Global Industrial Market Environment

Power Converters & EMI Filters
Advancing the Power Curve®
Products for the
Global Industrial
Market Environment
Made in USA
SynQor Headquarters
155 Swanson Road
Boxborough, MA 01719
Toll Free (USA): 888-567-9596
Phone: 978-849-0600
Fax: 978-849-0602
E-mail: [email protected]
QMS#: 005-0005954 - 08/13
www.SynQor.com
Isolated DC-DC Converters
95%
Efficiency
Operational Features
•• High efficiency up to 95%
•• Input voltage ranges from 9V to 425V
•• Output power up to 600W
•• Fixed frequency switching, low output noise
•• No minimum load requirement
•• Full Feature optional on some models
General Specifications
•• Operating Temperature
•• Output Voltage Set Point
•• Output Voltage Ripple
•• Transient Response
•• Isolation Voltage
-40ºC to +100ºC
±1.0%
<1% of Vout (typ.)
<7% of Vout (typ.)
Up to 4250Vdc
Mechanical Features
•• Industry standard pin-out configurations
•• Flanged baseplate available
•• Industry standard footprints:
Full Brick:
2.48"x 4.69"
Half Brick:
2.39"x 2.49"
Quarter Brick: 1.54"x 2.39"
Sixteenth Brick: 1.04"x 1.44"
PROTECTION/CONTROL
•• Input under-voltage lockout
•• Output current limit and short circuit protection
•• Active back bias limit prevents damage to
converter from external load induced pre-bias
•• Output over-voltage protection
•• Thermal shutdown
•• Trimable output voltages
SAFETY
IQ12 - IQ48
•• Basic Insulation
•• 2250V, 30MΩ input-to-output isolation
•• UL 60950-1/R:20011-12
•• CAN/CSA-C22.2 No. 60950-1/A1:20011
•• EN60950-1/A12:2011
IQ64 - IQ4H
•• Reinforced Insulation
•• Up to 4250V, 100MΩ input-to-output isolation
•• UL 60950-1/R:20011-12
•• CAN/CSA-C22.2 No. 60950-1/A1:20011
•• EN60950-1/A12:2011
•• CE marked
EMI DC & AC Filters
DC Operational Features
•• Low DC resistance
•• >80dB differential noise attenuation @250kHz
or @500kHz
•• >36dB common-mode noise attenuation @250kHz or
>50dB common-mode noise attenuation @500kHz
•• Bulk capacitance provides input system stabilization
for downstream power converters
•• No electrolytic capacitors (all ceramic design)
•• High-voltage isolation between chassis and
input / output
•• Wide temperature range operation
DC Mechanical Features
•• Industry standard form factor
Quarter Brick: 1.54" x 2.39"
•• Flanged baseplate available
AC Filters Operational Features
•• Universal Input voltage range
•• Up to 765W output power
•• All ceramic capacitor design
•• Internally damped
•• Output TVS device included to clamp filter over-ring
•• High voltage isolation between baseplate & input / output
•• Wide temperature range operation
•• Low power dissipation
•• Complies with industry EMI standards when used with
SynQor PFC and DC-DC converter modules
AC Mechanical Features
•• Industry standard footprints
Half Brick: 2.39" x 2.49"
•• Flanged baseplate available
ISOLATED DC-DC CONVERTERS
IQ12
Vout
1.2V
1.5V
1.8V
2.5V
3.3V
5V
7V
12V
15V
24V
28V
15A
12A
12A
9.5A
7.5A
6.5A
4A
30V
40V
48V
4.5A
3.7A
12Vdc Input (9-22Vdc Input Range, Transient 25V)
Half
Brick
HPC
60A
50A
36A
QTC
40A
30A
20A
14A
8A
7A
15A
10A
7A
4A
3A
HTC
50A
Quarter
Brick
QGC
Sixteenth
SMC
25A
IQ24
Vout
1.2V
Brick
SKC
40A
30A
20A
25A
16A
1.5V
25A
14A
1.8V
20A
20A
10A
2.5V
8A
3.3V
28A
15A
5A
5V
10A
6A
3.5A
7V
5A
2A
6A
5A
3.5A
3A
3A
3A
2A
2.4A
1.5A
1.7A
12V
15V
24V
28V
30V
40V
60A
42A
34A
21A
18A
12.5A
18A
15A
10A
9A
6.5A
7.5A
5.5A
10A
8A
5A
48V
50V
24Vdc Input (18-36Vdc Input Range, Transient 50V)
HZC
Half
Brick
HEC
HPC
60A
50A
40A
QTC
40A
30A
24A
2:1 INPUT RATIO
HTC
Quarter
Brick
50A
QGC
40A
32A
QMC
25A
30A
18A
13A
17A
7.5A
7A
4A
2A
1.7A
12V
15V
24V
28V
60A
50A
40A
25A
21.5A
34A
16A
13A
8A
7A
SMC
25A
25A
25A
20A
15A
10A
5A
3.5A
IQ48
Vout
1.2V
1.5V
1.8V
2.5V
3.3V
5V
7V
SKC
20A
16A
14A
10A
8A
5.5A
13A
Sixteenth
Brick
6A
14A
3.7A
4A
10A
4.5A
3.3A
4A
2.5A
2A
1.2A
3A
8A
1.8A
3A
30V
40V
48V
50V
48Vdc Input (34-75Vdc Input Range, Transient 100V)
Half
Brick
Quarter
Brick
HZC
HPC
60A
60A
QTC
40A
30A
25A
20A
HTC
50A
QGC
45A
32A
25A
46A
21A
21A
17A
10.5A
12A
10A
6A
7A
4A
2A
3A
1.7A
30V
15A
9A
Sixteenth
Brick
SMC
25A
25A
25A
20A
15A
10A
5A
3.5A
IQ72
Vout
1.8V
3.3V
5V
7V
12V
15V
24V
28V
21A
17A
10.4A
9A
12A
10A
6A
SKC
20A
16A
14A
10A
8A
7A
9A
Quarter
Brick
HPC
60A
60A
46A
QTC
40A
30A
25A
HTC
QGC
50A
32A
45A
25A
34A
20A
16A
20A
15A
9A
13A
7A
8A
4.5A
7A
4.5A
5A
3.5A
5A
3.5A
40V
48V
6.3A
5.2A
5A
6.3A
5A
72Vdc Input (42-110Vdc Input Range)
Half
Brick
15A
4A
3A
2A
5.2A
4A
3A
2.2A
12A
LISTED BY PACKAGE AND OUTPUT VOLTAGE
IQ1B
Vout
1.8V
3.3V
5V
7V
12V
15V
24V
28V
21A
16A
17A
13A
10A
8A
9A
7A
30V
40V
48V
6.3A
5A
5.2A
4A
2:1 INPUT RATIO
110Vdc Input (66-160Vdc Input Range, Transient 170V)
Half
Brick
HPC
HTC
60A
50A
60A
45A
48A
34A
Quarter
Brick
QTC
QGC
40A
32A
30A
23A
25A
18A
20A
15A
12A
9A
10A
7A
6A
4.5A
IQ4H
Vout
1.8V
2.5V
3.3V
5V
12V
15V
24V
80A
50A
40A
25A
5A
3.5A
28V
3A
2A
48V
385Vdc Input (180-425Vdc Input Range, Transient 475V)
Full
FTC
21.4A 12.5A
Half
HTC
70A
70A
60A
50A
25A
20A
12.5A 10.7A
6.3A
Quarter
QTC
30A
30A
30A
30A
13A
10A
6.3A
5.4A
3.1A
IQ2H
Vout
1.8V
2.5V
3.3V
5V
12V
15V
24V
28V
48V
5.3A
3.1A
12V
15V
24V
28V
15A
12A
12A
9.5A
7.5A
6A
6.5A
5A
4A
3A
210Vdc Input (90-210Vdc Input Range, Transient 250V)
Quarter
QTC
IQ18
Vout
30A
1.2V
1.5V
1.8V
2.5V
3.3V
5V
7V
30V
40V
48V
4.5A
3.5A
3.7A
3A
4:1 INPUT RATIO
18Vdc Input (9-36Vdc Input Range, Transient 40V)
Half
Brick
HPC
HTC
60A
50A
50A
40A
36A
28A
Quarter
Brick
QTC
QGC
40A
30A
30A
20A
20A
15A
14A
10A
8A
6A
7A
5A
Sixteenth
Brick
SMC
SKC
25A
20A
25A
16A
25A
14A
20A
10A
15A
8A
10A
5A
7A
3.5A
4A
2A
3A
1.7A
IQ36
Vout
1.2V
1.5V
1.8V
2.5V
3.3V
5V
7V
12V
15V
24V
28V
7.5A
5.5A
3A
2.4A
30V
2A
1.5A
40V
48V
5.5A
4A
4.5A
3.2A
36Vdc Input (18-75Vdc Input Range)
Half
Brick
HPC
HTC
60A
50A
50A
40A
40A
30A
30A
22A
18A
13A
14A
10A
9A
6.5A
Quarter
Brick
QTC
QGC
40A
32A
30A
25A
24A
18A
17A
13A
10A
7.5A
8A
6A
5A
3.7A
Sixteenth
Brick
SMC
SKC
25A
20A
25A
16A
25A
14A
20A
10A
15A
8A
10A
5A
7A
3.5A
4A
2A
3A
1.7A
IQ70
Vout
1.8V
3.3V
5V
7V
12V
15V
24V
28V
30V
20A
15A
16A
12A
10A
7.5A
8.5A
6.5A
11A
7A
8.6A
5.5A
5.5A
3.5A
4A
3A
40V
48V
6A
4.5A
5A
3.8A
70Vdc Input (34-135Vdc Input Range)
Half
Brick
HPC
HTC
60A
50A
57A
43A
44A
32A
Quarter
Brick
QTC
QGC
40A
32A
30A
23A
24A
17A
18A
12A
4.4A
2.8A
2.7A
1.8A
2.5A
1.8A
LISTED BY PACKAGE AND OUTPUT VOLTAGE
Vout
IQ32
1.8V
3.3V
5V
7V
12V
15V
24V
28V
30V
40V
21A
17A
10A
9A
6A
10A
8A
4.5A
3A
48V
50V
32Vdc Input (9-75Vdc Input Range, Transient 100V)
HZC
8:1 INPUT RATIO
Half
Brick
50A
HPC
55A
45A
32A
Quarter
Brick
QTC
QGC
35A
25A
25A
15A
17A
10A
IQ64
Vout
1.8V
HTC
45A
33A
13A
24A
3.3V
12A
7A
5V
7A
4A
7V
11A
6.7A
5.5A
3.3A
3.5A
2A
5.8A
5A
4A
2.8A
1.6A
12V
15V
24V
28V
16A
12A
13A
10A
8A
6A
7A
5.5A
3.4A
5A
2.5A
1.8A
1A
30V
40V
48V
5A
3.8A
4A
3A
64Vdc Input (18-135Vdc Input Range)
Half
Brick
HPC
HTC
60A
50A
50A
40A
36A
28A
Quarter
Brick
QTC
QGC
36A
25A
27A
15A
20A
10A
14A
7A
8A
4A
6.5A
3.3A
4A
2A
IQ90
Series
1.8V
3.3V
5V
7V
12V
15V
24V
28V
19A
15A
9.5A
8A
3.2A
1.6A
30V
2A
1A
40V
48V
5.7A
4.6A
90Vdc Input (34-160Vdc Input Range)
HPC
12:1 RATIO
Half
Brick
60A
53A
40A
HTC
50A
40A
30A
Quarter
Brick
QTC
QGC
QMC
40A
32A
25A
30A
23A
15A
24A
17A
10A
IQ68
Vout
1.8V
3.3V
5V
13A
10A
6.5A
17A
12A
7A
10A
7A
4A
8A
5.5A
3.3A
5A
3.5A
2A
7V
12V
15V
24V
5.7A
4A
4A
2.8A
1.6A
28V
30V
3.2A
2.5A
1.8A
1A
40V
48V
68Vdc Input (12-150Vdc Input Range, Transient 170V)
Half
Brick
Quarter
Brick
HGC
10.6A
4.4A
2.2A
1.1A
QMC
5.3A
2.2A
1.1A
0.55A
InQor EMI DC & AC Filters
DC Filter
Model Numbers
Input Voltage
Surge3
Continuous
(<100ms)
Output
Current
Isolation
Voltage
(to case)
Maximum
DC Resistance
@ 100°C
Differential-Mode
Attenuation
Common-Mode
Attenuation
30A
2250V
20mΩ
>80dB @ 250kHz
>36dB @ 250kHz
10A
2250V
70mΩ
>80dB @ 500kHz
>50dB @ 500kHz
Quarter Brick
IQ040PFQTC30
IQ080PFQTC20
IQ200PFQTC10
IQ500PFQTC04
AC Line Filter
Model Number
±40V
±50V
±80V
±100V
20A
±500V
±630V
4.0A
±200V
±250V
2250V
2500V
32mΩ
>80dB @ 250kHz
180mΩ
AC Line
Frequency
AC Line Voltage
Output
Current
50/60Hz
85-264Vrms
9Arms
>36dB @ 250kHz
>80dB @ 500kHz
POUT @VAC
MAX
MIN
>50dB @ 500kHz
Dissipation at
POUT @VAC
Isolation
Voltage (to case)
13W
2250Vpk
MAX
MIN
Half Brick
ACFI060HTC230
765W
Refer to the website, contact your local sales representative or distributor for valid part numbers. Specifications change without notice.
InQor PRODUCT FAMILY MATRIX
2:1 INPUT RATIO
9V
18V
25V
Input Voltage Range(s)
34V
75V
Input Range: 9-22V
Transient: 25V
Max. Power: 182W
Eff.: Up to 92%
IQ18
Input Range: 18-36V
Transient: 50V
Max. Power: 504W
Eff.: Up to 95%
IQ48
Input Range: 34-75V
Transient: 100V
Max. Power: 600W
Eff.: Up to 95%
170V
IQ2H
Input Range: 9-36V
Transient: 40V
Max. Power: 182W
Eff. : Up to 92%
IQ24
Input Range:
90-210V
Transient:
250V
Max. Power: 600W
Eff.: Up to 90%
IQ36
Input Range: 18-75V
Max. Power: 220W
Eff.: Up to 93%
IQ72
IQ70
Input Range: 42-110V
Max. Power: 255W
Eff.: Up to 93%
IQ1B
100V
4:1 INPUT RATIO
IQ12
Input Range: 34-135V
Max. Power: 240W
Eff.: Up to 93%
Input Range: 66-160V
Transient: 170V
Max. Power: 255W
Eff.: Up to 93%
IQ4H
Input Range:
180-425V
Transient:
475V
Max. Power: 600W
Eff.: Up to 90%
475V
8:1 INPUT RATIO
12:1 INPUT RATIO
Input Voltage Range(s)
9V
18V
34V
IQ32
Input Range: 9-75V
Transient: 100V
Max. Power: 255W
Eff.: Up to 91%
75V
IQ64
Input Range: 18-135V
Max. Power: 200W
Eff.: Up to 91%
IQ68
Input Range: 12-150V
Transient:
170V
Max. Power: 53W
Eff. : Up to 90%
IQ90
Input Range: 34-160V
Max. Power: 228W
Eff.: Up to 94%
170V
InQor PART NUMBERING GUIDE
Product Cont. Input
Family
Voltage
Output
Voltage
12:
9-22V
18:
9-36V
24: 18-36V
32:
9-75V
36: 18-75V
48: 34-75V
64: 18-135V
68: 12-150V
70: 34-135V
72: 42-110V
90: 34-160V
1B: 66-160V
2H: 90-210V
4H: 180-425V
012:1.2V
015:1.5V
018:1.8V
025:2.5V
033:3.3V
050:5.0V
070:7.0V
120:12V
150:15V
240:24V
280:28V
300:30V
400:40V
480:48V
500:50V
IQ
Package
Size
S:Sixteenth Brick
Q:Quarter Brick
H:Half Brick
F:Full Brick
Performance
Series
K:
Kilo
M:Mega
G:
Giga
T:
Tera
P:
Peta
E:
Exa
Z:
Zeta
Thermal Design
C:Encased
D: Encased
Non-threaded
Baseplate
V: Flanged
Baseplate
Max.
Iout
60:60A
50:50A
30:30A
10:10A
06:6A
02:2A
(not all
shown)
Options Description
Enable
Logic
Pin
Length
Features
N: Negative
R: 0.180"
S: Standard
F: Full Feature
Part Numbering Example: IQ1B480QTC03NRS * For valid part numbers, refer to the website or contact your local sales representative or distributor.
Non-Isolated DC-DC Converters
OPERATIONAL
•• Ultra-high efficiency up to 95%
•• Wide input voltage ranges:
9-20V (NQ20); 9-40V (NQ40); 9-60V (NQ60);
9-90V (NQ90)
•• Buck or Buck/Boost Mode available
•• Maximum input/output currents up to 40A
•• Suitable for use in
Intermediate Bus Architectures
•• On-board input and output filtering
•• No minimum load requirement
•• Remote sense and wide output voltage trim
PROTECTION/CONTROL
•• Input under-voltage lockout (UVLO)
•• Output current limit (OCP) and short circuit protection
•• Output over-voltage protection (OVP)
•• Thermal shutdown (OTP)
•• Output voltage trim
BATTERY CHARGING
(Key feature of Trimmable Current Limit)
•• Provides the power conversion platform for
battery charging
•• Output current limit is externally controlled for
constant-current charging
•• Current can be set with an external resistor or an active
circuit
•• Current analog signal provided for instrumentation and
control functions
•• Ideal diode output stage with zero back-drive currents
prevents discharge of battery when not charging
•• Output voltage set-point is independently controlled
through trim pin
•• Unit will smoothly transition between current and
voltage modes as charging cycle needs charge
SAFETY
•• UL 60950-1:2007,
reinforced insulation to baseplate
•• CAN/CSA-C22.2 No. 60950-1:2007
•• EN60950-1/A12:2011
MECHANICAL
•• Industry standard pin-out configurations
•• Industry standard footprints:
Eighth Brick: 0.99"x 2.39" x 0.50"
Quarter Brick: 1.54"x 2.39" x 0.50"
Half Brick: 2.49"x 2.39" x 0.51"
NiQor Hi-Voltage listed by Package and output voltage
NQ20
Series
0-20V
9-20Vdc Input Range
Quarter
Brick
Eighth
Brick
NQ40
Series
0-40V
9-40Vdc Input Range
QG
40A
ET
20A
EG
10A
Quarter
Brick
Eighth
Brick
NQ60
NQ
Input
Voltage
Mode
Output
Voltage
Buck 20:0-20V
20:9-20V T:
1 8
40:9-40V ( / & ¼) 40:0-40V
60:9-60V W:Buck/ 60:0-60V
90:9-90V
Boost 90:0-90V
0-60V
QG
30A
Half
Brick
HG
40A
ET
15A
Quarter
Brick
QG
20A
EG
8A
ET
10A
EG
5A
Eighth
Brick
Package
Size
Perf.
Series
Thermal
Design
C:Encased
E:Eighth
D:Encased
Brick
Non-threaded
Q:Quarter G: Giga
Baseplate
Brick
T:Tera V:Encased
H:Half
Flanged
Brick
Baseplate
NQ90
Series
0-90V
9-100Vdc Input Range
9-60Vdc Input Range
NiQor Hi-Voltage PART NUMBERING
Product
Family
Series
Half
Brick
HG
26A
95%
Efficiency
Options Description:
Maximum
Enable
Pin
Feature
Current
Logic Length
Set
05: 5A
08: 8A
10: 10A
15: 15A
20: 20A
26: 26A
30: 30A
40: 40A
S:Standard
(1/8 & ¼ only)
K:0.110" C:Current
monitor output/
N: Neg. N:0.145"
trimmable current limit
R:0.180"
1 8
( / & ¼ only)
Y:0.250" F:Current
share/ trimmable
current limit (half brick only)
Part Numbering Example: NQ20W20ETC20NRS *For valid part numbers, refer to the website or contact your local sales representative or distributor.
Power Factor Correction
Power Factor Correction Module
The PFCQor Power Factor Correction module is an essential building block of an AC-DC power supply. Used in
conjunction with a hold-up capacitor, SynQor’s high efficiency DC-DC converters and SynQor’s AC line filter, the
PFCQor will draw a nearly perfect sinusoidal current (PF>0.99) from a single phase AC input. Up to three PFCQor
modules can be paralleled to achieve higher power. The module is supplied completely encased to provide
protection from the harsh environments seen in many industrial and transportation environments.
PRODUCT FEATURES
OPERATIONAL
Control Features
•• Universal input voltage range: 85-264Vrms
•• Universal input frequency range:
45 - 65Hz / 360 - 800Hz
•• Up to 700W output power
•• ≥0.99 Power Factor
•• High efficiency: >96% (230Vrms), >94% (115Vrms)
•• Internal inrush current limit
•• Auxiliary 10V bias supply
•• 100°C max baseplate temperature at full power
•• Up to 3 modules can be paralleled with current sharing
•• Compatible with SynQor IQ4H Converters & AC line filters
•• PFC Enable
•• Load Enable (also: Power Out Good signal)
•• AC Power Good Signal
•• Clock synchronization
•• Output current monitor/current sharing
MECHANICAL
PROTECTION/CONTROL
•• Input current limit and auto-recovery short circuit
protection
•• Auto-recovery input under/over-voltage protection
•• Auto-recovery output over-voltage protection
•• Auto-recovery thermal shutdown
SAFETY
•• Industry standard Half-brick
•• Size: 2.4” x 2.5” x 0.51” (60.6 x 63.1 x 13mm)
•• Total weight: 4.9 oz (139 g)
•• Flanged baseplate version available
Model Number
Input
Voltage
Output
Voltage
Max Output
Power
PFCU390HPC07SRS
85-264Vrms
390Vdc
Up to 700W
•• Input / output to baseplate isolation 2150Vdc
•• UL 60950-1/R:20011-12
•• CAN/CSA-C22.2 No. 60950-1/A1:20011
•• EN60950-1/A12:2011
•• CE Marked
Power Factor Correction Module
PFCQor PART NUMBERING
Family
PFC
Input Voltage
Range
U:85-264 Vrms
Output
Voltage
Performance
Level
Package Size
390:390V H:Half-brick
P:Peta
Output
Power
Thermal Design
C:Encased
V:Encased with
Flanged Baseplate
07:700W
Input Phases
S: Single-Phase
Pin Style
Feature Set
R:0.180" S:Standard