Technical Specification CF48xxxQTxxx 34-75V 100V Continuous Input Transient Input 5.0-24V 150W 4250V dc Quarter-brick Outputs Max Power Reinforced Insulation DC-DC Converter Rated for CF Patient Contact and Defibrillation Proof The CFQor series of Quarter-Brick DC-DC converters is designed for those medical applications that require @ RS 12 -G A isolation and leakage current levels that comply with IN F 34 48 -7 1 5V 20 Q proof. They are high efficiency, fixed switching frequency, O UT 12 TC V 12 N IEC60601-1 for CF patient contact and are also defibrillation C encased converters based on SynQor's well proven and reliable industrial grade products. Operational Features • • • • • High efficiency, 92% at full rated load current Delivers full power with minimal derating - no heatsink required Operating input voltage range: 34-75V continuous; 100V transient Fixed frequency switching provides predictable EMI No minimum load requirement Mechanical Features • Industry standard quarter-brick pin-out configuration • Size: 1.536" x 2.386" x 0.50" (39.01 x 60.6 x 12.7 mm) • Total weight: 3 oz (85 g) Control Control Features Features Protection Features • • • • • • On/Off control referenced to input side • Remote sense for the output voltage • Output voltage trim range of -20%, +10% Safety Features Reinforced Insulation • 4250V, 100 MΩ input-to-output • UL 60601-1:2003 • CAN.CSA 22.2 No. 601.1-M90 • EN 60601-1/A2:1995 • IEC 60601-1/A2:1995 • CF Patient Contact • Defibrillation Proof • RoHS compliant (see last page) Product # CF48xxxQTXxx Phone 1-888-567-9596 Input under-voltage lockout Output current limit and short circuit protection Active back bias limit Output over-voltage protection Thermal shutdown Contents Family Electrical Characteristics (all output voltages) . . . . . . . . . . . . . . 2 Family Electrical Charts (all output voltages) . . . . . . . . . . . . . . . . . . . . 3 Electrical Characteristics (5.0 Vout) & Figures . . . . . . . . . . . . . . . . . . 4-5 Electrical Characteristics (12.0 Vout) & Figures . . . . . . . . . . . . . . . . . 6-7 Electrical Characteristics (15.0 Vout) & Figures . . . . . . . . . . . . . . . . . 8-9 Electrical Characteristics (24.0 Vout) & Figures . . . . . . . . . . . . . . . 10-11 Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15 Standards & Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Flanged Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 1 Technical Specification CF48xxxQTxxx CF48-QT Family Electrical Characteristics (all output voltages) Ta = 25°C, airflow rate = 300 LFM, Vin = 48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating Operating Operating Transient Isolation Voltage Input to Output Input to Base-Plate Output to Base-Plate Operating Temperature -40 Storage Temperature -55 Voltage at ON/OFF input pin -2 INPUT CHARACTERISTICS Operating Input Voltage Range 34 Input Under-Voltage Lockout Turn-On Voltage Threshold 32.2 Turn-Off Voltage Threshold 30.2 Lockout Voltage Hysteresis Recommended External Input Capacitance Input Filter Component Values (L\C) Recommended Input Fuse DYNAMIC CHARACTERISTICS Turn-On Transient Turn-On Time Start-Up Inhibit Time 200 Output Voltage Overshoot ISOLATION CHARACTERISTICS Isolation Voltage (dielectric strength) Isolation Resistance Isolation Capacitance (input / baseplate to output) Output Leakage Single Fault Difibrillation Pulse (input / baseplate earthed) TEMPERATURE LIMITS FOR POWER DERATING CURVES Semiconductor Junction Temperature Board Temperature Transformer Temperature Maximum Baseplate Temperature, Tb FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control Off-State Voltage 2.4 On-State Voltage -2 ON/OFF Control Pull-Up Voltage Pull-Up Resistance Over-Temperature Shutdown OTP Trip Point Over-Temperature Shutdown Restart Hysteresis RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 Calculated MTBF (MIL-217) MIL-HDBK-217F Field Demonstrated MTBF Product # CF48xxxQTXxx Phone 1-888-567-9596 Max. Units Notes & Conditions 100 75 100 V V V 4250 4250 4250 100 125 18 V dc V dc V dc °C °C V 48 75 V 33.0 31.0 2.0 100 4.7\6.6 33.8 31.8 V V V µF µH\µF A 15 10 230 0 250 4250 100 270 27 5 ms ms % V dc MΩ pF µA kV 125 125 125 100 250 °C °C °C °C Continuous Continuous 1s Reinforced Insulation Baseplate temperature 100V transient for 1s Typical ESR 0.1-0.2Ω Internal values; see Figure D Fast acting external fuse recommended Full load, Vout=90% nom. Figure F; See Note 2 Maximum Output Capacitance See Absolute Maximum Ratings 264Vac 60Hz Backdrive Fig. 51 60601-1 2nd Edition Package rated to 150 °C UL rated max operating temp 130 °C kHz 18 0.8 V Application notes Figures A & B 5 50 125 10 2.5 1.8 TBD www.synqor.com V kΩ °C °C Average PCB Temperature 106 Hrs. 80% load, 200LFM, 40°C Ta 106 Hrs. 80% load, 200LFM, 40°C Ta 106 Hrs. See our website for details Doc.# 005-0005450 Rev. B 05/11/10 Page 2 Technical Specification CF48xxxQTxxx Family Electrical Charts (all output voltages) 120 Nominal Vout Output Voltage (%) 100 80 60 40 Vin min Vin nom 20 Vin max 0 0 Common Figure 1: Typical startup waveform. Input voltage pre-applied, ON/ OFF Pin on Ch 2. 20 30 40 50 60 70 80 90 Load Current (%) 100 110 120 130 140 150 Common Figure 2: Output voltage vs. load current showing typical current limit curves and converter shutdown points. 100,000.0 100,000.0 5V 10,000.0 12 V 15 V Trim Resistance (kOhms) Trim Resistance (kOhms) 10 1,000.0 100.0 10.0 24 V 10,000.0 1,000.0 100.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 Increase in Vout (%) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Increase in Vout (%) Common Figure 3: Trim graph for trim-up 1.8 to 7 V outputs. Common Figure 4: Trim graph for trim-up 12 to 24 V outputs. 10,000.0 Trim Resistance (kOhms) All voltages 1,000.0 100.0 10.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Decrease in Vout (%) Common Figure 5: Trim graph for trim down. Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 3 Input:34-75V Output:5V Current:25A Part No.:CF48050QTx25 Technical Specification CF48050QTx25 Electrical Characteristics (5.0Vout) Ta = 25°C, airflow rate = 300 LFM, Vin = 48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 5.3 No-Load Input Current 70 90 Disabled Input Current 2 4 Response to Input Transient 0.25 Input Terminal Ripple Current 320 Recommended Input Fuse 15 OUTPUT CHARACTERISTICS Output Voltage Set Point 4.95 5.000 5.05 Output Voltage Regulation Over Line ±0.1 ±0.3 Over Load ±0.1 ±0.3 Over Temperature -75 75 Total Output Voltage Range 4.875 5.125 Output Voltage Ripple and Noise Peak-to-Peak 0 60 120 RMS 20 40 Operating Output Current Range 0 25 Output DC Current-Limit Inception 27.5 30.0 32.5 Output DC Current-Limit Shutdown Voltage 2.4 Back-Drive Current Limit while Enabled 1 Back-Drive Current Limit while Disabled 10 Maximum Output Capacitance 8,000 Output Voltage during Load Current Transient Step Change in Output Current (0.1A/µs) 240 Settling Time 400 Output Voltage Trim Range -20 10 Output Voltage Remote Sense Range 10 Output Over-Voltage Protection 5.9 6.1 6.4 EFFICIENCY 100% Load 90.0 50% Load 92.0 Note 1: Output is terminated with 1µF ceramic and 22µF low-ESR tantalum capacitors. For noise, consult SynQor applications support (e-mail: [email protected]) A mA mA V mA A Vin min; trim up; in current limit 500V/ms; see Figure 6 RMS Fast acting external fuse recommended V % % mV V mV mV A A V A mA µF mV µs % % V Over sample, line, load, temperature & life 20MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Differential negative current drawn from output Differential negative current drawn from output Vout nominal at full load (resistive load) 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % See Figure 1 for efficiency curve % See Figure 1 for efficiency curve applications requiring reduced output voltage ripple and Note 2: Trim-up range is limited below 10% at low line and full load. Contact SynQor applications support for more detail (email: [email protected]) Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 4 Input:34-75V Output:5V Current:25A Part No.:CF48050QTx25 Technical Specification 100 18 95 15 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 6 34 Vin 48 Vin 75 Vin 75 Vin 60 0 0 5 10 15 20 Load Current (A) 25 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 0 5 10 15 20 Load Current (A) 25 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 30 30 25 25 20 20 Iout (A) Iout (A) 9 3 48 Vin 65 12 15 15 10 10 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 5 300 LFM (1.5 m/s) 5 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Open Frame converter max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF ceramic cap. Ch 1: Vout, Ch 2: Iout. Figure 6: Output voltage response to step-change in input voltage (nominal to maximum input voltage), at full load current. Load cap: 15µF tantalum capacitor and 1uF ceramic cap. Ch 1: Vout , Ch 2: Vin. Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 5 Input:34-75V Output:12V Current:12A Part No.:CF48120QTx12 Technical Specification CF48120QTx12 Electrical Characteristics (12.0Vout) Ta = 25°C, airflow rate = 300 LFM, Vin = 48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 6.0 No-Load Input Current 80 100 Disabled Input Current 2 4 Response to Input Transient 0.45 Input Terminal Ripple Current 350 Recommended Input Fuse 15 OUTPUT CHARACTERISTICS Output Voltage Set Point 11.88 12.000 12.12 Output Voltage Regulation Over Line ±0.1 ±0.3 Over Load ±0.1 ±0.3 Over Temperature -180 180 Total Output Voltage Range 11.700 12.300 Output Voltage Ripple and Noise Peak-to-Peak 0 60 90 RMS 12 20 Operating Output Current Range 0 12 Output DC Current-Limit Inception 13.2 14.4 15.6 Output DC Current-Limit Shutdown Voltage 4.9 Back-Drive Current Limit while Enabled 0.5 Back-Drive Current Limit while Disabled 10 Maximum Output Capacitance 1,500 Output Voltage during Load Current Transient Step Change in Output Current (0.1A/µs) 400 Settling Time 500 Output Voltage Trim Range -20 10 Output Voltage Remote Sense Range 10 Output Over-Voltage Protection 14.0 14.6 15.2 EFFICIENCY 100% Load 92 50% Load 93 Note 1: Output is terminated with 1µF ceramic and 22µF low-ESR tantalum capacitors. For noise, consult SynQor applications support (e-mail: [email protected]) A mA mA V mA A Vin min; trim up; in current limit 500V/ms; see Figure 6 RMS Fast acting external fuse recommended V % % mV V mV mV A A V A mA µF mV µs % % V Over sample, line, load, temperature & life 20MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Differential negative current drawn from output Differential negative current drawn from output Vout nominal at full load (resistive load) 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % See Figure 1 for efficiency curve % See Figure 1 for efficiency curve applications requiring reduced output voltage ripple and Note 2: Trim-up range is limited below 10% at low line and full load. Contact SynQor applications support for more detail (email: [email protected]) Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 6 Input:34-75V Output:12V Current:12A Part No.:CF48120QTx12 Technical Specification 100 16 95 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 8 4 34 Vin 48 Vin 65 48 Vin 75 Vin 75 Vin 60 0 0 1 2 3 4 5 6 7 Load Current (A) 8 9 10 11 12 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 0 14 14 12 12 10 10 8 8 6 4 6 Load Current (A) 9 12 6 4 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 2 3 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Iout (A) Iout (A) 12 200 LFM (1.0 m/s) 2 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Open Frame converter max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF ceramic cap. Ch 1: Vout, Ch 2: Iout. Figure 6: Output voltage response to step-change in input voltage (nominal to maximum input voltage), at full load current. Load cap: 15µF tantalum capacitor and 1uF ceramic cap. Ch 1: Vout , Ch 2: Vin. Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 7 Input:34-75V Output:15V Current:10A Part No.:CF48150QTx10 Technical Specification CF48150QTx10 Electrical Characteristics (15.0Vout) Ta = 25°C, airflow rate = 300 LFM, Vin = 48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 6.3 No-Load Input Current 70 90 Disabled Input Current 2 4 Response to Input Transient 0.45 Input Terminal Ripple Current 10 Recommended Input Fuse 15 OUTPUT CHARACTERISTICS Output Voltage Set Point 14.85 15.00 15.15 Output Voltage Regulation Over Line ±0.1 ±0.3 Over Load ±0.1 ±0.3 Over Temperature -225 225 Total Output Voltage Range 14.625 15.375 Output Voltage Ripple and Noise Peak-to-Peak 0 75 110 RMS 15 30 Operating Output Current Range 0 10 Output DC Current-Limit Inception 11.0 12.0 13.0 Output DC Current-Limit Shutdown Voltage 4.9 Back-Drive Current Limit while Enabled 0.25 Back-Drive Current Limit while Disabled 10 Maximum Output Capacitance 1,000 Output Voltage during Load Current Transient Step Change in Output Current (0.1A/µs) 500 Settling Time 400 Output Voltage Trim Range -20 10 Output Voltage Remote Sense Range 10 Output Over-Voltage Protection 17.6 18.3 19.1 EFFICIENCY 100% Load 91 50% Load 92 Note 1: Output is terminated with 1µF ceramic and 22µF low-ESR tantalum capacitors. For noise, consult SynQor applications support (e-mail: [email protected]) A mA mA V mA A Vin min; trim up; in current limit 500V/ms; see Figure 6 RMS Fast acting external fuse recommended V % % mV V mV mV A A V A mA µF mV µs % % V Over sample, line, load, temperature & life 20MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Differential negative current drawn from output Differential negative current drawn from output Vout nominal at full load (resistive load) 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % See Figure 1 for efficiency curve % See Figure 1 for efficiency curve applications requiring reduced output voltage ripple and Note 2: Trim-up range is limited below 10% at low line and full load. Contact SynQor applications support for more detail (email: [email protected]) Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 8 Input:34-75V Output:15V Current:10A Part No.:CF48150QTx10 Technical Specification 100 18 95 15 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 6 34 Vin 48 Vin 75 Vin 75 Vin 60 0 0 1 2 3 4 5 6 Load Current (A) 7 8 9 10 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 0 1 2 3 4 5 6 Load Current (A) 7 8 9 10 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 12 12 10 10 8 8 Iout (A) Iout (A) 9 3 48 Vin 65 12 6 6 4 4 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 2 300 LFM (1.5 m/s) 2 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Open Frame converter max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF ceramic cap. Ch 1: Vout, Ch 2: Iout. Figure 6: Output voltage response to step-change in input voltage (nominal to maximum input voltage), at full load current. Load cap: uF ceramic cap. Ch 1: Vout , Ch 2: Vin. Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 9 Input:34-75V Output:24V Current:6A Part No.:CF48240QTx06 Technical Specification CF48240QTx06 Electrical Characteristics (24.0Vout) Ta = 25°C, airflow rate = 300 LFM, Vin = 48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 6.1 A Vin min; trim up; in current limit No-Load Input Current 85 110 mA Disabled Input Current 2 4 mA Response to Input Transient 0.45 V 500V/ms; see Figure 6 Input Terminal Ripple Current 115 mA RMS Recommended Input Fuse 15 A Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 23.76 24.00 24.24 V Output Voltage Regulation Over Line ±0.1 ±0.3 % Over Load ±0.1 ±0.3 % Over Temperature -360 360 mV Total Output Voltage Range 23.400 24.600 V Over sample, line, load, temperature & life Output Voltage Ripple and Noise 20MHz bandwidth; see Note 1 Peak-to-Peak 0 75 120 mV Full load RMS 20 40 mV Full load A Operating Output Current Range 0 6 Subject to thermal derating Output DC Current-Limit Inception 6.6 7.2 7.8 A Output voltage 10% Low Output DC Current-Limit Shutdown Voltage 11.5 V Back-Drive Current Limit while Enabled 0.2 A Differential negative current drawn from output Back-Drive Current Limit while Disabled 10 mA Differential negative current drawn from output Maximum Output Capacitance 400 µF Vout nominal at full load (resistive load) Output Voltage during Load Current Transient Step Change in Output Current (0.1A/µs) 1,000 mV 50% to 75% to 50% Iout max Settling Time 500 µs To within 1% Vout nom Output Voltage Trim Range -20 10 % Across Pins 8&4; Common Figures 3-5 Output Voltage Remote Sense Range 10 % Across Pins 8&4 Output Over-Voltage Protection 28.1 29.3 30.5 V Over full temp range EFFICIENCY 100% Load 91 % See Figure 1 for efficiency curve 50% Load 92 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Contact SynQor applications support for more detail (email: [email protected]) Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 10 Input:34-75V Output:24V Current:6A Part No.:CF48240QTx06 Technical Specification 100 18 95 15 Power Dissipation (W) 90 Efficiency (%) 85 80 75 34 Vin 70 12 9 6 34 Vin 48 Vin 75 Vin 65 60 1 2 3 Load Current (A) 4 5 6 0 1 2 3 Load Current (A) 4 5 6 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 7 7 6 6 5 5 4 4 Iout (A) Iout (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 3 3 2 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 1 75 Vin 0 0 2 48 Vin 3 200 LFM (1.0 m/s) 1 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Open Frame converter max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF ceramic cap. Ch 1: Vout, Ch 2: Iout. Figure 6: Output voltage response to step-change in input voltage (nominal to maximum input voltage), at full load current. Load cap: uF ceramic cap. Ch 1: Vout , Ch 2: Vin. Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 11 Technical Specification CF48xxxQTxxx BASIC OPERATION AND FEATURES CONTROL FEATURES This converter series uses a two-stage power topology. The first stage is a buck-converter that output voltage constant over variations in line, temperature. The second stage uses a transformer the functions of input/output isolation and voltage step-down to achieve the output voltage required. REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This input is referenced to the return terminal of the input bus, Vin(-). The ON/OFF signal is active low (meaning that a low turns the converter on). Figure A details four possible circuits for driving the ON/OFF pin. Figure B is a detailed look of the internal ON/ OFF circuitry. conversion keeps the load, and to provide step-up or Both the first stage and the second stage switch at a fixed frequency for predictable EMI performance. Rectification of the transformer’s output is accomplished with synchronous rectifiers. These devices, which are MOSFETs with a very low on-state resistance, dissipate far less energy than Schottky diodes. This is the primary reason that the converter has such high efficiency, even at very low output voltages and very high output currents. These converters are offered totally encased to withstand harsh environments and thermally demanding applications. Dissipation throughout the converter is so low that it does not require a heatsink for operation in many applications; however, adding a heatsink provides improved thermal derating performance in extreme situations. This series of converters use the industry standard footprint and pin-out configuration. ON/OFF ON/OFF Vin(_) Vin(_) Remote Enable Circuit REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs correct for voltage drops along the conductors that connect the converter’s output pins to the load. Pin 7 should be connected to Vout(+) and Pin 5 should be connected to Vout(-) at the point on the board where regulation is desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, that is [Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] < Sense Range % x Vout Pins 7 and 5 must be connected for proper regulation of the output voltage. If these connections are not made, the converter will deliver an output voltage that is slightly higher than its specified value. Note: the output over-voltage protection circuit senses the voltage across the output (pins 8 and 4) to determine when it should trigger, not the voltage across the converter’s sense leads (pins 7 and 5). Therefore, the resistive drop on the board should be small enough so that output OVP does not trigger, even during load transients. Negative Logic (Permanently Enabled) 5V 5V ON/OFF TTL/ CMOS 50k ON/OFF ON/OFF 50k 50k TTL Vin(_) Vin(_ ) Open Collector Enable Circuit Direct Logic Drive Figure A: Various circuits for driving the ON/OFF pin. Product # CF48xxxQTXxx 100pF 100pF Phone 1-888-567-9596 Vin(_) Figure B: Internal ON/OFF pin circuitry www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 12 Technical Specification CF48xxxQTxxx OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the user to adjust the output voltage across the sense leads up or down according to the trim range specifications. To decrease the output voltage, the user should connect a resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired decrease of the nominal output voltage, the value of the resistor should be Rtrim-down = - 10.22 (511 D% ) (kW) where D% = Vnominal – Vdesired Vnominal x 100% To increase the output voltage, the user should connect a resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired increase of the nominal output voltage, the value of the resistor should be Rtrim-up = where ( 5.11VOUT x (100+D%) 1.225D% _ 511 _ 10.22 D% ) (kW) Vout = Nominal Output Voltage Trim graphs show the relationship between the trim resistor value and Rtrim-up and Rtrim-down, showing the total range the output voltage can be trimmed up or down. Note: the TRIM feature does not affect the voltage at which the output over-voltage protection circuit is triggered. Trimming the output voltage too high may cause the over-voltage protection circuit to engage, particularly during transients. It is not necessary for the user to add capacitance at the Trim pin. The node is internally bypassed to eliminate noise. Total DC Variation of VOUT: For the converter to meet its full specifications, the maximum variation of the dc value of VOUT, due to both trimming and remote load voltage drops, should not be greater than that specified for the output voltage trim range. Product # CF48xxxQTXxx Phone 1-888-567-9596 PROTECTION FEATURES Input Under-Voltage Lockout: The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the application note titled “Input System Instability” on our website. The lockout circuitry is a comparator with dc hysteresis. When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off. Output Current Limit: The maximum current limit remains constant as the output voltage drops. However, once the impedance of the load across the output is small enough to make the output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off. The converter then enters a “hiccup mode” where it repeatedly turns on and off at a 5 Hz (nominal) frequency with a 5% duty cycle until the short circuit condition is removed. This prevents excessive heating of the converter or the load board. Output Over-Voltage Limit: If the voltage across the output pins exceeds the Output Over-Voltage Protection threshold, the converter will immediately stop switching. This prevents damage to the load circuit due to 1) excessive series resistance in output current path from converter output pins to sense point, 2) a release of a short-circuit condition, or 3) a release of a current limit condition. Load capacitance determines exactly how high the output voltage will rise in response to these conditions. After 200 ms the converter will automatically restart. Over-Temperature Shutdown: A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the Over-Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the Over-Temperature Shutdown Restart Hysteresis value. www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 13 Technical Specification CF48xxxQTxxx APPLICATION CONSIDERATIONS Input System Instability: This condition can occur because any dc-dc converter appears incrementally as a negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor website which provides an understanding of why this instability arises, and shows the preferred solution for correcting it. Application Circuits: Figure C provides a typical circuit diagram which details the input filtering and voltage trimming. Vin(+) Vin External Input Filter Electrolytic Capacitor Vout(+) Vsense(+) ON/OFF Trim Vsense(_) Vin(_) Rtrim-up or Cload Rtrim-down Iload Vout(_) Figure C: Typical application circuit (negative logic unit, permanently enabled). Input Filtering and External Capacitance: Figure D provides a diagram showing the internal input filter components. This filter dramatically reduces input terminal ripple current, which otherwise could exceed the rating of an external electrolytic input capacitor. The recommended external input capacitance is specified in the Input Characteristics section on the Electrical Characteristics page. More detailed information is available in the application note titled “EMI Characteristics” on the SynQor website. L Vin(+) C Vin(_) Figure D: Internal Input Filter Diagram (component values listed on the specifications page). Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 14 Technical Specification CF48xxxQTxxx Startup Inhibit Period: The Startup Inhibit Period ensures that the converter will remain off for approximately 200 ms when it is shut down for any reason. When an output short is present, this generates a 5 Hz “hiccup mode,” which prevents the converter from overheating. In all, there are seven ways that the converter can be shut down, initiating a Startup Inhibit Period: • InputUnder-VoltageLockout When the ON/OFF pin goes high after t2, the Startup Inhibit Period has elapsed, and the output turns on within the typical Turn-On Time. Thermal Considerations: The maximum operating base-plate temperature, TB, is 100 ºC. As long as the user’s thermal system keeps TB < 100 ºC, the converter can deliver its full rated power. A power derating curve can be calculated for any heatsink that is attached to the base-plate of the converter. It is only necessary to determine the thermal resistance, RTHBA, of the chosen heatsink between the base-plate and the ambient air for a given airflow rate. This information is usually available from the heatsink vendor. The following formula can the be used to determine the maximum power the converter can dissipate for a given thermal condition if its base-plate is to be no higher than 100 ºC. • InputOver-VoltageLockout • OutputOver-VoltageProtection • OverTemperatureShutdown • CurrentLimit • ShortCircuitProtection • TurnedoffbytheON/OFFinput Figure E shows three turn-on scenarios, where a Startup Inhibit Period is initiated at t0, t1, and t2: Before time t0, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. When the input voltage rises above the UVL threshold, the Input Under-Voltage Lockout is released, and a Startup Inhibit Period is initiated. At the end of this delay, the ON/OFF pin is evaluated, and since it is active, the unit turns on. At time t1, the unit is disabled by the ON/OFF pin, and it cannot be enabled again until the Startup Inhibit Period has elapsed. max Pdiss = 100 ºC - TA RTHBA This value of power dissipation can then be used in conjunction with the data shown in Figure 2 to determine the maximum load current (and power) that the converter can deliver in the given thermal condition. For convenience, power derating curves for an encased converter without a heatsink and with a typical heatsink are provided for each output voltage. Vin Under-Voltage Lockout TurnOn Threshold ON/OFF (neg logic) ON OFF ON Vout OFF ON 9ms (typical turn on time) 200ms (typical start-up inhibit period) t1 t0 200ms 200ms t2 t Figure E: Startup Inhibit Period (turn-on time not to scale) Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 15 Technical Specification CF48xxxQTxxx Standards & Qualifications Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60601-1:2003 Reinforced Insulation CAN.CSA 22.2 No. 601.1-M90 EN 60601-1/A2:1995 IEC 60601-1/A2:1995 IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Altitude # Units 32 5 5 10 5 5 5 15 pins 2 Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load 85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003 70,000 feet (21 km) Patient Contact: All CFQor models are designed for use in CF patient contact and defibrillation proof application per IEC60601-1. As such, CFQor models provide reinforced insulation between output, input, and baseplate with minimum 4mm clearance and 4.6mm creepage. Note that equipment and wiring may add to system leakage currents and insulation ratings so that the end product must be tested for compliance. Refer to the Family Electrical Characteristics section for typical CFQor leakage currents. Product # CF48xxxQTXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 16 Technical Specification CF48xxxQTxxx Encased Mechanical Diagram 1.536 ±0.020 (39.01 ±0.5) 1. 030 (26.16) 0.600 (15.24) 0.450 (11.43) 0.300 (7.62) 0.150 (3.81) 0.253±0.020 (6.4±0.5) 0.500±0.025 (12.7±0.63) Overall Height 8 7 6 5 4 0.263±0.020 (6.68±0.5) 2.386 ± 0.020 (60.6± 0.5) 2.00 (50.8) 0.18±0.010 (4.57±0.25) Top View Side View 1.86 (47.2) 1 2 3 M3 Threaded Inserts 4 Places See Notes 0.468±0.020 (11.89±0.5) 0.300 (7.62) 0.183±.020 (4.65)±0.5 0.600 (15.24) NOTES 1)M3 screws used to bolt unit’s baseplate to other surfaces (such as a heatsink) must not exceed 0.100" (2.54 mm) depth below the surface of the baseplate. PIN DESIGNATIONS Pin Name 1 Vin(+) 2 ON/OFF 3 Vin(–) 2)Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 3)Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface. 4)Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 5)Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm) diameter standoff shoulders. 6)All Pins: Material - Copper Alloy- Finish (RoHS 6/6) - Matte Tin over Nickel plate 7)Weight: 3.02 oz. (85.7 g) typical 8)All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 9)Workmanship: Meets or exceeds IPC-A-610C Class II 10)Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. Product # CF48xxxQTXxx Phone 1-888-567-9596 4 Vout(–) Function Positive input voltage TTL input to turn converter on and off, referenced to Vin(–), with internal pull up. Negative input voltage Negative output voltage 6 SENSE(–) Negative remote sense1 TRIM Output voltage trim2 7 SENSE(+) Positive remote sense3 5 8 Vout(+) Positive output voltage Notes: 1) SENSE(–) should be connected to Vout(–) either remotely or at the converter. 2) Leave TRIM pin open for nominal output voltage. 3) SENSE(+) should be connected to Vout(+) either remotely or at the converter. www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 17 Technical Specification CF48xxxQTxxx Flanged Mechanical Drawing .01 [0.2] OVERALL HEIGHT .500 ±.025 [12.7 ±0.63] 2.200 ±.020 [ 55.88 ±0.5 ] 1.536 ±.020 [ 39.01 ±0.5 ] .18 [ 4.6 ] SEE NOTE 5 R .065 4 [ 1,65 ] TOP VIEW 2.00 [ 50.8 ] 2.07 [ 52.5 ] 1.66 [ 42.2 ] 2.386 [ 60.6 5 6 7 .60 [ 15.2 ] .45 [ 11.4 ] .30 [ 7.6 ] .15 [ 3.8 ] 8 BOTTOM VIEW ±.020 ±0.5 ] 1.01 [ 25.7 ] .36 [ 9.1 ] .183 ±.020 [ 4.65 ±0.5 ] .02 [ 0.6 ] 3 1 .70 [ 17.8 ] 1.30 [ 33 ] .13 [ 3.2 ] .800 ±.020 [ 20.32 ±0.5 ] 1 BOTTOMSIDE CLEARANCE ±.020 .010 [0.51 0.25] NOTES .30 [ 7.6 ] .60 [ 15.2 ] PIN DESIGNATIONS 1) Applied torque per screw should not exceed 5in-lb. (3in-lb recommended). 2) Baseplate flatness tolerance is 0.01” (.2mm) TIR for surface. 3) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 4) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm) diameter standoff shoulders. 5) All Pins: Material - Copper Alloy, Finish (RoHS 6/6) - Matte Tin over Nickel plate 6) Total Weight: 3.12 oz (88.5 g) 7) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 8) Workmanship: Meets or exceeds IPC-A-610C Class II 9) Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. 10) A thermal interface material is required to assure proper heat transfer from the flanged baseplate to the cooling surface. Thermal grease may be used, or materials such as Thermalloy’s Grafoil or Bergquist HiFlow and Softflow. Other similar products are available from many heatsink manufacturers. Product # CF48xxxQTXxx 2 Phone 1-888-567-9596 www.synqor.com Pin Name 1 Vin(+) 2 ON/OFF 3 Vin(–) 4 Vout(–) Function Positive input voltage TTL input to turn converter on and off, referenced to Vin(–), with internal pull up. Negative input voltage Negative output voltage 6 SENSE(–) Negative remote sense1 TRIM Output voltage trim2 7 SENSE(+) Positive remote sense3 5 8 Vout(+) Positive output voltage Notes: 1) SENSE(–) should be connected to Vout(–) either remotely or at the converter. 2) Leave TRIM pin open for nominal output voltage. 3) SENSE(+) should be connected to Vout(+) either remotely or at the converter. Doc.# 005-0005450 Rev. B 05/11/10 Page 18 Technical Specification CF48xxxQTxxx PART NUMBERING SYSTEM ORDERING INFORMATION The part numbering system for SynQor’s dc-dc converters follows the format shown in the example below. The tables below show the valid model numbers and ordering options for converters in this product family. When ordering SynQor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. Add “-G” to the model number for 6/6 RoHS compliance. CF 48 2 4 0 Q T C 06 N R S - G 6/6 RoHS Options (see Ordering Information) Output Current Thermal Design (see Ordering Info) Performance Level Package Size Output Voltage Model Number Continuous Input Voltage Product Family CF48050QTw25xyz CF48120QTw12xyz CF48150QTw10xyz CF48240QTw06xyz Thermal Design The first 12 characters comprise the base part number and the last 3 characters indicate available options. The “-G” suffix indicates 6/6 RoHS compliance. Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. Contact SynQor for further information: Product # CF48xxxQTXxx 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 Maximum Output Current 34-75V 5V 25A 34-75V 12V 12A 34-75V 15V 10A 34-75V 24V 6A The following options must be included in place of the x y z spaces in the model numbers listed above. Input Voltage Phone: Toll Free: Fax: E-mail: Web: Address: Output Voltage Options Description: w x y z Enable Logic Pin Style Feature Set C - Encased V - Encased with Flange N - Negative R - 0.180" S - Standard Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0005450 Rev. B 05/11/10 Page 19