Technical Specification MACF-xxx-230-HT Military COTS AC Line Filter 85 to 264Vrms Input Voltage 50/60Hz & 9Arms 400Hz Output Current 1kW @ 115Vrms 2kW @ 230Vrms Versions Output Power F ull P ower O peration : -55ºC to 195mΩ @ 100ºC Max Series Resistance >55dB @ 250kHz Differential & Common-mode Attenuation +100ºC MCOTS series of EMI AC Line Filters brings SynQor’s field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor’s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation and low series resistance. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. T-N-M 60-230-H ter MACF-0 il F e AC Lin 0/60Hz MCOTS 9Arms 5 s rm V 4 85 to 26 Operational Features MACF-060-230-HT-N-M Module • -55°C to +100°C Operation • 9Arms output current • Very low series resistance Compliance Features • >55dB @ 250kHz Differential & Common-mode Attenuation • All capacitors are safety-rated X7R multi-layer ceramic • Meets common EMC standards in properly designed system with SynQor's MPFC module and MCOTS 270 converters • 400Hz and 50/60 Hz versions MACF Series filters (with MPFC & MCOTS converters) are designed to meet: • MIL-STD-461 for EMC • MIL-STD-1399 • MIL-STD-704 Mechanical Features In-Line Manufacturing Process • Standard Size: 2.486" x 2.366" x 0.51" (63.14 x 60.60 x 12.7mm) • Total weight: 5.0oz (142.3g) • AS9100 and ISO 9001:2008 certified facility • Full component traceability • Flanged baseplate version available CONTENTS Safety Features Page No. • 2150Vdc input-to-case and input-to-gnd-pin high-potential test • Safety rated class X2 line-to-line and class Y2 line-to-gnd capacitors • Certified 60950-1 requirement for basic insulation (see Standards and Qualifications page) Product # MACF-xxx-230-HT Phone 1-888-567-9596 Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Operations and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 2 3 4 5 6 7 8 Page 1 Technical Specification MACF-xxx-230-HT Technical Diagrams Fundamental Circuit Diagram AC POWER INPUT AC POWER OUTPUT PFC L1 L1 Pin 1 Pin 5 PFC L2/N L2/N Pin 2 Pin 6 GND Pin 4 Typical Connection Diagram AC POWER INPUT DC POWER OUTPUT 360 Vdc 85 - 264 Vac AC Line 1 Fuse 1 L1 +Vout + Protective Earth Ground AC Line 2 /Neutral PFC L1 L1 GND MOV 1 L2/N MCOTS AC Line Filter TVS 1 PFC L2/N MCOTS PFC Module L2/N C Hold-up -Vout MOV 1: 300VAC, 60J; (EPCOS S10K300E2) TVS 1: 400V, 3J; (Two VISHAY 1.5KE200CA devices connected in series) C Hold-up: 450V, 390µF; (United Chemi-Con ELXS451VSN391MR50S) Fuse 1: 250VAC, 12.5A; (Littelfuse 0216012.5MXEP) Product # MACF-xxx-230-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 2 Technical Specification MACF-xxx-230-HT MACF-xxx-230-HT Electrical Characteristics Vin <= 264Vrms, Iout <= 9Arms unless otherwise specified Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) 264 Isolation Voltage 2150 Vdc 9 Arms Output Current (Continuous) Output Current (Surge) Vrms 400 A2 S Operating Case Temperature -55 100 °C Storage Case Temperature -65 135 °C 300 °C Lead Temperature (20 s) Input/output to gnd pin & baseplate Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 250 Vrms Output Current (Continuous) 9 Arms ELECTRICAL CHARACTERISTICS Output Voltage (Continuous) Vout = Vin - (Iin x Rs) V 130 mΩ Series Resistance Rs Total Tcase = 25ºC Tcase = 100ºC 195 mΩ Power Dissipation 9Arms output current Tcase = 25ºC 10.5 Tcase = 100ºC W 15.8 Total Differential-Mode Capacitance W 1.5 µF Measured across input or output pins Total Common-Mode Capacitance 50/60Hz version 2 x 20 nF Measured between gnd pin and any other pin Total Common-Mode Capacitance 400Hz version 2 x 13 nF Measured between gnd pin and any other pin Leakage current in PE GND Pin 50/60Hz version 1.9 mArms 250Vac L-N 50Hz See Note 1 Leakage current in PE GND Pin 400Hz version 2.8 mArms 115Vac L-N 400Hz See Note 1 Noise Attenuation See Fig 1 Isolation Resistance 100 MΩ Any pin to gnd pins RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-217) MIL-HDBK-217F 5.9 106 Hrs. Ground Benign, Tb = 70 °C Calculated MTBF (MIL-217) MIL-HDBK-217F 0.339 106 Hrs. Ground Mobile, Tb = 70 °C Field Demonstrated MTBF 106 Hrs. See our website for details Note 1: If the neutral line is interrupted, leakage current may reach twice this level. Product # MACF-xxx-230-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 3 Technical Specification MACF-xxx-230-HT This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface an AC power source with a SynQor MCOTS PFC module and one or more SynQor converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic safety rated capacitors are used. A typical application would place the MCOTS AC line filter close to the AC input power entry point. The AC Line Filter GND pin would be connected to the chassis ground that is common with AC input power protective earth (PE GND) or other earthed point used for EMI measurement. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple MCOTS AC line filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents will cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. 20 0 -20 -40 Attenuation (dB) BASIC OPERATION AND FEATURES -60 -80 -100 -120 -140 -160 1.00E+03 Differential-mode Attenuation Common-mode Attenuation 50/60Hz Common-mode Attenuation 400Hz 1.00E+04 1.00E+05 Frequency (Hz) 1.00E+06 1.00E+07 Figure 1: Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. Source and load resistance are 50Ω. Product # MACF-xxx-230-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 4 Technical Specification MACF-xxx-230-HT Standards & Qualification Testing Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60950-1/R2011-12 Basic Insulation CAN/CSA-C22.2 No. 60950-1/A1:2011 EN60950-1/A12:2011 Certified by TUV All Filter versions meet EN60950-1 leakage current requirements with a 250Vrms L-N 50/60Hz input. The 400Hz filter version also meets EN60950-1 leakage current requirements with a 115 Vrms L-N 400Hz input but not with a 250Vrms L-N 400Hz input. Note: An external input fuse must always be used to meet these safety requirements, see the Typical Connection Diagram. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Altitude # Units 32 5 5 10 5 5 5 15 pins 2 Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x, y, and z axis -55 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003 70,000 feet (21 km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Product # MACF-xxx-230-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 5 Technical Specification MACF-xxx-230-HT Encased Mechanical Diagram TOP VIEW SIDE VIEW 2.486± 0.020 [ 63.14± 0.50] 2.00 [50.8] 1.400 [35.56] .243 ± .020 [6.17 ± 0.5] 1.000 [25.40] 6 2.386± 0.020 [ 60.60± 0.50] 5 .19 [4.8] .243 ±.020 [ 6.17 ± 0.5] 1.90 [48.3] 1.90 [48.3] .233 ±.020 [5.918±0.508] 1 2 4 0.400 [10.16] 1.400 [35.56] .543 ±.020 [13.792±0.508] THRU HOLE M3 STANDOFFS (4) (SEE NOTE 8) NOTES 1) 2) 3) 4) All Pins: Material - Copper Alloy 9) [ ] .022 +.007 0.56 +0.17 BOTTOMSIDE -0.25 CLEARANCE -.010 PIN DESIGNATIONS Applied torque per screw should not exceed 6in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins are are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 5) 6) 7) 8) OVERALL [ 13 +0.05 -0.12 ] HEIGHT .512 +.002 -.005 Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Total weight: 5.0oz (142.3g) Threaded and Non-Threaded options available All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Pin Name 1 2 4 5 6 L1 L2/N PE GND PFC L1 PFC L2/N Function AC Line 1 AC Line 2 / Neutral Protective Earth PFC Input Line 1 PFC Input Line 2 / Neutral - unless otherwise noted. Workmanship: Meets or exceeds current IPC-A-610 Class II Product # MACF-xxx-230-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 6 Technical Specification MACF-xxx-230-HT Flanged Mechanical Diagram TOP VIEW 3.150 SIDE VIEW BOTTOM VIEW [80.01 ] 2.486± ± 0.020 [ 63.14± ± 0.50] 0.21 [5.3 ] 0.490± 0.025 [ 12.45± 0.63] 1.400 [35.56] 1.000 [25.40] USE WITH 4-40 OR M3 SCREW (6x) R.065 [1.65] 5 6 1.300 [33.02] 2.386± 0.020 [ 60.60± 0.50] 1.866 [47.40] 1.900 [48.26] 0.650 [16.51] 4 2 1 1 0.310± 0.020 [ 7.87± 0.50] 0.400 [10.16] 0.875 [22.23] 2.950 [74.93] 1.400 0.125 [3.18] NOTES 1) 2) 3) 4) 5) 6) 7) 8) [35.56] PIN DESIGNATIONS Applied torque per screw should not exceed 6in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins are are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Pin Name 1 2 4 5 6 L1 L2/N PE GND PFC L1 PFC L2/N Function AC Line 1 AC Line 2 / Neutral Protective Earth PFC Input Line 1 PFC Input Line 2 / Neutral Weight: 5.2oz (149.18g) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) - unless otherwise noted. Workmanship: Meets or exceeds current IPC-A-610 Class II Product # MACF-xxx-230-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 7 Technical Specification MACF-xxx-230-HT Ordering Specifications Family Input Frequency Input Voltage Package Thermal Design Screening Level MACF 060 230 H N S MACF: AC Line Filter 060: 50/60 Hz 400: 400 Hz N: Encased Threaded 230: 85 to 264Vrms HT: Half-Brick Tera D: Non-Threaded F: Flanged S: Standard M: Military Part Number Example: MACF-060-230-HT-N-M APPLICATION NOTES ORDERING INFORMATION A variety of application notes and technical white papers can be downloaded in pdf format from our website. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product # MACF-xxx-230-HT 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 WARRANTY SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0006475 Rev. A 04/22/2014 Page 8