Technical Specification SQ60120ETA20 35-75V 100V Continuous Input Transient Input 12V 240W 2250V dc Eighth-brick Output Max Power Isolation DC-DC Converter The BusQor SQ60120ETA20 bus converter is a nextgeneration, board-mountable, isolated, fixed switching frequency dc-dc converter that uses synchronous rectification to achieve extremely high conversion efficiency. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. The SQ BusQor series provides an isolated step down voltage from 48V to a semi-regulated 12V intermediate bus. BusQor converters are ideal for customers who need multiple outputs and wish to build or buy point of load converters to work with a 12V rail. RoHS Compliant (see last page). ® SQ60120ETA20 Model Operational Features • Ultra-high efficiency, 94% at full rated load current • Delivers 20A (240W) power with minimal derating - no heatsink required • Wide input voltage range: 35-75Vdc with 100V 100ms input voltage transient capability • Fixed frequency switching provides predictable EMI Mechanical Features • Industry standard eighth-brick pin-out configuration • Size: 0.90” x 2.3” (22.9x58.4mm), 0.498” (12.65mm) • Total weight: 1.25 oz (35 g) Control Features • On/Off control referenced to input side • Inherent current share (by droop method) for high current and parallel applications. Protection Features • Input under-voltage lockout and over-voltage shutdown protects against abnormal input voltages • Output current limit and short circuit protection • Output over-voltage protection • Thermal shutdown Contents Page No. Safety Features • UL 60950-1/R2011-12 • EN60950-1/A2:2013 • CAN/CSA-C22.2 No. 60950-1/A1:2011 Product # SQ60120ETA20 Phone 1-888-567-9596 Open Frame Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Standards & Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 1 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Open Frame Mechanical Diagram .90 [22,9] .498 ±.032 [12,65 ±0,81] OVERALL HEIGHT .600 [15,24] 5 .033 ±.030 [0,84 ±0,76] BOTTOMSIDE CLEARANCE 4 2.30 [58,4] 2.000 [50,8] .14 [3,6] 1 2 3 .300 [7,62] .15 [3,8] .180 [4,57] SEE NOTE 3 .600 [15,24] NOTES PIN DESIGNATIONS 1) PINS 1-3 ARE 0.040" (1.02mm) DIA. WITH 0.080" (2.03mm) DIA. STANDOFF SHOULDERS 2) PINS 4 & 5 ARE 0.062" (1.57mm) DIA. WITH 0.100" (2.54mm) DIA. STANDOFF SHOULDERS 3) OTHER PIN EXTENSION LENGTHS AVAILABLE 4) ALL PINS: MATERIAL: COPPER ALLOY FINISH: MATTE TIN OVER NICKEL PLATE 5) UNDIMENSIONED COMPONENTS ARE SHOWN FOR VISUAL REFERENCE ONLY 6) ALL DIMENSIONS IN INCHES(mm) TOLERANCES: X.XXIN +/-0.02 (X.Xmm +/-0.5mm) X.XXXIN +/-0.010 (X.XXmm +/-0.25mm) 7) MAXIMUM AREA THAT THE THERMAL TRANSFER MATERIAL IS DEPOSITED 8) WEIGHT: 1.25 OZ (35 G) TYPICAL 9) WORKMANSHIP: MEETS OR EXCEEDS IPC-A-610C CLASS II 10) UL/TUV STANDARDS REQUIRE A CLEARANCE OF 0.04” (1.02MM) AROUND PRIMARY AREAS OF THE MODULE. Product # SQ60120ETA20 Phone 1-888-567-9596 www.synqor.com Pin Name Function 1 Vin(+) 2 ON/OFF 3 4 5 Vin(-) Vout(-) Vout(+) Positive Input Voltage TTL input to turn converter on and off, referenced to Vin (-) with internal pull up Negative input voltage Negative output voltage Positive output voltage Doc.# 005-0005817 Rev. F 04/15/2015 Page 2 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification SQ60120ETA20 Electrical Characteristics Ta = 25 °C, airflow rate = 300 LFM, Vin = 48 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C ambient temperature with appropriate power derating. Specifications subject to change without notice. Parameter ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage Input to Output Operating Temperature Storage Temperature Voltage at ON/OFF input pin INPUT CHARACTERISTICS Operating Input Voltage Range Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Voltage Hysteresis Input Over-Voltage Shutdown Turn-On Voltage Threshold Turn-Off Voltage Threshold Maximum Input Current No-Load Input Current Disabled Input Current Input Reflected-Ripple Current Input Terminal-Ripple Current Recommended Input Fuse (see Note 1) Recommended External Input Capacitance Input Filter Component Values (L\C) OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Disabled Maximum Output Capacitance DYNAMIC CHARACTERISTICS Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Turn-On Transient Turn-On Time Start-Up Inhibit Time Output Voltage Overshoot Product # SQ60120ETA20 Min. Typ. Max. -1 35 48 100 75 100 V V V 2250 100 125 18 V °C °C V 75 V 34.5 32 4 V V V V V V A mA mA mA mA A µF µH\µF -40 -45 -2 35 48 31 27.6 2 95 105 6 125 7.4 90 8.5 10 300 15 47 2.2\4.4 12.46 12.5 12.54 V 12.60 V V mV V +0.1\-1.2 +0\-0.8 ±300 10.20 Phone 1-888-567-9596 140 60 Units Notes & Conditions RMS through 10µH inductor RMS, full load Fast blow external fuse recommended Typical ESR 0.1-0.2 Ω Internal values Vin = 65 V; Io = 0 A Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 2 Full load Full load Subject to thermal derating Output Voltage 10% Low 3,000 mV mV A A V mA µF 1300 750 2500 1200 mV µs See Note 3 50% to 75% to 50% Iout max To within 1% Vout nom 12 200 0 17 ms ms % Full load, Vout=90% nom. -40 °C to +125 °C; Figure E 3 mF load capacitance 0 180 80 20 Continuous Continuous 100 ms transient, square wave 27 7 50 www.synqor.com Negative current drawn from output Vout nominal at full load (resistive load) Doc.# 005-0005817 Rev. F 04/15/2015 Page 3 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification SQ60120ETA20 Electrical Characteristics (continued) Ta = 25 °C, airflow rate = 300 LFM, Vin = 48 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C ambient temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. ISOLATION CHARACTERISTICS Isolation Voltage (dielectric strength) Isolation Resistance Isolation Capacitance (input to output) TEMPERATURE LIMITS FOR POWER DERATING CURVES Semiconductor Junction Temperature Board Temperature Transformer Temperature EFFICIENCY 100% Load 50% Load FEATURE CHARACTERISTICS Switching Frequency 202 ON/OFF Control (Option P) Off-State Voltage -1 On-State Voltage 2.4 ON/OFF Control (Option N) On-State Voltage -1 Off-State Voltage 2.4 ON/OFF Control (Either Option) Pull-Up Voltage Pull-Up Resistance Output Over-Voltage Protection Over-Temperature Shutdown OTP Trip Point 135 Over-Temperature Shutdown Restart Hysteresis RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 Calculated MTBF (MIL-217) MIL-HDBK-217F Field Demonstrated MTBF Max. 2250 30 N/A 125 125 125 94 95 230 Units Notes & Conditions V MΩ pF See Absolute Maximum Ratings °C °C °C Package rated to 150 °C UL rated max operating temp 130 °C See Note 4 % % 257 kHz 0.8 18 V V 0.8 18 V V Application notes Figure B 5 124 16 145 10 3.2 2.9 V k? V °C °C Over full temp range; no load Average PCB Temperature 106 Hrs. 80% load, 300LFM, 40 °C Ta 106 Hrs. 80% load, 300LFM, 40 °C Ta 106 Hrs. See our website for details Note 1: Safety certification tests were carried out using 15A fast blow fuse. Fuse interruption characteristics have to be taken into account while designing input traces. User should ensure that Input trace is capable of withstanding fault currents Note 2: For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 3: For full-load to no-load transient, OVP shutdown may occur with less than 660µF external capacitance having less than 8mΩ of ESR Note 4: Isolation capacitance can be added external to the module. Product # SQ60120ETA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 4 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification Standards Compliance & Qualification Testing Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60950-1/R2011-12 Basic insulation EN60950-1/A2:2013 CAN/CSA-C22.2 No. 60950-1/A1:2011 Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Product # SQ60120ETA20 # Units 32 5 5 10 5 5 5 15 pins Phone 1-888-567-9596 Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x, y and z axis -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003 www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 5 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification 100 20 95 Power Dissipation (W) 90 Efficiency (%) 85 80 75 70 35 Vin 10 5 35 Vin 48 Vin 65 48 Vin 75 Vin 75 Vin 60 0 0 10 20 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 0 10 20 Load Current (A) Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 97 10 Power Dissipation (W) 96 Efficiency (%) 15 95 94 25 ºC 93 9 8 7 25 ºC 40 ºC 40 ºC 55 ºC 55 ºC 6 92 100 200 Air Flow (LFM) 300 Figure 3: Efficiency at nominal output voltage and 60 % rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 30 100 400 200 Air Flow (LFM) 300 400 Figure 4: Power dissipation at nominal output voltage and 60 % rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). Thermal Derating for Vin = 48 V; orientation: pin 3 To pin 1 25 IOUT (A) 20 15 400 10 300 200 5 100 0 25 40 55 Ambient Air Temperature (oC) 70 Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing from pin 3 to pin 1 (nominal input voltage). Product # SQ60120ETA20 Phone 1-888-567-9596 Semiconductor junction temperature is within 1°C of surface temperature 85 Figure 6: Thermal plot of converter at 14.7 A load current (maximum 125ºC derating current) with 55ºC air flowing at the rate of 200 LFM. Air is flowing across the converter from pin 3 to pin 1 (nominal input voltage). www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 6 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification 30 Derating Curves for Vin =48 V; orientation: output to input 25 IOUT (A) 20 15 400 10 300 200 5 100 0 25 40 55 o Ambient Air Temperature ( C) 70 85 Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing from output to input (nominal input voltage). Figure 8: Thermal plot of converter at 13.5 A load current (max 125ºC derating current) with 55ºC air flowing at the rate of 200 LFM. Air is flowing across the converter from output to input (nominal input voltage). Figure 9: Turn-on transient at half load (resistive load) and 3 mF output capacitance (2.0 ms/div). Input voltage pre-applied. CH1: Vout (5V/div). CH2: ON/OFF input (2V/div). Vin = 48 V. Figure 10: Turn-on transient at zero load and 3 mF output capacitance (2.0 ms/ div). Input voltage pre-applied. CH1: Vout (5 V/div). CH2: ON/OFF input (2 V/div). Vin = 48 V. Input Reflected Ripple Current source impedance iS Input Terminal Ripple Current iC Output Voltage Ripple DC-DC Converter VOUT VSOURCE electrolytic capacitor Figure 11: Output voltage response to step-change in load current (50%-75%50%) of Iout (max); dI/dt = 0.1 A/µs). Load cap 100 µF, 100 mΩ ESR tantalum cap. Top trace: Vout (2 V/div), Ch2: Iout (10A/div). Vin = 48 V Product # SQ60120ETA20 Phone 1-888-567-9596 ceramic electrolytic capacitor capacitor Figure 12: Test set-up diagram showing measurement points for Input Terminal Ripple Current (Figure 13), Input Reflected Ripple Current (Figure 14), and Output Voltage Ripple (Figure 15). www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 7 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification Figure 13: Input Terminal Ripple Current, ic, at full rated output current and nominal input voltage with 10 µH source impedance and 47 µF electrolytic capacitor (200 mA/div). See Figure 12. Figure 14: Input reflected ripple current, is, through a 10 µH source inductor at nominal input voltage and rated load current (10 mA/div). See Figure 12. 14 Output Voltage (V) 12 10 8 6 4 35 Vin 48 Vin 2 75 Vin 0 0 Figure 15: Output voltage ripple at nominal input voltage and rated load current (100 mV/div). Load capacitance: 1 µF ceramic capacitor and 15 µF tantalum capacitor. Bandwidth: 20 Mhz. See Figure 12. 10 20 Load Current (A) 30 40 Figure 16: Output voltage vs. load current showing typical current limit curves and converter shutdown points. Output Impedance (ohms) 10 1 0.1 0.01 35 Vin 48 Vin 0.001 75 Vin 0.0001 10 Figure 17: Load Current (50 A/div) as a function of time when the converter attempts to turn on into a 1 mΩ short circuit. Top trace (500 us/div) is an expansion of the on-time portion of the bottom trace. Vin = 48V Product # SQ60120ETA20 Phone 1-888-567-9596 100 1,000 Hz 10,000 100,000 1,000,000 Figure 18: Magnitude of incremental output impedance for minimum, nominal, and maximum input voltage at full rated power. www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 8 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Technical Specification 15 10 5 Reverse Transmission (dB) Forward Transmission (dB) 0 -10 -20 -30 35 Vin -40 48 Vin -5 -15 -25 -35 35 Vin 48 Vin -45 75 Vin 75 Vin -55 -50 10 100 1,000 Hz 10,000 10 100,000 Figure 19: Magnitude of incremental forward transmission for minimum, nominal, and maximum input voltage at full rated power. 100 1,000 Hz 10,000 100,000 1,000,000 Figure 20: Magnitude of incremental reverse transmission for minimum, nominal, and maximum input voltage at full rated power. Input Impedance (ohms) 1000 100 10 35 Vin 1 48 Vin 75 Vin 0.1 10 100 1,000 Hz 10,000 100,000 Figure 21: Magnitude of incremental input impedance for minimum, nominal, and maximum input voltage at full rated power. Product # SQ60120ETA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 9 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Application Section BASIC OPERATION AND FEATURES CONTROL FEATURES With voltages dropping and currents rising, the economics of an Intermediate Bus Architecture (IBA) are becoming more attractive, especially in systems requiring multiple low voltages. IBA systems separate the role of isolation and voltage scaling from regulation and sensing. The BusQor series bus converter provides isolation and a coarse voltage step down in one compact module, leaving regulation to simpler, less expensive non-isolated converters. REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This input is referenced to the return terminal of the input bus, Vin(-). There are two versions of the converter that differ by the sense of the logic used for the ON/OFF input. In Figure A below, the BusQor module provides the isolation stage of the IBA system. The isolated bus then distributes power to the non-isolated buck regulators to generate the required voltage levels at the point of load. In this case, the bucks are represented with SynQor’s NiQor series of nonisolated dc-dc converters. In many applications requiring multiple low voltage outputs, significant savings can be achieved in board space and overall system costs. In the positive logic version, the ON/OFF input is active high (meaning that a high turns the converter on). In the negative logic version, the ON/OFF signal is active low (meaning that a low turns the converter on). Figure B is a detailed look of the internal ON/OFF circuitry. When designing an IBA system with bus converters, the designer can select from a variety of bus voltages. While there is no universally ideal bus voltage, most designs employ one of the following: 12V, 9V, 7.5V, 5V, or 3.3V. Higher bus voltages can lead to lower efficiency for the buck regulators but are more efficient for the bus converter and provide lower board level distribution current. Lower bus voltages offer the opposite trade offs. SynQor’s SQ BusQor modules accept the full 48/60V telecom bus voltage and have a narrow output voltage range compatible with many non-isolated point of load converters. When used in IBA systems, the output variation of the BusQor must be in accordance with the input voltage range of the non-isolated converters being employed. 3.3V 48Vdc 35-75V 2.5V BusQor Converter 12Vdc Vin(+) 1.8V +5V 5V 124k 1.5V 0.9V Typical User Board NiQor Converters ON/OFF 49.9k TTL Loads 100k 48Vdc Front End Vin(_) Figure A: Example of Intermediate Bus Architecture using BusQor bus converter and NiQor non-isolated converters Product # SQ60120ETA20 Phone 1-888-567-9596 Figure B: Internal ON/OFF pin circuitry www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 10 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Application Section Protection Features Input Under-Voltage Lockout: The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the application note titled “Input System Instability” available on www.SynQor.com . The lockout circuitry is a comparator with DC hysteresis. When the input voltage is rising, it must exceed the typical Turn-On Voltage Threshold value (listed on the specification page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off. Also see figure E. Output Current Limit: The output of the BusQor module is electronically protected against output overloads. When an overload current greater than the “DC Current-Limit Inception” specification is drawn from the output, the output of the BusQor will shutdown to zero volts after the 1 ms have elapsed (see Figure C). The shutdown period lasts for a typical period of 200ms (Figure D) after which the BusQor tries to power up again. If the overload persists, the output voltage will go through repeated cycles of shutdown and restart with a duty cycle of 20ms (On) and 200 ms (Off) respectively. The BusQor module returns (auto resetting) to normal operation once the overload is removed. The BusQor is designed to survive in this mode indefinitely without damage and without human intervention. Output Short Circuit Protection: When the output of the BusQor module is shorted, a peak current of typically 65A will flow into the short circuit for a time of about 20ms. The output of the BusQor will shutdown to zero volts after the 20ms have elapsed (Figure D). The shutdown period lasts for a time of 200ms, at the end of which the BusQor module tries to power up again. If the short circuit persists, the output voltage will go through repeated cycles of shutdown and restart with a duty cycle of 20ms (On) and 200ms (Off) respectively. The BusQor module returns (auto resetting) to normal operation once the short circuit is removed. The BusQor is designed to survive in this mode indefinitely without damage and without human intervention. In the Auto resetting mode, also referred to as “Hiccup” mode, the power drawn from the 48 V input is about 5 Watts, most of which is dissipated into the external fault. It is important that copper traces and pads from the output circuit be designed to withstand the short term peaks, although the average current into the fault may be as low as 50 mA typical. See Figure 17 for appropriate waveform. Over-Temperature Shutdown: A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the Over-Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the Over-Temperature Shutdown Restart Hysteresis value. Output Current Output Current 30A 20A Output Voltage Output Voltage <12V <12V 12V 0V 0V 1ms Time Figure C: Output Overload protection diagram (not to scale) Product # SQ60120ETA20 55A Peak peak Phone 1-888-567-9596 Time Shutdown 200ms Period Duty 20ms Cycle Figure D: Output Short Circuit and Auto-Resetting protection diagram (not to scale) www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 11 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Application Section APPLICATION CONSIDERATIONS Startup Inhibit Period: Figure E details the Start-Up Inhibit Period for the BusQor module when Vin is applied with the On/Off pin asserted (enabled). Before time t1, when the input voltage Off pin asserted (enabled). Before time t1, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. When the input voltage rises above the UVL threshold, the Input Under-Voltage Lockout is released, and a typical Startup Inhibit Period of 8ms from a Vin start-up. Once the module recognizes it should be on it waits an additional 4ms before it starts. When starting from an on/ off event the module has an inhibit time of 200ms like our standard products. The output builds up to 90% or higher of the nominal voltage and stabilizes to its nominal output voltage in a total time of 15ms typical. At time t2, when the On/Off pin is de-asserted (disabled), the BusQor module stops switching immediately. Fall time from 12V to 0V is dependent on output capacitance load current, and any parasitic trace inductance in the output load circuit. At time t3, when the On/Off pin is re-asserted (enabled), the BusQor module output begins to build up after the inhibit period of 200ms typical. Vin UVLO On/Off (N logic) OFF ON t0 t1 t2 t t3 Vout 12V 12 ms Start-up Inhibit 200 ms Fault Inhibit Start-Up Time 15 ms Figure E: Power Up/Down Diagram (not to scale) showing Start-Up Inhibit Period. Refer to the Control Features section of the data sheet for details on enabling and disabling methods for N and P logic type modules. Product # SQ60120ETA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 12 Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Application Section Droop Current Sharing: This product has primary side regulation only. Primary side regulation results in a voltage droop as the load current increase (droop characteristic). The inherent impedance of the power stage due to its droop characteristic can be used to balance the load current between multiple modules that are placed in parallel. The graphs in this section show two units by way of example, but there is no fundamental limit to the number of units that can be placed in parallel. When multiple units having droop characteristics are placed in parallel, the current sharing accuracy is determined by the output voltage set point accuracy relative to the total output voltage droop for a given load current range. A difference in voltage between two units will cause a differential current to flow out of one unit and into the other. Figure F shows an example with two units with an output voltage mismatched by 0.5 %. In this example, when Unit A is at 100 % of its full rated load current, Unit B is only at 90%, effectively reducing the total available current by 5%. SynQor uses factory calibration of each unit to ensure that output voltage is well matched. Temperature Mismatch Self Balancing: the slope of the output voltage droop characteristic of semi regulated module increases with increased temperature. Therefore, if a paralleled unit were hotter than its neighbor because it is supplying more load current, then its output voltage will droop further forcing the cooler module(s) to increase its load current. The increase in effective output resistance due to an increase in temperature acts as a self correcting mechanism (Figure G) when two or more modules are connected in a parallel configuration. Droop Characteristics with Voltage Mismatch 0.0% -0.5% -0.50% Output Voltage Droop (% of Nominal) Output Voltage Droop (% of Nominal) Droop Characteristics with Temperature Mismatch (Self Balancing) 0.00% -1.0% -1.5% -2.0% -2.5% -3.0% -3.5% Unit A -1.00% -1.50% -2.00% -2.50% -3.00% -3.50% Unit A (cooler) Unit B Unit B (hotter) -4.00% -4.0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Load Current (% of Rated Value) Load Current (% of Rated Value) Figure F: Example of Droop Characteristic with Output Voltage Mismatch. Figure G: Droop Characteristic with Temperature Mismatch (self balancing) Product # SQ60120ETA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 13 f f Input:35-75V Output:12V Current:20A Part No.:SQ60120ETA20 Ordering Information Part Numbering System Ordering Information The part numbering system for SynQor’s dc-dc converters follows the format shown in the example below. The tables below show the valid model numbers and ordering options for converters in this product family. When ordering SynQor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional characters for options. Add “-G” to the model number for 6/6 RoHS compliance. SQ 6 0 1 2 0 E T A 2 0 N R S - G 6/6 RoHS Options (see Ordering Information) Output Current Model Number SQ60120ETA20xyz-G Input Voltage 35-75V Output Voltage 12V Max Output Current 20A The following options must be included in place of the w x y z spaces in the model numbers listed above. Thermal Design Performance Level Options Description: w x y z Package Size Thermal Design Enable Logic Pin Style Output Voltage Input Voltage A - Open Frame Product Family The first 12 characters comprise the base part number and the last 3 characters indicate available options. The “-G” suffix indicates 6/6 RoHS compliance. N - Negative P - Positive K - 0.110" N - 0.145" R - 0.180" Y - 0.250" Feature Set S - Standard Not all combinations make valid part numbers, please contact SynQor for availability. Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. PATENTS Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product # SQ60120ETA20 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 Warranty SynQor offers a three (3) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.synqor.com Doc.# 005-0005817 Rev. F 04/15/2015 Page 14