Technical Specification

Technical
Specification
IQ1BxxxQTXxxx
66-160V
170V
Continuous Input Transient Input
3.3-48V
150W
3000V dc
Quarter-brick
Outputs
Max Power
REINFORCED Insulation
DC-DC Converter
The InQor® quarter-brick converter series is composed
of next-generation, board-mountable, REINFORCED
Insulated, fixed switching frequency dc-dc converters
that use synchronous rectification to achieve extremely
high power conversion efficiency. Each module is supplied
completely encased to provide protection from the harsh
environments seen in many industrial and transportation
applications.
QT
050
C25
NRS
T
B
.0V OU
I Q 1 135V IN 5
-G
5A
@2
18-
Operational Features
•
•
•
•
•
High efficiency, 90% at full rated load current
Delivers full power with minimal derating - no heatsink required
Operating input voltage range: 66-160V
Fixed frequency switching provides predictable EMI
No minimum load requirement
Protection Features
Mechanical Features
• Industry standard Quarter-brick pin-out configuration
• Size: 2.386" x 1.536" x 0.500" (60.60 x 39.01 x 12.70 mm)
• Total weight: 3.0 oz (85 g)
•
•
•
•
•
Input under-voltage lockout
Output current limit and short circuit protection
Active back bias limit
Output over-voltage protection
Thermal shutdown
Control Features
• On/Off control referenced to input side
• Remote sense for the output voltage
• Output voltage trim range of -20%, +10%
Safety Features
Reinforced Insulation
• Input-to-output isolation 3000V
• UL 60950-1: 2007
• CAN/CSA-C22.2 No. 60950-1:2007
• EN60950-1:2006/A11:2009
• CE Marked
• RoHS compliant (see last page)
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
CONTENTS
Page No.
Family Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Characteristics (3.3 Vout) & Figures . . . . . . . . . . . . . . . . . . . . 4
Electrical Characteristics (5.0 Vout) & Figures . . . . . . . . . . . . . . . . . . . . 6
Electrical Characteristics (7.0 Vout) & Figures . . . . . . . . . . . . . . . . . . . . 8
Electrical Characteristics (12 Vout) & Figures . . . . . . . . . . . . . . . . . . . 10
Electrical Characteristics (15 Vout) & Figures . . . . . . . . . . . . . . . . . . . 12
Electrical Characteristics (24 Vout) & Figures . . . . . . . . . . . . . . . . . . . 14
Electrical Characteristics (30 Vout) & Figures . . . . . . . . . . . . . . . . . . . 16
Electrical Characteristics (48 Vout) & Figures . . . . . . . . . . . . . . . . . . . 18
Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Standard Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 1
Technical
Specification
IQ1BxxxQTXxxx
IQ1B FAMILY ELECTRICAL CHARACTERISTICS (all output voltages)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
-1
170
Operating
160
Operating Transient Protection
170
Isolation Voltage
Input to Output
3000
Input to Base-Plate
3000
Output to Base-Plate
3000
Operating Temperature
-40
100
Storage Temperature
-55
125
Voltage at ON/OFF input pin
-2
18
INPUT CHARACTERISTICS
Operating Input Voltage Range
66
110
160
Input Under-Voltage Lockout
Turn-On Voltage Threshold
60.8
63.5
65.7
Turn-Off Voltage Threshold
57.3
60
62.3
Lockout Voltage Hysteresis
3.5
Input Over-Voltage Shutdown
170
175
Recommended External Input Capacitance
100
Input Filter Component Values (L\C)
15\1.1
DYNAMIC CHARACTERISTICS
Turn-On Transient
Turn-On Time
9
Start-Up Inhibit Time
200
230
250
Output Voltage Overshoot
0
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
Isolation Resistance
100
Isolation Capacitance (input to output)
1000
Semiconductor Junction Temperature
125
Board Temperature
125
Transformer Temperature
125
Maximum Baseplate Temperature, Tb
100
FEATURE CHARACTERISTICS
Switching Frequency
230
250
270
ON/OFF Control
Off-State Voltage
2.4
1.8
On-State Voltage
-2
0.8
ON/OFF Control
Pull-Up Voltage
5
Pull-Up Resistance
50
Over-Temperature Shutdown OTP Trip Point
125
Over-Temperature Shutdown Restart Hysteresis
10
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia) TR-NWT-000332
1.49
Calculated MTBF (MIL-217) MIL-HDBK-217F
1.31
Field Demonstrated MTBF
Note 1: Higher values of isolation capacitance can be added external to the module.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Units Notes & Conditions
V
V
V
V dc
V dc
V dc
°C
°C
V
Continuous
Continuous
100 ms
Reinforced insulation
Baseplate temperature
V
V
V
V
V
µF
µH\µF
Typical ESR 0.1-0.2 Ω
Internal values; see Figure E
ms
ms
%
Full load, Vout=90% nom.
-40 °C to +125 °C; Figure F
Maximum Output Capacitance
See Absolute Maximum Ratings
MΩ
pF
°C
°C
°C
°C
kHz
Package rated to 150 °C
UL rated max operating temp 130 °C
See Common Figure 3 for derating curve
Regulation and Isolation stages
V
Application notes Figures A & B
V
kΩ
°C
°C
Average PCB Temperature
106 Hrs. Tb = 70°C
106 Hrs. Tb = 70°C
106 Hrs. See our website for details
Doc.# 005-0005259 Rev. H
11/14/12
Page 2
Technical
Specification
IQ1BxxxQTXxxx
Family Figures (all output voltages)
120
Nominal Vout
Typical Current Limit Inception Point
Output Voltage (%)
100
80
Typical Output Voltage at Shutdown
60
40
Vin min
Vin nom
20
Vin max
0
0
Common Figure 1: Startup Waveform (typical), input voltage pre-applied, ON/
OFF Pin on Ch 2.
20
30
40
50
60
70
80
90
100 110 120 130 140 150
Load Current (%)
Common Figure 2: Output I-V Characteristics (output voltage vs. load current)
showing typical current limit curves and converter shutdown points.
100,000.0
100,000.0
3.3 V
10,000.0
5V
7V
12 V
15 V
Trim Resistance (kOhms)
Trim Resistance (kOhms)
10
1,000.0
100.0
10.0
24 V
30 V
48 V
10,000.0
1,000.0
100.0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0
Increase in Vout (%)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Increase in Vout (%)
Common Figure 3: Trim-Up Graph for 3.3 to 12V outputs.
Common Figure 3: Trim-Up Graph for 15 to 48V outputs.
10,000.0
Trim Resistance (kOhms)
All voltages
1,000.0
100.0
10.0
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Decrease in Vout (%)
Common Figure 5: Trim-Down Graph for all outputs.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 3
Input:66-160V
Output:3.3V
Current:30A
Part No.:IQ1B033QTx30
Technical Specification
IQ1B033QTC30 ELECTRICAL CHARACTERISTICS (3.3 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
2.2
A
40
50
mA
Disabled Input Current
2.5
4
mA
Response to Input Transient
0.08
V
70
mA
No-Load Input Current
Input Terminal Ripple Current
Recommended Input Fuse
5
A
3.300
3.333
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
3.267
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
±0.3
%
-50
50
mV
3.217
3.383
V
70
160
mV
Full load
15
30
mV
Full load
30
A
Subject to thermal derating
39
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
33
36
Output DC Current-Limit Shutdown Voltage
1.4
V
Back-Drive Current Limit while Enabled
1.78
A
Negative current drawn from output
50
mA
Negative current drawn from output
10,000
µF
Vout nominal at full load (resistive load)
Back-Drive Current Limit while Disabled
0
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
100
mV
50% to 75% to 50% Iout max
Settling Time
100
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
4.2
V
Over full temp range; % of nominal Vout
%
See Figure 1 for efficiency curve
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
3.9
4.0
EFFICIENCY
100% Load
89
50% Load
90
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 4
Input:66-160V
Output:3.3V
Current:30A
Part No.:IQ1B033QTx30
Technical Specification
15
100
95
12
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66Vin
66Vin
110Vin
160Vin
160Vin
0
60
0
3
6
9
12
15
18
Load Current (A)
21
24
27
0
30
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
3
6
9
12
15
18
Load Current (A)
21
24
27
30
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
33
33
30
30
27
27
24
24
21
21
Iout (A)
Iout (A)
6
3
110Vin
65
9
18
15
18
15
12
12
300 LFM (1.5 m/s)
6
300 LFM (1.5 m/s)
6
200 LFM (1.0 m/s)
3
400 LFM (2.0 m/s)
9
400 LFM (2.0 m/s)
9
200 LFM (1.0 m/s)
3
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal
to maximum input voltage), at Full Load current. Load cap: 15µF tantalum
capacitor and 1uF ceramic cap. Ch 1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 5
Input:66-160V
Output:5V
Current:25A
Part No.:IQ1B050QTx25
Technical Specification
IQ1B050QTC25 ELECTRICAL CHARACTERISTICS (5.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
2.8
A
30
40
mA
Disabled Input Current
2.5
4.0
mA
Response to Input Transient
0.14
V
70
mA
No-Load Input Current
Input Terminal Ripple Current
Recommended Input Fuse
5
A
5.000
5.050
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
4.950
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
±0.3
%
-75
75
mV
4.875
5.125
V
80
180
mV
Full load
15
30
mV
Full load
25
A
Subject to thermal derating
32.5
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
27.5
30.0
Output DC Current-Limit Shutdown Voltage
2.7
V
Back-Drive Current Limit while Enabled
0.62
A
Negative current drawn from output
50
mA
Negative current drawn from output
8,000
µF
Vout nominal at full load (resistive load)
Back-Drive Current Limit while Disabled
0
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
190
mV
50% to 75% to 50% Iout max
Settling Time
100
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
6.4
V
Over full temp range
%
See Figure 1 for efficiency curve
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
5.9
6.1
EFFICIENCY
100% Load
89
50% Load
92
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 6
Input:66-160V
Output:5V
Current:25A
Part No.:IQ1B050QTx25
100
16
95
14
90
12
Power Dissipation (W)
Efficiency (%)
Technical Specification
85
80
75
70
66Vin
110Vin
65
8
6
4
66Vin
110Vin
2
160Vin
160Vin
0
60
0
5
10
15
20
Load Current (A)
0
25
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
30
30
25
25
20
20
15
15
20
Load Current (A)
25
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
5
10
15
10
10
5
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Iout (A)
Iout (A)
10
300 LFM (1.5 m/s)
5
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal
to maximum input voltage), at Full Load current. Load cap: 15µF tantalum
capacitor and 1uF ceramic cap. Ch 1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 7
Input:66-160V
Output:7V
Current:20A
Part No.:IQ1B070QTx20
Technical Specification
IQ1B070QTC20 ELECTRICAL CHARACTERISTICS (7.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
3.1
A
80
100
mA
Disabled Input Current
1.8
4
mA
Response to Input Transient
0.15
V
Input Terminal Ripple Current
170
mA
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Recommended Input Fuse
5
A
7.000
7.070
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
6.930
Output Voltage Regulation
Over Line
Over Load
±0.3
%
Over Temperature
-105
105
mV
Total Output Voltage Range
6.825
7.175
V
65
130
mV
Full load
15
30
mV
Full load
20
A
Subject to thermal derating
26.0
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
22.0
24.0
Output DC Current-Limit Shutdown Voltage
2.9
V
Back-Drive Current Limit while Enabled
0.87
A
Negative current drawn from output
50
mA
Negative current drawn from output
4,000
µF
Vout nominal at full load (resistive load)
Back-Drive Current Limit while Disabled
0
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
300
mV
50% to 75% to 50% Iout max
Settling Time
100
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
8.9
V
Over full temp range
%
See Figure 1 for efficiency curve
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
8.2
8.5
EFFICIENCY
100% Load
89
50% Load
91
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 8
Input:66-160V
Output:7V
Current:20A
Part No.:IQ1B070QTx20
Technical Specification
18
100
95
15
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66Vin
6
66Vin
110Vin
160Vin
160Vin
0
60
0
2
4
6
8
10
12
Load Current (A)
14
16
18
0
20
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
25
25
20
20
15
15
10
4
6
8
10
12
Load Current (A)
14
16
18
20
10
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
5
2
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Iout (A)
Iout (A)
9
3
110Vin
65
12
300 LFM (1.5 m/s)
5
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal
to maximum input voltage), at Full Load current. Load cap: 15µF tantalum
capacitor and 1uF ceramic cap. Ch 1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 9
Input:66-160V
Output:12V
Current:12A
Part No.:IQ1B120QTx12
Technical Specification
IQ1B120QTC12 ELECTRICAL CHARACTERISTICS (12.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
3.2
A
43
50
mA
Disabled Input Current
2.4
4.0
mA
Response to Input Transient
0.18
V
Input Terminal Ripple Current
100
mA
No-Load Input Current
Recommended Input Fuse
5
A
12.00
12.12
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
11.88
Output Voltage Regulation
Over Line
Over Load
±0.3
%
Over Temperature
-180
180
mV
Total Output Voltage Range
11.70
12.30
V
65
130
mV
Full load
15
30
mV
Full load
12
A
Subject to thermal derating
15.6
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
13.2
14.4
Output DC Current-Limit Shutdown Voltage
4.9
V
Back-Drive Current Limit while Enabled
0.95
A
Negative current drawn from output
50
mA
Negative current drawn from output
1,500
µF
Vout nominal at full load (resistive load)
Back-Drive Current Limit while Disabled
0
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
180
mV
50% to 75% to 50% Iout max
Settling Time
100
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
15.2
V
Over full temp range
%
See Figure 1 for efficiency curve
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
14.0
14.6
EFFICIENCY
100% Load
89
50% Load
91
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 10
Input:66-160V
Output:12V
Current:12A
Part No.:IQ1B120QTx12
Technical Specification
18
100
95
15
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66Vin
6
66Vin
110Vin
160Vin
160Vin
0
60
0
1
2
3
4
5
6
7
Load Current (A)
8
9
10
11
0
12
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
14
14
12
12
10
10
8
8
6
4
2
3
4
5
6
7
Load Current (A)
8
9
10
11
12
6
4
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
2
200 LFM (1.0 m/s)
2
1
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Iout (A)
Iout (A)
9
3
110Vin
65
12
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal
to maximum input voltage), at Full Load current. Load cap: 15µF tantalum
capacitor and 1uF ceramic cap. Ch 1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 11
Input:66-160V
Output:15V
Current:10A
Part No.:IQ1B150QTx10
Technical Specification
IQ1B150QTC10 ELECTRICAL CHARACTERISTICS (15.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
3.3
A
40
50
mA
Disabled Input Current
2.4
4.0
mA
Response to Input Transient
0.25
V
Input Terminal Ripple Current
110
mA
No-Load Input Current
Recommended Input Fuse
5
A
15.00
15.15
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
14.85
Output Voltage Regulation
Over Line
Over Load
±0.3
%
Over Temperature
-225
225
mV
Total Output Voltage Range
14.62
15.38
V
65
130
mV
Full load
20
40
mV
Full load
10
A
Subject to thermal derating
13.0
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
11.0
12.0
Output DC Current-Limit Shutdown Voltage
6.3
V
Back-Drive Current Limit while Enabled
0.97
A
Negative current drawn from output
50
mA
Negative current drawn from output
1,000
µF
Vout nominal at full load (resistive load)
Back-Drive Current Limit while Disabled
0
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
600
mV
50% to 75% to 50% Iout max
Settling Time
100
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
19.1
V
Over full temp range
%
See Figure 1 for efficiency curve
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
17.6
18.3
EFFICIENCY
100% Load
91
50% Load
92
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 12
Input:66-160V
Output:15V
Current:10A
Part No.:IQ1B150QTx10
Technical Specification
100
18
95
15
Power Dissipation (W)
Efficiency (%)
90
85
80
75
66Vin
70
110Vin
12
9
6
66Vin
160Vin
65
60
0.0
2.0
4.0
6.0
8.0
Load Current (A)
110Vin
3
0
10.0
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
160Vin
0.0
2.0
4.0
6.0
8.0
Load Current (A)
10.0
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
12
11
10
10
9
8
8
Iout (A)
Iout (A)
7
6
5
4
4
400 LFM (2.0 m/s)
3
300 LFM (1.5 m/s)
2
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
2
200 LFM (1.0 m/s)
1
6
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal to
maximum input voltage), at Full Load current. Load cap: 1uF ceramic cap. Ch
1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 13
Input:66-160V
Output:24V
Current:6A
Part No.:IQ1B240QTx06
Technical Specification
IQ1B240QTC06 ELECTRICAL CHARACTERISTICS (24.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
3.2
A
40
50
mA
Disabled Input Current
2.5
4.0
mA
Response to Input Transient
0.35
V
Input Terminal Ripple Current
100
mA
No-Load Input Current
Recommended Input Fuse
5
A
24.00
24.24
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
23.76
Output Voltage Regulation
Over Line
Over Load
±0.3
%
Over Temperature
-360
360
mV
Total Output Voltage Range
23.40
24.60
V
200
400
mV
Full load
50
100
mV
Full load
6
A
Subject to thermal derating
7.8
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
6.6
7.2
Output DC Current-Limit Shutdown Voltage
10
V
Back-Drive Current Limit while Enabled
1.1
A
Negative current drawn from output
Back-Drive Current Limit while Disabled
0.093
mA
Negative current drawn from output
µF
Vout nominal at full load (resistive load)
1400
mV
50% to 75% to 50% Iout max
50
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
30.5
V
Over full temp range
%
See Figure 1 for efficiency curve
Maximum Output Capacitance
400
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
28.1
29.3
EFFICIENCY
100% Load
89
50% Load
91
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 14
Input:66-160V
Output:24V
Current:6A
Part No.:IQ1B240QTx06
Technical Specification
100
18
95
15
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66Vin
110Vin
65
9
6
110Vin
160Vin
0
0
1
2
3
Load Current (A)
4
5
0
6
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
6
6
5
5
4
4
Iout (A)
7
3
2
3
Load Current (A)
4
5
6
3
2
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
1
200 LFM (1.0 m/s)
1
1
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
7
2
66Vin
3
160Vin
60
Iout (A)
12
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal to
maximum input voltage), at Full Load current. Load cap: 1uF ceramic cap. Ch
1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 15
Input:66-160V
Output:30V
Current:5A
Part No.:IQ1B300QTx05
Technical Specification
IQ1B300QTC05 ELECTRICAL CHARACTERISTICS (30.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
3.4
A
40
50
mA
Disabled Input Current
2.5
4
mA
Response to Input Transient
0.45
V
Input Terminal Ripple Current
100
mA
No-Load Input Current
Recommended Input Fuse
5
A
30.00
30.30
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
9.70
Output Voltage Regulation
Over Line
Over Load
±0.3
%
Over Temperature
-450
450
mV
Total Output Voltage Range
29.25
30.75
V
180
360
mV
Full load
40
80
mV
Full load
5
A
Subject to thermal derating
6.5
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
5.5
6.0
Output DC Current-Limit Shutdown Voltage
12.9
V
Back-Drive Current Limit while Enabled
0.16
A
Negative current drawn from output
50
mA
Negative current drawn from output
250
µF
Vout nominal at full load (resistive load)
1850
mV
50% to 75% to 50% Iout max
50
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; see Note 2
10
%
Across Pins 8&4
38.1
V
Over full temp range
%
See Figure 1 for efficiency curve
Back-Drive Current Limit while Disabled
0
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
35.1
36.6
EFFICIENCY
100% Load
88
50% Load
91
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 16
Input:66-160V
Output:30V
Current:5A
Part No.:IQ1B300QTx05
Technical Specification
100
18
95
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66Vin
110Vin
65
12
9
6
66Vin
3
160Vin
110Vin
160Vin
0
60
0.0
1.0
2.0
3.0
4.0
Load Current (A)
0.0
5.0
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
1.0
2.0
3.0
4.0
Load Current (A)
5.0
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
5.0
5.0
4.0
4.0
Iout (A)
Iout (A)
15
3.0
3.0
2.0
2.0
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
1.0
300 LFM (1.5 m/s)
1.0
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0.0
0.0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal to
maximum input voltage), at Full Load current. Load cap: 1uF ceramic cap. Ch
1: Vout , Ch 2: Vin.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 17
Input:66-160V
Output:48V
Current:3A
Part No.:IQ1B480QTx03
Technical Specification
IQ1B480QTC03 ELECTRICAL CHARACTERISTICS (48.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature
with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
3.3
A
40
50
mA
Disabled Input Current
2.5
4
mA
Response to Input Transient
0.45
V
Input Terminal Ripple Current
100
mA
No-Load Input Current
Recommended Input Fuse
5
A
48.00
48.48
V
±0.1
±0.3
%
±0.1
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
OUTPUT CHARACTERISTICS
Output Voltage Set Point
47.52
Output Voltage Regulation
Over Line
Over Load
±0.3
%
Over Temperature
-720
720
mV
Total Output Voltage Range
46.80
49.20
V
480
960
mV
Full load
130
260
mV
Full load
3
A
Subject to thermal derating
3.90
A
Output voltage 10% Low
Output Voltage Ripple and Noise
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Peak-to-Peak
RMS
Operating Output Current Range
0
Output DC Current-Limit Inception
3.30
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
0
3.60
21
V
0.16
A
Negative current drawn from output
50
mA
Negative current drawn from output
100
µF
Vout nominal at full load (resistive load)
15
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
2300
mV
50% to 75% to 50% Iout max
Settling Time
100
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5
10
%
Across Pins 8&4
61.0
V
Over full temp range
%
See Figure 1 for efficiency curve
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
56.2
58.6
EFFICIENCY
100% Load
87
50% Load
89
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications
support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTXxxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005259 Rev. H
11/14/12
Page 18
Input:66-160V
Output:48V
Current:3A
Part No.:IQ1B480QTx03
100
24
95
21
90
18
Power Dissipation (W)
Efficiency (%)
Technical Specification
85
80
75
70
66Vin
110Vin
65
12
9
6
66Vin
110Vin
3
160Vin
160Vin
0
60
0.0
0.5
1.0
1.5
Load Current (A)
2.0
2.5
0.0
3.0
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
3.5
3.5
3.0
3.0
2.5
2.5
2.0
2.0
1.5
1.0
1.0
1.5
Load Current (A)
2.0
2.5
3.0
1.5
1.0
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
0.5
200 LFM (1.0 m/s)
0.5
0.5
Figure 2: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Iout (A)
Iout (A)
15
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0.0
0.0
25
40
55
Ambient Air Temperature (°C)
70
25
85
40
55
Ambient Air Temperature (°C)
70
85
Figure 3: Encased converter (No Heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating
vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 15µF tantalum cap and 1µF
ceramic cap. Ch 1: Vout, Ch 2: Iout.
Figure 6: Output voltage response to step-change in input voltage (nominal to
maximum input voltage), at Full Load current. Load cap: 1uF ceramic cap. Ch
1: Vout , Ch 2: Vin.
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Page 19
Technical
Specification
IQ1BxxxQTXxxx
Application Section
BASIC OPERATION AND FEATURES
CONTROL FEATURES
This converter series uses a two-stage power
topology. The first stage is a buck-converter that
output voltage constant over variations in line,
temperature. The second stage uses a transformer
the functions of input/output isolation and voltage
step-down to achieve the output voltage required.
REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits
the user to control when the converter is on or off. This input
is referenced to the return terminal of the input bus, Vin(-).
The ON/OFF signal is active low (meaning that a low turns the
converter on). Figure A details four possible circuits for driving
the ON/OFF pin. Figure B is a detailed look of the internal ON/
OFF circuitry.
conversion
keeps the
load, and
to provide
step-up or
Both the first stage and the second stage switch at a fixed
frequency for predictable EMI performance. Rectification of
the transformer’s output is accomplished with synchronous
rectifiers. These devices, which are MOSFETs with a very low
on-state resistance, dissipate far less energy than Schottky
diodes. This is the primary reason that the converter has such
high efficiency, even at very low output voltages and very high
output currents.
These converters are offered totally encased to withstand harsh
environments and thermally demanding applications. Dissipation
throughout the converter is so low that it does not require a
heatsink for operation in many applications; however, adding
a heatsink provides improved thermal derating performance in
extreme situations.
This series of converters use the industry standard footprint and
pin-out configuration.
ON/OFF
ON/OFF
Vin(_)
Vin(_)
Remote Enable Circuit
REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs
correct for voltage drops along the conductors that connect the
converter’s output pins to the load.
Pin 7 should be connected to Vout(+) and Pin 5 should be
connected to Vout(-) at the point on the board where regulation
is desired. A remote connection at the load can adjust for a
voltage drop only as large as that specified in this datasheet,
that is
[Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] <
Sense Range % x Vout
Pins 7 and 5 must be connected for proper regulation of
the output voltage. If these connections are not made, the
converter will deliver an output voltage that is slightly higher
than its specified value.
Note: the output over-voltage protection circuit senses the
voltage across the output (pins 8 and 4) to determine when
it should trigger, not the voltage across the converter’s sense
leads (pins 7 and 5). Therefore, the resistive drop on the board
should be small enough so that output OVP does not trigger,
even during load transients.
5V
Negative Logic
(Permanently Enabled)
5V
ON/OFF
TTL/
CMOS
50k
ON/OFF
ON/OFF
50k
TTL
Vin(_)
Vin(_ )
Open Collector Enable Circuit
100pF
Vin(-)
Direct Logic Drive
Figure A: Various circuits for driving the ON/OFF pin.
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Figure B: Internal ON/OFF pin circuitry
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Doc.# 005-0005259 Rev. H
11/14/12
Page 20
Technical
Specification
IQ1BxxxQTXxxx
Application Section
OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the
user to adjust the output voltage across the sense leads up or
down according to the trim range specifications.
To decrease the output voltage, the user should connect a
resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired
decrease of the nominal output voltage, the value of the resistor
should be
Rtrim-down =
- 10.22
(511
D% )
(kW)
where
D% =
Vnominal – Vdesired
Vnominal
x 100%
To increase the output voltage, the user should connect a
resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired
increase of the nominal output voltage, the value of the resistor
should be
Rtrim-up =
where
(
5.11VOUT x (100+D%)
1.225D%
_ 511 _ 10.22
D%
)
(kW)
Vout = Nominal Output Voltage
Trim graphs show the relationship between the trim resistor
value and Rtrim-up and Rtrim-down, showing the total range the
output voltage can be trimmed up or down.
Note: the TRIM feature does not affect the voltage at which the
output over-voltage protection circuit is triggered. Trimming the
output voltage too high may cause the over-voltage protection
circuit to engage, particularly during transients.
It is not necessary for the user to add capacitance at the
Trim pin. The node is internally bypassed to eliminate noise.
Total DC Variation of VOUT: For the converter to meet its
full specifications, the maximum variation of the dc value of
VOUT, due to both trimming and remote load voltage drops,
should not be greater than that specified for the output
voltage trim range.
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PROTECTION FEATURES
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid an
input system instability problem, described in more detail in
the application note titled “Input System Instability” on our
website. The lockout circuitry is a comparator with dc hysteresis.
When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page)
before the converter will turn on. Once the converter is on,
the input voltage must fall below the typical Turn-Off Voltage
Threshold value before the converter will turn off.
Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the
impedance of the load across the output is small enough to make
the output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off.
The converter then enters a “hiccup mode” where it repeatedly
turns on and off at a 5 Hz (nominal) frequency with a 5% duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
Output Over-Voltage Limit: If the voltage across the output
pins exceeds the Output Over-Voltage Protection threshold, the
converter will immediately stop switching. This prevents damage
to the load circuit due to 1) excessive series resistance in output
current path from converter output pins to sense point, 2) a
release of a short-circuit condition, or 3) a release of a current
limit condition. Load capacitance determines exactly how high
the output voltage will rise in response to these conditions. After
200 ms the converter will automatically restart.
Over-Temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
The thermal shutdown circuit is designed to turn the converter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter
to turn on again when the temperature of the sensed location
falls by the amount of the Over-Temperature Shutdown Restart
Hysteresis value.
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Doc.# 005-0005259 Rev. H
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Page 21
Technical
Specification
IQ1BxxxQTXxxx
Application Section
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because
any dc-dc converter appears incrementally as a negative
resistance load. A detailed application note titled “Input System
Instability” is available on the SynQor website which provides
an understanding of why this instability arises, and shows the
preferred solution for correcting it.
Application Circuits: Figure C provides a typical circuit diagram
which details the input filtering and voltage trimming.
Vin(+)
External
Input
Filter
Vin
Electrolytic
Capacitor
Vout(+)
Vsense(+)
ON/OFF
Trim
Vsense(_)
Vin(_)
Rtrim-up
or
Rtrim-down
Cload
Iload
Vout(_)
Figure C: Typical application circuit (negative logic unit, permanently enabled).
Input Filtering and External Capacitance: Figure D provides
a diagram showing the internal input filter components. This filter
dramatically reduces input terminal ripple current, which otherwise
could exceed the rating of an external electrolytic input capacitor.
The recommended external input capacitance is specified in the
Input Characteristics section on the Electrical Characteristics
page. More detailed information is available in the application note
titled “EMI Characteristics” on the SynQor website.
L
Vin(+)
C
Vin(_)
Figure D: Internal Input Filter Diagram (component values listed on the specifications page).
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Page 22
Technical
Specification
IQ1BxxxQTXxxx
Application Section
Startup Inhibit Period: The Startup Inhibit Period ensures that
the converter will remain off for approximately 200 ms when it is
shut down for any reason. When an output short is present, this
generates a 5 Hz “hiccup mode,” which prevents the converter
from overheating. In all, there are seven ways that the converter
can be shut down, initiating a Startup Inhibit Period:
• InputUnder-VoltageLockout
When the ON/OFF pin goes high after t2, the Startup Inhibit
Period has elapsed, and the output turns on within the typical
Turn-On Time.
Thermal Considerations: The maximum operating base-plate
temperature, TB, is 100 ºC. As long as the user’s thermal system
keeps TB < 100 ºC, the converter can deliver its full rated power.
A power derating curve can be calculated for any heatsink that is
attached to the base-plate of the converter. It is only necessary
to determine the thermal resistance, RTHBA, of the chosen heatsink
between the base-plate and the ambient air for a given airflow
rate. This information is usually available from the heatsink
vendor. The following formula can the be used to determine the
maximum power the converter can dissipate for a given thermal
condition if its base-plate is to be no higher than 100 ºC.
• InputOver-VoltageLockout
• OutputOver-VoltageProtection
• OverTemperatureShutdown
• CurrentLimit
• ShortCircuitProtection
• TurnedoffbytheON/OFFinput
Figure E shows three turn-on scenarios, where a Startup Inhibit
Period is initiated at t0, t1, and t2:
Before time t0, when the input voltage is below the UVL threshold,
the unit is disabled by the Input Under-Voltage Lockout feature.
When the input voltage rises above the UVL threshold, the Input
Under-Voltage Lockout is released, and a Startup Inhibit Period is
initiated. At the end of this delay, the ON/OFF pin is evaluated,
and since it is active, the unit turns on.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot
be enabled again until the Startup Inhibit Period has elapsed.
max
Pdiss =
100 ºC - TA
RTHBA
This value of power dissipation can then be used in conjunction
with the data shown in Figure 2 to determine the maximum load
current (and power) that the converter can deliver in the given
thermal condition.
For convenience, power derating curves for an encased converter
without a heatsink and with a typical heatsink are provided for
each output voltage.
Vin
Under-Voltage
Lockout TurnOn Threshold
ON/OFF
(neg logic)
ON
OFF ON
OFF
ON
9ms
Vout
(typical turn on time)
230ms
(typical start-up
inhibit period)
t1
t0
200ms
200ms
t2
t
Figure E: Startup Inhibit Period (turn-on time not to scale)
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Page 23
Technical
Specification
IQ1BxxxQTXxxx
Application Section
FULL FEATURE APPLICATION NOTES
This section provides some baseic application information for the
full-feature version of the MCOTS series converter.
All units in this product family include back-drive protection to
simplify the user of multiple converters in a parallel or sequencing
application. However, any voltage applied to the output of the
converter should be kept below 120% of the rated output voltage
of the converter.
In addition to back-drive protection, these units include the
following features (pins):
Current Share (pin C): The active current share feature allows
for N + 1 and parallel applications. To achieve load sharing,
directly connect the I share pins of multiple units. The load current
will share equally among the multiple units (±5% at full rated
current). It is important that the Vin(-) pins of the sharing units
be directly connected and NOT placed outside of an EMI filter or
other impedance path. The voltage at the I Share pin will range
from 0 to 5 volts (at full rated current), referenced to the primaryside ground, Vin(-).
Start Sync (pin B): The Start Synchronization pin will allow
a more consistent start-up sequence. To operate this feature,
connect together the Start-Sync pins of multiple current-sharing
units. This will permit immediate start-up with loads greater than
the current limit of a single unit. Without this connection, any
set of converters attempting to asynchronously start (or re-start)
with a load greater than the current limit of a single unit will
“hiccup”. This “hiccup” mode will continue until one converter
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attempts a start at the same time as the minimum number of
additional units necessary to sustain the load condition. For
example, three 50 amp units starting into a 90 amp load would
require two units to simultaneously attempt a start. The Start Sync
connection synchronizes these starting attempts and provides a
more consistent and reliable start-up sequqnce. For details about
the “hiccup” mode ore repeated startup attempts, please see the
“Startup Inhibit Period” note in the Technical Specification.
Clock Sync (pin A): The External Clock Synchronization pin
provides the ability for the user to control the EMI signature and
synchronize sensitive circuitry to quiet periods in the converter
operation. With this option, the converter can be synchronized
to an external clock signal whose frequency is greater than that
of the free-running internal clock. However, substantially raising
the converter’s frequency will reduce its efficiency. Therefore,
the recommended frequency range for the external clock
synchronization signal applied to this pin is 600 kHz to 650 kHz.
The following requirements should also be met:
• Theexternalclocksignalshouldbereferencedtothenegative
input voltage, Vin(-).
• Thehighlevelofthesignalshouldbebetween3.5Vand5.0V.
• Thelowlevelshouldbebetween-0.5Vand+1.2V.
• Donotapplyaclocksignallowerthanthespecified
frequency.
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Page 24
Technical
Specification
IQ1BxxxQTXxxx
Standards & Qualification Testing
Parameter
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1: 2007
Reinforced Insulation
CAN/CSA-C22.2 No. 60950-1:2007
EN60950-1:2006/A11:2009
CE Marked
2006/95/EC Low Voltage Directive
IEC 61000-4-2
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
Parameter
# Units Test Conditions
QUALIFICATION TESTING
Life Test
32
95% rated Vin and load, units at derating point, 1000 hours
Vibration
5
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
Mechanical Shock
5
100g minimum, 2 drops in x, y, and z axis
Temperature Cycling
10
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Power/Thermal Cycling
5
Toperating = min to max, Vin = min to max, full load, 100 cycles
Design Marginality
5
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
Humidity
5
85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day
Solderability
15 pins
Altitude
2
MIL-STD-883, method 2003
70,000 feet (21 km), see Note
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
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Page 25
Technical
Specification
IQ1BxxxQTXxxx
Standard Mechanical Diagram
1.536 ±0.020 (39.01 ±0.5)
1. 030 (26.16)
0.600 (15.24)
Top View
Side View
0.450 (11.43)
0.300 (7.62)
0.150 (3.81)
0.253±0.020
(6.4±0.5)
0.18±0.010
(4.57±0.25)
0.263±0.020
(6.68±0.5)
8 7 6 5 4
2.386
± 0.020
(60.6± 0.5)
2.00
(50.8)
1.86
(47.2)
M3 Threaded Inserts
4 Places See Notes
1 2
3
0.183±.020 (4.65)±0.5
0.500±0.025
(12.7±0.63)
Overall Height
0.468±0.020 (11.89±0.5)
0.300 (7.62)
0.600 (15.24)
NOTES
1)M3 screws used to bolt unit’s baseplate to other surfaces (such as
a heatsink) must not exceed 0.100" (2.54 mm) depth below the
surface of the baseplate.
PIN DESIGNATIONS
Pin
Name
Function
1
Vin(+)
Positive input voltage
2
ON/OFF
3
Vin(–)
2)Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
3)Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface.
4)Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
5)Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm)
diameter standoff shoulders.
6)All Pins: Material - Copper Alloy- Finish (RoHS 6/6) - Matte Tin over
Nickel plate
7)Weight: 3.02 oz. (85.7 g) typical
8)All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
9)Workmanship: Meets or exceeds IPC-A-610 Class II
10)Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
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4
Vout(–)
TTL input to turn converter on and off,
referenced to Vin(–), with internal pull up.
Negative input voltage
Negative output voltage
6
SENSE(–) Negative remote sense1
TRIM
Output voltage trim2
7
SENSE(+) Positive remote sense3
5
8
Vout(+)
Positive output voltage
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely
or at the converter.
2)
Leave TRIM pin open for nominal output voltage.
3)
SENSE(+) should be connected to Vout(+) either remotely
or at the converter.
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Doc.# 005-0005259 Rev. H
11/14/12
Page 26
Technical
Specification
IQ1BxxxQTXxxx
Flanged Mechanical Diagram
.01 [0.2]
OVERALL HEIGHT
.500 ±.025
[12.7 ±0.63]
2.200 ±.020
[ 55.88 ±0.5 ]
1.536 ±.020
[ 39.01 ±0.5 ]
.18
[ 4.6 ]
SEE NOTE 5
R .065
4
[ 1.65 ]
TOP VIEW
2.00
[ 50.8 ]
2.07
[ 52.5 ]
1.66
[ 42.2 ]
2.386
[ 60.6
5
6
7
.60
[ 15.2 ]
.45
[ 11.4 ]
.30
[ 7.6 ]
.15
[ 3.8 ]
8
BOTTOM VIEW
±.020
±0.5 ]
1.01 [25.7]
.36 [9.1]
3
1
.70
[ 17.8 ]
.183 ±.020
[ 4.65 ±0.5 ]
.02 [ 0.6 ]
1.30
[ 33 ]
.13
[ 3.2 ]
.800 ±.020
[ 20.32 ±0.5 ]
1
BOTTOMSIDE CLEARANCE
.010 ±.020
[0.51
0.25]
NOTES
.30
[ 7.6 ]
.60
[ 15.2 ]
PIN DESIGNATIONS
1) Applied torque per screw should not exceed 5in-lb.
(3in-lb recommended).
2) Baseplate flatness tolerance is 0.01” (.2mm) TIR for surface.
3) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
4) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm)
diameter standoff shoulders.
5) All Pins: Material - Copper Alloy, Finish (RoHS 6/6) - Matte Tin over
Nickel plate
6) Total Weight: 3.12 oz (88.5 g)
7) All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
8) Workmanship: Meets or exceeds IPC-A-610 Class II
9) Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
10) A thermal interface material is required to assure proper heat transfer
from the flanged baseplate to the cooling surface. Thermal grease
may be used, or materials such as Thermalloy’s Grafoil or Bergquist
HiFlow and Softflow. Other similar products are available from many
heatsink manufacturers.
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Pin
Name
Function
1
Vin(+)
Positive input voltage
2
ON/OFF
3
Vin(–)
4
Vout(–)
TTL input to turn converter on and off,
referenced to Vin(–), with internal pull up.
Negative input voltage
Negative output voltage
6
SENSE(–) Negative remote sense1
TRIM
Output voltage trim2
7
SENSE(+) Positive remote sense3
5
8
Vout(+)
Positive output voltage
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely
or at the converter.
2)
Leave TRIM pin open for nominal output voltage.
3)
SENSE(+) should be connected to Vout(+) either remotely
or at the converter.
Doc.# 005-0005259 Rev. H
11/14/12
Page 27
Technical
Specification
IQ1BxxxQTXxxx
PART NUMBERING SYSTEM
ORDERING INFORMATION
The part numbering system for SynQor’s dc-dc converters follows the format
shown in the example below.
The tables below show the valid model numbers and ordering options for
converters in this product family. When ordering SynQor converters, please
ensure that you use the complete 15 character part number consisting of
the 12 character base part number and the additional characters for options.
Add “-G” to the model number for 6/6 RoHS compliance.
IQ 1 B 0 5 0 Q T C 2 5 N R S - G
Options
(see
Ordering Information)
Output Current
Thermal Design
Performance Level
Package Size
Output Voltage
Input
Voltage
110V
110V
110V
110V
110V
110V
110V
110V
Model Number
6/6 RoHS
IQ1B033QTw30NRS
IQ1B050QTw25NRS
IQ1B070QTw20NRS
IQ1B120QTw12NRS
IQ1B150QTw10NRS
IQ1B240QTw06NRS
IQ1B300QTw05NRS
IQ1B480QTw03NRS
Output
Voltage
3.3V
5V
7V
12V
15V
24V
30V
48V
Max Output
Current
30A
25A
20A
12A
10A
6A
5A
3A
Input Voltage
Product Family
The first 12 characters comprise the base part number and the last 3
characters indicate available options. The “-G” suffix indicates 6/6 RoHS
compliance.
The following options must be included in place of the w x y z spaces in the
model numbers listed above.
Thermal Design
w
Options Description
Enable Logic Pin Style
x
y
C - Encased
V - Encased with
Flanged Baseplate
Application Notes
N - Negative
Feature Set
z
R - 0.180"
S - Standard
A variety of application notes and technical white papers can be downloaded
in pdf format from our website.
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium, Hexavalent
Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated
Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor
product is 6/6 RoHS compliant. For more information please refer to
SynQor’s RoHS addendum available at our RoHS Compliance / Lead
Free Initiative web page or e-mail us at [email protected].
Not all combinations make valid part numbers, please contact SynQor for
availability. See the Product Summary web page for more options.
PATENTS
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # IQ1BxxxQTXxxx
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
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Doc.# 005-0005259 Rev. H
11/14/12
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