When using the JW-25EC/210EC as an I/O expansion cable, fix the shield line of the I/O expansion cable at fixing rack panel. 6-18 (2) When installing in an I/O bus expansion adapter Connect an I/O bus expansion adapter, JW-31EA (mounted on a basic rack panel), to a JW-32EA (installed in an expansion rack panel), or between two JW-32EAs using one of the following cable assemblies. (Max. 8 racks can be connected). Remarks Model name Cable length JW-05EC 50 cm With 5 VDC cable (50 cm) JW-1EC 1m With 5 VDC cable (1 m) JW-3EC 3m JW-10EC 10 m JW-20EC 20 m JW-30EC 30 m JW-50EC 50 m No accessories When an I/O expansion cable is connected, do it correctly as shown in the figure below while being careful of the IN and OUT connection of the I/O bus expansion adapter. If IN and OUT are inversely connected, the JW300 will not start operation and become either "I/O table verify error 60(H)" or "I/ O table registration error 70(H)" status. JW-32EA Insert a termination connector in the expansion connector (OUT) of the last JW-32EA. JW-32EA I/O expansion connector (IN) I/O expansion cable (can be connected to either IN or OUT) I/O expansion connector (OUT) I/O expansion connector (IN) JW-31EA ▲ I/O expansion connector (OUT) - The total length of cables must be no more than 50 meters. - Put the each end of the shield lead wire of the I/O expansion cable in between the module fixing screw and the I/O bus expansion adapter, and then tighten the screws. I/O expansion cable insertion direction Shield lead wire Shield lead wire 6-19 [2] Wiring for 5 VDC cable, process of panel wiring Be sure to supply 5 VDC to the expansion rack panel without power supply module, through the 5 VDC terminal block of the basic/expansion rack panel with power supply module. Without a supply of 5 VDC power supply, the I/O module cannot run. - Be careful not to mistake polarity in connection of basic/expansion rack panel into the 5 VDC terminal block. Mis-connections might damage the module or cause fire. - Do not use a 5 VDC cable for connection between rack panels that are used to install power supply modules. Connect these may cause malfunction. - For wiring to the 5 VDC terminal block, use crimp-style terminals. - In order to prevent wire wastes from dropping into the module through a ventilation hole of the module during the wiring work, keep the caution label stuck onto the upper side of the module. Peel the caution label off of the module. - Fasten the screw on the terminal block with a torque of less than 1.18 N-m. (1) Wiring processing example of four rack systems Wiring duct When using the JW-22EC /25EC/210EC with the I/O expansion cable, be sure to install a short connector (for termination resistance, attached to I/O expansion cable.) Otherwise, an error may occur. When using only JW-203EC /207EC, installation of short connector is unnecessary. Wiring duct I/O expansion cable 5 VDC cable Wiring duct AC/DC power supply ▲ Halt output Wiring duct Class-D grounding - Connect AC/DC power supply to the power supply module from the same power. - Do not place the I/O expansion cable and the 5 VDC cable in the same duct or pipe as the I/O lines and the power lines of the JW300. 6-20 (2) Wiring processing example of eight rack systems Wiring duct Wiring duct 5 VDC cable Wiring duct AC/DC power supply ▲ Halt output Wiring duct Termination connector Class-D grounding 6-21 Chapter 7. Directions for use 7-1 Current consumption of module Each module in the JW300 operates by 5 VDC output current supplied by the power supply module: JW301PU, etc. The make up the system configuration plan is such that the total current consumption of each module does not exceed the current capacity of the power supply module. When the total current consumption of each module exceeds the supply capacity, the JW300 stops operation by the current limit function of the power supply module. The current consumption in each module can be found using the following two methods: 1. Total numbers of a current consumption indication marks, which are shown on stickers next to model indication label in each module. 2. Calculate the total current consumption. - Output current of 5 VDC power supply Model name Output voltage Output current JW-301PU JW-22PU JW-31PU 3.5 A 5 VDC JW-303PU 4.5 A (1) Current consumption of each module 1) Control module Model name Current consumption: mA JW-311CU, JW-312CU 500 JW-321CU, JW-322CU 500 JW-331CU, JW-332CU 500 JW-341CU, JW-342CU 500 JW-352CU 500 JW-362CU 500 No. of current consumption mark ------ 2) Support tools Model name Current consumption: mA No. of current consumption mark 200 ------ JW-15PG (Hand-held programmer) 3) I/O bus expansion adapter Model name Current consumption: mA JW-31EA (I/O bus expansion adapter) 600 JW-32EA (I/O bus expansion adapter) 450 7-1 No. of current consumption mark ------ 4) Input/output / special I/O / option / device net / I/O link module Current consumption : mA (when all points ON) No. of current consumption mark JW-203N (200/240 VAC input) 40 1 JW-211NA (100/120 VAC input) 60 1 JW-212NA (12/24 VDC input) 60 1 JW-214NA (12/24 VDC input) 60 1 JW-234N (12/24 VDC input) 80 1 JW-204SA (Relay output) 380 4 JW-212SA (5/12/24 VDC output) 60 1 JW-213SA (100/240 VAC output) 260 3 JW-214SA (Relay output) 550 5 JW-232S (5/12/24 VDC output) 320 3 JW-232M (12/24 VDC input, 5/12/24 VDC output) 200 2 JW-264N (24 VDC input) 60 1 JW-262S (5/12/24 VDC output) 300 3 JW-21HC (High speed counter) 120 2 JW-22HC (High speed counter) 100 1 90 1 75 1 JW-22DU (ID control module) 400 4 JW-21SU (Serial interface module) 170 2 JW-21PS (Pulse output module) 150 2 JW-21CM (Link module) 125 2 JW-22CM (Network module) 360 4 JW-21MN (ME-NET module) 360 4 JW-25CM (JW10 link module) 130 2 Option JW-255CM (Ethernet module) 370 4 Model name I/O Special JW-24AD (Analog input) I/O JW-22DA (Analog output) JW-25TCM (Ethernet module) 350 4 JW-22FL5, JW-20FL5 (FL-net module) 350 4 JW-22FLT, JW-20FLT (FL-net module) 350 4 JW-22SU (Serial interface module) 190 2 Device JW-20DN (DeviceNet master module) net 200 2 I/O link JW-23LMH (I/O link master module) 120 2 140 2 JW-21RS (remote I/O slave station) 7-2 (2) Calculation of current consumption (by current consumption mark) Add up the total numbers of the current consumption mark on stickers next to the model name label. One mark of current consumption means approx.100 mA. Constitute a system in order to follow the below conditions: Conditions: The total current consumption units, as shown by stickers on the modules receiving power, must not exceed 35 when the JW-301PU, JW-22PU or JW-31PU are used as the power supply module. The current consumption units must not exceed 45 when the JW-303PU power supply module is used. Please note: These current consumption units are NOT amps, milliamps, etc. The example below is calculated on the conditions that 5 sets of JW-3**CU control modules, 2 sets of JW-15PG support tools, 6 sets of JW-31EA I/O bus expansion adapters, and 5 sets of JW-32EA are used. [Example] Calculation of the total current consumption in the system configiration below: No. of marks Power supply module: JW-301PU JW-32**CU ··············· 7 Control module: JW-3**CU JW-15PG Hand-held programmer: JW-15PG Input module: JW-203N 8 sets JW-203N · · · · · · · · · · · · · · · · · · · · 8 JW-211NA 8 sets JW-211NA · · · · · · · · · · · · · · · · · · · 8 Output module: JW-212SA 8 sets JW-212SA · · · · · · · · · · · · · · · · · · · 8 I/O module: JW-232M 6 sets JW-232M · · · · · · · · · · · · · · · · · · · 12 Total 43 As shown above, a total of 43 current consumption is being drawn by the connected modules. This figure exceeds the limit of 35 units when using the JW-301PU power supply module. Therefore, another power supply module must be installed on the expansion rack panel. (3) Calculation of current consumption (by calculating current consumption) As the calculation example, calculate current consumption taking the system configuration in the example of (2). JW-3**CU · · · · · · · · · · · · · · · · · 0.5A JW-15PG · · · · · · · · · · · · · · · · · 0.2A JW-203N · · · · · · · · 0.04 x 8 = 0.32A JW-211NA · · · · · · · 0.06 x 8 = 0.48A JW-212SA · · · · · · · 0.06 x 8 = 0.48A JW-232M · · · · · · · · 0.20 x 6 = 1.20A Total 3.18A Shown here, the total current consumption is 3.18 amps. This figure is below the maximum output current of 3.5 amps provided by the JW-301PU. And another power supply module is not required in the expansion rack panel. As indicated above, the total current consumption calculation method requires no more power supply module, but the current consumption mark method requires another power supply module. Therefore, get total current consumption using calculation method for determine system configuration. The mark counting method gives only a rough estimate. 7-3 7-2 How to calculate the heat value (average power consumption) of the JW300 when designing panels. Obtain the average power consumption of the entire JW300 system following the calculations below, and calculate temperature inside a panel. 1) Power supply module. Wpw = 3 7 x (I5V x 5) (W) I5V: Current consumption of 5 VDC circuit of respective module. 2) Tatal comsumption electric power of respective module. (5 VDC) W5V = I5V x 5 (W) 3) Average consumption electric power of total 24 VDC power supply of output module. (Power consumption for simultaneous ON points) W24V = I24V x 24 (W) 4) Average power consumption by output module drop voltage of output module. (Power consumption for simultaneous ON points) Wour = Iour x Vdrop x No. of output points x Simultaneous ON rate (W) Iour: Output current (current of use) (A) Vdrop: Drop voltage of respective output module. (V) 5) Input module average power consumption of input module. (Power consumption for simultaneous ON points) - In case of DC input WIN = IIN x E x No. of input points x Simultaneous ON rate (W) - In case of AC input WIN = 0.1 x IIN x E x No. of input points x Simultaneous ON rate (W) IIN = Input current (Rms value in the case of AC) (A) E = Input voltage (Voltage of use) (V) 6) Consumption electric power of special function module. WS = I5V x 5 + I24V x 24 (W) The total of the power consumptions calculated in each module is the power consumption of the entire machine. From this entire power consumption (W), calculate the heat generation and temperature rise in the panel. 7-4 7-3 Allocation of relay numbers Relay numbers for the input, output, special, and option modules are stored in the control module of the JW300 system for each rack and each slot, depending on the type of modules installed. There are two method to register relay numbers: 1) Automatic I/O registration by turning ON the power to the modules (does not need any support tool), 2) Manually enter I/O addresses using a support tool. - Auto I/O Registration when the power is ON When the PROTECT switch on the control module is OFF, and system memory #0247 = 00(H), the relay numbers will be registered automatically if the power is turned ON. After the Auto I/O Registration, turn OFF the PROTECT switch, or make #0247 = 03(H), to prohibit further Auto I/O Registration. - I/O Address Setting using a support tool I/O addresses can be registered from a menu by using the JW-300SP or JW-15PG. For details about their operation, see the respective user's manual. Using the JW-15PG, you can only perform an Auto I/O Registration. You cannot perform Free I/O Address Setting. - The JW300 verifies the registered relay numbers whenever its mode changes (from stop to run). After verifying them, if the numbers do not match the modules actually installed, the FLT lamp on the control module will light. The JW300 stops operation, and stores the error code 60(H) (table verification error) in system memory #0160. [1] Setting I/O addresses The JW300's I/O addresses can be set using Auto I/O Registration, Free I/O Registration (continuous allocation), and Free I/O Registration (individual allocation). I/O address setting Auto I/O Registration Free I/O Registration Continuous allocation Description - The control modules automatically register I/O addresses from " コ 00000" in series with the same order as the rack numbers (0 to 7). => (1) - Allocate the top address for each rack (0 to 7) within the range of コ00000 toコ 01577. On each rack, the I/O addressees are automatically and continuously registered, working down from the top address. => (2) Individual - Allocate the top address for each rack (0 to 7) within the allocation range of コ 00000 to コ 01577. 7-5 => (3) (1) Auto registration The control modules automatically register I/O addresses, using sequential addresses starting from " コ00000," in the same order as the rack numbers (0 to 7). Rack No. 3 Rack No. 7 Rack No. 2 Rack No. 6 Rack No. 1 Rack No. 5 コ0000 Rack No. 0 Rack No. 4 - In the example above, the rack numbers are listed in order installed. - Number of I/O points and I/O relay area. Shown below are examples using basic rack panel (JW-318KB) and 7 expansion rack panels (JW38ZB.) No. of allocation points Control module No. of I/O points I/O relay area of I/O relays JW-311CU/312CU Max. 512 points Max. 1280 points コ 00000 to コ00237 JW-321CU/322CU Max.1024 points Max. 1536 points コ 00000 to コ00277 Max. 2048 points コ00000 to コ00377 JW-331CU/332CU JW-341CU/342CU Max. 4096 points JW-352CU JW-362CU - No. of I/O points, No. of all allocation points of I/O relays => See page 7-10. Note: The I/O mounted on the remote I/O slave station JW-21RS is not registered automatically. When the master station is JW-21CM and the slave station is JW-21RS, the I/O registration of slave station is registered in the parameter of JW-21CM. 7-6 (2) Free I/O registration (continuous allocation) Specify the top address for each rack (0 to 7), within the range of コ00000 to コ01577. I/O addresses are registered continuously, starting from the specified top address, on each rack. Set the top address Set the top address Rack No. 3 Rack No. 7 Set the top address Set the top address Rack No. 2 Rack No. 6 Set the top address Set the top address Rack No. 1 Rack No. 5 Set the top address Set the top address コ0000 Rack No. 0 Rack No. 4 - In the example above, the rack numbers are listed in order installed. - Number of I/O points and I/O relay area. Shown below are examples using basic rack panel (JW-318KB) and 7 expansion rack panels (JW38ZB.) Control module No. of I/O points No. of allocation points of I/O relays JW-311CU/312CU Max. 512 points Max. 1280 points JW-321CU/322CU Max. 1024 points Max. 1536 points JW-331CU/332CU JW-341CU/342CU I/O relay area コ00000 to コ01577 Max. 4096 points Max. 2048 points JW-352CU JW-362CU - No. of I/O points, No. of all allocation points of I/O relays => See page 7-10. Note: Be careful not to reuse the same number in the same system. 7-7 (3) Free I/O registration (individual allocation) Specify the top address for each rack (0 to 7), within the range of コ00000 to コ01577. I/O addresses are registered continuously, starting from the specified top address, on each rack. Set the top address Set the top address Rack No. 7 Rack No. 3 Set the top address Set the top address Rack No. 2 Rack No. 6 Set the top address Set the top address Rack No. 1 Rack No. 5 Set the top address Set the top address Rack No. 0 Rack No. 4 - In the example above, the rack numbers are listed in order installed. - Number of I/O points and I/O relay area. Shown below are examples using basic rack panel (JW-318KB) and 7 expansion rack panels (JW38ZB). Control module No. of I/O points No. of allocation points of I/O relays JW-311CU/312CU Max. 512 points Max. 1280 points JW-321CU/322CU Max. 1024 points Max. 1536 points JW-331CU/332CU JW-341CU/342CU I/O relay area コ 00000 to コ 01577 Max. 4096 points Max. 2048 points JW-352CU JW-362CU - No. of I/O points, No. of all allocation points of I/O relays => See page 7-10. Note: Be careful not to reuse the same number in the same system. 7-8 [2] I/O relays allocated to each module Relay numbers in each rack panel are automatically allocated in series following each rack top address set by I/O register. Number of points and contents of relays allocated varies with kinds of module. Kind of module 8 points input module Allocation No. of points 16 8 points output module Contents of allocated relay No. Instead of 8 points, 16 points are assigned. - The first half 8 points is acceptable for input/output and the second half 8 points is unacceptable area for this module. 16 points input module 16 Acceptable for 16 points as I/O module. 32 Acceptable for 32 points as input, output, and I/O module. 16 Although 16 points are assigned, this is a dummy area not used in this module. - In the 64 points I/O module, the relay area for special I/O module can be used as I/O module. 16 Although 16 points are assigned, this is a dummy area not used in this module. 16 Allocation for 16 points 16 points output module 32 points input module 32 points output module 32 points input/output module 64 points input/output module (special I/O module) Special I/O module (expect for 64 points input/ output) Option module Device net module I/O link master module Vacant slot 7-9 [3] Number of input/output points and allocation of input/output relays The number of I/O points (control) and the number of I/O relay allocation points are as follows: The number of relays will vary, depending on the type of module. ■ Number of control input/output points and allocation of input/output relays Control module Number of I/O points (control) Number of I/O relay allocation points JW-311CU/312CU Max. 512 points Max. 1280 points JW-321CU/322CU Max. 1024 points I/O relay area Automatic I/O registration コ00000 to コ00237 Max. 1536 points コ00000 to コ 00277 JW-331CU/332CU JW-341CU/342CU JW-352CU Manual I/O registration コ 00000 toコ01577 Max. 4096 points Max. 2048 points コ 00000 to コ 00377 JW-362CU ■ Number of relay points and number of installable modules on each module Module type Number of relay Number of Maximum points that affect allocation number of Racks that maximum number points of I/O installed can install of control I/O points relays modules 8 point input modules 16 points 16 points 64 modules 8 point output modules 16 point input modules 16 point output modules 16 points 16 points 16 points 16 points 16 points 16 points 64 modules 64 modules 64 modules 32 point input modules 32 point output modules 32 point input/output/ I/O modules 32 points 32 points 32 points 32 points 32 points 64 modules 64 modules Rack 0 to 7 32 points 64 modules Special 64 point input/outut I/O Other than 64 point module input/output 64 points *1 16 points 0 16 points Option module 0 16 points Device net module 0 16 points I/O link master module 0 16 points Vacant slot 0 16 points 64 modules 7 modules 4 modules Rack 0 --- Rack 0 to 7 *1 The 64-point input/output module uses special I/O relay area コ03000 to コ03777, コ04200 to コ 05177) for its control relay. 7-10 - Module installation examples Below shows an installation example when one set of the JW-318KB basic rack panel (8 slots) and 7 sets of the JW-38ZB expansion rack panels (8 slots) are used. (Total: 8 slots x 8 racks = 64 modules) Maximum number of modules installed Control module JW-311CU JW-312CU JW-321CU JW-322CU JW-331CU JW-332CU JW-341CU JW-342CU JW-352CU JW-362CU 8-point, 16-point 32-point input/output input/output/ modules I/O modules Number of modules that can be installed 64-point other than the input/output left (including module (special vacant slots) I/O module) Numbers in [ ] are special I/O modules Number of I/O points (control) Number of I/O relay allocation points 32 modules 0 0 32 modules [32 modules] 512 points 1024 points (16 points x 32) (16 p x 32 + 16 p x 32) 0 16 modules 0 48 modules [32 modules] 512 points 1280 points (32 points x 16) (32 p x 16 + 16 p x 48) 0 0 8 modules 56 modules [24 modules] 512 points 1024 points (64 points x 8) (16 p x 8 + 16 p x 56) 64 modules 0 0 0 1024 points 1024 points 1024 points 1024 points (64 points x 16) (16 p x 16 + 16 p x 48) 1024 points 1024 points 0 32 modules 0 32 modules [0] 0 0 16 modules 48 modules [16 modules] 64 modules 0 0 0 0 64 modules 0 0 0 0 64 modules *2 0 0 0 0 64 modules [64 modules] (16 points x 64) (16 p x 64) 1024 points 1536 points (32 points x 32) (32 p x 32 + 16 p x 32) (16 points x 64) (16 p x 64) 2048 points 2048 points (32 points x 64) (32 p x 64) 4096 points 1024 points (64 points x 64) (16 p x 64) 0 1024 points (16 p x 64 ) - 64 point I/O modules (special I/O modules) occupy the special I/O module relay area. It uses 16 points per unit. [Ex.] When 64 sets (*2 on the table above) of 64-point I/O module are installed, the number of I/O points (control) will be 4096 I/O points (64 points x 64 units). However only 1024 relay allocation points will be used (16 points x 64 units.) 7-11 [4] Allocation example of relay no. (1) Example of auto I/O registration This is to show the relay numbers in the following system configuration. 000220 000240 000260 000300 000320 000360 000400 000420 Rack No.1 000237 000257 000277 000317 000357 000377 000417 000437 Special I/O module Vacant slot Special I/O (64 points output) module 32 points input module 16 points input module 16 points output module 8 points input module 8 points output module 000000 000020 000040 000060 000100 000140 000160 000200 Rack No.0 Power Control supply module module 000017 000037 000057 000077 000137 000157 000177 000217 16 points input module 16 points output module 8 points input module 8 points output module Special I/O / option / device net module Vacant slot Special I/O (64 points output) module 32 points input module (2) Example of free I/O registration (continuous allocation) This is to show the relay numbers when the top address of rack number 1 is set at コ0200 in the following system configuration. 000220 000240 000260 000300 000320 000360 000400 000420 Rack No.1 000237 000257 000277 000317 000357 000377 000417 000437 Special I/O module Vacant slot Special I/O (64 points output) module 32 points input module 16 points input module 16 points output module 8 points input module 8 points output module 000000 000020 000040 000060 000100 000140 000160 000200 Rack No.0 Power Control supply module module 000017 000037 000057 000077 000137 000157 000177 000217 16 points input module 16 points output module 8 points input module 8 points output module Special I/O / option / device net module Vacant slot Special I/O (64 points output) module 32 points input module 7-12 7-4 Data memory for special I/O, option, device net, I/O link, and option module Data memory for use special I/O module is set by module No. switch of each modules. Type Model name JW-264N 64 points input JW-262S 64 points output JW-21HC JW-22HC Special I/O module Analog input JW-22DA Analog output JW-22DU ID control JW-21SU Serial interface JW-21PS Pulse output JW-21CM Link JW-22CM Net work JW-21MN ME-NET JW-25CM JW10 link JW-25TCM JW-20FL5 JW-20FLT JW-22FL5 JW-22FLT Device net module I/O link High speed counter JW-24AD JW-255CM Option module Module name No. of installation - Max. 64 sets in one system (one control module). Further 8 sets can be extended by using remote I/O slave station. => [1] - A maximum of 7 units can be installed on the basic rack panel, including other option modules. Ethenet FL-net (ver. 1) - A maximum of 8 units can be installed on the basic rack panel, including other option modules. FL-net (ver. 2) JW-22SU Serial interface JW-20DN Device net master JW-23LMH I/O link master station 7-13 - A maximum of 4 units can be installed on the basic rack panel. => [2] Remark Setting value of the module No. switch * When setting the module No. switch on a special I/O module, option module, device net module, or I/O link module, note the following carefully: 1) Do not use the same module switch setting on two or more of the following module types in the same system. 1. Option modules 2. Device net modules 3. I/O link modules 4. Device net modules and I/O link modules 2) Do not use the same module switch setting for special I/O modules on the same rack panel. Option module Special I/O module Device net module I/O link module Option module Special I/O module Device net module I/O link module × × × × × O: The same module number can be assigned to more than one module using the module No. switches. : The same module number must not be assigned to more than one module in the same basic rack panel. However, it is possible to use the same number for modules on other basic rack panels. X: Do not use the same setting for any of the module No. switches. Type Module model name Special I/O module JW-264N, JW-262S, JW-21HC, JW-22HC, JW-24AD, JW-22DA JW-22DU, JW-21SU, JW-21PS Option module JW-21CM, JW-22CM, JW-21MN, JW-255CM, JW-20FL5 JW-20FLT, JW-25CM Device net module I/O link module JW-20DN JW-23LMH 7-14 [1] Data memory for special I/O module The special I/O module will be assigned a place in the special I/O module relay area and the special I/ O parameter area by the setting of the Module No. switch (0 to 7) on the special I/O module. Max.8 sets Setting value of module No. switch Rack No.7 JW-38ZB Max.8 sets Rack 7 Rack No.6 JW-38ZB Max.8 sets Rack 6 Rack No.5 JW-38ZB Max.8 sets Rack No.4 JW-38ZB Rack 5 Max.8 sets Rack No.3 JW-38ZB Rack 4 Max.8 sets Rack No.2 JW-38ZB Rack 3 Max.8 sets Rack No.1 JW-38ZB Rack 2 Max.8 sets Rack No.0 JW-318KB Rack 1 - When the JW-264N/262S (64 I/O points) module is used, the last 8 bytes of the special I/O module relay area are not available for use. This area is used as auxiliary relays. [Ex.] If the module No. switch is set to "0" on rack 3, addresses コ03610 to コ03617 cannot be used for the Rack 0 JW-264N/262S. - Do not use special I/O parameter for JW-264N/262S and 22DU. 7-15 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Relay area for special I/O module コ 05000 to コ 05017 コ 05020 to コ 05037 コ 05040 to コ 05057 コ 05060 to コ 05077 コ 05100 to コ 05117 コ 05120 to コ 05137 コ 05140 to コ 05157 コ 05160 to コ 05177 コ 04600 to コ 04617 コ 04620 to コ 04637 コ 04640 to コ 04657 コ 04660 to コ 04677 コ 04700 to コ 04717 コ 04720 to コ 04737 コ 04740 to コ 04757 コ 04760 to コ 04777 コ 04400 to コ 04417 コ 04420 to コ 04437 コ 04440 to コ 04457 コ 04460 to コ 04477 コ 04500 to コ 04517 コ 04520 to コ 04537 コ 04540 to コ 04557 コ 04560 to コ 04577 コ 04200 to コ 04217 コ 04220 to コ 04237 コ 04240 to コ 04257 コ 04260 to コ 04277 コ 04300 to コ 04317 コ 04320 to コ 04337 コ 04340 to コ 04357 コ 04360 to コ 04377 コ 03600 to コ 03617 コ 03620 to コ 03637 コ 03640 to コ 03657 コ 03660 to コ 03677 コ 03700 to コ 03717 コ 03720 to コ 03737 コ 03740 to コ 03757 コ 03760 to コ 03777 コ 03400 to コ 03417 コ 03420 to コ 03437 コ 03440 to コ 03457 コ 03460 to コ 03477 コ 03500 to コ 03517 コ 03520 to コ 03537 コ 03540 to コ 03557 コ 03560 to コ 03577 コ 03200 to コ 03217 コ 03220 to コ 03237 コ 03240 to コ 03257 コ 03260 to コ 03277 コ 03300 to コ 03317 コ 03320 to コ 03337 コ 03340 to コ 03357 コ 03360 to コ 03377 コ 03000 to コ 03017 コ 03020 to コ 03037 コ 03040 to コ 03057 コ 03060 to コ 03077 コ 03100 to コ 03117 コ 03120 to コ 03137 コ 03140 to コ 03157 コ 03160 to コ 03177 Parameter area T-70 (000 to 377) T-71(000 to 377) T-72(000 to 377) T-73(000 to 377) T-74(000 to 377) T-75(000 to 377) T-76(000 to 377) T-77(000 to 377) T-60(000 to 377) T-61(000 to 377) T-62(000 to 377) T-63(000 to 377) T-64(000 to 377) T-65(000 to 377) T-66(000 to 377) T-67(000 to 377) T-50(000 to 377) T-51(000 to 377) T-52(000 to 377) T-53(000 to 377) T-54(000 to 377) T-55(000 to 377) T-56(000 to 377) T-57(000 to 377) T-40(000 to 377) T-41(000 to 377) T-42 (000 to 377) T-43 (000 to 377) T-44 (000 to 377) T-45 (000 to 377) T-46 (000 to 377) T-47 (000 to 377) T-30 (000 to 377) T-31 (000 to 377) T-32 (000 to 377) T-33 (000 to 377) T-34 (000 to 377) T-35 (000 to 377) T-36 (000 to 377) T-37 (000 to 377) T-20 (000 to 377) T-21 (000 to 377) T-22 (000 to 377) T-23 (000 to 377) T-24 (000 to 377) T-25 (000 to 377) T-26 (000 to 377) T-27 (000 to 377) T-10 (000 to 377) T-11 (000 to 377) T-12 (000 to 377) T-13 (000 to 377) T-14 (000 to 377) T-15 (000 to 377) T-16 (000 to 377) T-17 (000 to 377) T-00 (000 to 377) T-01 (000 to 377) T-02 (000 to 377) T-03 (000 to 377) T-04 (000 to 377) T-05 (000 to 377) T-06 (000 to 377) T-07 (000 to 377) ■ In case of remote I/O system using JW-21CM link module A maximum of 8 special I/O modules can be installed in the JW-21RS remote I/O slave station. The special I/O module will be assigned a place in the special I/O module relay area and the special I/O parameter area by the setting of the Module No. switch (0 to 7) on the special I/O module. Relay area for special I/O module Set value of module No. switch ● Example of system Max.8 sets Rack No.2 JW-38ZB Max.8 sets Special I/O parameter area 0 コ04000 to コ04017 T-80 (000 to 377) 1 コ04020 to コ04037 T-81 (000 to 377) 2 コ04040 to コ04057 T-82 (000 to 377) 3 コ04060 to コ04077 T-83 (000 to 377) 4 コ04100 to コ04117 T-84 (000 to 377) 5 コ04120 to コ04137 T-85 (000 to 377) 6 コ04140 to コ04157 T-86 (000 to 377) 7 コ04160 to コ04177 T-87 (000 to 377) Rack No.1 JW-38ZB JW-21CM JW-21RS Max.7 sets Rack No.0 JW-318KB Max.8 sets JW-28KB /38KB - The special I/O module relay area and special I/O parameter area for racks 0 to 7 are the same as described on the previous page. - When the JW-21CM is master station, up to 4 sets of JW-21RS can be connected, but up to 8 special I/O modules can be installed if they are used as slave stations. If the slave station are different, duplicate module No. switches are not permitted. - When others than JW-21CM are master station and JW-21RS is a slave station, special I/O module cannot be installed in the slave station. - The serial interface module JW-21SU cannot be used in the remote I/O slave station. - If the ID control module JW-22DU or pulse output module JW-21PS is used in the remote I/O slave station, the method of use is limited partly. (The F-85 and F-86 instructions cannot be used.) [2] Data memory for option, device net, and I/O link See the user's manual for each modules. 7-16 7-5 Precautions for operating I/O module [1] Precautions for operating input module (1) ON/OFF time of the input signal In order to ensure ON/OFF condition of the input device correctly (limit switch etc.) on the operation of the JW300, ON or OFF time should meet the following conditions. Ton > Dt + ton Toff > Dt + toff Dt · · · · One scanning time of JW300 t on · · · · · OFF to ON response time of the input module t off · · · · · ON to OFF response time of the input module ON time of the input device (TON) OFF time of the input device (TOFF) Ton TOFF Contact point of the input device ton toff Logic side of the input module Δt min. Δt min. In the input/output process at the beginning of each scanning cycle, ON/OFF state of the logic side of the input module is written in the data memory and used as input data for operation of the user's program within its scanning cycle. Therefore, if ON or OFF time of the logic side of the input module is less than 1 scanning time (Dt), ON/OFF data may not be included in the data memory. Note: The response time of the input module is made by the electricity charge/discharge characteristics of the integral circuit of the input module, and it varies depending on the time of duration of ON or OFF. Contact point of the input device 100% charge Upper limit value of the logic side Electricity charge/discharge characteristics of the integral circuit toff Logic side of the input module ton toff Toff shows the difference, shown in the above, between the case when the ON time of the contact point of the input device is longer as shown by dotted lines and the case when the ON time is shorter as shown by solid line. - Calculation example in case the JW-214NA is used as an input module If 1 scanning time is 5ms, Ton > Dt + ton = 5 + 0.5 = 5.5 (ms) Toff > Dt + toff = 5 + 1.5 = 6.5 (ms) 7-17 (2) Connectable input device The followings are sensors and switches, which can be connected as input. See below for selection and connection of the input device. - DC input device 1 2 DC 2-lines system NPN open-collector output type DC input module + IN Sensor power supply IN Output Power switch main circuit DC input module COM COM 0V 3 4 NPN current output type + Constant current circuit PNP current output type DC input module + Sensor power supply IN Output Output COM DC input module Sensor power supply 0V IN COM 0V 5 Contact point output type DC input module IN COM - AC input device 6 7 Contact point output type AC open/close type AC input module IN IN ~ AC input module Proximity switch main circuit COM COM ~ In cases of 1, 2, 3, 4, and 5, use a transistor having current driving capacity lager than that of the constant input current of the DC input module. In cases of 1 and 7, pay attention to leakage current at OFF. (When leakage current is higher than the OFF input current level of the input module, the proximity switch may not turn OFF.) Be careful that voltage output type DC input device shown in the right may not be connected. (Driving capacity of an output transistor should be higher than the ON level of the input module). Voltage output type Positive side of power line Output 0V 7-18 (3) Countermeasure leakage current on input device In the following device, there is also leakage current at OFF. If the leakage current is higher than the OFF level of the input module, the input module may not turn OFF, or noise margin at OFF state may drop. Reference 1) Limit switch with LED Calculation of leakage current iL Input module IN RS VF Rin Leakage current V iL COM i L= V – VF Rs + Rin V: VF: RS: Rin: Power supply voltage Voltage drop in the forward direction of LED Current limit resistance Input impedance of input module 2) Limit switch with neon lamp (the neon lamp is connected in parallel with the contact point.) Input module IN Rin Leakage current V iL COM 3) Proximity and photo switches of AC two lines system In the AC two lines system, even at OFF there is leakage current from current consumption of the internal circuit, and this might prevent the input module from falling in the OFF state. This is nominated as “leakage current” in the specifications of photo switches etc. Make sure that this value is less than the OFF level of the input module. Input module Internal circuit IN Leakage current Rin COM 4) Built-in triac, thyristor and contact point output of surge killers Some device has CR device as a surge killer for the purpose of avoiding the check mistakes of triac and thyristor, and the leakage current of this CR may prevent the input module from falling in the OFF state. In such a case, the best remedy is to remove the CR. If this is not possible, use the C value of the CR of less than 0.033 mF for 100 VAC; and that of less than 0.015 mF, for 200 VAC. Reference Input module Surge killer IN R C Leakage current Calculation of leakage current iL Rin i L= V V: f: C: COM 7-19 V 2p fc Power supply voltage Power frequency (50/60Hz) Capacitor Countermeasure:Connection of bleeder resistance As a countermeasure, a bleeder resistance can be inserted in the input side of the input module as shown below. Input module IN Input power supply Input device with leakage current Bleeder resistance R Rin iL COM Choose the bleeder resistance value R to meet the following conditions: Rin×R iL= Rin+R <Vin OFF Composite impedance of the bleeder resistance and the input impedance iL: Current leakage of the input device Vin OFF×Rin : Input of the input module OFF level voltage V in OFF R< ×0.5 Rin×iL−Vin OFF Rin: Input impedance of the input module Margin V: Input power supply voltage In this case, the rating electric power W is, V2 ×3 R Margin [Example] In case that the JW-212NA is used as an input module at the input power supply voltage of 24 V, and that the leakage current of the input device is 5 mA, W> iL = 5 mA Vin OFF = 5 V Rin = 3.3 k ohm V = 24 V R< 5×3.3 3.3×5-5 ×0.5=0.78k ohm If R is 0.78 k ohm, W> 242 0.78×103 ×3=2.22 W W will be 2.3 W. 7-20 (4) Notes for long-distance wiring and by-pass wiring In the AC input module, when the cables to external device are very long or wiring along with power lines is made, the input module might be turned ON in spite of the OFF command in the input device, due to leakage current and inducement by floating capacity among cables. Input module IN COM Power line, etc. Countermeasure 1: Connect a bleeder resistance and a CR surge killer in parallel with the input module to reduce the composite impedance of the input module. Input module The smaller the R value, the more effective. However, when R becomes small, power V2 consumption ( ) increases. Therefore, note the R R's watt value. R Input module C: 0.033 to 0.33 µF (Pressure resistance of over 250 VAC) R: 47 to 120 ohm R C Countermeasure 2: Change the input power supply to DC (Use DC input module) In general, the direct current signals are little affected by floating capacity and inducement. Countermeasure 3: Close circuit by making use of the b contact. When the b contact is used to make a close circuit at OFF, very little induced voltage is generated. Input module IN COM Note: Do not wire the input signal line near and in parallel with power lines of a motor and an inverter. 7-21 (5) Surge current of the AC input module There is surge current in the AC input module: JW-203N/211NA, when turning ON the input. The surge current of the AC input module is determined by constants (R, C) of the input circuit inside the module, power supply voltage at ON input, phase, power supply current capacity and wiring impedance. The surge current stated in the AC input module specifications is the worst value for the case of the ON input at the maximum impressed voltage and at the peak phase. If, in certain input device, contact points are affected (adhered etc.) by the surge current, the surge current should be reduced by connecting a limit resistance Rs outside the module as shown below. OFF → ON Limit resistance Rs AC input module R C Surge current The following limit resistances Rs can be connected outside the module: For 100 VAC input module, less than 2 k ohm (over 2 W rate electricity) For 200 VAC input module, less than 4 k ohm (over 2 W rate electricity) Reference - When a limit resistance of 2 k ohm (or 4 k ohm) is connected for the 100 VAC (or 200 VAC) input module, the surge current becomes less than 80 mA at the peak ON. Note: If a resistance bigger than the above value is connected, the input ON/OFF levels and the response times cannot be guaranteed. (6) Countermeasure in case of connection of induced load to input signal If the induced load is connected to the input signal, in order to absorb the noise, connect a surge killer near the load for the AC circuit; and a diode, for the DC circuit, as shown below. For AC power supply AC input module Surge killer L load IN Surge killer: R, C C: 0.033 to 0.33 mF (Resistance voltage of over 250 VAC) R: 47 to 120 ohm COM For DC power supply DC input module Diode: IN L load Peak inverse voltage (VRM) should be more than 3 times bigger than the load voltage, and the average rectification current should be bigger than load current. COM 7-22 [2] Precautions for operating the output module (1) Protection from output short circuit In case of a short circuit of the load connected to an output terminal, output devices and print board may be burned. Be sure to insert a protection fuse in the output. Some modules have a built-in fuse per common line for protection of the module from heating and burning due to excessive current. It is not intended, however, for protection of the output devices and load from excessive current; therefore, insert fuse for each line outside the module. This is also advisable from maintenance point of view. Output module Load Fuse 0 1 COM Power supply load (2) Countermeasure to surge current of lamp load At turning ON an incandescent lamp, there is surge current 10 to 20 times bigger than normal current for several 10ms. For reduction of the surge current, insert either a bleeder resistance or an electric current limit resistance. 1) To insert a bleeder resistance Output module Bleeder resistance During the OFF state of the output module, keep supplying dark current so small as to turn on the lamp dimly. 2) To insert an electric current limit resistance L load Surge killer This limits the current within a value determined by the value of the current limit resistance. When the resistance value is high, the voltage on the lamp decreases. Determine the resistance value by the brightness needed when turning ON the lamp. 7-23 (3) Countermeasure to surge voltage at opening/closing induced load Some load generates surge voltage of several thousands volt when an induced load is operated or closed its circuit. All output module except the relay output module have a circuit to absorb surge within module. However, when the wiring to the load is long, its effectiveness is reduced and a surge countermeasure is required in the load side as well. In case of the relay output module without surge absorption circuit, surge countermeasure outside the module is indispensable in case the load generates high voltage. (This surge voltage countermeasure can extend the life time of the contact points of the relay.) Surge voltage countermeasure L load Relay output module Surge killer L load + Relay output module Diode − L load + Transistor output module, FET output module Diode − L load Triac output module Surge killer (In case of contact points in series line) R CR surge killer: C C: 0.033 to 0.33 mF (Pressure resistance of over 250 VAC) R: 47 to 120 ohm Example of CR surge killer For 100 VAC 953M2503 10411(0.1 m + 120 ohm) (made by Matsuo Electric Co., Ltd.) For 200 VAC 953M5003 33311(0.033 m + 120 ohm) (made by Matsuo Electric Co.,Ltd.) Diode: Peak inverse voltage (VRM) is more than three times of the load voltage. Average rectified current (Io) is more than load current. In case of AC load, a varistor can be used in place of the CR surge killer for the same effect. (Installation of both of the CR surge killer and the varistor increases the effect.) For 85 to 132 VAC TNR12G221K (made by Marcon Co., Ltd.), NV220D14 (made by NEC) For 170 to 264 VAC TNR12G431K (made by Marcon Co., Ltd.), NV430D14 (made by NEC) 7-24 Note: Avoid the use of a capacitor only as an arc killer, as shown below: C 7-25 Load Power supply Power supply Load Though a capacitor is very effective for the arc deletion at shut-off. But charged current to the capacitor may melt the contact point at turning ON a contact point. C Though a capacitor is very effective for the arc deletion at shut-off. But at the opening of the circuit of a contact point, electricity is accumulated at the capacitor. Therefore, the short circuit current of the capacitor may melt the contact point at turning ON the contact. (4) Load which can be driven by the AC output module The AC output module with SSR as an output device JW-213SA can drive directly the loads of electro-magnetic switches, solenoid valves and lamps. In such cases note the surge current at turning ON (from OFF to ON) and the maintenance current during the maintenance state (ON state). Concretely, use the module within the following range: Model At turning ON During maintenance state Range of Load Voltage Repeated allowable Minimum action Maximum rated load current current surge current JW-213SA 15 to 250 VAC 6A (100 ms) 15 mA 1A/point, 2A/common When the AC output module drives the load, note the surge current at turning ON and the holding current during the maintenance state. Keep the surge current below the repeated allowed surge current at the turning ON; and keep the maintenance current, over the minimum action current and below the maximum rated load current during the maintenance state. The repeated allowable surge current is a value in case of the pulse width below 100 ms and repeated switching frequency below 20 times/minute. When, in case of the load of a motor, the pulse width of the surge current is large and that the switching frequency is high, keep the ON time of 1 pulse below 50%. (When the repeated surge current is below the maximum rated load current, there is no limit in the pulse width or in the switching frequency.) When many loads with big surge current are driven within a same common line circuit, make the number of points, which turn from OFF to ON at the same time minimum. When a strong surge current goes through a built-in fuse in a common unit, the built-in fuse may be damaged or fused. The number of the surge current per common, which can be turned from OFF to ON at the same time is determined by a fusing property of the built-in fuse as follows (as a guidance): Below 10A (100ms)/JW-213SA, Below 7A (100ms)/JW-213SA The numbers in ( ) are pulse widths. For a light load of the holding current which is smaller than the minimum action current, some characteristics of load may prevent turning OFF. In such a case, connect a bleeder resistance in parallel with the load to increase the maintenance current up to the minimum action current or more. Some electro-magnetic switches of the pulse-driven cannot be turned OFF even if the holding current is over the minimum action current. In such a case, also, connect a bleeder resistance in parallel with the load. (Select a value of the bleeder resistance so that it can allow the minimum action current by itself.) Bleeder resistance R L Power supply (V) Load 7-26 Output module Calculate the value R of the bleeder resistance in the following formula: R< V I V: Power supply voltage I: Minimum action current of the output module Then, the capacity of R (W) is W> V2 ×3 R Margin (5) OFF delay time when the DC output module drives the induced load When the DC output module with a built-in cramp diode is used as a surge killer to drive the induced load of direct current such as electro-magnetic valves and solenoid valves, it may be impossible to complete high-speed switching due to the delay of response, since electric current goes to the load through the cramp diode. In such a case, the DC output module with a built-in zener diode, instead of the cramp diode, could speed up the response. Output module DC output module with a built-in zener diode JW-212SA L Load (6) When miniature load is driven by a relay output The relay used in the relay output module is suitable for power drive, and so with a low voltage and small current such as 24 VDC and 10mA, the contact reliability of the contact point drops. In such a case, we recommend to use a DC output module (transistor output). When connection with a low voltage and small current contact point output cannot be avoided, the following connection should be made: A miniature relay with a reliable contact point under low voltage and small current is driven, and the contact is made at that contact point. DC output module Connected device RY RY Relay output module Connected device RY RY 7-27 (7) Life of relays of the relay output module The relay's life of the module (JW-204SA/214SA), which uses a relay in output circuit, varies depending on the kind of loads (difference of the power rate of the signal on the contact point is AC or DC and its current value). The following shows characteristic curves of the relay contact point. Max. 2,000,000 times No. of switching (x 10,000 times) 200 100 70 30 VDC T = 0 50 120 VAC COSφ=1 30 250 VAC COSφ=1 10 30 VDC T = 7 ms 7 120 VAC COSφ= 0.4 250 VAC COSφ= 0.4 5 3 30 VDC T = 40ms 30 VDC T = 60ms 1 0.1 0.3 0.5 0.7 1 2 3 45 Switching current (A) Note 1: The above chart shows standard values. Depending on the environment of usage (ambient temperature and humidity), different life may result. Note 2: When the signal to the contact point is DC, the life of relays varies according to the load rise characteristics (time constant: T) of the load. The load rise characteristics of the load after the contact point is turned ON are determined by inductance: L and resistance: R T= R L For the time constant of the load used, see below: In case of resistance load: T < 1ms In case of small size relay: T =7 ms In case of large current L load and magnet: T = 40ms In case of the L load with a diode for surge countermeasure, the life of relays may be similar to the case of T < 1ms. Note 3: Use the relay output module, with the contact switching life of more than 100,000 times and within the current capacity of less than 2A. 7-28 7-6 Computer link using communication port The PG/COMM1 and PG/COMM2 ports are built into the JW-3**CU control module as communication ports for the JW300 series. The EA-PG port is available on the JW-32EA I/O bus expansion adapter. You use communication ports to communicate with host computers (personal computers, LCD control terminals, etc.) through the RS-232C/422A I/O ports. - They can communicate using the same method as the SHARP computer link. - For wiring details, see section 6-2, "Wiring the communication ports", in this manual. ■ PG/COMMI, PG/COMM2 port JW-3**CU JW300 ← O F F PROTECT INIT Personal computer etc. RUN FLT RESET CM1 CM2 C A R D USB SV PG/COMM1port: RS-232C or RS-422A (Usable when the support tool is not connected.) ▲ PULL PG/COMM1 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 Personal computer etc. PG/COMM2port: RS-232C or RS-422A (Usable when the support tool is not connected.) - The JW-311CU/312CU do not have PG/COMM2 ports. JW-3**CU ← O F F CM1 lamp PROTECT INIT CM1 CM2 C A R D CM2 lamp USB SV PG/COMM1 port ▲ PULL PG/COMM1 電池交換 時期 This battery expires PG/COMM2 port Name RUN Function FLT RESET 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 CM1 lamp (yellow) - Flickers during communication by connecting PG/COMM1 port and personal computer, etc. CM2 lamp (yellow) - Flickers during communication by connecting PG/COMM2 port and personal computer, etc. - Connected with support tool and personal computer, etc. PG/COMM1 port - Usable as communication port 1 when the support tool (RS-232C/RS-422A) is not used. - Connect support tool and personal computer, etc. PG/COMM2 port (RS-232C/RS-422A) - Usable as communication port 2 when the support tool is not used. ● Communication specifications (PG/COMM1, PG/COMM2 port) Items Specifications RS-232C connection RS-422A connection No. of modules connectable to JW300 1 (1 : 1 connection) Max. 31 (1 : N connection) Transfer line Shielded wire Max. length : 15 m Shielded twisted pair wire Total length (Maximum) : 1 km, 4 wire type (party line connection) Transfer rate 230400/115200/76800/38400/19200/9600 bps Data system Start bit : 1 bit Data length : 7/8 bits Parity bit : 1 bit (odd, even, or none) Stop bit : 1/2 bits Used characters ASCII alphameric characters 7-29 ■ EA-PG port Expansion rack panel I/O bus expansion adapter (JW-32EA) Personal computer, etc. EA-PG port: RS-422A (Usable when the support tool is not connected) ∼ ● Communication specifications (EA-PG port) Specifications Items RS-422A connection No. of modules connectable to JW300 Max. 31 (1 : N connection) Transfer line Shielded twisted pair wire Total length (Maximum): 1 km, 4 wire type (party line connection) Transfer rate 115200/76800/38400/19200/9600 bps Data system Start bit : 1 bit Data length : 7/8 bits Parity bit : 1 bit (odd, even, or none) Stop bit : 1/2 bits Used Characters ASCII alphanumeric characters [1] Communication method This section describes how to communicate between a host computer (personal computer etc.) and a PLC (the communication ports on the JW300). - The PLC only responds to signals from the host computer. The PLC cannot send communication requests to the host computer. - A signal from the host computer to the PLC is referred to as a "command." A signal from the PLC to the host computer is referred to as a "response." Host computer PLC01 PLC02 PLC03 : Sending 7-30 : Receiving [2] Communication conditions Specify the communication conditions (such as the data transfer speed) between the JW300 (communication port) and the host computer in system memory addresses #0234/#0235 (PG/COMM1 port), #0236/#0237 (PG/COMM2 port), or #0266/#0267 (EA-PG port) in the JW-3xxCU control module. System memory number #0234 Contents Transfer rate, parity, stop bit, data length Set PG/COMM1 port Station No. 001 to 037(8) #0235 #0236 Transfer rate, parity, stop bit, data length Set PG/COMM2 port Station No. 001 to 037(8) #0237 #0266 Transfer rate, parity, stop bit, data length Set EA-PG port #0267 Station No. 001 to 037(8) (1) Set PG/COMM1 port (communication port 1) 1) Set system memory #0234 For transfer rate, parity, stop bit, and data length set ON (1) / OFF(0) of D0 to D6. D7 D6 D5 D4 D3 D2 D1 D0 #0234 Data length D6 Data length 0 7 bits 1 8 bits Parity D4 0 0 1 1 D3 0 1 0 1 Stop bit D5 0 1 2) Set system memory #0235 Set station No., 001 to 037(8). Parity None Odd Even Stop bit 1 bit 2 bits Transfer rate D2 D0 D1 0 0 0 0 1 0 0 0 1 0 1 1 1 0 0 1 1 0 Transfer rate (bps) 9600 19200 38400 76800 115200 230400 (2) Set PG/COMM2 port (communication port 2) 1) Setting system memory #0236 For transfer rate, parity, stop bit, and data length set ON (1) / OFF(0) of D0 to D6. D7 D6 D5 D4 D3 D2 D1 D0 #0236 Data length D6 Data length 0 7 bits 1 8 bits Parity D4 0 0 1 1 D3 0 1 0 1 Stop bit D5 0 1 2) Set system memory #0237 Set station No., 001 to 037(8). Parity None Odd Even Stop bit 1 bit 2 bits 7-31 Transfer rate D2 D0 D1 0 0 0 0 1 0 0 0 1 0 1 1 1 0 0 1 1 0 Transfer rate (bps) 9600 19200 38400 76800 115200 230400 (3) Set EA-PG port (communication port 3) 1) Set system memory #0266 For transfer rate, parity, stop bit, and data length, set ON (1) / OFF (0) of D0 to D6. D7 D6 D5 D4 D3 D2 D1 D0 #0266 Data length D6 Data length 0 7 bits 1 8 bits Parity D4 0 0 1 1 D3 0 1 0 1 Stop bit D5 0 1 2) Set system memory #0267 Set station No., 001 to 037(8). Parity None Add Even Transfer rate D2 D0 D1 0 0 0 0 1 0 0 0 1 0 1 1 1 0 0 Transfer rate (bps) 9600 19200 38400 76800 115200 Stop bit 1 bit 2 bits Remarks - Change of the communication setting (#0234, #0236, #0266) for the communication ports (PG/ COMM1, PG/COMM2, EA-PG) is effective while turned ON the power. - However, as the JW300 automatically changes the communication setting as shown below, it will take few number of retries until establishment of communication after changed settings. Turn ON power COMM port (#0234, #0236, #0266) PG port (230400 bps) PG port (19200 bits/sec.) PG port (115200 bits/sec.) PG port (9600 bits/sec.) - As shown above, the needs five times of retry to re-establish communication after changed setting, on the condition that the communication port successfully established communication just before changing the settings. 7-32 [3] Communication format When a command from a host computer is received, the communication port (PG/COMM1, PG-COMM2, EA-PG) of JW-300 operates according to the received command, and sends the response. When an error occurs while processing, it returns error response. JW-3**CU JW300 PG/COMM1 port ← O F F PROTECT INIT RESET Host computer RUN FLT CM1 CM2 C A R D USB SV ▲ PULL PG/COMM1 電池交換 時期 This battery expires PG/COMM2 port 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 (1) (2) ((3)) Sum check area (1) Command (JW300 Host) A A R ? D D I (H) (L) (2) Response (JW300 Host) A A R # D D I (H) (L) (3) Error response (JW300 Host) A A R E E S S % C D D I C C C C R (H) (L) (H) (L) (H) (L) Command content S S C C C R (H) (L) Response content S S C C C R (H) (L) Ending code of command, response, and error response. Sum check code (00 to FF(H), 2 digits) * Error code (00 to 33(H), 2 digits) * Response time (0 to F(H), 1 digit) ? --- Express command # --- Express response % --- Express error response Slave station number (00 to 37(8)), 2 digits) * Start of command, response, and error response. * "(H)" means upper digit. "(L)" means lower digit. - The EA-PG port also has the same communication format above. 7-33 (1) Identification symbol ASCII characters ASCII code : (colon) 3A HEX Header (Indicates beginning of command and response.) ? (question) 3F HEX Indicates command. # (number mark) 23 HEX Indicates response. % (percent) 25 HEX Indicates error response. CR (carriage return) 0D HEX Terminal mark (Indicates termination of a command and response.) Contents (2) Slave station No. AD (H), AD (L)....ASCII characters 01 to 37(8) In the "command," specify a slave station number, 01 to 37(8), to be controlled by the host computer. In the "response," specify a slave station number, 01 to 37(8), to send to the host computer. (3) Response time RI....ASCII characters 0 to F(H) The response time RI refers to the interval after the slave station performs the "command" from the host computer until it sends the "response" back. Set the response time RI between 0 and F(H) (0 to 600 ms), to match the processing capacity of the host computer. RI(H) 0 Response time (ms) RI(H) Response time (ms) RI(H) RI(H) Response time (ms) 0 4 40 8 80 C 300 1 10 5 50 9 90 D 400 2 20 6 60 A 100 E 500 3 30 7 70 B 200 F 600 Response time (ms) As the JW300 accesses memories after one scan cycle, the actual response time is the total of setting value of RI in command and the waiting time of one operation cycle. [Ex.] Monitor relay 002000 on PLC01 (when the scan cycle is 10 ms and the response time is 40 ms) Command : : 0 1 ? 4 M R L 0 0 2 0 0 0 1 F C R Scan cycle 10ms Waiting time Receiving command Setting response time : 40 ms Reading Sending response [Reference] Setting response time RI It is difficult to recommend the optimum response time, as the optimum response time is varied depending on the model of personal computer, the programming language and the system program. First, set a fairly long time, then, shorten gradually. Note There are some limits for handling bit numbers by commands and for the communication buffer of personal computers. Be careful for handling bit numbers and communication buffers. 7-34 (4) Sum check code SC (H), SC (L) The communication port detects error using sum check as well as party check in order to increase the reliability. 1) Sum check area (=> Page 7-33) ● Command (H) (L) Command content { Sum check area A A D D ? Sum check code S S C C C (H) (L) R 2) Check method 1. Add the data in the checksum with ASCII code. 2. Convert the sum check code (2 digits hexadecimal) to 8 bits data and add to the sum of "1" above. When the grand total is "00(H)" (disregard figure up), the message is regarded as correct. When the grand total is not "0," the message is regarded as an error. 3) Produce method of the sum check cord 1. Add data in the range of sum check with ASCII code. 2. Operate complement number of 2 of the result of 1. Complement number of 2 : Turn over all the bits indicated by the binary system (0 to 1, 1 to 0) and add 1. [Example] The complement number of 2 of 4EHEX is B2HEX 4EHEX → 01001110 ↓ Invert each bit 10110001 ↓ Add 1 10110010 → B2HEX 3. Divide upper 4 bits and lower 4 bits and convert them to ASCII code. ■ When sum check code is not necessary Put two @ signs (@ sign: 40(H)) in the checksum high and low byte positions SC(H) and SC(L) in a command and the JW300 (control module) will not execute a checksum calculation on the command. Even when the @ signs are used, a checksum will still be added to the response. Please ignore the checksums in the response if you do not need them. 7-35 [Ex.] To set relay 007030 on the PLC02 (response time: 50 ms) A command sent from a host computer (to specify the area for checksum) 0 2 ? 5 S R R 0 0 7 0 3 0 1 Command detail Response time: 50 ms Slave station number Sum all the bytes of data from the slave station number until the end of the command details as ASCII codes. Then take the 2's complement of that number. This is the checksum. [Complement of 2] Invert all binary bits (0 -> 1, 1 -> 0), and add 1. This is the 2's complement number. 28(H) → 00101000 ↓ Bit inversion 11010111 ↓ Add 1 11011000 → D8(H) Then, the command will be as follows: : : 0 2 ? 5 S R R 0 0 7 0 3 0 1 D 8 + 0 2 ? 5 S R R 0 0 7 0 3 0 1 ASCII code … 30(H) … 32 … 3F … 35 … 53 … 52 … 52 … 30 … 30 … 37 … 30 … 33 … 30 … 31 328(H) ↓ 28(H) Complement of ↓ 2 D8(H) C R Checksum code After receiving this command, the PLC02 will return a response as follows: : : 0 2 # 5 S R R 0 0 7 0 3 0 2 5 C R Checksum code The host computer receives this response and adds all the bytes of data from the slave station number until the end of the response data as ASCII codes. Then, it adds the checksum in this case 25(H) to the data. If the lower two digits are 00 (H) (300(ASCII Hex)), the host computer will determine that the response is appropriate. 7-36 ASCII code … 30(H) … 32 … 23 … 35 … 53 … 52 … 52 … 30 … 30 … 37 … 30 … 33 + … 30 2DB(H) + Checksum code 25(H) 300(H) 0 2 # 5 S R R 0 0 7 0 3 0 (5) Error cord EC(H), EC(L) The JW300 (control module) processes commands received from a host computer and if an error occurs, it will send one of the following error codes (error responses). Error code (EC(H), EC(L)) Contents 01 Format error 02 Designated address is not TMR/CNT setting value 05 Number of transfer bytes is not correct 06 PLC (JW300) does not stop by HLT (stop PLC processing) 07 Writing to PLC (JW300) memory is not executed correctly 08 Memory capacity, file capacity is full 0A Parity error 0B Framing error 0C Overrun error 0D Sum check error 0E Prohibit program memory write (memory protection switch “ON”) 0F Other CPU is accessing memory 10 Not match write mode 11 Not program area 12 Tried to write in ROM 1B System memory error 30 Password is not yet registered 31 The secret function is not released 32 Password error (tried to register other than alphabetical and numeric letters) 33 The secret is not yet released. Note: If any of the following conditions are met, the JW300 (control module) neither processes the command nor sends a response. 1. If the slave station number in the command does not match the JW300 station number. 2. If it fails to find a "*", "?," or "CR" in the command. To recover from this condition, use the time out function on the host computer. 7-37 Write command Read-out command [4] Command (response) This section describes the commands (and responses) that can be used for communication (in a computer link) between the JW300 (control module) and a host computer. (1) Command type There are 39 commands. Mostly, they are classified as "read commands," "write commands," or "control commands." Write Command Function JW30H * mode name Monitor relay Monitor multiple relays Current value monitor of TMR/CNT/MD Relay, register, TMR/CNT/MD current value monitor Monitor the current values of any required relays, registers, TMR, CNT, or MD Read out file register Read out file address Read out parameter of special I/O module Read out parameter of option module Read out system memory Read out date Read out time Set/reset relay Set/reset multiple relay Set/reset relay, register TMR/CNT/MD Write in relay, register, TMR/CNT/MD Write to any required relays, registers, TMR, CNT, or MD Write the same data in relay, register, TMR/CNT/MD Write in file register Write in file address Control command Write in parameter of special I/O module Write in parameter of option module Write in system memory Change setting value of TMR/CNT Set date Set time Set time revision Stop operation of PLC Restart operation of PLC Monitor operation conditions Read memory capacity Read out write mode status Set write mode Turn back the message Release secret/password registration Set secret function Check secret function * Command MRL MRS MTC MRG 7-42 43 44 46 MGS 47 RFL RFLF RPSR RPS RPO RSM MDY MTM SRR SRS SRT WRG 49 50 51 52 53 54 56 57 7-42 43 44 46 WGS 47 FRG 48 WFL 49 WFLF 50 WPSR 51 WPS 52 WPO 53 WSM 54 CTC 55 SDY 56 STM 57 ACL 58 HLT 7-59 RUN 60 MPC 59 VLM 61 SWE 41 EWR 41 TST 59 PAS 60 SES 60 SEI 61 : The JW30H has the same function. : The JW30H does not have this function. Contents Messages that a personal computer transmits to the JW300 Read out command when it reads out data from the JW300. Write command Messages that a personal computer transmits to the JW300 when it reads out data from the JW300. Control command Messages that a personal computer transmits to the JW300 when it reads out data from the JW300. 7-38 (2) Write mode To enable/disable writing data to the JW300 from the host computer, set write mode (0, 1, 2) using the EWR (select write mode) command. Write mode Contents Mode 0 Write prohibited for all memories Mode 1 Write enable only for data memory Mode 2 Write enable for all memories Write mode of JW300 are "mode 0" (write prohibited for all memories) at power ON. Prior to writing into the JW300, change write mode to "mode 1" or "mode 2" using EWR command (setting of write mode). • SWE command read out current status of writing mode. • Set write mode to "mode 0" as much as possible, except when writing data into JW300. Each mode has restrictions as follow: Note • Turn OFF control module (JW-3**CU) protect switch (write allowed) before executing write commands and change to "mode 2" using EWR command. 7-39 (3) Address expression system In each command, the setting value in the following table is set in the address module of communication format. Relay number TMR/CNT point of contact number TMR/CNT number MD number Byte address of relay, register, TMR/CNT/MD current value File address (except for file register) Address (octal) Setting value (octal) 000000 to 015777 000000 to 015777 020000 to 075777 020000 to 075777 T00000 to T17777 T00000 to T17777 C00000 to C17777 00000 to 17777 00000 to 17777 00000 to 00777 00000 to 00777 A00000 to A01577 00000 to 01577 A02000 to A07577 02000 to 07577 A10000 to A54377 10000 to 54377 B00000 to B37777 b00000 to b37777 009000 to 009777 009000 to 009777 019000 to 019777 019000 to 019777 MRL, MRS MTC, SRT MTC 099000 to 099777 E0000 to E0777 099000 to 099777 E00000 to E00777 E7000 to E7777 109000 to 109777 MRG, WRG, E07000 to E07777 FRG, MGS, 109000 to 109777 WGS 199000 to 199777 209000 to 209777 199000 to 199777 209000 to 209777 299000 to 299777 309000 to 309777 299000 to 299777 309000 to 309777 389000 to 389777 Z000 to Z377 389000 to 389777 Z00000 to Z00377 00000000 to 00177777 00000000 to 00177777 File register byte address 00000000 to 40177777 00000000 to 40177777 Special I/O module parameter address Option module parameter address System memory address Program address Using command MRL, SRR MRS, SRS 000 to 377 0000 to 0377 0000 to 3777 00000 to 03777 #0000 to #2777 000000 to 777777 (4) Data expression system Data are expressed by hexadecimal. 7-40 RFL, RFLF, RFLE WFL, WFLF, WFLE RPSR, RPS WPSR, WPS RPO, WPO RSM, WSM 0000 to 2777 0000000 to 0777777 CTC (5) Each command (and response) Starting here, each of the 39 commands (page 7-37) (and responses) is described, one at a time. ■ SWE (Read out write mode status) Read out current write mode status. Command - A A - D R D - (H) (L) ? I S W E Response - - A A D D # R - (H) I (L) S W E Data Execution condition S S C C (H) (L) Data Communication format Function C R S S C C (H) (L) C R 0: Mode 0 .... Write prohibited for all memories 1: Mode 1 .... Write enable only for data memory 2: Mode 2 .... Write enable for all memories Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read out write mode status of PLC06. (Response time: 10 ms) Command Example for use Station Response number time Response C R Sum check code 0 2 7C R Sum check code Mode 0 0 6 ? 1 S W E 3 B 0 6 # 1 S W E Station Response time number Note: Be mode 0 (write prohibited), at power ON. ■ EWR (Set write mode) Read out current write mode status. Command - - A A D D ? R - (H) I (L) E W R Data Communication format Function Response - - A A D D # R - (H) I (L) E W R S S C C (H) (L) Data Execution condition Example for use S S C C (H) (L) C R C R 0: Mode 0 .... Write prohibited for all memories 1: Mode 1 .... Write enable only for data memory 2: Mode 2 .... Write enable for all memories Mode 0, Mode 1, Mode 2 Write mode Stop, does not stop the data written by a HLT command Set PLC22 to the mode 2 (enable to write all the memory). (Response time: 40 ms) Command 2 2 ? 4 E W R 2 0 9 C R Station Response number time Response Sum check code Mode 2 C R Sum check code 2 2 # 4 E W R 5 7 Station Response number time Note: In order to prevent inadvertent accident, set the mode to "mode 0" (write prohibited) while not writing data. 7-41 ■ MRL (Relay monitor) Monitor ON/OFF state of the designated relay. Command - - A A D D ? R M R L - (H) I (L) Relay number (6 characters) Response - - A A D D # R M R L - (H) I (L) Relay number (6 characters) Relay number Data S S C C C (H) (L) R Data Communication format Function S S C C C (H) (L) R 000000 to 015777, 020000 to 075777, 100000 to 543777 T00000 to T00777, T01000 to T01777, T02000 to T17777 (Octal) - Set the counter using Txxxxx, just like the timer. 1 : ON 0 : OFF Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Execution condition Monitor auxiliary relay 004033 of PLC01. (Response time: 0ms) Example for use Command C R Sum check code 0 1 ? 0 M R L 0 0 4 0 3 3 1 B Station Response number time Response Relay number C R ON Sum check code 0 1 # 0 M R L 0 0 4 0 3 3 1 0 7 Station Response number time Relay number ■ SRR (Set/reset relay) Set/reset the relay. Command - - A A D D ? R I - (H) (L) R Relay number (6 characters) Data Communication format Function Response - - A A D D # R S R R - (H) I (L) Relay number (6 characters) S S C C C (H) (L) R Relay number Data Execution condition S R S S C C C (H) (L) R 000000 to 015777, 020000 to 075777, 100000 to 543777 (Octal) 1 : Set 0 : Reset Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Reset auxiliary relay 007001 of PLC03. (Response time: 0 ms) Example for use Command Station Response number time Response C R Sum check code Reset 2 D C R Sum check code 0 1 ? 0 S R R 0 0 7 0 0 1 0 E 1 Relay number 0 1 # 0 S R R 0 0 7 0 0 1 Station Response number time Relay number Note: Special relays and relays which are used for link system (computer link, data link, remote I/O) cannot be set/reset. 7-42 ■ MRS (Monitor more than one relay) Specifies the monitor ON/OFF status of multiple relays. (Maximum 128 points) - - A A D D ? R M R S - (H) I (L) Response - - A A D D # R M R S - (H) I (L) Number of relays that can be monitored Relay number 1-N Data 1-N Execution condition Number of relays that can Relay number 1 be monitored (6 characters) (2 characters) Number of relays that can Relay number 1 be monitored (6 characters) (2 characters) Relay number N S S C C (6 characters) (H) (L) ・・・・・・・・・ ・・・・・・・・・ Data N Command Data 1 Communication format Function Relay number N (6 characters) C R S S C C C (H) (L) R 00 to 80 (hexadecimal) 000000 to 015777, 020000 to 075777, 100000 to 543777 T00000 to T00777, T01000 to T01777, T02000 to T17777 (Octal) - Set the counter contact points using Txxxxx, just like the timer. 1 : ON 0 : OFF Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Monitor relay 015000 to 020000 of PLC01. (Response time : 0 ms) Example for use Command C R Sum check code 0 1 ? 0 M R S 0 2 0 1 5 0 0 0 0 2 0 0 0 0 9 4 Station Response Number of relays that Relay number 1 number time can be monitored Response Relay number 2 0 1 # 0 M R S 0 2 0 1 5 0 0 0 1 0 2 0 0 0 0 0 5 0 Station Response Number of relays that Relay number 1 can be monitored number time ON C R OFF Sum check code Relay number 2 ■SRS (set/reset multiple relays) Command - A A - D R D - (H) (L) ? I S R S Number of relays that can be set (2 characters) Response - A A - D D # R I - (H) (L) S R S Number of Relay number 1 relays that can be set (6 characters) (2 characters) Number of relays that can be set Relay number 1-N Data 1-N Execution condition Relay number 1 (6 characters) ・・・・・・・・・ ・・・・・・・・・ Relay number N (6 characters) Data N Set/reset multiple relays. (Maximum 128 points) Data 1 Communication format Function Relay number N S S C C (6 characters) (H) (L) S S C C C R (H) (L) C R 00 to 80 (hexadecimal) 000000 to 015777, 020000 to 075777, 100000 to 543777 (Octal) 1 : Set 0 : Reset Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Set relay 015000 and reset 020000 on the PLC03 (Response time : 0ms). Example for use Command 0 1 ? 0 S R S 0 2 0 1 5 0 0 0 1 0 2 0 0 0 0 0 2 D Station Response number time Response Number of relays that can be set Relay number 1 Relay number 2 Set C R Sum check code Reset C R Sum check code 0 3 # 0 S R S 0 2 0 1 5 0 0 0 0 2 0 0 0 0 A A Station Response number time Number of relays that can be set Relay number 1 Relay number 2 Note: Relays, which are used for input relay, special relay, special register and link system (data link, remote I/O) cannot be set/reset. 7-43 ■ MTC (Current value monitor of TMR/CNT/MD) Communication format Function Command Read out current value of TMR/CNT/MD number 1 to 2. Sequential read out current value of timer/counter up to 256. - A A - D D ? R M T C I - (H) (L) TMR/CNT/MD number 1 (5 characters) TMR/CNT/MD number 2 (5 characters) S S C C C (H) (L) R - - A A D D # R M T C - (H) I (L) TMR/CNT/MD number 1 (5 characters) TMR/CNT/MD number 2 (5 characters) Data 1 (4 characters) Response ‥‥‥ Attributed S S Attributed Data n ‥‥‥ (4 characters) ‥‥ data 1 data n C C C (2 characters) (H) (L) R (2 characters) TMR/CNT/MD number Data Attributed data Execution condition 00000 to 00777 (Shared by TMR, CNT, and MD) 01000 to 17777 (Shared by TMR, CNT) => See next page n: Max. 256 00 : JW300 program is not in use 01 : MD 02 : CNT 04 : TMR 08 : BCD DOWN TMR 09 : BIN DOWN TMR 0A : BCD UP TMR 0B : BIN UP TMR 0C : BCD DOWN CNT 0D : BIN DOWN CNT 0E : BCD UP CNT 0F : BIN UP CNT Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read out TMR/CNT/MD current value 000 to 002 of PLC 01. (Response time: 0 ms) Command Example for use 0 1 ? 0 M T C 0 0 0 0 0 0 0 0 0 2 6 A TMR/CNT/MD number 1 Station Response number time Response TMR/CNT/MD number 2 C R Sum check code 0 1 # 0 M T C 0 0 0 0 0 0 0 0 0 2 6 5 1 8 Station Response number time TMR/CNT/MD number 1 TMR/CNT/MD TMR000 number 2 current value 1865 C R CNT Sum check code 3 2 0 0 1 4 1 3 0 4 0 2 0 2 F C TMR CNT 001 CNT 002 current value 0032 current value 1314 CNT ■ SRT (Set/reset TMR/CNT) Set timer/counter (time-up, count-up) or reset (return to setting value). Command - A A - D D ? R I - (H) (L) S R number T TMR/CNT (5 characters) Response - - A A D D # R - (H) I (L) S R S S C number C C T TMR/CNT (5 characters) (H) (L) R Data Communication format Function S S C C C (H) (L) R TMR/CNT number 00000 to 17777 (Octal) Data 1: set 0: reset Execution condition Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Set TMR 0002 of PLC01. (Response time: 0 ms) Example for use Command Station Response number time Response C R Sum check code Set 6 1 C R Sum check code 0 1 # 0 S R T 0 0 0 0 2 1 1 4 TMR number 0 1 # 0 S R T 0 0 0 0 2 Station Response time number TMR number 7-44 ■ MTC (described on the previous page) data 1 to n Current values of the TMR, CNT, and MD, the numbers consist of two bytes. ● TMR - 100ms timer (TMR00000 to 17777 or DTMR00000 to 17777, UTMR00000 to 17777) 2nd byte Bit 7 Data * 0.1 to 799.9 sec. Reset (BCD) 6 4 * 0.1 to 3276.7 sec. Reset 214 (BIN) 5 x102 2 4 3 1 8 213 212 211 1st byte 2 1 x101 4 2 210 29 0 7 4 3 8 6 5 x100 4 2 1 28 1 27 26 24 25 0 8 2 1 x10-1 4 2 23 22 21 20 2 1 x10-2 4 2 0 2 1 3 x10 4 2 0 0 21 20 2 1 x100 4 2 0 1 - 10ms timer (TMR00400 to 00777) 2nd byte Bit 7 Data * 0.01 to 79.99 sec. Reset (BCD) 6 4 5 x101 2 4 3 1 8 1st byte 2 1 x100 4 2 0 7 1 8 2 1 1 x10 4 2 0 7 1 8 6 5 x10-1 4 2 4 3 1 8 1 -1ms timer (TMR17770 to 17777) Data Bit 7 * 0.01 to 79.99 sec. Reset (BCD) 6 4 5 x100 2 2nd byte 4 3 1 8 6 5 2 x10 4 2 1st byte 4 3 1 8 1 ● CNT00000 to 17777 2nd byte Data Bit 7 1 to 7999 (BCD) * Reset 1 to 32767 (BIN) * Reset 6 4 3 4 5 x103 2 1 8 214 213 212 211 1st byte 2 1 2 x10 4 2 210 29 0 7 1 28 4 3 8 6 5 1 x10 4 2 1 8 2 1 0 x10 4 2 27 26 24 23 22 25 1 ● MD00000 to 00777 2nd byte Data Bit 0 to 999 (BCD) 7 1 6 5 4 Input information S1 S2 S3 3 8 1st byte 2 1 x102 4 2 0 7 1 8 6 5 x101 4 2 4 3 1 8 1 * Reset If the JW300 is forcibly reset in the set value change mode, the value will be 0 (OFF). Normally, it is 1 (ON). 7-45 ■ MRG (Relay, register, TMR/CND/MD current value monitor) Communication format Function Command Read out current value of byte address 1 to 2. Sequential read out up to 512 bytes. - A A - D D ? R M R G I - (H) (L) Byte address 1 (6 characters) Byte address 2 (6 characters) S S C C C (H) (L) R - A A - D D # R M R G I - (H) (L) Byte address 1 (6 characters) Byte address 2 (6 characters) Data 1 (2 characters) Response ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R Byte address Data A00000 to A01577, A02000 to A07577, A10000 to A54377, B00000 to B37777, 009000 to 099777, E00000 to E07777, 109000 to 199777, 209000 to 299777, 309000 to 389777, Z00000 to Z00377, (Octal) - A00000 to A54377 to express 00000 to 54377. B00000 to B37777 to express b00000 to b37777. 2 characters (hexadecimal) n: Max. 512 Write mode Execution condition Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read the data (hexadecimal) 009000 to 009003 of PLC01. (Response time : 0 ms) Command Example for use Station Response number time Response C R Sum check code 0 1 ? 0 M R G 0 0 9 0 0 0 0 0 9 0 0 3 F 5 Byte address 2 Byte address 1 0 1 # 0 M R G 0 0 9 0 0 0 0 0 9 0 0 3 Station Response number time Byte address 1 Byte address 2 0 0 4 F 3 2 0 1 7 1 0900 0901 0902 C R 0903 Sum check code ■ WRG (Write in relay, register, TMR/CNT/MD) Communication format Function Write required data from the byte address 1 to 2. Available to sequentially write up to 512 bytes. - A A D D ? R W R G - (H) I (L) Command Byte address 1 (6 characters) Byte address 2 (6 characters) Data 1 (2 characters) ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R Response Byte address Data Execution condition - - A A D D # R W R G I - (H) (L) Byte address 1 (6 characters) Byte address 2 (6 characters) S S C C C (H) (L) R A00000 to A01577, A02000 to A07577, A10000 to A54377, B00000 to B37777, 009000 to 099777, E00000 to E07777, 109000 to 199777, 209000 to 299777, 309000 to 389777, Z00000 to Z00377, (Octal) - A00000 to A54377 to express 00000 to 54377. B00000 to B37777 to express b00000 to b37777. 2 characters (hexadecimal) n: Max. 512 Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Write 14, 00, 32, 56 (hexadecimal) in コ00400 to コ00403 of PLC01, respectively. (Response time: 0 ms) Command 0 1 ? 0 W R G A 0 0 4 0 0 A 0 0 4 0 3 Station Response number time Example for use Byte address 1 00400 Response Byte address 2 1 4 0 0 3 2 5 6 3 E 00401 00402 C R 00403 Sum check code 0 1 # 0 W R G A 0 0 4 0 0 A 0 0 4 0 3 E FC R Station Response number time Byte address 1 7-46 Byte address 2 Sum check code ■ MGS (Monitor the current values of any specified relays, registers, MTR, CNT, and MD registers) Communication format Function Read the data at any specified multiple byte address (maximum 128 bytes). Command - No. of data A A S S - D R D to read Byte address 1 ・・・・・・・・・ Byte address N C C C - (H) (L) ? I M G S (2 characters) (6 characters) (6 characters) (H) (L) R Response - No. of data S S C - A A D D # R M G S to read Byte address 1 Data 1 ・・・・・ Byte address N Data N C C - (H) I (6 characters) (6 characters) (2 characters) (2 characters) (H) (L) R (L) (2 characters) No. of data to read 00 to 80 (hexadecimal) Byte address N-1 A00000 to A01577, A02000 to A07577, A10000 to A54377, B00000 to B37777, 009000 to 099777, E00000 to E07777, 109000 to 199777, 209000 to 299777, 309000 to 389777, Z00000 to Z00377, (Octal) - A00000 to A54377 to express 00000 to 54377. B00000 to B37777 to express b00000 to b37777. Data N-1 2 characters (hexadecimal) n: Max. 128 Write mode Mode 0, Mode 1, Mode 2 Execution condition Stop, does not stop the data written by a HLT command Read registers 009000 and 209000 in the PLC01. (Response time : 0 ms) Command Example for use Station Response number time Response C R Sum check code 0 1 ? 0 M G S 0 2 0 0 9 0 0 0 2 0 9 0 0 0 9 3 No. of data to read Register address 1 Register address 2 C R 209000 Sum check code data 0 1 # 0 M G S 0 2 0 0 9 0 0 0 4 F 2 0 9 0 0 0 3 2 D 0 Station Response number time No. of data to read Register address 1 009000 Data Register address 2 ■ WGS (Write to any specified relays, registers, TMR, CNT, and MD registers) Communication format Function Write the data at any specified multiple byte address (maximum 128 bytes). Command - No. of data S S A A - D R Byte address N Data N C C C to write Byte address 1 Data 1 D - (H) (L) ? I W G S (2 characters) (6 characters) (2 characters) ・・・・・ (6 characters) (2 characters) (H) (L) R Response - No. of data S S C - A A D D # R W G S to write Byte address 1 ・・・・・・・・・ Byte address N C C - (H) I (6 characters) (H) (L) R (L) (2 characters) (6 characters) No. of data to write 00 to 80 (hexadecimal) Byte address N-1 A00000 to A01577, A02000 to A07577, A10000 to A54377, B00000 to B37777, 009000 to 099777, E00000 to E07777, 109000 to 199777, 209000 to 299777, 309000 to 389777, Z00000 to Z00377, (Octal) - A00000 to A54377 to express 00000 to 54377. B00000 to B37777 to express b00000 to b37777. Data N-1 2 characters (hexadecimal) n: Max. 128 Execution condition Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Write 14, 32 (hexadecimal) to registers 009000 and 209000 in PLC01. (Response time : 0 ms) Example for use Command 0 1 ? 0 W G S 0 2 0 0 9 0 0 0 1 4 2 0 9 0 0 0 3 2 B F Station Response number time Response No. of data to write Register address 1 009000 Register address 2 C R Sum check code 0 1 # 0 W G S 0 2 0 0 9 0 0 0 2 0 9 0 0 0 A 5 Station Response number time No. of data to write 7-47 Register address 1 Register address 2 C R 209000 Sum check code ■ FRG (Write the same data in relay, register, TMR/CNT/MD) Communication format Function Write the same data in the byte address 1 to 2. Sequential write up to 512 bytes. Command - - A A D D ? R - (H) I (L) F R G Byte address 1 (6 characters) Byte address 2 (6 characters) Data 1 (2 characters) Response - - A A D D ? R - (H) I (L) F R G Byte address 1 (6 characters) Byte address 2 (6 characters) S S C C C (H) (L) R Byte address Data Execution condition Example for use S S C C C (H) (L) R A00000 to A01577, A02000 to A07577, A10000 to A54377, B00000 to B37777, 009000 to 099777, E00000 to E07777, 109000 to 199777, 209000 to 299777, 309000 to 389777, Z00000 to Z00377, (Octal) - A00000 to A54377 to express コ00000 to コ54377. B00000 to B37777 to express b00000 to b37777. 2 characters (hexadecimal) Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Write data 40 (hexadecimal) in register 009000 to 009077 of PLC01. (Response time: 0 ms) Command 0 1 ? 0 F R G 0 0 9 0 0 0 0 0 9 0 7 7 4 0 8 D Station Response number time Response Byte address 1 Byte address 2 C R Data Sum check code 0 1 # 0 F R G 0 0 9 0 0 0 0 0 9 0 7 7 0 D Station Response number time Byte address 1 7-48 Byte address 2 C R Sum check code ■ RFL (Read file register) Communication format Function Command Read data from byte address 1 to 2 in the file register. Sequential read out up to 512 bytes. - A A - D R D - (H) (L) ? I R F L Byte address 1 (8 characters) Byte address 2 (8 characters) S S C C C (H) (L) R - - A A D D # R R F I - (H) (L) L Byte address 1 (8 characters) Byte address 2 (8 characters) Data 1 (2 characters) ‥‥‥ Response S S Data n ‥‥‥ (2 characters) C C C (H) (L) R Byte address Data Execution condition 00000000 to 37777777 (hexadecimal) 2 characters (hexadecimal) n: Max. 512 Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read data (hexadecimal) from byte addresses 00030000 to 00030003(8) in the file register in PLC01. (Response time : 0 ms) Command Example for use Response C R Sum check code 0 1 ? 0 R F L 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 4 3 Station Response number time File register byte address 1 File register byte address 2 0 1 # 0 R F L 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 Station Response number time File register byte address 1 File register byte address 2 C R Sum check code 00030003 1 0 4 1 2 F C 0 A E 00030000 00030002 00030001 ■ WFL (Write to file register) Communication format Function Write data from byte address 1 to 2 in the file register. Sequential read out up to 512 bytes. - Command - A A D D ? R W F - (H) I (L) L Byte address 1 (8 characters) Byte address 2 (8 characters) Data 1 (2 characters) ‥‥‥ ‥‥‥ Response Byte address Data Execution condition - - A A D D # R W F - (H) I (L) L Byte address 1 (8 characters) Byte address 2 (8 characters) S S Data n C C (2 characters) (H) (L) C R S S C C C (H) (L) R 00000000 to 37777777 (hexadecimal) 2 characters (hexadecimal) n: Max. 512 Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Write 55 (hexadecimal) to byte addresses 00030000 to 00030003(8) in the PLC01’s file register. (Response time : 0 ms) Command 0 1 ? 0 W F L 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 5 5 File register byte address 1 Station Response number time Example for use File register byte address 2 00030000 data 5 5 5 5 5 5 9 6 C R 00030001 00030001 00030002 Sum check code Response 0 1 # 0 W F L 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 5 A File register byte address 1 Station Response number time 7-49 File register byte address 2 C R Sum check code ■ RFLF (Read file address) Communication format Function Command Read data from file addresses 1 to 2. Sequential read out up to 512 bytes. Specify the file registers with byte addresses. - - A A D D # R R F - (H) I (L) L F F I L File address 1 (8 characters) File address 2 (8 characters) S S C C C (H) (L) R - - A A D D # R R F - (H) I (L) L F F I L File address 1 (8 characters) File address 2 (8 characters) Data 1 (2 characters) Response ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R FIL File address Data - When the data consists of relay, TMR, CNT contact points, TMR, CNT, MD current value, or a register, set this to 0 (file number) - When a file register is selected, set this to 1 (file number) - To read a relay, TMR, CNT contact points, TMR, CNT, MD current value, or a register, set 00000000 to 00177777 - To read a file register, set 00000000 to 37777777 (byte addresses) 2 characters (hexadecimal) n: Max. 512 Write mode Execution condition Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read the data (hexadecimal) at file addresses 00030000 to 00030003(8) in PLC01. Command Station Response number time Example for use Response C R Sum check code 0 1 ? 0 R F L F 0 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 C C File address 1 File address 2 0 1 # 0 R F L F 0 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 Station Response number time File address 1 File address 2 C R Sum check code 1 0 4 1 2 F C 0 3 7 00030000 (Response time : 0ms) 00030002 00030001 00030003 ■ WFLF (Write to file address) Communication format Function Write data to file addresses 1 to 2. Sequential read out up to 512 bytes. Set the file register with the byte addresses. - Command - A A D D ? R W F - (H) I (L) L F F I L File address 1 (8 characters) File address 2 (8 characters) Data 1 (2 characters) ‥‥‥ Response FIL File address Data Execution condition - A A - D R D - (H) (L) # I W F L F F I L File address 1 (8 characters) File address 2 (8 characters) ‥‥‥ S S Data n C C (2 characters) (H) (L) C R S S C C C (H) (L) R - When the data consists of relay, TMR, CNT contact points, TMR, CNT, MD current value, or a register, set this to 0 (file number) - When a file register is selected, set this to 1 (file number) - To read a relay, TMR, CNT contact points, TMR, CNT, MD current value, or a register, set 00000000 to 00177777 - To read a file register, set 00000000 to 37777777 (byte addresses) 2 characters (hexadecimal) n: Max. 512 Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Write 55 (hexadecimal) to file addresses 00030000 to 00030003(8) in PLC01. (Response time : 0ms) Command 0 1 ? 0 W F L F 0 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 Station Response number time Example for use Response File address 1 File address 2 C R 00030000 00030001 00030002 00030003 Sum check code 5 5 5 5 5 5 5 5 1 F 0 1 # 0 W F L F 0 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 3 E 3 Station Response number time File address 1 7-50 File address 2 C R Sum check code ■ RPSR (Read parameter of a special I/O module: Except remote I/O slave stations) Communication format Function Command Read the parameter data at addresses 1 to 2 for the specified (rack number, module number) special I/O modules. (Maximum of 128 sequential bytes, except remote I/O slave stations) - - A A D D ? R R P S I - (H) (L) R R C Module No. K Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) S S C C C (H) (L) R - A A - D R R D P S - (H) (L) # I R R Module C No. K Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) Data 1 (2 characters) Response ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R RCK 0 to 7 (Rack No.) 0 to 7 (Module No. switch set value) 0000 to 0377 (Octal) 2 characters (hexadecimal) n: Max. 256 Data Write mode Mode 0, Mode 1, Mode 2 Execution condition Stop, does not stop the data written by a HLT command Module number Parameter addresses Read the data (hexadecimal) at parameter addresses 0100 to 0102 for rack number 1, module number 2 (special I/O modules) in PLC03. (Response time : 30 ms) Command Example for use Response C R Parameter Sum check addresses 2 code 0 3 ? 3 R P S R 1 2 0 1 0 0 0 1 0 2 F D Station Response number time Module Parameter No. addresses 1 Rack No. 0 3 # 3 R P S R 1 2 0 1 0 0 0 1 0 2 0 0 3 0 2 0 F 4 Station Response number time Module Parameter No. addresses 1 Rack No. Parameter addresses 2 0100 0101 0102 C R Sum check code ■ WPSR (Write parameter of a special I/O module: Except remote I/O slave stations) Communication format Function Write the parameter data at addresses 1 to 2 for the specified (rack number, module number) special I/O modules. (Maximum of 128 sequential bytes, except remote I/O slave stations) - Command - A A D D ? R W P S - (H) I (L) R R Module C No. K Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) Data 1 (2 characters) ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R Response RCK Module number Parameter addresses Data Execution condition - - A A D D # R W P S - (H) I (L) R R C Module No. K Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) S S C C C (H) (L) R 0 to 7 (Rack No.) 0 to 7 (Module No. switch setting value) 0000 to 0377 (Octal) 2 characters (hexadecimal) n: Max. 256 Write mode Mode 2 Stop by a HLT command Write the data (hexadecimal) at parameter addresses 0100 to 0102 for rack number 3, module number 2 (special I/O modules) in PLC03. (Response time : 30 ms) Command Example for use 0 3 ? 3 W P S R 3 2 0 1 0 0 0 1 0 2 0 0 3 0 2 0 D 1 Station Response number time Response Module Parameter No. addresses 1 Rack No. Parameter 0100 addresses 2 0 3 # 3 W P S R 3 2 0 1 0 0 0 1 0 2 1 2 Station Response number time Module Parameter No. addresses 1 Rack No. 7-51 0101 0102 C R Parameter Sum check addresses 2 code C R Sum check code ■ RPS (Read parameter of a special I/O module: Remote I/O slave station only) Communication format Function Command Read the data from parameter addresses 1 to 2 of the special I/O modules in the remote I/O slave stations. (Maximum of 128 sequential bytes) - A A - D R Module D - (H) (L) ? I R P S No. Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) S S C C C (H) (L) R - A A - D D # R R P S Module I No. - (H) (L) Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) Data 1 (2 characters) Response Module number Parameter addresses Data Execution condition ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R 0 to 7 (Module No. switch setting value) 0000 to 0377 (Octal) 2 characters (hexadecimal) n: Max. 256 Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read the data (hexadecimal) at parameter addresses 0100 to 0102 for module number 2 (special I/O modules) in PLC03. (Response time : 30 ms) Command Example for use Station Response number time Response C R Sum check code 0 3 ? 3 R P S 2 0 1 0 0 0 1 0 2 8 0 Module Parameter No. addresses 1 Parameter addresses 2 0 3 # 3 R P S 2 0 1 0 0 0 1 0 2 0 0 3 0 2 0 7 7 Station Response number time Module Parameter No. addresses 1 Parameter addresses 2 0100 0101 0102 C R Sum check code ■ WPS (Write parameter of a special I/O module: Remote I/O slave station only) Communication format Function Write the data from parameter addresses 1 to 2 of the special I/O modules in the remote I/O slave stations. (Maximum of 128 sequential bytes) - Command - A A D D ? R W P S Module - (H) I No. (L) Parameter addresses 1 (4 characters) Parameter Data 1 addresses 2 (2 characters) (4 characters) ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R Response Module number Parameter addresses Data Execution condition - A A - D D # R W P S Module I No. - (H) (L) Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) S S C C C (H) (L) R 0 to 7 (Module No. switch setting value) 0000 to 0377 (Octal) 2 characters (hexadecimal) n: Max. 256 Write mode Mode 2 Stop, does not stop the data written by a HLT command Write the data (hexadecimal) at parameter addresses 0100 to 0102 for rack number 1, module number 2 (special I/O modules) in PLC03. (Response time : 30 ms) Command Example for use Response C R Sum check code 0 3 ? 3 W P S 2 0 1 0 0 0 1 0 2 0 0 3 0 2 0 5 6 Station Response number time Module Parameter No. addresses 1 Parameter addresses 2 0100 C R Sum check Parameter code addresses 2 0 3 # 3 W P S 2 0 1 0 0 0 1 0 2 9 7 Station Response number time Module Parameter No. addresses 1 7-52 0101 0102 ■ RPO (Read option module parameters ) Communication format Function Command Read the data from parameter addresses 1 to 2 for the specified option modules (module number). (Maximum of 512 sequential bytes) - - A A Module D D ? R R P O No. I - (H) (L) Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) S S C C C (H) (L) R - A A - D Module R D - (H) (L) # I R P O No. Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) Data 1 (2 characters) Response ‥‥‥ S S Data n C C (2 characters) (H) (L) ‥‥‥ C R Module No. 0 to 7 (Module No. switch setting value) Parameter 0000 to 0377 (Octal) addresses Data 2 characters (hexadecimal) n: Max. 512 Write mode Mode 0, Mode 1, Mode 2 Execution condition Stop, does not stop the data written by a HLT command Read the data for parameter addresses 0030 to 0032 for module number 3 (option module) in PLC12. (Response time : 40 ms) Command Example for use 1 2 ? 4 R P O 3 0 0 3 0 0 0 3 2 7 E Station Response number time Response Module Parameter No. addresses 1 Parameter addresses 2 C R Sum check code C R Sum check code 1 2 # 4 R P O 3 0 0 3 0 0 0 3 2 1 5 2 1 0 0 7 1 Station Response number time Parameter Module Parameter No. addresses 1 addresses 2 0030 data 0031 data 0032 data ■ WPO (Write option module parmeters) Communication format Function Write the data from parameter addresses 1 to 2 for the specified option modules (module number). (Maximum of 512 sequential bytes) - - A A Module D D ? R W P O - (H) No. I (L) Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) Data 1 (2 characters) Command ‥‥‥ Response - - A A Module D D # R W P O - (H) No. I (L) Parameter addresses 1 (4 characters) Parameter addresses 2 (4 characters) ‥‥‥ S S Data n C C (2 characters) (H) (L) C R S S C C C (H) (L) R Module No. 0 to 7 (Module No. switch setting value) Parameter 0000 to 0377 (Octal) addresses Data 2 characters (hexadecimal) n: Max. 512 Execution condition Write mode Mode 2 Stop, does not stop the data written by a HLT command Write the data for parameter addresses 0040 to 0042 for module number 3 (option module) in PLC03. (Response time : 40 ms) Command Example for use Station Response number time Response C R Sum check code 0 3 ? 3 W P O 2 0 0 4 0 0 0 4 2 1 4 0 0 3 3 4 E Parameter Module Parameter No. addresses 1 addresses 2 0040 data 0 3 # 3 W P O 2 0 0 4 0 0 0 4 2 9 5 Station Response number time Module Parameter No. addresses 1 7-53 Parameter addresses 2 0041 data C R Sum check code 0042 data ■ RSM (Read system memory) Communication format Function Command Read the contents of the system memory from system memory addresses 1 to 2 (Maximum of 256 sequential bytes). - - A A D D ? R R S M - (H) I (L) System memory addresses 1 (4 characters) System memory addresses 2 (4 characters) S S C C C (H) (L) R - - A A D D # R R S M - (H) I (L) System memory addresses 1 (4 characters) System memory addresses 2 (4 characters) Data 1 (2 characters) Response System memory address Data ‥‥‥ S S Data n ‥‥‥ (2 characters) C C C (H) (L) R 0000 to 0377, 0400 to 2777 (Octal) 2 characters (hexadecimal) n: Max. 512 Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Execution condition Read the data (hexadecimal) in system memory addresses #0201, #0202 in PLC01. (Response time : 0 ms) Command 0 1 ? 0 R S M 0 2 0 1 0 2 0 1 B 7 C Example for use R System memory System memory Sum check addresses 1 addresses 2 code Station Response number time Response C R System memory System memory #0201 #0202 Sum check addresses 1 addresses 2 code 0 1 # 0 R S M 0 2 0 1 0 2 0 2 0 1 0 0 1 2 Station Response number time ■ WSM (Write system memory) Communication format Function Write the contents of the system memory from system memory addresses 1 to 2 (Maximum of 256 sequential bytes). - - A A D D ? R W S M - (H) I (L) System memory addresses 1 (4 characters) System memory addresses 2 (4 characters) Data 1 (2 characters) ‥‥‥ Command ‥‥‥ Response System memory address Data Execution condition Example for use - A A - D D # R W S M I - (H) (L) System memory addresses 1 (4 characters) System memory addresses 2 (4 characters) S S Data n C C (2 characters) (H) (L) C R S S C C C (H) (L) R 0000 to 0377, 0400 to 2777 (Octal) 2 characters (hexadecimal) Write mode Mode 2 Stop, does not stop the data written by a HLT command Write 01, 01, (hexadecimal) to system memory addresses #0201, #0202 in PLC01. (Response time : 0 ms) 0 1 ? 0 W S M 0 2 0 1 0 2 0 2 0 1 0 1 F 0C Command R Station Response number time Response System memory System memory #0201 #0202 Sum check addresses 1 addresses 2 code 0 1 # 0 W S M 0 2 0 1 0 2 0 2 C E Station Response number time C R System memory System memory Sum check addresses 1 addresses 2 code Note : Do not write data to addresses that are not available to customers for use as system memory. These addresses belong to the PLC. It may cause a malfunction. 7-54 ■ CTC (Change setting value of TRM/CNT) Communication format Function Change timer/counter setting value in the designated program address. Command - - A A BLOCK No. Program addresses Setting value S S C D D ? R C T C (4 characters) C C (4 characters) (H) (7 characters) I - (H) (L) (L) R Response - A A BLOCK No. Program addresses S S C - D R D C C (7 characters) - (H) (L) ? I C T C (4 characters) (H) (L) R BLOCK No. Program address - 0000 to 0016 [JW-311CU/312CU] - 0000 to 0032 [JW-321CU/322CU] - 0000 to 0064 [JW-331CU/332CU] - 0000 to 0128 [JW-341CU/342CU] - 0000 to 0256 [JW-352CU] - 0000 to 0512 [JW-362CU] (Decimal) - 000000 to 017777 [JW-311CU/312CU] - 000000 to 037777 [W-321CU/322CU] - 000000 to 077777 [JW-331CU/332CU] - 000000 to 177777 [JW-341CU/342CU] - 000000 to 377777 [JW-352CU] - 000000 to 777777 [JW-362CU] (Octal) Setting value 0000 to 7999 (BCD) Write mode Mode 2 Execution condition Stop, does not stop the data written by a HLT command Change setting value of address 0000024 to 0100 of PLC01. (Response time: 0 ms) Command Example for use Response C R Setting value Sum check code 0 1 ? 0 C T C 0 0 0 0 0 0 0 0 0 2 4 0 1 0 0 7 F Station Response number time BLOCK No. Program address C R Sum check code 0 1 # 0 C T C 0 0 0 0 0 0 0 0 0 2 4 5 C Station Response number time BLOCK No. Note : The MD's setting cannot be changed. 7-55 Program address ■ MDY (Read out date) Year (BCD) Year/month/ date/day 00 to 99 Day Day Date A A S S - D D # R M D Y C C C I - (H) (L) (H) (L) (H) (L) (H) (L) (H) (L) (H) (L) R Date - Month S S - A A D D ? R M D Y C C C - (H) I (L) (H) (L) R Month Response - Year Command Read out date (year, month, date, and day) of clock. Year Communication format Function Month (BCD) Day (BCD) Lower 2 digits of A.C. Example: 03 as 2003 01 to 12 Day of the week (BCD) SUN 01 to 31 MON TUE WED THU FRI SAT 01 02 03 04 05 06 00 Write mode Mode 0, Mode 1, Mode 2 Execution condition Stop, does not stop the data written by a HLT command Read out date of PLC01. (Response time: 0 ms) Example for use Command C R Sum check code 0 1 ? 0 M D Y 4 6 Station Response number time Response C R Sum check code 0 1 # 0 M D Y 0 3 0 7 2 5 0 5 C C Station Response number time Jul 25th, 2003 (Fri.) ■ SDY (Set date) Date Date Month Month Year Set date (year, month, date and day) of clock. Year - - A A D D # R - (H) I (L) S D Y S S C C C (H) (L) (H) (L) (H) (L) (H) (L) (H) (L) R Response - - A A D D ? R - (H) I (L) S D Y S S C C C (H) (L) R Year (BCD) Year/month/ date/day 00 to 99 Month (BCD) Day (BCD) Lower 2 digits of A.C. Example: 03 as 2003 Write mode Day Command Day Communication format Function 01 to 12 01 to 31 Day of the week (BCD) SUN 00 MON TUE WED THU FRI SAT 01 02 03 04 05 06 Mode 1, Mode 2 Execution condition Stop, does not stop the data written by a HLT command Set date of PLC01 as Sat, July 26th, 2003. (Response time: 0 ms) Example for use Command Station Response number time Response C R Sum check code 0 1 ? 0 S D Y 0 3 0 7 2 6 0 6 A 8 Jul 25th, 2003 (Fri.) C R Sum check code 0 1 # 0 S D Y 5 C Station Response number time 7-56 ■ MTM (Read out time) Read out time (hour, minute, second) of clock. A A S S - D R D C C C - (H) (L) # I M T M (H) (L) (H) (L) (H) (L) (H) (L) R Hour/minute/ second Execution condition Example for use Hour (BCD) Minute (BCD) 00 to 23 Write mode 00 to 59 00 to 59 Mode 0, Mode 1, Mode 2 Sec. - Sec. Response Min. S S - A A D D ? R M T M C C C - (H) I (L) (H) (L) R Min. - Hour Command Hour Communication format Function Second (BCD) Stop, does not stop the data written by a HLT command Read out time of PLC06. (Response time: 10 ms) Command C R Sum check code 0 6 ? 1 M T M 3 C Station Response number time Response 0 6 # 1 M T M 0 8 3 0 3 0 2 A Station Response number time 8:30:30 AM Sum check code ■ STM (Set time) - A A D D # R - (H) I (L) S T M Response - - A A D D ? R - (H) I (L) S T S S M C C C (H) (L) R Hour/minute/ second Hour (BCD) Execution condition Write mode Example for use 00 to 23 Sec. - Sec. Min. Command Min. Hour Set time (hour, minute, second) of clock. Hour Communication format Function S S C C C (H) (L) (H) (L) (H) (L) (H) (L) R Minute (BCD) 00 to 59 Mode 1, Mode 2 Second (BCD) 00 to 59 Stop, does not stop the data written by a HLT command Set 13:30:00 in the clock of PLC07. (Response time: 20 ms) Command Response C R Sum check code 0 7 ? 2 S T M 1 3 3 0 0 0 0 D Station Response number time 13:30:30 AM C R Sum check code 0 7 # 2 S T M 5 0 Station Response number time 7-57 ■ ACL (Correct clock time) Communication format Function Correct time, run, and stop of clock. Command - A A - D R D - (H) (L) ? I A C Setting value S S L (2 characters) C C C (H) (L) R Response - A A - D R D - (H) (L) ? I A C L Data Execution condition Example for use S S C C C (H) (L) R 00: Start clock 01: Stop clock 0 to 29 sec.------ Becomes "00" sec. without addition of 1 minute. 08:30 sec. correction 30 to 59 sec.---- Becomes "00" sec. with addition of 1 minute. Write mode Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Stop clock of PC07. (Response time: 30 ms) Command Response C R Stop Sum check code clock 0 7 ? 3 A C L 0 1 F 6 Station Response number time C R Sum check code 0 7 # 3 A C L 7 3 Station Response number time 7-58 ■ MPC (Monitor operational condition) Monitor PLC is running or stops. Command - - A A D D ? R - (H) I (L) M P C Response - - A A D D # R - (H) I (L) M P C Set value Execution condition Example for use S S C C C (H) (L) R Data Communication format Function S S C C C (H) (L) R 0: Run 1: Stop by other optional device 2: Stop by HLT command Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Monitor operational condition of PLC01. (Response time: 20 ms) Command C R Sum check code 0 1 ? 2 M P C 4 E Station Response number time Response C R Sum check code At operation 0 1 # 2 M P C 0 3 A Station Response number time ■ HLT (Stop PC operation) Communication format Function Stop PLC operation. Command - - A A D D ? R - (H) I (L) H T L S S C C C (H) (L) R Response - A A - D R D - (H) (L) # I H T L S S C C C (H) (L) R Execution condition Example for use Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Stop operation of PLC03. (Response time: 10 ms) Command Station Response number time Response C R Sum check code 0 3 ? 1 H L T 4 5 C R Sum check code 0 3 # 1 H L T 6 1 Station Response number time Note: A PLC, which has been stopped by HLT command cannot start operation again by support tool such as JW-300SP. 7-59 ■ RUN (Restart PLC operation) Communication format Function Release HLT (stop PLC operation) command, restart PLC operation. Command - A A - D R D - (H) (L) ? I R U N S S C C C (H) (L) R Response - - A A D D # R I - (H) (L) R U N S S C C C (H) (L) R Execution condition Example for use Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Restart operation of PLC03. (Response time: 10 ms) Command Response C R Sum check code 0 3 ? 1 R U N 3 8 Station Response number time C R Sum check code 0 3 ? 1 R U N 5 4 Station Response number time Note: RUN command restarts a PLC, which has been stopped by HLT command. When the PLC has stopped by other causes (stop by the program mode, parity error or program, and a command from a remote I/O master station), it cannot restart operation even RUN command is executed. In these cases, response returns normally. 7-60 ■ VLM (Read memory capacity) Reads the program memory capacity of the PLC. Command - - A A D D ? R - (H) I (L) V L S S C M C C R (H) (L) Response - A A - D R D - (H) (L) ? I V L M Data Execution condition Data Communication format Function S S C C C (H) (L) R 0 : 8 K words (JW-311CU/312CU) 1 : 16 K words (JW-321CU/322CU) 2 : 32 K words (JW-331CU/332CU) 3 : 64 K words (JW-341CU/342CU) 4 : 128 K words (JW-352CU) 5 : 256 K words (JW-362CU) Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Read the program memory capacity of PLC06. (Response time: 30 ms) Command Example for use Response C R Sum check code 3 2 5C R Sum check code 0 6 ? 3 V L M 3 9 Station Response number time 0 6 # 3 V L M Station Response number time Program memory capacity (32K words) ■ TST (Turn back the message) Communication format Function Send back the received command as it is. Command - - A A D D ? R - (H) I (L) T S M M1 …………… S S C Mn C C R (H) (L) Response - A A - D D # R I - (H) (L) T S M M1 …………… S S C Mn C C R (H) (L) Message visible character strings (20H to 7EH of ASCII code, except "colon") Max. 1024 characters Data Write mode Mode 0, Mode 1, Mode 2 Execution condition Stop, does not stop the data written by a HLT command Test sending and returning of a message toward PLC01. (Response time: 50 ms) Command Example for use Message Station Response number time Response C R Sum check code 0 1 ? 5 T S T T E S T C O M M A N D F 1 C R Sum check code 0 1 # 5 T S T T E S T C O M M A N D 0 D Message Station Response number time 7-61 ■ PAS (Release secret/password registration) Release secret function, register password. Command - A A - D R D - (H) (L) ? I P A S Data Communication format Function Response - A A - D R D - (H) (L) # I P A S S S C C C (H) (L) R Data Password Password (4 characters) S S C C C (H) (L) R 0: Release‥‥Release the secret function. 1: Temporary registration‥‥Set before regular registration 2: Regular registration‥‥Set after temporary registration Alphanumeric 4 characters Data = 0 Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Execution condition Data = 1, 2 Mode 2 Stop by a HLT command Regularly register password 15AE to PLC05. (Response time: 20 ms) Command Example for use C R Sum check code Password Regular registration 0 5 ? 2 P A S 2 1 5 A E 2 8 Station Response number time Response C R Sum check code 0 5 # 2 P A S 6 2 Station Response number time Note: If secret function is set, the following commands cannot be used: RSM, RPM, WPM, WSM, CTC, HLT, RUN, SES. In addition, setting of secret function on the JW300 requires a support tool such as JW-300SP to set its password, which is connected to the JW300. ■ SES (Set secret function) Set secret function. Command - - A A D D ? R - (H) I (L) S E S Data Communication format Function Response - A A - D R D - (H) (L) # I S E S S S C C C (H) (L) R Data Execution condition S S C C C (H) (L) R 1: Enable secret function ‥‥Enable secret function by the registered password. F: Delete ‥‥Delete registered password of JW300. Data = 0 Write mode Mode 0, Mode 1, Mode 2 Stop, does not stop the data written by a HLT command Data = 1, 2 Mode 2 Stop by a HLT command Enable secret function of PLC07. (Response time: 10 ms) Command Example for use 0 7 ? 1 S E S 1 0 DC R Sum check code Enable secret function Station Response number time Response C R Sum check code 0 7 ? 1 S E S 5 A Station Response number time Note: If secret function is set, the following commands cannot be used: RSM, RPM, WPM, WSM, CTC, HLT, RUN, SES. In addition, setting of secret function on the JW300 requires a support tool such as JW-300SP to set its password, which is connected to the JW300. 7-62 ■ SEI (Check secret function) Check secret function (enable/disable). Command - - A A D D # R I - (H) (L) S E I Response - A A - D R D - (H) (L) # I S E I Data Execution condition S S C C C (H) (L) R Data Communication format Function S S C C C (H) (L) R 0: Disable secret function 1: Enable secret function Mode 0, Mode 1, Mode 2 Write mode Stop, does not stop the data written by a HLT command Check secret function (enable/disable) of PLC03. (Response time: 30ms) Example for use Command Response C R Sum check code 0 3 ? 3 S E I 4 A Station Response number time C R Sum check code Enable secret function 0 3 # 3 S E I 1 3 5 Station Response number time 7-63 Chapter 8. Maintenance and check 8-1 Self-diagnosis function By the self-diagnostic function, the system is running while checking if its own hardware is normal or not. As a result of self-diagnosis, if abnormality is detected, the stop output is turned OFF (opened), and the fault lamp lights up to stop operation. Self-diagnosis is executed in every scan, and when recovered to normal state, the stop output is automatically turned ON (closed), and the operation is resumed. (By the infinite loop of user program or the like, when the watchdog timer is actuated, the operation is stopped by the program mode, and the stop output is opened.) [1] Abnormality not detected by self-diagnostic function 1. Abnormality directly affecting the self-diagnostic function itself of the control module (such as hardware abnormality of control module) 2. Abnormality in the outer side circuit module of input and output module (abnormality not affecting the I/O bus port) Examples: - When the load cannot be driven due to abnormality of output transistor of output module. - When input signal cannot be taken in due to abnormality of photo coupler of input circuit of input module. 3. Communication abnormality in data link Communication abnormality can be confirmed by the LED of option module or communication flag. For details, see "user's manual" of option module. 8-1 [2] Self-diagnosis function (Error code table) Item Contents Control JW300 Halt module operating output condition FAULT Memory error Check instruction code Check system memory setting Check program ROM Indication lamp of power supply module POWER Error code (BCD) Special relay Special System *3 register memory コ 00734 RUN 24 23 Light ON Light OFF 007370 20 Check program sum Check I/O module registration table 28 Light OFF Blinking --- 00 007371 30 Hardware check I/O error Self-diagnosis 42 Stop Open Light ON 40 Light ON Light OFF 007373 60 70 70 73 Power supply error Expansion power supply error Battery error Halt output 46 007375 Parameter error 47 Operation Close Stop Open Operation Close Stop Open Operation Close System protection error Operation Close Option command error Power failure/low voltage Power failure/low voltage Battery low voltage/ No installation of battery 71 72 Hardware error Option error 60 61 Table registration error At table No module error registraI/O points over tion Switch setting error *1 Hardware error 40 48 At table Table verify error verifying Switch verify error *1 *2 Fuse blow of JW-262S 35 44 I/O data bus Special I/O error 31 32 RAM check (R/W) Output data check At reInstalled module check freshing I/O rack panel error Number of bytes per module Check 25 26 Watch dog timer CPU error #0160 to #0167 Stop Light OFF Light ON Light OFF Light ON Light OFF Light OFF Light OFF Light ON Light ON Light ON Light ON Light ON Light OFF Open Light ON Operation Light ON Close Light ON Light OFF Light ON Light OFF Light ON Light ON Light OFF 40 007363 49 53 007374 50 54 55 007377 10 13*4 007376 40 43 007372 20 22 Light ON Light ON Relay output, 100/200 VAC, 30 VDC, 1A, ON while JW300 operation (close) *1 The upper or lower state of each item may occur when the fuse is melted down in the system memory #0206 or #0207, or by the setting in the case of option abnormality. *2 When eternal power is not supplied to the JW-262S, a fuse failure will also occur. A special attention must be paid when #0206 is set to operation stoppage. 8-2 (Setting) (State) Continue operation → Upper column Halt → Lower column *3 The special relay 07370 to 07377 are special relay, which are turned ON when detected in self-diagnosis. In the event of abnormality, the kind of trouble is known by monitoring the special relay through support tool, host communication, or data link. (The special relay is turned ON in the event of abnormality, but I/O processing is not executed in the event of abnormality, and hence it cannot be taken out of the output.) *4 The power source error is stored when the power source is turned ON even in normal state. Note: If the JW300 detects an error during an operation using its self-diagnosis function, it stores the error code. In addition, the operation status, stop output, indicator (FAULT etc.), and special relay status will be as follows: - If the error condition is removed before the watchdog timer times out (300 ms), the condition of the JW300 will not be as shown in the table above. - If the error status lasts longer than the watchdog timer time (300 ms), the condition of the JW300 will be as shown in the table above. ■ Error code storage area #0160 to 0167 The error codes are stored in the system memory "0160 to 0167." This memory area has stack structure, so that the latest error code is always stored in #0160. 0167 0166 0165 0164 0163 0162 0161 0160 The newest error code (The content in #0160 is transferred to #0161 when next failure occurs.) 8-3 8-2 Troubleshooting In the event of abnormality, check the LED (RUN) of the power supply module and the LED (FLT) of the control module (=>[1]), and remedy according to the check flow (=>[4]) depending on the state. [1] State of LED RUN FLT (Power supply module) (Control module) OFF ○ ON ● Detectable error for self-diagnosis → Check flow1 OFF ○ OFF ○ Power supply OFF → Check flow2 Blink ◎ OFF ○ Halt mode → Check flow3 Disable detection error by selfdiagnosis (input related) → Check flow4 Disable detection error by selfdiagnosis (output relatde) → Check flow5 Others → Check flow1 ON ● ON ● OFF ○ ON ● Remarks [2] Precondition of check flow This check flow describes the countermeasure method (replacement of defective module and subsequent restoring method) in the event the system running normally so far suddenly breaks down. Therefore, the following cases are excluded. 1. Trouble due to error in initial setting when starting up the system (system memory, parameter, setting switch, etc.). 2. Momentary failure due to transient abnormality due to noise or other effect (irreproducible trouble). 3. Trouble due to effect of ladder program (customer's application). If you cannot recover the JW300 after your treatment by referring to the check flows, or want to request repair of a faulty module, contact our local dealers. [3] Prepare for causing trouble 1. Be sure to keep back-up for program memory, system memory, and parameter memory. When the control module is abnormal, the current program memory and the like may not be saved by the support tool, or the saved data may be incorrect. Therefore, store the latest program memory and back-up of system memory . In the case of ROM operation, store the back-up, too. 2. Prepare for support tool at hand Prepare the support tool that can load/save of hand-held programmer or program. 3. Prepare for spare parts Prepare always a spare of each module to be ready for abnormality. 4. Prepare for "setting SW, setting system memory, I/O relay allocation table" of each module For prompt troubleshooting, prepare the "switch setting table and I/O relay allocation table" of each module. *Prepare also the "parameter setting table" in the module, which requires setting of parameter aside from switches, such as special I/O module and option module. 8-4 [4] Check flow (1) Check flow 1 Monitor system memory #0160 using a hand-held programmer. Contents of #0160 (HEX) 32, 35 Replace the control module 23, 24, 26 25 44 40, 42, 48 60, 70 61, 73 71 72 46, 47 53 22 43 Countermeasure Under RAM operation: Clear the memory, and then re-load the program. If this error still occurs, replace the control module. Under ROM operation: Turn ON the power from OFF. If this error still occurs, replace the control module. Program re-loading. If this error still occurs, re-write the ROM program. If this error still occurs, replace the control module. Replace the control module. If this error still occurs, replace I/O modules one after the other from the first module. If this error still occurs, check and replace the expansion cable and the termination connector. If this error still occurs, replace the I/O bus expansion adapter. If this error still occurs, replace the rack panel. Monitor #0046 and replace the I/O module. If this error still occurs, replace the other I/O modules. If this error still occurs, check and replace the expansion cable and the termination connector. If this error still occurs, replace the I/O bus expansion adapter. If this error still occurs, replace the rack panel. Check the rack No. switches on the expansion rack panel and the I/O bus expansion adapter (JW-32EA). If this error still occurs, monitor #0046 and replace the I/O module. If this error still occurs, replace the other I/O modules. If this error still occurs, check and replace the expansion cable and the termination connector. If this error still occurs, replace the I/O bus expansion adapter. If this error still occurs, replace the rack panel. Check if there are any doubling settings among module No. switches for the special I/O module, option module, I/O link master module, or device net module. If this error still occurs, replace the special I/O module, option module, I/O link master module, and device net module, one after the other. Check that an I/O module is installed. If this error still occurs, replace the control module. If this error still occurs, replace the basic rack panel. Install an I/O module within the max. number of I/O points. If this error still occurs, replace the control module. If this error still occurs, replace the control module. If this error still occurs, replace I/O modules one after the other from the first module. If this error still occurs, check and replace the expansion cable and the termination connector. If this error still occurs, replace the I/O bus expansion adapter. If this error still occurs, replace the rack panel. Monitor #0046 and replace the I/O module. If this error still occurs, replace the other I/O modules. If this error still occurs, check and replace the expansion cable and the termination connector. If this error still occurs, replace the I/O bus expansion adapter. If this error still occurs, replace the rack panel. Replace the I/O link master module, device net master module (can be monitored on #0152), and option module (can be monitored on #0150) that FT lamp lights. Exchange battery. If this error still occurs, replace the control module. Make sure power is supplied to the expansion power supply. If this error still occurs, replace the expansion power supply. If this error still occurs, replace the expansion cable. If this error still occurs, replace the control module. If this error still occurs, replace the rack panel. Can’t monitor in Replace the control module. programmer - Monitor operation of system memory #0160 Clear System 1 6 Monitor in HEX 0 - Monitor operation of system memory #0046 Clear System 4 6 Monitor * * *, * is error code Monitor in HEX Monitor R 8-5 S Slot No. (0 to 7) Rack No. (0 to 3) (2) Check flow 2 Y Is operation of control module normal? LED error Replace the control module N Check power voltage of power terminal of the control module. N Within the range of input voltage specification? Check external wiring or external power supply etc. Y Replace the control module (3) Check flow 3 Enter operation mode using a hand-held programmer Y Does the JW300 enter operation mode? Recovery N OK Is operation stopped at the option module? Start operation by using option module NG None Check program to see if infinite loop or scan time may possibly exceed 300 ms.*1 Replace the control module *1. Check that the value of system memory #0160 is set to 31HEX Yes Revise the program (Then enter operation mode.)*2 *2. If the value of system memory #0160 is set to 31HEX, clear the value (enter 00HEX) Y Does the JW300 enter operation mode? Recovery N Exchange the control module - Operation of program check Grammar check Clear * * 8-6 Detection (4) Check flow 4 This flow shows the checking procedure in the event of abnormality of input signal not detected by the self-diagnosis of the control module. Example of the error • All inputs of specific input module fail to be turned ON. • Specific input fails to be turned ON (OFF). • Among input signals of a same input module, operation of a certain input signal affects other input signal. Countermeasure: Error input signal (1) Measure the voltage between the corresponding input terminal of the input module and the common terminal using a tester. If supply voltage is applied between terminals: ON If supply voltage is not applied between terminals: OFF (2) Check the state of LED of input module. (3) Connect hand-held programmer, and check ON/OFF by monitoring the data memory (input relay) corresponding to the abnormal input. In case of (1)=(2)=(3) In case of the others Check the external wiring and power supply. Exchange the input module. [The flow of input signal] Control module Input module I/F circuit Memory (2) LED Common terminal (3) (1) Hand-held programmer Input terminal (3) 8-7 (5) Check flow 5 This flow shows the checking procedure in the event of abnormality of output signal not detected by the self-diagnosis of the control module. Example of the error - All inputs of specific output module fail to be turned ON. (In this case, it is highly possible that the fuse of load power output is melted down.) - Specific output fails to be turned ON (OFF). - Among output signals of a same output module, operation of a certain output signal affects other output signal. Countermeasure: Error output signal (1) Connect hand-held programmer, and check ON/OFF by monitoring the data memory (output relay) corresponding to the abnormal output. (2) Check the state of LED of output module. (3) Measure the voltage between the corresponding output terminal of the output module and the common terminal using a tester. When the inter-terminal voltage is output ON voltage (about 1 V or less): ON When the inter-terminal voltage is load supply voltage: OFF Note: When the load power source is OFF and wiring to the load is disconnected, it is abnormal if the output is normal. In case of (1) = (2) = (3) In case of (1) = (2) = (3) Connecting load is error Check the external wiring (power supply) OK In case of the others Exchange the output module. Exchange the output module. [The flow of output signal] Control module Output module I/F circuit Memory (2) LED Output terminal Load (1) (3) Fuse Common terminal Hand-held programmer (2) 8-8 Power supply 8-3 Battery [1] Connecting the memory backup battery When delivered, the memory backup battery in the JW300 control module (JW-311CU through 362CU) is disconnected. Before using a control module, make sure to connect the battery module to the control module, clear the memory (initialize) and set the time for the clock using a support tool (JW300SP, JW-15PG). - The battery module is stored under the battery cover when delivered. Battery connector Battery module Battery cover ■ Operation using the support tool (1) Clear the memory (initialize all) 1) When the JW-300SP is used Online Transfer data to PLC Clear memory Select a project 2) When the JW-15PG is used (2) Adjusting the clock 1) When the JW-300SP is used Online Transfer data to PLC Display time Set 2) When the JW-15PG is used to Data setting Specify system memory address (#0010 to #0017) Remarks - Connect the battery just before supplying power to the control module. If the control module is left without power and the battery is connected, the battery life will be reduced. 8-9 [2] Battery replacement (1) Battery life and replacement timing The maximum effective period of the battery is five years. Please note that the battery life may vary with the ratio of time being charged and discharged. Charge time ratio = Total charging time / (total charging time + total of non-charging time) For details about the amount of time that the memory will be backed up, see the table below. Charge time ratio Warranty period (stored at 70 °C) Actual expected use (stored at 25 °C) Warranty period when a battery error occurs 0% (0 hours charging/ day) 0.285 years (104 days) 0.759 years (277 days) 5 days 30% (7.2 hours charging/ day) 0.405 years (148 days) 1.085 years (369 days) 5 days 50% (12 hours charging/ day) 0.570 years (208 days) 1.518 years (554 days) 5 days 70% (16.8 hours charging/ day) 0.950 years (347 days) 2.536 years (925 days) 5 days 5 years 5 days 100% (24 hours charging/ day) 5 years (2) Low battery voltage detection and replacement If the battery voltage drops enough to indicate it is at the end of its life span, the control module detects the drop in the battery voltage and lights the red error indicator (FLT). (When the control module is in the operation mode, it will continue the operation. During this time, the stop output relay is held closed.) In addition, special relay 007372 turns ON and the control module stores error code 22(H) in system memory #0160. Output this special relay status externally and use it to detect errors in the control module. Even if special relay 007372 is turned ON, the battery will still maintain the data for the specified time. However, we recommend replacing the battery as soon as possible. Even if the control module does not detect a low battery voltage, we recommend replacing the memory backup battery periodically, according to the conditions in which you are using the unit. 8-10 [3] Exchange method of batteries Exchange battery for memory back-up in control module (JW-3**CU) within its validity. ● Model name of battery module UBATN5005NCZZ Lead cables Battery Connector ■ Battery exchange procedure Battery module can be replaced while supplying power to the JW300. If you want to replace the battery when the power to the control module is turned off, supply power to the JW300 control module for at least 10 minute before replacing the battery. This is in order to charge the memory storage capacitor, which will keep the existing memory settings while you replace the battery. (1) Prepare a new battery module for exchange. (2) Open the battery cover. Battery cover Battery expires seal. 電池交換 時期 This battery expires * 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. Battery cover removable. (3) Disconnect the battery module connector from the control module battery connector. Battery connector (4) Insert a new battery module connector in the battery connector of the control module. The battery change must complete within 5 minutes. Otherwise, the memory may be erased. Battery connector (5) Put battery into control module, and close battery cover. (6) Calculate the effective period of the battery according to the conditions you are using (charge ratio), and write it on the battery label. => See page 8-10. Note - Do not subject the battery to impact of any kind. Do not pull on the lead wires of the battery, or liquid leakage accident may occur. 8-11 [4] Internal flash ROM and PC card use All of the control modules in the JW300 series are equipped with FLASH ROM. This internal ROM can be used to store part of the programs and system memory data in the ROM in advance, so that the control module will store vital data, even if the back up battery voltage drops. The models that can also use PC cards (compact flash card, FLASH ATA card) can store data on a card. The back up function using these memories can select the back up area, save/load timing, and operation mode. Set the conditions for use according to your environment and system. 8-12 Chapter 9. Specifications 9-1 JW300 general specifications Items Power supply module Power voltage *1 Using JW-303PU 85 to 264 VAC, 47 to 63Hz Guaranteed voltage interruption time Specifications *2 JW-31PU Using JW-22PU Using JW-301PU (UL/CSA approved) 85 to 264 VAC, 47 to 63 Hz 85 to 132 VAC, 47 to 63Hz 20.4 to 32.0 VDC *3 Available voltage interruption time of 10 ms max. 10 M ohm min. at 500 VDC megger Insulation resistance Dielectrical strength (Between AC external terminal and rack panel) 1500 VAC, 50/60 Hz for 1 minute (Between AC external terminal and rack panel) (Between DC external terminal and rack panel) 1000 VAC, 50/60Hz for 1 minute (Between DC external terminal and rack panel) Noise immunity 1500 Vp-p 1 µ width impulse (By noise simulator between the power line and rack panel) Storage temperature - 20 to 70 °C Ambient temperature 0 to 55 °C Ambient humidity 35 to 90% RH (Non-condensing) Atmosphere Free from corrosive gas Vibration resistance JIS B 3502 or equivalent - Multiple vibration width: 0.15 mm (10 to 57 Hz),9.8 m/s2 (57 to 150 Hz), Number of sweep: (1 octave/minute), each 2 hours for X, Y, and Z directions Shock resistance JIS C 0912 or equivalent, 147 m/s2 (3 times in each X, Y and Z axis) Power consumption Weight 70 VA max *4 Approx. 3.7 kg 60 VA max *4 When one power supply module, one control module, one memory module, and eight I/O modules installed in basic rack panel Grounding Class-D grounding Accessory of control module One instruction manual *1 The JW-33PU power supply module for JW20H/30H can be used with the JW300. *2 The JW-21PU power supply module for JW20H/30H can be used with the JW300. *3 As for DC input power source, use power source of 20.4 to 32 VDC (ripple rate 20% or less; however, ripple upper limit: 32 V or less, lower limit: 20.4 V or more). *4 This value is at max load state of single power supply module. 9-1 9-2 JW300 system specifications Items Specifications Number of rack panel connected Max. 8 sets in total of 1 basic rack panel and 7 expansion rack panel. *1 Total length of expansion cable Max. 50 m *1 Maximum 4096 points (combining only I/O modules) *2 Number of input/output Maximum 20224 points (combined used of 4 device net modules and points an I/O module) Total of 64 sets can be mounted *3 - Max. of 64 I/O modules can be mounted including on both the basic and the expansion rack panels (racks 0 to 7). Number of mounting I/O module, special I/O Max. 64 special I/O modules can be mounted including on both the module, I/O link module, basic and the expansion rack panels (racks 0 to 3). - Max. of 8 option modules can be mounted on the basic rack panel. and option module - A maximum of 4 including device net modules and I/O modules can be installed on a basic rack panel along with a device net master module (JW-20DN) and an I/O link master module (JW-23LMH). Number of I/O relay occupied points of I/O module, special I/O module, option module, etc. (Allocation of relay address) Module Item Number of I/O relay area occupied points 8 points input/output module 16 points 16 points input/output module 16 points 32 points input/output module 32 points Special I/O module 16 points Option module 16 points Device net master module 16 points I/O link master module Vacant slot 16 points Special I/O, option, device net, and I/O link modules use also the special relay area, as well as the I/O relay area. Program memory The JW300 has a standard provision of memory port for storing the user program (fixed capacity). The program can be stored in the built-in flash ROM. Remote operation A peripheral device can be connected to the JW-31EA/32EA I/O bus expansion adapter (expansion rack panel side). (15 pin D-sub connector) *1 In case of using I/O bus expansion adapter, JW-31EA/32EA *2 Varies with the control module model used. *3 In case of using basic rack panel JW-318KB and seven expansion rack panel JW-38ZB. 9-2 9-3 Control module performance and communication specifications This section describes the performance and communication specifications of the JW-3xxCU control modules. Specifications Items JW-311CU JW-321CU JW-331CU JW-341CU JW-352CU JW-362CU JW-312CU JW-322CU JW-332CU JW-342CU Program system Stored program system Control system Compatible cyclic calculation and interrupt dealing system I/O control system Both block refresh system and refresh system by instruction are applied. Program language Ladder, mnemonic Type and numbers of instruction Basic instruction: 34 Instruction processing speed Basic instruction: 33 ns and up / instruction Application instructions: 132 ns and up / instruction Program size Max. No. of blocks Max. No. of sub-programs Memory back-up Numbers of I/O point 8K words 16K words 32K words 64K words 128K words 256K words 16 32 64 128 256 512 256 512 1024 2048 4096 8192 By built-in lithium battery. (Available for ROM operation using integrated flash ROM.) 512 point 1024 point 4096 point 30720 point 53248 point 180224 point 000000 to 015777 : コ00000 to コ01577 020000 to 075777 : コ02000 to コ07577 (100000 to 153777 : コ10000 to コ15377) (154000 to 543777 : コ15400 to コ54377) Relay Relay for option module Flag for option module Flag for I/O link Data memory Application instruction: Approx. 400 2560 point (010000 to 014777 : コ01000 to コ01477) 448 point (015000 to 015677 : コ01500 to コ01567) 64 point (015700 to 015777 : コ01570 to コ01577) Relay for I/O link 2048 point (020000 to 023777 : コ02000 to コ02377) Relay for special I/O module (basic system 1) Relay for special I/O module (remote I/O) Relay for special I/O module (basic system 2) 4096 point (030000 to 037777 : コ03000 to コ03777) Special relay * 1024 point (040000 to 041777 : コ04000 to コ04177) 4096 point (042000 to 051777 : コ04200 to コ05177) 64 point (007300 to 007377) 007300 to 007327 : Reserved area 007330 : MW flag 007331 : MW reset 007332 to 007337 : Reserved area 007340 to 007347 : Error code storage 007354 : Non-carry flag 007355 : Error flag 007356 : Carry flag 007357 : Zero flag 007360 : 0.1 second clock 007362 : Initialize pulse 007363 : Fuse blown 007364 : 1.0 second clock 007365 : Setting value change switch 007366 : Normally OFF contact 007370 : Memory error 007371 : CPU error 007372 : Battery error 007373 : I/O error 007374 : Option error 007375 : Special I/O error 007376 : Expansion power supply error 007377 : Power supply error * Each relay is set by module No. switch of option, special I/O, and I/O link modules. Next page 9-3 Items Data memory Timer/counter/MD Data register Current timer storage register Specifications JW-311CU JW-321CU JW-331CU JW-341CU JW-352CU JW-362CU JW-312CU JW-322CU JW-332CU JW-342CU 1024 points 2048 points 8192 points 00000 00000 00000 to 17777 to 01777 to 03777 - Timer/counter/MD number 00000 to 00777: Timer/counter/MD common 01000 to 17777: Timer/counter common - Timer set value 100 ms timer (Max. 8192 points : TMR00000 to 17777) 0.1 sec. to 3276.7 sec.(BIN) 0.1 sec. to 799.9 sec.(BCD) 10 ms timer (Max. 512 points : TMR 00400 to 00777)* 0.01 sec. to 327.67 sec.(BIN) 0.01 sec. to 79.99 sec.(BCD) 1 ms timer (Max. 8 points : TMR 01770 to 01777)* 0.001 sec. to 32.767 sec.(BIN) 0.001 sec. to 7.999 sec.(BCD) * Select units from 10 ms to 100 ms for TMR00400 to 00777, and from 1 ms to 100 ms for TMR01770 to 01777 using system memory (#0227/#0225). DTMR and UTMR function as 10 ms timers. - Counter setting value 1 to 32767 (BIN) 1 to 7999 (BCD) - MD setting value 0 to 999 The current value of the counter and MD are kept ON at power OFF. Timer is selectable between kept or reset after power OFF. Assignable timer/counter setting value into registers. (Refer to application instructions F-260, Fc260, F-261 and Fc261 of JW300 programming manual.) 24K bytes (kept after power OFF) 009000 to 009777, 019000 to 019777, ・・・・, 099000 to 099777 E0000 to E0777, E1000 to E1777, ・・・・, E7000 to E7777 109000 to 109777, 119000 to 119777, ・・・・, 199000 to 199777 209000 to 209777, 219000 to 219777, ・・・・, 299000 to 299777 309000 to 309777, 319000 to 319777, ・・・・, 389000 to 389777 Z000 to Z377 099770 : Second 099771 : Minute 099772 : Hour 099773 : Day 099774 : Month 099775 : Year 099776 : The day of the week 099777 : Control code Next page 9-4 Specifications Items JW-311CU JW-312CU JW-331CU JW-341CU JW-352CU JW-362CU JW-312CU JW-322CU JW-332CU JW-342CU This register can store the last 8 error codes of the control module and option module including the error occurrence time and the number. Total : 1152K bytes (E5600 to E7777) E5600 to Option module (Module No. switch 7) E5777 E6000 to Option module (Module No. switch 6) Error 8 E6177 E6200 to Option module (Module No. switch 5) Error 7 E6377 Error history storage register Option module (Module No. switch 4) Error 6 E6577 E6600 to Option module (Module No. switch 3) Error 5 E6777 E7000 to Option module (Module No. switch 2) Error 4 E7177 E7200 to Option module (Module No. switch 1) Error 3 E7377 00 Second 01 Minute 02 Hour 03 Date 04 Month 05 Year 06 Day of week 07 Error code 10 Error rack/slot/switch 11 No. of error occurred 12 Second 13 Minute E7577 14 Hour E7600 15 Date 16 Month 17 Year E7400 to Option module (Module No. switch 0) to Control module Error 2 Error 1 E7777 First occurrence to Last occurrence Data memory E6400 The error occurrence time is stored by 24 hour indication. File register 32 K-bytes 128 K-bytes 512 K-bytes 2048 K-bytes 8192 K-bytes 00000000 00000000 00000000 00000000 00000000 to to to to to 37777777 00077777 00377777 01777777 07777777 9-5 Specifications Items System memory Parameter memory - Parameter for special I/O module : 256 bytes x 64 modules - Parameter for special I/O module (Install in the remote I/O slave station): 256 bytes x 8 modules - Parameter for option module: 2 bytes x 8 modules Interrupt program There are two types of interruption program, one is input interruption and the other is timer interruption. Both types can be set independently of interruption permission/prohibition. If interruption prohibition is set, you can use the interruption label as the conventional label. Input interruption: 32 points Timer interruption: 1, 2, 5, 10, and 20 ms in each Facility fault diagnosis function Debugging function JW-311CU JW-321CU JW-331CU JW-341CU JW-352CU JW-362CU JW-312CU JW-322CU JW-332CU JW-342CU 1.5K bytes: #0000 to #2777 Sampling trace Number of I/O cycles 128 256 512 1024 2048 4096 Number of relays constantly monitored 128 256 512 1024 2048 4096 Number of relay points Number of register points Trace memory Up to 127 points. Up to 48 relays Stored in internal memory and on memory cards Trigger condition Program trigger conditions with contact point status and comparison of registers Break function Break function Set any program address as a break point Step operation Allows execution of programs one instruction at a time N scan operation Execute calculations for the specified number of scans Forced ON/OFF Logging function Communication port USB port Memory card I/F (Not available on the JW-311CU/321CU/ 331CU/341CU) Up to 32 points each for ON and OFF Possible to log specified data (also possible to write it to a memory card). - Using PG/COMM1 port or PG/COMM2 port. (Not available on the JW311CU/312CU) EA-PG port (Port of the I/O bus expansion adapter JW-32EA) - Communication standard: RS-232C/RS-422A (RS-232C doesn’t have in EA-PG port) - Transfer rate: 230400/115200/76800/38400/19200/9600/ bits/s (EA-PG port is not available 230400 bps.) - Data length: 7/8 bits - Parity bit: odd/even/none - Stop bit: 1/2 bit - Connection form: 1:1 (RS-232C) 1: N (RS-422A) - Communication format: Computer link or equipment - Connector: 15 pin D-sub - No of connected stations: 31 sets max.(In case of using the RS-422A) Note: When the RS-422A is used, available only for four wire system USB1.1 compatible (device) - Connector shape, power supply voltage PC card standard: Equipped with a 68-pin connector for Type I, II cards Power supply voltage: 3.3 V/5 V - Compatible memory cards Small PC card (needs a conversion adapter) Compact flash (needs a conversion adapter) 9-6 9-4 Specifications of I/O module Model name Reference page JW-203N 9-7 JW-204SA 9-12 JW-211NA 9-8 JW-212SA 9-13 Model name Reference page Input JW-212NA JW-214NA JW-234N JW-213SA 9-14 9-10 JW-214SA 9-15 9-11 JW-232S 9-16 Output 9-9 Model name Reference page I/O JW-232M Special I/O JW-264N 9-17 9-18 9-19 JW-262S [1] Input module (1) JW-203N Model name AC input module : JW-203N No. of input 8 points Rated input voltage 200 to 240 VAC (50/60 Hz) Input voltage range Rated input current Front view 170 to 250 VAC (50/60 Hz, waveform distortion : 5% or less) JW-203N 9.1 mA TYP. (200 VAC, 60 Hz) 8 mA TYP. (200 VAC, 50 Hz) 0 1 2 3 4 5 6 7 Input impedance 22 k ohm (TYP., 60 Hz), 25k ohm (TYP, 50 Hz) Surge current Max. 500 mA, 0.2 ms (at 250 VAC peak ON) Input ON level 170 V/7 mA or less 0 Input OFF level 70 V/3 mA or more 1 Response time OFF to ON : 30 ms or less (200 VAC) (module alone) ON to OFF : 40 ms or less (200 VAC) 2 3 Internal current consumption 40 mA max. (5 VDC) Operation indication External wire connection system 4 5 LED lights at ON condition 6 7 10 P detachable terminal block (M3.5 × 7 screws, blue) COM. Dielectrical strength 1500 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 8 points Weight Approx. 180g Input indicator 7 Circuit diagram Photo-coupler COM Power 9-7 Internal-circuit 0 (2) JW-211NA Model name AC input module : JW-211NA No. of input 16 points Rated input voltage 100/120 VAC (50/60 Hz) Input voltage range Rated input current Input impedance Front view 85 to 132 VAC (50/60 Hz, waveform distortion : 5% or less) JW-211NA 10 mA TYP. (100 VAC, 60 Hz) 8.4 mA TYP. (100 VAC, 50 Hz) A 0 1 2 3 4 5 6 7 B 10 k ohm (TYP., 60 Hz), 12k ohm (TYP, 50 Hz) Surge current Max. 480 mA, 0.2 ms (at 132 VAC peak ON) Input ON level 80 V/7 mA or less 0 1 Input OFF level 30 V/3 mA or more 2 Response time OFF to ON : 30 ms or less (100 VAC) (module alone) ON to OFF : 40 ms or less (100 VAC) A 4 5 6 Internal current consumption 60 mA max. (5 VDC) Operation indication External wire connection system 7 COM.A 0 1 LED lights at ON condition 2 B 4 5 10 P detachable terminal block (M3.5 x 7 screws, blue) 6 7 Dielectrical strength 1500 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 8 points Weight 0 1 2 3 4 5 6 7 Approx. 220g Input indicator 7 (A) Photo-coupler Power COM.A Circuit diagram 0 7 (B) Power COM.B 9-8 Internal-circuit 0 COM.B (3) JW-212NA Model name DC input module : JW-212NA No. of input 16 points Rated input voltage 12/24 VDC Input voltage range Rated input current Input impedance Front view 10.5 to 26.4 VDC (ripple rate at 24 VDC : 15% or less) (ripple rate at 12 VDC : 5% or less) JW-212NA 7.5 mA TYP. (24 VDC) 3.5 mA TYP. (12 VDC) A 0 1 2 3 4 5 6 7 B 0 1 2 3 4 5 6 7 3.3 k ohm TYP. Surge current Input ON level 10.5 V/3 mA or less 0 1 Input OFF level 5 V/1.5 mA or more 2 Response time OFF to ON : 10 ms or less (12/24 VDC) (module alone) ON to OFF : 10 ms or less (12/24 VDC) A 4 5 6 Internal current consumption 60 mA max. (5 VDC) Operation indication External wire connection system 7 COM.A 0 1 LED lights at ON condition 2 B 4 5 18 P detachable terminal block (M3.5 x 7 screws, blue) 6 7 COM.B Dielectrical strength 1000 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 8 points (no polarity) Weight Approx. 210g Input indicator 7 (A) Photo-coupler Power Circuit diagram COM.A 0 7 (B) Power COM.B 9-9 Internal-circuit 0 (4) JW-214NA Model name DC input module(high speed type) : JW-214NA No. of input 16 points Rated input voltage 12/24 VDC Input voltage range Rated input current Input impedance Front view 10.5 to 26.4 VDC (ripple rate or at 24 VDC : 15% or less) (ripple rate at 12 VDC : 5% or less) JW-214NA 7.5 mA TYP. (24 VDC) 3.5 mA TYP. (12 VDC) A 0 1 2 3 4 5 6 7 B 3.3 k ohm TYP. 0 1 2 3 4 5 6 7 Surge current Input ON level 10.5 V/3 mA or less 0 Input OFF level 5 V/1.5 mA or more 1 2 Response time OFF to ON : 0.5 ms or less (12/24 VDC) (module alone) ON to OFF : 1 ms or less (12/24 VDC) A 4 5 6 Internal current consumption 60 mA max. (5 VDC) Operation indication External wire connection system 7 COM.A 0 1 LED lights at ON condition 2 B 4 5 18 P detachable terminal block (M3.5 x 7 screws, blue) 6 7 COM.B Dielectrical strength 1000 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 8 points (no polarity) Weight Approx. 210g Input indicator 7 (A) Photo-coupler Power COM.A Circuit diagram 0 7 (B) Power COM.B 9-10 Internal-circuit 0 (5) JW-234N Model name DC input module : JW-234N No. of input 32 points * Rated input voltage 12/24 VDC Input voltage range Rated input current Front view 10.5 to 26.4 VDC (ripple rate at 24 VDC : 15% or less) (ripple rate at 12 VDC : 5% or less) JW-234N 7 mA TYP. (24 VDC) 3.5 mA TYP. (12 VDC) A 0 1 2 3 4 5 6 7 Input impedance B 3.5 k ohm TYP. 0 1 2 3 4 5 6 7 C 0 1 2 3 4 5 6 7 Surge current D 0 1 2 3 4 5 6 7 Input ON level 10.5 V/3 mA or less Input OFF level 5 V/1.5 mA or more Response time OFF to ON : 0.5 ms or less (12/24 VDC) (module alone) ON to OFF : 1.5 ms or less (12/24 VDC) A Internal current consumption 80 mA max. (5 VDC) Operation indication External wire connection system COM.AB B LED lights at ON condition C 40 P connector (soldering) Applicable wire size : AW23 to 26 (0.26 to 0.12 mm2) D 0 2 4 6 0 2 4 6 0 2 4 6 0 2 4 6 1 3 5 7 1 3 5 7 1 3 5 7 1 3 5 7 COM.CD Dielectrical strength 1000 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 16 points (no polarity) Approx. 410g 0 ∼ A 7 Photo-coupler 0 ∼ 7 B Power Circuit diagram ・See page 4-8 for the pin No. and signal name. 0 ∼ 7 D Power Accessories Input indicator COM.AB 0 ∼ 7 C Internal-circuit Weight COM.CD 40 P connector (soldering) x 1 * When using this module at ambient temperature of 45 to 55 °C and is supplied 24 VDC, do not exceed 10 points of simultaneous input per common terminal. However, this limitation is not applied when the module is used with 12 VDC. 9-11 [2] Output module (1) JW-204SA Model name Relay output module (separated common) : JW-204SA No. of output 8 points Front view Max. open-close voltage and 250 VAC/30 VDC, 2A/point (resistance load) current Min. load 5 VDC, 10 mA JW-204SA Mechanical 20,000,000 times or more 1. Max. open-close voltage and current resistance Opeload :100,000 times or more ration 2. Inductive load (250 VAC, 0.5 A (COS φ = 0.4)) : life Electrical 200,000 times or more 3. Inductive load (30 VDC, 0.5 A (T = 7 ms)) : 200,000 times or more Response time OFF to ON : 10 ms or less (module alone) ON to OFF : 10 ms or less 2 3 Rated capacity of fuse element 4 Internal current consumption 430 mA max. (5 VDC) External wire connection system 5 6 7 LED lights at ON condition 18 P detachable terminal block (M 3.5 x 7 screws, red) Dielectrical strength 1500 VAC for 1 minute (between output terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between output terminal and secondary circuit) Insulation system By relay Common system 1 common line for 1 point (separated common) Approx. 220g Load L 0 Power COM. Circuit diagram L Output indicator Relay Internal-circuit Weight 0 1 Surge killer Operation indication 0 1 2 3 4 5 6 7 7 Power COM. 9-12 (2) JW-212SA Model name DC output module (sink output) : JW-212SA No. of output 16 points Rated load voltage 5/12/24 VDC Load voltage range 4.75 to 27 VDC Front view Rated max. load current 0.5 A/point, 2 A/common *1 JW-212SA Allowable surge current 1 A (100 ms) 0 1 2 3 4 5 6 7 Min. load current B 0 1 2 3 4 5 6 7 FUSE OFF leak current 0.2 mA or less ON voltage drop 1.2 V or less (0.3 A) Response time (module alone) Surge killer OFF to ON : 1 ms or less (resistance load) ON to OFF : 1 ms or less (resistance load) Zener diode (built-in between C and B of transistor) Rated capacity of fuse element Built-in 3.15 A fuse (unable replacement) /common Blown fuse indication LED display Internal current consumption (5 VDC) 60 mA max. Operation indication LED lights at ON condition 0 1 2 A 4 5 6 7 COM.A(–) 0 1 2 B 4 External wire connection 18 P detachable terminal block system (M 3.5 x 7 screws, red) 5 6 Dielectrical strength 1000 VAC for 1 minute (between output terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between output terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 8 points 7 COM.B(–) Approx. 200g Output indicator Load L (A) 0 7 L + Photocoupler Power COM — Internal-circuit Weight *2 A Fuse Circuit diagram Load L (B) 0 7 L + Power — COM *1 When load current exceeds 0.3 A, install a diode as surge absorber at load side. *2 The JW-212SA displays fuse blow (FUSE) using an LED. However, this is only indication and the JW300 control module cannot detect this fuse blow. In addition, the users cannot replace the installed fuses. Ask our sales agent for replacement of the fuses. 9-13 (3) JW-213SA Model name DC output module (sink output) : JW-213SA No. of output 16 points Rated load voltage 100 to 240 VAC (50/60 Hz) Load voltage range 15 to 250 VAC (50/60 Hz, waveform distortion: less tha 5%) *3 Rated max. load current Allowable surge current Front view 1.0 A/point, 2 A/common *1 6 A (100 ms) JW-213SA Min. load current 15 mA *2 A OFF leak current 1.5 mA or less (120 VAC, 25˚ C), 3 mA or less (240 VAC, 25˚ C) B ON voltage drop 1.6 V or less (0.3 A) *4 0 1 2 3 4 5 6 7 Response time (module alone) Surge killer 0 1 2 3 4 5 6 7 FUSE OFF to ON : 1 ms or less ON to OFF : 1 ms pulse half power frequency or less 1 Capacitive varistor 2 Rated capacity of fuse element Built-in 3.15 A fuse (unable replacement) /common Blown fuse indication Internal current consumption (5 VDC) Operation indication External wire connection system 6 7 260 mA max. COM.A 0 LED lights at ON condition 1 2 18 P detachable terminal block (M 3.5 x 7 screws, red) B 4 1500 VAC for 1 minute (between output terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between output terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 8 points 5 6 7 COM.B Approx. 210g (A)+ Output indicator 0 7 L Photo-coupler Power COM.A − Load L (B)+ Fuse Internal-circuit Load L Circuit diagram A 4 5 LED display Dielectrical strength Weight 0 0 7 L Power − COM.B *1 When ambient temperature is more than 45 C, make sure that load current should be less than 0.7 A/point. *2 When load current at hold is less than 15 mA, the module may not be able to be switched OFF in certain load situations. In these cases, connect a bleeder parallel to the load line to increase the load current to more than 15 mA level. *3 When supply power voltage is less than 85 VAC, the module may not detect fuse blow. *4 The JW-213SA displays fuse blow (FUSE) using an LED. However, this is only indication and the JW300 control module cannot detect this fuse blow. In addition, the users cannot replace the installed fuses. Ask our sales agent for replacement of the fuses. 9-14 (4) JW-214SA Model name Relay output module : JW-214SA No. of output 16 points Front view Max. open-close 250 VAC/30 VDC, 2A/points, 5A/common voltage and current Min. load 5 VDC, 10 mA Mechanical 20,000,000 times or more JW-214SA 1. Max. open-close voltage and current resistance Opeload :100,000 times or more ration 2. Inductive load (250 VAC, 0.5 A (COS φ = 0.4)) : life Electrical 200,000 times or more 3. Inductive load (30 VDC, 0.5 A (T = 7 ms)) : 200,000 times or more A 0 1 2 3 4 5 6 7 B 0 1 2 3 4 5 6 7 0 Response time OFF to ON : 10 ms or less (module alone) ON to OFF : 10 ms or less 1 2 A 4 Surge killer 5 6 Rated capacity of fuse element 7 COM.A 0 Blown fuse indication 1 2 Internal current consumption 550 mA max. (5 VDC) Operation indication External wire connection system B 4 5 6 7 COM.B LED lights at ON condition 18 P detachable terminal block (M 3.5 x 7 screws, red) Dielectrical strength 1500 VAC for 1 minute (between output terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between output terminal and secondary circuit) Insulation system By relay Common system 1 common line for 8 points Approx. 240g (A) Load L 0 L 7 Power COM.A Circuit diagram (B) Load L 0 L 7 Output indicator Relay Power COM.B 9-15 Internal-circuit Weight (5) JW-232S Model name DC output module (sink output) : JW-232S No. of output 32 points Rated load voltage Load voltage range Front view 5/12/24 VDC 4.75 to 30 VDC JW-232S Rated max. load 0.1 A/point, 1.6 A/common * current A 0 1 2 3 4 5 6 7 B Allowable surge 0.15 A (10 ms) current 0 1 2 3 4 5 6 7 C 0 1 2 3 4 5 6 7 Min. load current D 0 1 2 3 4 5 6 7 OFF leak current 0.2 mA or less ON voltage drop 1.3 V or less (0.1 A) Response time OFF to ON : 1 ms or less (module alone) ON to OFF : 1 ms or less (with resistance load) Surge killer A Zener diode Rated capacity Built-in 2 A fuse (unable replacement)/common of fuse element Internal current consumption 320 mA max. (5 VDC) Operation indication COM.AB (—) B C D LED lights at ON condition 0 2 4 6 0 2 4 6 0 2 4 6 0 2 4 6 COM.CD (—) 40 P connector (soldering) External wire connection system Applicable wire size: AWG23 to 26 (0.26 to 0.12 mm2) Dielectrical strength 1000 VAC for 1 minute (between output terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between output terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 16 points Approx. 410g Load L 0 ∼ A L 7 L 0 ∼ 7 Photo-coupler B + L Power Internal-circuit Weight Output indicator COM.AB — (—) Circuit diagram Load L C L L D + L 0 ∼ 7 - See page 4-8 for the pin No. and signal name. 0 ∼ 7 Power — Accessories COM.CD(—) 40P connector (soldering) x 1 * When using at ambient temperature of 45 to 55 C, use within 1 A per common terminal. 9-16 1 3 5 7 1 3 5 7 1 3 5 7 1 3 5 7 I/O module JW-232M Model name DC I/O module (sink output) : JW-232M Front view Rated input voltage 16 points *1 Input port Rated input voltage 12/24 VDC Input voltage range ripple rate at 24 VDC : 15% or less ripple rate at 12 VDC : 5% or less 10.5 to 26.4 VDC Rated input current 7 mA TYP. (24 VDC), 3.3 mA TYP. (12 VDC) JW-232M Input impedance 3.5k ohm TYP. A Surge current 0 1 2 3 4 5 6 7 10.5 V/3 mA or less B Input OFF level 5 V/1.5 mA or more C Response time OFF to ON : 0.5 ms or less (module alone) ON to OFF : 1.5 ms or less D Input ON level No. of output 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 16 points Rated load voltage 5/12/24 VDC COM.AB Load voltage range 4.75 to 30 VDC Rated max. load current 0.1 A/point, 1.6 A/common *2 Output port A Allowable surge current 0.15 A (10 ms) Min. load current B OFF leak current 0.2 mA or less C ON voltage drop 1.3 V or less (0.1 A) Response time OFF to ON : 1 ms or less (module alone) ON to OFF : 1 ms or less (with resistance load) Surge killer Zener diode Rated capacity Built-in 2 A fuse (unable replacement)/common of fuse element D 0 2 4 6 0 2 4 6 0 2 4 6 0 2 4 6 1 3 5 7 1 3 5 7 1 3 5 7 1 3 5 7 COM.CD (—) Internal current 200 mA max. consumption (5 VDC) Operation indication LED lights at ON condition External wire 40 P connector (soldering) Applicable wire size: connection system AWG23 to 26 (0.26 to 0.12 mm2) Dielectrical strength 1000 VAC for 1 minute (between I/O terminal and secondary circuit) Insulation resistance 500 VDC, 10 M ohm or more (between I/O terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 16 points (no polarity for input) 0 ∼ A Input side 7 Photo-couple 0 ∼ 7 B Power Circuit diagram Load L C 0 ∼ 7 L 0 ∼ Photo-couple + Power — L Input indicator COM.AB L D Internal-circuit Approx. 410g 7 Internal-circuit Weight Output side [3] Output indicator - See page 4-8 for pin No. and signal name. Fuse COM.CD (—) Accessories 40 P connector (soldering) x 1 *1 When using at ambient temperature of 45 to 55 C in 24 VDC, use that same time input ON no. of points should be less than 10 points per common. *2 When using at ambient temperature of 45 to 55 C, use within 1 A per common terminal. 9-17 [4] Special I/O module (1) JW-264N Model name DC input module : JW-264N Front view No. of input 64 points (Allocation of the first half 64 points of the relay for special module.) * Number of I/O I/O relay : 16 points (dummy) occupied points Relay for special module : 128 points JW-264N Rated input voltage 24 VDC 0 1 2 3 4 5 6 7 Input voltage range 20 to 26.4 VDC A B C D Rated input current 4.1 mA (24 VDC) Input impedance 5.9 k ohm 2 Surge current Input ON level 18 V/3 mA or less UNIT NO. 1 CN2 CN1 Input OFF level 8 V/1.5 mA or more Response time OFF to ON : 0.5 ms or less (module alone) ON to OFF : 1 ms less Internal current 60 mA max. (At all points ON for input.) consumption (5 VDC) Operation indication Indicator lamps at ON condition (The simultaneous indication is 32 points max., first half 32 points and second half 32 points are changed over by the indicator changeover switch.) External wire Applicable wire size using connection connector connection system (accessories) : AWG23 to 26 (0.26 to 0.12 mm2) Dielectrical strength 1000 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 32 points (no polarity) Weight Approx. 220g Input indicator A B ∼ C ∼ D ∼ 7 Photo-couple 0 7 0 7 0 7 Power COM1.ABCD Indicator changeover switch Circuit diagram Second half 32 points (Connector CN2 for input) 0 A ∼ B ∼ C ∼ D ∼ 7 0 Internal-circuit First half 32 points (Connector CN1 for input) 0 ∼ Input indicator Photo-coupler 7 0 7 0 7 Power Accessories COM2.ABCD 40 P connector (soldering) x 2 * When using at ambient temperature of 45 to 55 C, use that same time input ON no. of points should be less than 10 points per common. See page 4-9 for the pin No. of connector and signal name. 9-18 (2) JW-262S Model name No. of output DC output module (sink output) : JW-262S Front view 64 points (Allocation of the first half 64 points of the relay for special module.) Number of I/O I/O relay : 16 points (dummy) occupied points Relay for special module: 128 points Rated load voltage 5/12/24 VDC JW-262S Load voltage range 4.75 to 26.4 VDC 0 1 2 3 4 5 6 7 Rated max. load current 0.1 A/point, 2 A/common * A B C D Allowable surge current 0.15 A (100 ms) FUSE Min. load current ON voltage drop 1.2 V or less (0.1A) UNIT NO. 1 2 OFF leak current 0.2 mA or less CN2 CN1 Response time OFF to ON : 0.5 ms or less (module alone) ON to OFF : 1 ms or less (with 0.1A resistance load) Internal current 300 mA max. (At all points ON for output.) consumption (5 VDC) Surge killer Zener diode Built-in 2.5A fuse (unable replacement). Melt-down Rated capacity detection function is provided. (When melted down or of fuse element external power source is turned OFF, the LED lights.) Operation indication Indicator lamps at ON condition (The simultaneous indication is 32 points max., first half 32 points and second half 32 points are changed over by the indication changeover switch.) External energizer 5/12/24 V (200 mA max.) Use same source with load source External wire Applicable wire size using connection connector connection system (accessories) : AWG23 to 26 (0.26 to 0.12 mm2) Dielectrical strength 1000 VAC for 1 minute (between input terminal and secondary circuit) Insulation resistance 500 VDC, 10M ohm or more (between input terminal and secondary circuit) Insulation system By photo-coupler Common system 1 common line for 32 points (slot common) Approx. 220g Load L First half 32 points (Connector CN1 for output) A L L B L L C L L D L + — Output indicator 0 ∼ 7 Photocouple 0 ∼ 7 0 ∼ 7 0 ∼ 7 Power (+) Supply Internal-circuit Weight 2.5A COM1.ABCD(—) Circuit diagram Load Second half 32 points (Connector CN2 for output) L A L L B L L C L L D L Power (+) + Supply — Fuse disconnection checking circuit 0 ∼ 7 Output indicator Photocoupler 0 ∼ 7 0 ∼ 7 0 ∼ 7 Fuse 2.5A See page 4-9 for the pin No. of connector and signal name. COM2.ABCD(—) Fuse??? Accessories 40 P connector (soldering) x 2 * When the load power source is 5/12 VDC, the load current per point decreases. Rated power The load current per point 5 VDC 12 VDC 24 VDC 30 mA max. 60mA max. 100 mA max. 9-19 9-5 Specifications of power supply module [1] JW-301PU/22PU/31PU Specifications Items Installed position Input voltage Power consumption Surge current Leakage current JW-301PU Slot for the power supply module of basic/expansion rack panel 85 to 264 VAC (47 to 63Hz) * 20.4 to 32 VDC 85 to 132 VAC (47 to 63Hz) 30W (60 VA) or less 30W or less 30W (60 VA) or less (At output current 3.5A) 40A or less (200 VAC) 40A or less (32 VAC) 20A or less 1mA or less (at 100 VAC) 3.5mA or less (at 200 VAC) 1mA or less (at 100 VAC) Output voltage 5 VD C Output current 3.5A Rated output current 0 to 3.5A Output hold time Protection circuit 10 ms or more Overcurrent protection Drooping automatic reset system Overvoltage protection Shut-off type manual reset system Relay output becoming OFF when the control module stops. Function Halt output 100/200 VAC (50/60Hz) 30 VDC Load voltage Load current 1mA (200 VAC) Insuration resistance Indication 1mA or less (100 VAC) 500 VDC 10M ohm or more 1500 VAC for 1 minute 1000 VAC for 1 minute 1500 VAC for 1 minute POWER LED (green), RUN LED (green) External wire connection system 6P terminal block Operation ambient temperature 0 to 55° C Storage temperature Operation ambient humidity 100 VAC (50/60Hz) 30 VDC 1A max. Leakage current Dielectrical strength JW-31PU (UL/CSA approved) JW-22PU - 20 to 70° C 35 to 90 %RH (without dew condensation) Operation atmosphere Free from corrosive gas JIS C 0911 or equivalent Vibration resistance - Multiple vibration width: 0.15 mm (10 to 57 Hz), 9.8 m/s2 (57 to 150 Hz), Number of sweep: (1 octave/minute), three directions (X, Y, and Z) Shock resistance JIS C 0912 or equivalent 147 m/s2 (3 times in each X, Y and Z directions) Noise immunity 1000 Vp-p 1µs (by noise simulator between the power line and rack panel) Weight Approx. 330 g Approx. 300 g Approx. 330 g * As for DC input power source, use power source of 20.4 to 32 VDC (ripple rate 20% or less; however, ripple upper limit: 32 V or less, lower limit : 20.4 V or more). 9-20 [2] JW-303PU Items Specifications Installed position Slot for the power supply module of basic/expansion rack panel Input voltage 85 to 264 VAC (47 to 63 Hz) Power consumption 70 VA or less Surge current 40 A or less (200 VAC) Leakage current 1mA or less (at 100 VAC), 3.5mA or less (at 200 VAC) Output voltage 5 VDC Output current 4.5 A Rated output current 0 to 4.5A Output hold time 10 ms or more Protection circuit Halt output Overcurrent Dropping automatic reset system Overvoltage Shut-OFF type manual reset system Function Relay output becoming OFF when the control module stops. Load voltage 100/200 VAC (50/60 Hz),30 VDC Load current 1A max. Leakage current 1 mA (200 VAC) Insulation resistance 500 VDC, 10M ohms or more Dielectical strength 1500 VAC for 1 minute Display POWER LED (green), RUN LED (green) External wire connection 6P terminal block Operation temperature 0 to 55 degrees Storage temperature -20 to 70 degrees Operation ambient humidity 35 to 90%RH (without condensation) Operation atmosphere Free from corrosive gas Vibration resistance JIS C 0911 or equivalent - Multiple vibration width: 0.15 mm (10 to 57 Hz), 9.8 m/s2 (57 to 150 Hz), Number of sweeps: 10 (1 octave/minute), three directions (X, Y, and Z) Shock resistance JIS C 0912 or equivalent, 147m/s2 (3 times in each X, Y and Z directions) Noise immunity 1000 Vp-p 1µs (by noise simulator between the power line and rack panel) Weight Approx. 410g 9-21 9-6 Specifications of I/O bus expansion adapter Specifications Items Rack panel Cable total length Number of rack panel connected Weight JW-31EA JW-32EA JW-34KB/36KB/38KB JW-34ZB/36ZB/38ZB Total length from JW-31EA is 50m Max. 8 sets in total of 1 basic rack panel and 7 expansion rack panel. Accessories Approx. 300 g Approx. 300 g Termination connector : 1 9-7 Specifications of basic rack panel Specifications Items JW-314KB JW-316KB JW-318KB Power supply module No. of Control module slot I/O module 1 1 1 1 1 1 4 6 8 Installation of JW-31EA Available Available Available Weight Approx. 740 g Approx. 940 g Approx. 1140 g 9-8 Specifications of expansion rack panel Specifications Items JW-34ZB JW-36ZB No. of Power supply module slot I/O module 1 1 1 4 6 8 Installation of JW-32EA Available Available Available Weight Approx. 630 g Approx. 830 g Approx. 1020 g Accessories Side board for I/O module : 1 9-22 JW-38ZB 9-9 Outline dimension drawings (unit: mm) This section shows the external dimensions of the control modules etc. For the dimensions of the special I/O, option, device net, and I/O link modules, see the user's manual for each module. [1] Control module JW-322CU JW-332CU JW-342CU JW-321CU JW-352CU JW-331CU 124.1 JW-362CU JW-341CU JW-311CU JW-312CU ← O F F ← PROTECT RUN O F F FLT RESET ← PROTECT RUN AUTO LD O F F FLT RESET CM1 ← PROTECT RUN O F F FLT RESET CM1 PROTECT RUN AUTO LD FLT RESET CM1 C A R D USB MW C A R D USB MW CM1 CM2 CM2 C A R D C A R D USB MW 2.6 USB MW 14.7 ▲ PULL PG/COMM1 130 ▲ PULL PG/COMM1 130 ▲ PULL 130 130 * ▲ PULL PG/COMM1 PG/COMM1 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池交換 時期 This battery expires 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. 電池の交換 は5分以内 に行ってく ださい Exchange the battery within 5minutes. PG/COMM2 PG/COMM2 35 35 35 35 99.8 * In case of JW-3*2CU [2] Power supply module (1) JW-301PU/22PU/31PU (2) JW-303PU 109.4 35 109.4 55 JW-303PU POWER RUN POWER RUN 130 130 130 増設ベースユニット EXPANSION RACK PANEL RACK NO. L POWER INPUT 100∼240VAC N GND HALT OUTPUT 100∼240VAC (24VAC) 1A 99.8 99.8 [3] I/O module (1) 8/16 points module (2) 32/64 points module 32 points 64 points A 01234567 A 0 1 2 3 4 5 6 7 B A B C D 0 1 2 3 4 5 6 7 B 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 C FUSE 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 109.4 35 9-23 130 CN1 130 130 CN2 35 UNIT NO. 2 1 CN D 35 109.4 7 [4] I/O bus expansion adapter (1) JW-31EA 129 129 (2) JW-32EA 99.8 26.5 99.8 26.5 [5] Basic/expansion rack panel (1) Basic rack panel JW-316KB JW-314KB 7.6 130 JW-318KB 387.5 403.5 245.5 261.5 316.5 332.5 10.2 (2) Expansion rack panel JW-36ZB JW-34ZB 7.6 130 JW-38ZB 352 368 281 297 9-24 210 226 10.2 Appendix Appendix-1: Allocation of the relay No. for the JW-264N and JW-262S The relay numbers for the JW-264N (64 points input module) and JW-262S (64 points output module) are allocated as special I/O modules on the rack in which they are installed (0 to 7) or in the remote I/O slave station. => See page 7-15. The relationship between the CN1/CN2 connector (pin numbers) on the JW-264N/262S and the relay numbers is shown below. ● Rack 1 * S/G A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 0 Setting value of module No. switch 1 2 3 4 5 6 030000 030200 030001 030201 030002 030202 030003 030203 030004 030204 030005 030205 030006 030206 030007 030207 030010 030210 030011 030211 030012 030212 030013 030213 030014 030214 030015 030215 030016 030216 030017 030217 030020 030220 030021 030221 030022 030222 030023 030223 030024 030224 030025 030225 030026 030226 030027 030227 030030 030230 030031 030231 030032 030232 030033 030233 030034 030234 030035 030235 030036 030236 030037 030237 030040 030240 030041 030241 030042 030242 030043 030243 030044 030244 030045 030245 030046 030246 030047 030247 030050 030250 030051 030251 030052 030252 030053 030253 030054 030254 030055 030255 030056 030256 030057 030257 030060 030260 030061 030261 030062 030262 030063 030263 030064 030264 030065 030265 030066 030266 030067 030267 030070 030270 030071 030271 030072 030272 030073 030273 030074 030274 030075 030275 030076 030276 030077 030277 030400 030401 030402 030403 030404 030405 030406 030407 030410 030411 030412 030413 030414 030415 030416 030417 030420 030421 030422 030423 030424 030425 030426 030427 030430 030431 030432 030433 030434 030435 030436 030437 030440 030441 030442 030443 030444 030445 030446 030447 030450 030451 030452 030453 030454 030455 030456 030457 030460 030461 030462 030463 030464 030465 030466 030467 030470 030471 030472 030473 030474 030475 030476 030477 030600 030601 030602 030603 030604 030605 030606 030607 030610 030611 030612 030613 030614 030615 030616 030617 030620 030621 030622 030623 030624 030625 030626 030627 030630 030631 030632 030633 030634 030635 030636 030637 030640 030641 030642 030643 030644 030645 030646 030647 030650 030651 030652 030653 030654 030655 030656 030657 030660 030661 030662 030663 030664 030665 030666 030667 030670 030671 030672 030673 030674 030675 030676 030677 031000 031200 031001 031201 031002 031202 031003 031203 031004 031204 031005 031205 031006 031206 031007 031207 031010 031210 031011 031211 031012 031212 031013 031213 031014 031214 031015 031215 031016 031216 031017 031217 031020 031220 031021 031221 031022 031222 031023 031223 031024 031224 031025 031225 031026 031226 031027 031227 031030 031230 031031 031231 031032 031232 031033 031233 031034 031234 031035 031235 031036 031236 031037 031237 031040 031240 031041 031241 031042 031242 031043 031243 031044 031244 031045 031245 031046 031246 031047 031247 031050 031250 031051 031251 031052 031252 031053 031253 031054 031254 031055 031255 031056 031256 031057 031257 031060 031260 031061 031261 031062 031262 031063 031263 031064 031264 031065 031265 031066 031266 031067 031267 031070 031270 031071 031271 031072 031272 031073 031273 031074 031274 031075 031275 031076 031276 031077 031277 031400 031401 031402 031403 031404 031405 031406 031407 031410 031411 031412 031413 031414 031415 031416 031417 031420 031421 031422 031423 031424 031425 031426 031427 031430 031431 031432 031433 031434 031435 031436 031437 031440 031441 031442 031443 031444 031445 031446 031447 031450 031451 031452 031453 031454 031455 031456 031457 031460 031461 031462 031463 031464 031465 031466 031467 031470 031471 031472 031473 031474 031475 031476 031477 7 031600 031601 031602 031603 031604 031605 031606 031607 031610 031611 031612 031613 031614 031615 031616 031617 031620 031621 031622 031623 031624 031625 031626 031627 031630 031631 031632 031633 031634 031635 031636 031637 031640 031641 031642 031643 031644 031645 031646 031647 031650 031651 031652 031653 031654 031655 031656 031657 031660 031661 031662 031663 031664 031665 031666 031667 031670 031671 031672 031673 031674 031675 031676 031677 Connector CN1 (The first half 32 points) Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B Connector CN2 (The first half 32 points) Connector CN2 (The first half 32 points) Connector CN1 (The first half 32 points) ● Rack 0 * Signal name A-1 Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B * S/G A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 0 Setting value of module No. switch 1 2 3 4 5 6 032000 032200 032001 032201 032002 032202 032003 032203 032004 032204 032005 032205 032006 032206 032007 032207 032010 032210 032011 032211 032012 032212 032013 032213 032014 032214 032015 032215 032016 032216 032017 032217 032020 032220 032021 032221 032022 032222 032023 032223 032024 032224 032025 032225 032026 032226 032027 032227 032030 032230 032031 032231 032032 032232 032033 032233 032034 032234 032035 032235 032036 032236 032037 032237 032040 032240 032041 032241 032042 032242 032043 032243 032044 032244 032045 032245 032046 032246 032047 032247 032050 032250 032051 032251 032052 032252 032053 032253 032054 032254 032055 032255 032056 032256 032057 032257 032060 032260 032061 032261 032062 032262 032063 032263 032064 032264 032065 032265 032066 032266 032067 032267 032070 032270 032071 032271 032072 032272 032073 032273 032074 032274 032075 032275 032076 032276 032077 032277 032400 032401 032402 032403 032404 032405 032406 032407 032410 032411 032412 032413 032414 032415 032416 032417 032420 032421 032422 032423 032424 032425 032426 032427 032430 032431 032432 032433 032434 032435 032436 032437 032440 032441 032442 032443 032444 032445 032446 032447 032450 032451 032452 032453 032454 032455 032456 032457 032460 032461 032462 032463 032464 032465 032466 032467 032470 032471 032472 032473 032474 032475 032476 032477 032600 032601 032602 032603 032604 032605 032606 032607 032610 032611 032612 032613 032614 032615 032616 032617 032620 032621 032622 032623 032624 032625 032626 032627 032630 032631 032632 032633 032634 032635 032636 032637 032640 032641 032642 032643 032644 032645 032646 032647 032650 032651 032652 032653 032654 032655 032656 032657 032660 032661 032662 032663 032664 032665 032666 032667 032670 032671 032672 032673 032674 032675 032676 032677 033000 033200 033001 033201 033002 033202 033003 033203 033004 033204 033005 033205 033006 033206 033007 033207 033010 033210 033011 033211 033012 033212 033013 033213 033014 033214 033015 033215 033016 033216 033017 033217 033020 033220 033021 033221 033022 033222 033023 033223 033024 033224 033025 033225 033026 033226 033027 033227 033030 033230 033031 033231 033032 033232 033033 033233 033034 033234 033035 033235 033036 033236 033037 033237 033040 033240 033041 033241 033042 033242 033043 033243 033044 033244 033045 033245 033046 033246 033047 033247 033050 033250 033051 033251 033052 033252 033053 033253 033054 033254 033055 033255 033056 033256 033057 033257 033060 033260 033061 033261 033062 033262 033063 033263 033064 033264 033065 033265 033066 033266 033067 033267 033070 033270 033071 033271 033072 033272 033073 033273 033074 033274 033075 033275 033076 033276 033077 033277 033400 033401 033402 033403 033404 033405 033406 033407 033410 033411 033412 033413 033414 033415 033416 033417 033420 033421 033422 033423 033424 033425 033426 033427 033430 033431 033432 033433 033434 033435 033436 033437 033440 033441 033442 033443 033444 033445 033446 033447 033450 033451 033452 033453 033454 033455 033456 033457 033460 033461 033462 033463 033464 033465 033466 033467 033470 033471 033472 033473 033474 033475 033476 033477 7 033600 033601 033602 033603 033604 033605 033606 033607 033610 033611 033612 033613 033614 033615 033616 033617 033620 033621 033622 033623 033624 033625 033626 033627 033630 033631 033632 033633 033634 033635 033636 033637 033640 033641 033642 033643 033644 033645 033646 033647 033650 033651 033652 033653 033654 033655 033656 033657 033660 033661 033662 033663 033664 033665 033666 033667 033670 033671 033672 033673 033674 033675 033676 033677 ● Rack 3 0 Setting value of module No. switch 1 2 3 4 5 6 034000 034200 034001 034201 034002 034202 034003 034203 034004 034204 034005 034205 034006 034206 034007 034207 034010 034210 034011 034211 034012 034212 034013 034213 034014 034214 034015 034215 034016 034216 034017 034217 034020 034220 034021 034221 034022 034222 034023 034223 034024 034224 034025 034225 034026 034226 034027 034227 034030 034230 034031 034231 034032 034232 034033 034233 034034 034234 034035 034235 034036 034236 034037 034237 034040 034240 034041 034241 034042 034242 034043 034243 034044 034244 034045 034245 034046 034246 034047 034247 034050 034250 034051 034251 034052 034252 034053 034253 034054 034254 034055 034255 034056 034256 034057 034257 034060 034260 034061 034261 034062 034262 034063 034263 034064 034264 034065 034265 034066 034266 034067 034267 034070 034270 034071 034271 034072 034272 034073 034273 034074 034274 034075 034275 034076 034276 034077 034277 034400 034401 034402 034403 034404 034405 034406 034407 034410 034411 034412 034413 034414 034415 034416 034417 034420 034421 034422 034423 034424 034425 034426 034427 034430 034431 034432 034433 034434 034435 034436 034437 034440 034441 034442 034443 034444 034445 034446 034447 034450 034451 034452 034453 034454 034455 034456 034457 034460 034461 034462 034463 034464 034465 034466 034467 034470 034471 034472 034473 034474 034475 034476 034477 034600 034601 034602 034603 034604 034605 034606 034607 034610 034611 034612 034613 034614 034615 034616 034617 034620 034621 034622 034623 034624 034625 034626 034627 034630 034631 034632 034633 034634 034635 034636 034637 034640 034641 034642 034643 034644 034645 034646 034647 034650 034651 034652 034653 034654 034655 034656 034657 034660 034661 034662 034663 034664 034665 034666 034667 034670 034671 034672 034673 034674 034675 034676 034677 035000 035200 035001 035201 035002 035202 035003 035203 035004 035204 035005 035205 035006 035206 035007 035207 035010 035210 035011 035211 035012 035212 035013 035213 035014 035214 035015 035215 035016 035216 035017 035217 035020 035220 035021 035221 035022 035222 035023 035223 035024 035224 035025 035225 035026 035226 035027 035227 035030 035230 035031 035231 035032 035232 035033 035233 035034 035234 035035 035235 035036 035236 035037 035237 035040 035240 035041 035241 035042 035242 035043 035243 035044 035244 035045 035245 035046 035246 035047 035247 035050 035250 035051 035251 035052 035252 035053 035253 035054 035254 035055 035255 035056 035256 035057 035257 035060 035260 035061 035261 035062 035262 035063 035263 035064 035264 035065 035265 035066 035266 035067 035267 035070 035270 035071 035271 035072 035272 035073 035273 035074 035274 035075 035275 035076 035276 035077 035277 035400 035401 035402 035403 035404 035405 035406 035407 035410 035411 035412 035413 035414 035415 035416 035417 035420 035421 035422 035423 035424 035425 035426 035427 035430 035431 035432 035433 035434 035435 035436 035437 035440 035441 035442 035443 035444 035445 035446 035447 035450 035451 035452 035453 035454 035455 035456 035457 035460 035461 035462 035463 035464 035465 035466 035467 035470 035471 035472 035473 035474 035475 035476 035477 7 035600 035601 035602 035603 035604 035605 035606 035607 035610 035611 035612 035613 035614 035615 035616 035617 035620 035621 035622 035623 035624 035625 035626 035627 035630 035631 035632 035633 035634 035635 035636 035637 035640 035641 035642 035643 035644 035645 035646 035647 035650 035651 035652 035653 035654 035655 035656 035657 035660 035661 035662 035663 035664 035665 035666 035667 035670 035671 035672 035673 035674 035675 035676 035677 Connector CN1 (The first half 32 points) Pin * No. S/G 3A A-0 3B A-1 4A A-2 4B A-3 5A A-4 5B A-5 6A A-6 6B A-7 7A B-0 7B B-1 8A B-2 8B B-3 9A B-4 9B B-5 10A B-6 10B B-7 11A C-0 11B C-1 12A C-2 12B C-3 13A C-4 13B C-5 14A C-6 14B C-7 15A D-0 15B D-1 16A D-2 16B D-3 17A D-4 17B D-5 18A D-6 18B D-7 3A A-0 3B A-1 4A A-2 4B A-3 5A A-4 5B A-5 6A A-6 6B A-7 7A B-0 7B B-1 8A B-2 8B B-3 9A B-4 9B B-5 10A B-6 10B B-7 11A C-0 11B C-1 12A C-2 12B C-3 13A C-4 13B C-5 14A C-6 14B C-7 15A D-0 15B D-1 16A D-2 16B D-3 17A D-4 17B D-5 18A D-6 18B D-7 Connector CN2 (The first half 32 points) Connector CN2 (The first half 32 points) Connector CN1 (The first half 32 points) ● Rack 2 * Signal name A-2 Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B * S/G A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 0 Setting value of module No. switch 1 2 3 4 5 6 036000 036200 036001 036201 036002 036202 036003 036203 036004 036204 036005 036205 036006 036206 036007 036207 036010 036210 036011 036211 036012 036212 036013 036213 036014 036214 036015 036215 036016 036216 036017 036217 036020 036220 036021 036221 036022 036222 036023 036223 036024 036224 036025 036225 030026 036226 036027 036227 036030 036230 036031 036231 036032 036232 036033 036233 036034 036234 036035 036235 036036 036236 036037 036237 036040 036240 036041 036241 036042 036242 036043 036243 036044 036244 036045 036245 036046 036246 036047 036247 036050 036250 036051 036251 036052 036252 036053 036253 036054 036254 036055 036255 036056 036256 036057 036257 036060 036260 036061 036261 036062 036262 036063 036263 036064 036264 036065 036265 036066 036266 036067 036267 036070 036270 036071 036271 036072 036272 036073 036273 036074 036274 036075 036275 036076 036276 036077 036277 036400 036401 036402 036403 036404 036405 036406 036407 036410 036411 036412 036413 036414 036415 036416 036417 036420 036421 036422 036423 036424 036425 036426 036427 036430 036431 036432 036433 036434 036435 036436 036437 036440 036441 036442 036443 036444 036445 036446 036447 036450 036451 036452 036453 036454 036455 036456 036457 036460 036461 036462 036463 036464 036465 036466 036467 036470 036471 036472 036473 036474 036475 036476 036477 036600 036601 036602 036603 036604 036605 036606 036607 036610 036611 036612 036613 036614 036615 036616 036617 036620 036621 036622 036623 036624 036625 036626 036627 036630 036631 036632 036633 036634 036635 036636 036637 036640 036641 036642 036643 036644 036645 036646 036647 036650 036651 036652 036653 036654 036655 036656 036657 036660 036661 036662 036663 036664 036665 036666 036667 036670 036671 036672 036673 036674 036675 036676 036677 037000 037200 037001 037201 037002 037202 037003 037203 037004 037204 037005 037205 037006 037206 037007 037207 037010 037210 037011 037211 037012 037212 037013 037213 037014 037214 037015 037215 037016 037216 037017 037217 037020 037220 037021 037221 037022 037222 037023 037223 037024 037224 037025 037225 037026 037226 037027 037227 037030 037230 037031 037231 037032 037232 037033 037233 037034 037234 037035 037235 037036 037236 037037 037237 037040 037240 037041 037241 037042 037242 037043 037243 037044 037244 037045 037245 037046 037246 037047 037247 037050 037250 037051 037251 037052 037252 037053 037253 037054 037254 037055 037255 037056 037256 037057 037257 037060 037260 037061 037261 037062 037262 037063 037263 037064 037264 037065 037265 037066 037266 037067 037267 037070 037270 037071 037271 037072 037272 037073 037273 037074 037274 037075 037275 037076 037276 037077 037277 7 037400 037600 037401 037601 037402 037602 037403 037603 037404 037604 037405 037605 037406 037606 037407 037607 037410 037610 037411 037611 037412 037612 037413 037613 037414 037614 037415 037615 037416 037616 037417 037617 037420 037620 037421 037621 037422 037622 037423 037623 037424 037624 037425 037625 037426 037626 037427 037627 037430 037630 037431 037631 037432 037632 037433 037633 037434 037634 037435 037635 037436 037636 037437 037637 037440 037640 037441 037641 037442 037642 037443 037643 037444 037644 037445 0037645 037446 037646 037447 037647 037450 037650 037451 037651 037452 037652 037453 037653 037454 037654 037455 037655 037456 037656 037457 037657 037460 037660 037461 037661 037462 037662 037463 037663 037464 037664 037465 037665 037466 037666 037467 037667 037470 037670 037471 037671 037472 037672 037473 037673 037474 037674 037475 037675 037476 037676 037477 037677 ● Rack 5 * S/G 0 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 042000 042001 042002 042003 042004 042005 042006 042007 042010 042011 042012 042013 042014 042015 042016 042017 042020 042021 042022 042023 042024 042025 042026 042027 042030 042031 042032 042033 042034 042035 042036 042037 042040 042041 042042 042043 042044 042045 042046 042047 042050 042051 042052 042053 042054 042055 042056 042057 042060 042061 042062 042063 042064 042065 042066 042067 042070 042071 042072 042073 042074 042075 042076 042077 Setting value of module No. switch 1 2 3 4 5 6 042200 042400 042201 042401 042202 042402 042203 042403 042204 042404 042205 042405 042206 042406 042207 042407 042210 042410 042211 042411 042212 042412 042213 042413 042214 042414 042215 042415 042216 042416 042217 042417 042220 042420 042221 042421 042222 042422 042223 042423 042224 042424 042225 042425 042226 042426 042227 042427 042230 042430 042231 042431 042232 042432 042233 042433 042234 042434 042235 042435 042236 042436 042237 042437 042240 042440 042241 042441 042242 042442 042243 042443 042244 042444 042245 042445 042246 042446 042247 042447 042250 042450 042251 042451 042252 042452 042253 042453 042254 042454 042255 042455 042256 042456 042257 042457 042260 042460 042261 042461 042262 042462 042263 042463 042264 042464 042265 042465 042266 042466 042267 042467 042270 042470 042271 042471 042272 042472 042273 042473 042274 042474 042275 042475 042276 042476 042277 042477 042600 042601 042602 042603 042604 042605 042606 042607 042610 042611 042612 042613 042614 042615 042616 042617 042620 042621 042622 042623 042624 042625 042626 042627 042630 042631 042632 042633 042634 042635 042636 042637 042640 042641 042642 042643 042644 042645 042646 042647 042650 042651 042652 042653 042654 042655 042656 042657 042660 042661 042662 042663 042664 042665 042666 042667 042670 042671 042672 042673 042674 042675 042676 042677 043000 043001 043002 043003 043004 043005 043006 043007 043010 043011 043012 043013 043014 043015 043016 043017 043020 043021 043022 043023 043024 043025 043026 043027 043030 043031 043032 043033 043034 043035 043036 043037 043040 043041 043042 043043 043044 043045 043046 043047 043050 043051 043052 043053 043054 043055 043056 043057 043060 043061 043062 043063 043064 043065 043066 043067 043070 043071 043072 043073 043074 043075 043076 043077 043200 043400 043201 043401 043202 043402 043203 043403 043204 043404 043205 043405 043206 043406 043207 043407 043210 043410 043211 043411 043212 043412 043213 043413 043214 043414 043215 043415 043216 043416 043217 043417 043220 043420 043221 043421 043222 043422 043223 043423 043224 043424 043225 043425 043226 043426 043227 043427 043230 043430 043231 043431 043232 043432 043233 043433 043234 043434 043235 043435 043236 043436 043237 043437 043240 043440 043241 043441 043242 043442 043243 043443 043244 043444 043245 043445 043246 043446 043247 043447 043250 043450 043251 043451 043252 043452 043253 043453 043254 043454 043255 043455 043256 043456 043257 043457 043260 043460 043261 043461 043262 043462 043263 043463 043264 043464 043265 043465 043266 043466 043267 043467 043270 043470 043271 043471 043272 043472 043273 043473 043274 043474 043275 043475 043276 043476 043277 043477 7 043600 043601 043602 043603 043604 043605 043606 043607 043610 043611 043612 043613 043614 043615 043616 043617 043620 043621 043622 043623 043624 043625 043626 043627 043630 043631 043632 043633 043634 043635 043636 043637 043640 043641 043642 043643 043644 043645 043646 043647 043650 043651 043652 043653 043654 043655 043656 043657 043660 043661 043662 043663 043664 043665 043666 043667 043670 043671 043672 043673 043674 043675 043676 043677 Connector CN1 (The first half 32 points) Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B Connector CN2 (The first half 32 points) Connector CN2 (The first half 32 points) Connector CN1 (The first half 32 points) ● Rack 4 * Signal name A-3 Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B * S/G 0 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 044000 044001 044002 044003 044004 044005 044006 044007 044010 044011 044012 044013 044014 044015 044016 044017 044020 044021 044022 044023 044024 044025 044026 044027 044030 044031 044032 044033 044034 044035 044036 044037 044040 044041 044042 044043 044044 044045 044046 044047 044050 044051 044052 044053 044054 044055 044056 044057 044060 044061 044062 044063 044064 044065 044066 044067 044070 044071 044072 044073 044074 044075 044076 044077 Setting value of module No. switch 1 2 3 4 5 6 044200 044400 044201 044401 044202 044402 044203 044403 044204 044404 044205 044405 044206 044406 044207 044407 044210 044410 044211 044411 044212 044412 044213 044413 044214 044414 044215 044415 044216 044416 044217 044417 044220 044420 044221 044421 044222 044422 044223 044423 044224 044424 044225 044425 044226 044426 044227 044427 044230 044430 044231 044431 044232 044432 044233 044433 044234 044434 044235 044435 044236 044436 044237 044437 044240 044440 044241 044441 044242 044442 044243 044443 044244 044444 044245 044445 044246 044446 044247 044447 044250 044450 044251 044451 044252 044452 044253 044453 044254 044454 044255 044455 044256 044456 044257 044457 044260 044460 044261 044461 044262 044462 044263 044463 044264 044464 044265 044465 044266 044466 044267 044467 044270 044470 044271 044471 044272 044472 044273 044473 044274 044474 044275 044475 044276 044476 044277 044477 044600 044601 044602 044603 044604 044605 044606 044607 044610 044611 044612 044613 044614 044615 044616 044617 044620 044621 044622 044623 044624 044625 044626 044627 044630 044631 044632 044633 044634 044635 044636 044637 044640 044641 044642 044643 044644 044645 044646 044647 044650 044651 044652 044653 044654 044655 044656 044657 044660 044661 044662 044663 044664 044665 044666 044667 044670 044671 044672 044673 044674 044675 044676 044677 045000 045001 045002 045003 045004 045005 045006 045007 045010 045011 045012 045013 045014 045015 045016 045017 045020 045021 045022 045023 045024 045025 045026 045027 045030 045031 045032 045033 045034 045035 045036 045037 045040 045041 045042 045043 045044 045045 045046 045047 045050 045051 045052 045053 045054 045055 045056 045057 045060 045061 045062 045063 045064 045065 045066 045067 045070 045071 045072 045073 045074 045075 045076 045077 045200 045201 045202 045203 045204 045205 045206 045207 045210 045211 045212 045213 045214 045215 045216 045217 045220 045221 045222 045223 045224 045225 045226 045227 045230 045231 045232 045233 045234 045235 045236 045237 045240 045241 045242 045243 045244 045245 045246 045247 045250 045251 045252 045253 045254 045255 045256 045257 045260 045261 045262 045263 045264 045265 045266 045267 045270 045271 045272 045273 045274 045275 045276 045277 7 045400 045600 045401 045601 045402 045602 045403 045603 045404 045604 045405 045605 045406 045606 045407 045607 045410 045610 045411 045611 045412 045612 045413 045613 045414 045614 045415 045615 045416 045616 045417 045617 045420 045620 045421 045621 045422 045622 045423 045623 045424 045624 045425 045625 045426 045626 045427 045627 045430 045630 045431 045631 045432 045632 045433 045633 045434 045634 045435 045635 045436 045636 045437 045637 045440 045640 045441 045641 045442 045642 045443 045643 045444 045644 045445 045645 045446 045646 045447 045647 045450 045650 045451 045651 045452 045652 045453 045653 045454 045654 045455 045655 045456 045656 045457 045657 045460 045660 045461 045661 045462 045662 045463 045663 045464 045664 045465 045665 045466 045666 045467 045667 045470 045670 045471 045671 045472 045672 045473 045673 045474 045674 045475 045675 045476 045676 045477 045677 ● Rack 7 0 Setting value of module No. switch 1 2 3 4 5 6 046000 046200 046001 046201 046002 046202 046003 046203 046004 046204 046005 046205 046006 046206 046007 046207 046010 046210 046011 046211 046012 046212 046013 046213 046014 046214 046015 046215 046016 046216 046017 046217 046020 046220 046021 046221 046022 046222 046023 046223 046024 046224 046025 046225 046026 046226 046027 046227 046030 046230 046031 046231 046032 046232 046033 046233 046034 046234 046035 046235 046036 046236 046037 046237 046040 046240 046041 046241 046042 046242 046043 046243 046044 046244 046045 046245 046046 046246 046047 046247 046050 046250 046051 046251 046052 046252 046053 046253 046054 046254 046055 046255 046056 046256 046057 046257 046060 046260 046061 046261 046062 046262 046063 046263 046064 046264 046065 046265 046066 046266 046067 046267 046070 046270 046071 046271 046072 046272 046073 046273 046074 046274 046075 046275 046076 046276 046077 046277 046400 046401 046402 046403 046404 046405 046406 046407 046410 046411 046412 046413 046414 046415 046416 046417 046420 046421 046422 046423 046424 046425 046426 046427 046430 046431 046432 046433 046434 046435 046436 046437 046440 046441 046442 046443 046444 046445 046446 046447 046450 046451 046452 046453 046454 046455 046456 046457 046460 046461 046462 046463 046464 046465 046466 046467 046470 046471 046472 046473 046474 046475 046476 046477 046600 046601 046602 046603 046604 046605 046606 046607 046610 046611 046612 046613 046614 046615 046616 046617 046620 046621 046622 046623 046624 046625 046626 046627 046630 046631 046632 046633 046634 046635 046636 046637 046640 046641 046642 046643 046644 046645 046646 046647 046650 046651 046652 046653 046654 046655 046656 046657 046660 046661 046662 046663 046664 046665 046666 046667 046670 046671 046672 046673 046674 046675 046676 046677 047000 047200 047001 047201 047002 047202 047003 047203 047004 047204 047005 047205 047006 047206 047007 047207 047010 047210 047011 047211 047012 047212 047013 047213 047014 047214 047015 047215 047016 047216 047017 047217 047020 047220 047021 047221 047022 047222 047023 047223 047024 047224 047025 047225 047026 047226 047027 047227 047030 047230 047031 047231 047032 047232 047033 047233 047034 047234 047035 047235 047036 047236 047037 047237 047040 047240 047041 047241 047042 047242 047043 047243 047044 047244 047045 047245 047046 047246 047047 047247 047050 047250 047051 047251 047052 047252 047053 047253 047054 047254 047055 047255 047056 047256 047057 047257 047060 047260 047061 047261 047062 047262 047063 047263 047064 047264 047065 047265 047066 047266 047067 047267 047070 047270 047071 047271 047072 047272 047073 047273 047074 047274 047075 047275 047076 047276 047077 047277 047400 047401 047402 047403 047404 047405 047406 047407 047410 047411 047412 047413 047414 047415 047416 047417 047420 047421 047422 047423 047424 047425 047426 047427 047430 047431 047432 047433 047434 047435 047436 047437 047440 047441 047442 047443 047444 047445 047446 047447 047450 047451 047452 047453 047454 047455 047456 047457 047460 047461 047462 047463 047464 047465 047466 047467 047470 047471 047472 047473 047474 047475 047476 047477 7 047600 047601 047602 047603 047604 047605 047606 047607 047610 047611 047612 047613 047614 047615 047616 047617 047620 047621 047622 047623 047624 047625 047626 047627 047630 047631 047632 047633 047634 047635 047636 047637 047640 047641 047642 047643 047644 047645 047646 047647 047650 047651 047652 047653 047654 047655 047656 047657 047660 047661 047662 047663 047664 047665 047666 047667 047670 047671 047672 047673 047674 047675 047676 047677 Connector CN1 (The first half 32 points) Pin * No. S/G 3A A-0 3B A-1 4A A-2 4B A-3 5A A-4 5B A-5 6A A-6 6B A-7 7A B-0 7B B-1 8A B-2 8B B-3 9A B-4 9B B-5 10A B-6 10B B-7 11A C-0 11B C-1 12A C-2 12B C-3 13A C-4 13B C-5 14A C-6 14B C-7 15A D-0 15B D-1 16A D-2 16B D-3 17A D-4 17B D-5 18A D-6 18B D-7 3A A-0 3B A-1 4A A-2 4B A-3 5A A-4 5B A-5 6A A-6 6B A-7 7A B-0 7B B-1 8A B-2 8B B-3 9A B-4 9B B-5 10A B-6 10B B-7 11A C-0 11B C-1 12A C-2 12B C-3 13A C-4 13B C-5 14A C-6 14B C-7 15A D-0 15B D-1 16A D-2 16B D-3 17A D-4 17B D-5 18A D-6 18B D-7 Connector CN2 (The first half 32 points) Connector CN2 (The first half 32 points) Connector CN1 (The first half 32 points) ● Rack 6 * Signal name A-4 Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B * S/G A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 0 Setting value of module No. switch 1 2 3 4 5 6 050000 050200 050001 050201 050002 050202 050003 050203 050004 050204 050005 050205 050006 050206 050007 050207 050010 050210 050011 050211 050012 050212 050013 050213 050014 050214 050015 050215 050016 050216 050017 050217 050020 050220 050021 050221 050022 050222 050023 050223 050024 050224 050025 050225 050026 050226 050027 050227 050030 050230 050031 050231 050032 050232 050033 050233 050034 050234 050035 050235 050036 050236 050037 050237 050040 050240 050041 050241 050042 050242 050043 050243 050044 050244 050045 050245 050046 050246 050047 050247 050050 050250 050051 050251 050052 050252 050053 050253 050054 050254 050055 050255 050056 050256 050057 050257 050060 050260 050061 050261 050062 050262 050063 050263 050064 050264 050065 050265 050066 050266 050067 050267 050070 050270 050071 050271 050072 050272 050073 050273 050074 050274 050075 050275 050076 050276 050077 050277 050400 050401 050402 050403 050404 050405 050406 050407 050410 050411 050412 050413 050414 050415 050416 050417 050420 050421 050422 050423 050424 050425 050426 050427 050430 050431 050432 050433 050434 050435 050436 050437 050440 050441 050442 050443 050444 050445 050446 050447 050450 050451 050452 050453 050454 050455 050456 050457 050460 050461 050462 050463 050464 050465 050466 050467 050470 050471 050472 050473 050474 050475 050476 050477 050600 050601 050602 050603 050604 050605 050606 050607 050610 050611 050612 050613 050614 050615 050616 050617 050620 050621 050622 050623 050624 050625 050626 050627 050630 050631 050632 050633 050634 050635 050636 050637 050640 050641 050642 050643 050644 050645 050646 050647 050650 050651 050652 050653 050654 050655 050656 050657 050660 050661 050662 050663 050664 050665 050666 050667 050670 050671 050672 050673 050674 050675 050676 050677 051000 051200 051001 051201 051002 051202 051003 051203 051004 051204 051005 051205 051006 051206 051007 051207 051010 051210 051011 051211 051012 051212 051013 051213 051014 051214 051015 051215 051016 051216 051017 051217 051020 051220 051021 051221 051022 051222 051023 051223 051024 051224 051025 051225 051026 051226 051027 051227 051030 051230 051031 051231 051032 051232 051033 051233 051034 051234 051035 051235 051036 051236 051037 051237 051040 051240 051041 051241 051042 051242 051043 051243 051044 051244 051045 051245 051046 051246 051047 051247 051050 051250 051051 051251 051052 051252 051053 051253 051054 051254 051055 051255 051056 051256 051057 051257 051060 051260 051061 051261 051062 051262 051063 051263 051064 051264 051065 051265 051066 051266 051067 051267 051070 051270 051071 051271 051072 051272 051073 051273 051074 051274 051075 051275 051076 051276 051077 051277 051400 051401 051402 051403 051404 051405 051406 051407 051410 051411 051412 051413 051414 051415 051416 051417 051420 051421 051422 051423 051424 051425 051426 051427 051430 051431 051432 051433 051434 051435 051436 051437 051440 051441 051442 051443 051444 051445 051446 051447 051450 051451 051452 051453 051454 051455 051456 051457 051460 051461 051462 051463 051464 051465 051466 051467 051470 051471 051472 051473 051474 051475 051476 051477 7 051600 051601 051602 051603 051604 051605 051606 051607 051610 051611 051612 051613 051614 051615 051616 051617 051620 051621 051622 051623 051624 051625 051626 051627 051630 051631 051632 051633 051634 051635 051636 051637 051640 051641 051642 051643 051644 051645 051646 051647 051650 051651 051652 051653 051654 051655 051656 051657 051660 051661 051662 051663 051664 051665 051666 051667 051670 051671 051672 051673 051674 051675 051676 051677 Connector CN2 (The first half 32 points) Connector CN1 (The first half 32 points) ● Remote I/O slave station Pin No. 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A 10B 11A 11B 12A 12B 13A 13B 14A 14B 15A 15B 16A 16B 17A 17B 18A 18B * S/G A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 A-0 A-1 A-2 A-3 A-4 A-5 A-6 A-7 B-0 B-1 B-2 B-3 B-4 B-5 B-6 B-7 C-0 C-1 C-2 C-3 C-4 C-5 C-6 C-7 D-0 D-1 D-2 D-3 D-4 D-5 D-6 D-7 0 Setting value of module No. switch 1 2 3 4 5 6 040000 040200 040001 040201 040002 040202 040003 040203 040004 040204 040005 040205 040006 040206 040007 040207 040010 040210 040011 040211 040012 040212 040013 040213 040014 040214 040015 040215 040016 040216 040017 040217 040020 040220 040021 040221 040022 040222 040023 040223 040024 040224 040025 040225 040026 040226 040027 040227 040030 040230 040031 040231 040032 040232 040033 040233 040034 040234 040035 040235 040036 040236 040037 040237 040040 040240 040041 040241 040042 040242 040043 040243 040044 040244 040045 040245 040046 040246 040047 040247 040050 040250 040051 040251 040052 040252 040053 040253 040054 040254 040055 040255 040056 040256 040057 040257 040060 040260 040061 040261 040062 040262 040063 040263 040064 040264 040065 040265 040066 040266 040067 040267 040070 040270 040071 040271 040072 040272 040073 040273 040074 040274 040075 040275 040076 040276 040077 040277 040400 040401 040402 040403 040404 040405 040406 040407 040410 040411 040412 040413 040414 040415 040416 040417 040420 040421 040422 040423 040424 040425 040426 040427 040430 040431 040432 040433 040434 040435 040436 040437 040440 040441 040442 040443 040444 040445 040446 040447 040450 040451 040452 040453 040454 040455 040456 040457 040460 040461 040462 040463 040464 040465 040466 040467 040470 040471 040472 040473 040474 040475 040476 040477 040600 040601 040602 040603 040604 040605 040606 040607 040610 040611 040612 040613 040614 040615 040616 040617 040620 040621 040622 040623 040624 040625 040626 040627 040630 040631 040632 040633 040634 040635 040636 040637 040640 040641 040642 040643 040644 040645 040646 040647 040650 040651 040652 040653 040654 040655 040656 040657 040660 040661 040662 040663 040664 040665 040666 040667 040670 040671 040672 040673 040674 040675 040676 040677 041000 041200 041001 041201 041002 041202 041003 041203 041004 041204 041005 041205 041006 041206 041007 041207 041010 041210 041011 041211 041012 041212 041013 041213 041014 041214 041015 041215 041016 041216 041017 041217 041020 041220 041021 041221 041022 041222 041023 041223 041024 041224 041025 041225 041026 041226 041027 041227 041030 041230 041031 041231 041032 041232 041033 041233 041034 041234 041035 041235 041036 041236 041037 041237 041040 041240 041041 041241 041042 041242 041043 041243 041044 041244 041045 041245 041046 041246 041047 041247 041050 041250 041051 041251 041052 041252 041053 041253 041054 041254 041055 041255 041056 041256 041057 041257 041060 041260 041061 041261 041062 041262 041063 041263 041064 041264 041065 041265 041066 041266 041067 041267 041070 041270 041071 041271 041072 041272 041073 041273 041074 041274 041075 041275 041076 041276 041077 041277 041400 041401 041402 041403 041404 041405 041406 041407 041410 041411 041412 041413 041414 041415 041416 041417 041420 041421 041422 041423 041424 041425 041426 041427 041430 041431 041432 041433 041434 041435 041436 041437 041440 041441 041442 041443 041444 041445 041446 041447 041450 041451 041452 041453 041454 041455 041456 041457 041460 041461 041462 041463 041464 041465 041466 041467 041470 041471 041472 041473 041474 041475 041476 041477 7 041600 041601 041602 041603 041604 041605 041606 041607 041610 041611 041612 041613 041614 041615 041616 041617 041620 041621 041622 041623 041624 041625 041626 041627 041630 041631 041632 041633 041634 041635 041636 041637 041640 041641 041642 041643 041644 041645 041646 041647 041650 041651 041652 041653 041654 041655 041656 041657 041660 041661 041662 041663 041664 041665 041666 041667 041670 041671 041672 041673 041674 041675 041676 041677 * Signal name A-5 Appendix-2: ASCII code table (1) For binary/hexadecimal Upper bit Hexadecimal Lower bit Hexa- Decimal decimal Binary 0 1 2 3 4 5 6 7 8 9 A B C D E F 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 0 0000 NUL DLE SP 0 @ P ` p SP ー タ ミ 1 0001 SOH DC1 ! 1 A Q a q 。 ア チ ム 2 0010 STX DC2 〃 2 B R b r 「 イ ツ メ 3 0011 ETX DC3 # 3 C S c s 」 ウ テ モ 4 0100 EOT DC4 $ 4 D T d t エ ト ヤ 5 0101 ENQ NAK % 5 E U e u ´ ・ オ ナ ユ 6 0110 ACK SYN & 6 F V f v ヲ カ ニ ヨ 7 0111 BLE ETB ′ 7 G W g w ァ キ ヌ ラ 8 1000 BS CAN ( 8 H X h x ィ ク ネ リ 9 1001 HT ) 9 I Y i y ゥ ケ ノ ル A 1010 LF SUB * : J Z j z ェ コ ハ レ B 1011 VT ESC + ; K [ k { ォ サ ヒ ロ EM C 1100 FF FS , < L ¥ l ー ャ シ フ ワ D 1101 CR GS ー = M ] m } ュ ス ヘ ン E 1110 SO RS . > N ^ n  ̄ ョ セ ホ ゛ F 1111 SI US / ? O _ o DEL ッ ソ マ ゜ • This code table is JIS standard table and undefined parts are deleted. • How to use ASCII code table Capital "A" is positioned in "4" of upper bit and "1" of lower bit. Therefore, ASCII code of A is "41(H)." Upper bit 0 1 2 3 4 Lower bit 0 A-6 1 2 3 A 5 (2) For octal Upper 2 digits Lower 1 digit Octal 00 01 02 03 04 05 06 07 10 11 12 13 14 15 16 17 0 NUL BS DLE CAN SP ( 0 8 @ H P X ` h p x 1 SOH HT DC1 EM ! ) 1 9 A I Q Y a i q y 2 STX LF DC2 SUB 〃 * 2 : B J R Z b j r z 3 ETX VT DC3 ESC # + 3 ; C K S [ c k s { 4 EOT FF DC4 FS $ , 4 < D L T ¥ d l t ー 5 ENQ CR NAK GS % ー 5 = E M U ] e m u } 6 ACK SO SYN RS & . 6 > F N V ^ f n v  ̄ 7 BLE ′ / 7 ? G O W _ g o w DEL SI ETB US Upper 2 digits Lower 1 digit Octal 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37 0 SP ィ ー ク タ ネ ミ リ 1 。 ゥ ア ケ チ ノ ム ル 2 「 ェ イ コ ツ ハ メ レ 3 」 ォ ウ サ テ ヒ モ ロ 4 ´ ャ エ シ ト フ ヤ ワ 5 ・ ュ オ ス ナ ヘ ユ ン 6 ヲ ョ カ セ ニ ホ ヨ ゛ 7 ァ ッ キ ソ ヌ マ ラ ゜ • This code table is JIS standard table and undefined parts are deleted. A-7 Upper 04 05 06 07 08 10 11 12 Lower • How to use ASCII code table Capital "A" is positioned in "10" of upper 2 digits and "1" of lower 1 digit. Therefore, ASCII code of "A" is "101(8)" in octal. 0 1 2 A Appendix-3: Binary/octal/decimal/hexadecimal/BCD code correspondence table Decimal Binary Octal Hexadecimal Binary Coded Decimal (4 digits) 0 00000000 00000000 0 0000 0000 0000 0000 0000 1 00000000 00000001 1 0001 0000 0000 0000 0001 2 00000000 00000010 2 0002 0000 0000 0000 0010 3 00000000 00000011 3 0003 0000 0000 0000 0011 4 00000000 00000100 4 0004 0000 0000 0000 0100 5 00000000 00000101 5 0005 0000 0000 0000 0101 6 00000000 00000110 6 0006 0000 0000 0000 0110 7 00000000 00000111 7 0007 0000 0000 0000 0111 8 00000000 00001000 10 0008 0000 0000 0000 1000 9 00000000 00001001 11 0009 0000 0000 0000 1001 10 00000000 00001010 12 000A 0000 0000 0001 0000 11 00000000 00001011 13 000B 0000 0000 0001 0001 12 00000000 00001100 14 000C 0000 0000 0001 0010 13 00000000 00001101 15 000D 0000 0000 0001 0011 14 00000000 00001110 16 000E 0000 0000 0001 0100 15 00000000 00001111 17 000F 0000 0000 0001 0101 16 00000000 00010000 20 0010 0000 0000 0001 0110 17 00000000 00010001 21 0011 0000 0000 0001 0111 18 00000000 00010010 22 0012 0000 0000 0001 1000 19 00000000 00010011 23 0013 0000 0000 0001 1001 20 00000000 00010100 24 0014 0000 0000 0010 0000 21 00000000 00010101 25 0015 0000 0000 0010 0001 22 00000000 00010110 26 0016 0000 0000 0010 0010 23 00000000 00010111 27 0017 0000 0000 0010 0011 24 00000000 00011000 30 0018 0000 0000 0010 0100 25 00000000 00011001 31 0019 0000 0000 0010 0101 26 00000000 00011010 32 001A 0000 0000 0010 0110 27 00000000 00011011 33 001B 0000 0000 0010 0111 28 00000000 00011100 34 001C 0000 0000 0010 1000 29 00000000 00011101 35 001D 0000 0000 0010 1001 30 00000000 00011110 36 001E 0000 0000 0011 0000 31 00000000 00011111 37 001F 0000 0000 0011 0001 63 00000000 00111111 77 003F 0000 0000 0110 0011 255 00000000 11111111 377 00FF 0000 0010 0101 0101 9999 00100111 00001111 23417 270F 1001 1001 1001 1001 65535 11111111 11111111 177777 FFFF A-8 —