mcots-f-28e-p-dm

MCOTS-F-28E-P-DM
Passive Filter
Demi-Brick
-70V to +70V
Continuous Input
MILITARY COTS EMI FILTER
10A
Output Current
60mΩ @ 100°C
>80dB @ 500kHz
Max. DC Resistance
Differential Attenuation
FULL POWER OPERATION: -55ºC to +100ºC
The Mil-COTS series of EMI filters brings SynQor’s field
proven technology and manufacturing expertise to the
industrial power application marketplace. SynQor’s
innovative packaging approach ensures survivability
in the most hostile environments. These filters have
high differential-mode and common-mode attenuation,
low DC resistance, and a stabilizing bulk capacitor
resistor. They follow conservative component derating
guidelines and they are designed and manufactured to
the highest standards.
-P-DM
-F-28E
MCOTS
t
LTER
10Aou
EMI FI
+70Vin
t
-70V o
Operational Features
•
•
•
•
•
•
•
10A output current
Very low DC resistance
>80 dB differential-mode attenuation at 500kHz
>60dB common-mode attenuation at 500kHz
Stabilizing bulk capacitor and damping resistor included
All capacitors are X7R multi-layer ceramic
Designed to meet all MIL-STD 461 EMI requirements
(D,E,F)
Designed and Manufactured in the USA
In-Line Manufacturing Process
• AS9100 and ISO 9001:2008 Certified Facility
• Full component traceability
Mechanical Features
• Size: 1.55" x 1.52" x 0.50" (39.4 x 38.6 x12.7 mm)
• Total weight: 1.97 oz (56g)
• Flanged baseplate version available
Safety Features
• 1000V input/output to case isolation
• Certified 60950-1 requirement for basic insulation
(Pending see Standards and Qualifications page)
Product # MCOTS-F-28E-P-DM
Phone 1-888-567-9596
Screening Qualifications
• Qualification consistent with MIL-STD-810
• Available with S-Grade or M-Grade screening
• Pre-cap inspection per IPC-610, Class III
• Temperature cycling per MIL-STD-883, Method 1010,
Condition B, 10 cycles
• Burn-In at 100°C baseplate temperature
• Final visual inspection per MIL-STD-2008
Doc.# 005-0006590
Rev. A
09/10/14
Page 1
MCOTS-F-28E-P-DM
Current: 10A
Fundamental Circuit Diagram
Positive
Output
Positive
Input
PINS 1,2,3
PINS 10,11,12
RDAMPING
Input-side
Common Mode
Output-side
Common Mode
PIN 4
PIN 9
CBULK
PINS 7,8
Negative
Output
PINS 5,6
Negative
Input
Typical Connection Diagram
Vin (+)
CM
IN
Vin (-)
Mil-COTS
EMI FILTER
Vout (+)
Vin (+)
Vout (+)
Mil-COTS DC/DC
CONVERTER
CM
OUT
Vout (-)
Vin (-)
Vout (-)
Vin (+)
Vout (+)
Mil-COTS DC/DC
CONVERTER
Vin (-)
LOAD
LOAD
Vout (-)
TO OTHER
LOADS
Product # MCOTS-F-28E-P-DM
Phone 1-888-567-9596
Doc.# 005-0006590
Rev. A
09/10/14
Page 2
MCOTS-F-28E-P-DM
Current: 10A
MCOTS-F-28E-P-DM ELECTRICAL CHARACTERISTICS
Vin = 28V, Iout = 10A unless otherwise specified.
Specifications subject to change without notice.
Parameter
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (≤ 1 s)
Isolation Voltage
Output Current
Operating Case Temperature
Storage Case Temperature
Lead Temperature (20 s)
RECOMMENDED OPERATION CONDITIONS
Input Voltage
Continuous
Transient (1 s, Rs* = 0 Ω)
Output Power (continuous)
ELECTRICAL CHARACTERISTICS
Output Voltage (continuous)
DC Resistance (Rdc)
Tcase = 25°C
Tcase = 100°C
Power Dissipation
TCASE = 25°C
TCASE = 100°C
Total Differential-Mode Capacitance
Total Common-Mode Capacitance
Bulk Capacitor
Damping Resistor
Noise Attenuation
Differential-Mode
Common-Mode
Isolation Resistance
ISOLATION CHARACTERISTICS
Isolation Voltage (any pin to case)
Continuous
Transient (≤ 100 µs)
Isolation Resistance (any pin to case)
INPUT VOLTAGE SPIKE SUPPRESSION
Output Voltage Deviation due to a Spike
Input Voltage Spike (Centered on Vin)
±250V, 100µs, Emax=15mJ
±600V, 100µs, Rs* = 50 Ω
RELIABILITY CHARACTERISTICS
Calculated MTBF (MIL-STD-217F2)
GB @ Tcase = 70ºC
GM @ Tcase = 70ºC
Demonstrated MTBF
WEIGHT CHARACTERISTICS
Device Weight
Min.
Typ.
-70
-100
-1000
Max.
Units Notes & Conditions
70
100
1000
10
100
135
300
V
V
V
A
°C
°C
°C
70
80
10
V
V
A
Vout = Vin - (Iin x Rdc)
V
-55
-65
-70
-80
-10
Input/Output to Common-mode pins
Baseplate Temperature
* Rs = Source Impedance
Total
40
60
mΩ
mΩ
4
6
W
W
µF
µF
µF
Ω
10A output current
54
0.29
41
0.3
80
60
dB
dB
MΩ
100
-1000
-1000
100
1000
1000
V
V
MΩ
-5
-5
5
10
ΔV
ΔV
24.6
1.29
56
Measured across input and output pins
Measured between any pin and common-mode pins
Any pin to common-mode pins
MIL-STD-1275D
RTCA/DO-160E/F/G
106 Hrs.
106 Hrs.
106 Hrs. See our website for details
g
* Rs = Source Impedance
Product # MCOTS-F-28E-P-DM
Phone 1-888-567-9596
Doc.# 005-0006590
Rev. A
09/10/14
Page 3
MCOTS-F-28E-P-DM
Current: 10A
Basic Operation and Features
20
0
-20
-40
Attenuation (dB)
This module is a multi-stage differential-mode and common-mode passive
EMI filter designed to interface a power source with one or more Mil-COTS
DC-DC converters (or other loads that create EMI). Each stage of this filter
is well damped to avoid resonances and oscillations, and only X7R multilayer ceramic capacitors are used. This Mil-COTS EMI filter includes a large
bulk capacitor with a series damping resistor to correct for the unstabilizing
effect of a converter’s negative input resistance. A white paper discussing
this negative input resistance and the need for corrective damping can
be found on the SynQor website (see Input System Instability application
note).
-60
-80
-100
-120
-140
Dif ferential Mode
-160
When used with SynQor’s DC-DC converters, the Mil-COTS EMI filter is
designed to pass all of the relevant MIL-STD-461C/D/E/F requirements to
their most stringent limits. The MIL-STD-461 Compliance Matrix Table lists
these requirements and describes the setup used to pass them.
-180
Common Mode
1
10
100
Frequency (kHz)
1000
10000
Figure A: Simulation of calculated common-mode and differential-mode current
attenuation. The plots show the ratio of the measured current in a 50Ω LISN
sensing port connected to pins 1-6 to the noise current injected into pins 7-12 as
shown in Figures 2 & 3.
A typical application would place the Mil-COTS filter close to the input
of the DC-DC converter. The input-side common-mode pin would be
connected to the chassis ground that is common with the system input line
filter or other earthed point used for EMI measurement. The output-side
common-mode pin would be connected to the output ground plane of the
power converters with as low inductance a path as possible. There are no
connections to the metal baseplate, which may also be connected to the
chassis ground if desired.
Do not connect the outputs of multiple Mil-COTS filters in parallel.
Connecting filters in this manner may result in slightly unequal currents to
flow in the positive and return paths of each filter. These unequal currents
may cause the internal common-mode chokes to saturate and thus cause
degraded common-mode rejection performance.
LISN
Source
50 Ω
Imeas
Vin(+)
LISN
Vout(+)
EMI Filter
Inoise
Source
50 Ω
Imeas
Vin(+)
EMI Filter
LISN
Com Out
Vin(-)
Vout(-)
Figure B: Differential-Mode Current Attenuation, Imeas / Inoise
Product # MCOTS-F-28E-P-DM
Phone 1-888-567-9596
Inoise
Com In
Com In
50 Ω
Vout(+)
Com Out
50 Ω
LISN
Vin(-)
Vout(-)
Figure C: Common-Mode Current Attenuation, Imeas / Inoise
Doc.# 005-0006590
Rev. A
09/10/14
Page 4
MCOTS-F-28E-P-DM
Current: 10A
Encased Mechanical Diagram
OVERALL HEIGHT
0.500 0.025
[ 12.70 0.63]
1.520 [38.61]
1.120 [28.45]
PIN EXTENSION
0.180
[4.57]
THREADED INSERT
SEE NOTE 1
(4 PLCS)
12
11
10
9
8
7
1
2
3
4
5
6
0.004 [0.10]
TOP VIEW
1.550 1.150
[39.37] [29.21]
1.250
[31.75]
1
0.06
[1.5]
0.05
[1.3]
[5.08]
[10.16]
[15.24]
[20.32]
[25.40]
PIN DESIGNATIONS
NOTES
1. APPLIED TORQUE PER M3 SCREW 4in-lb RECOMMENDED
(5in-lb LIMIT) SCREW SHOULD NOT EXCEED 0.100" (2.54mm)
DEPTH BELOW THE SURFACE OF THE BASEPLATE.
2. BASEPLATE FLATNESS TOLERANCE IS 0.004" (.10mm) TIR FOR
3. PINS 1-12 ARE 0.040" (1.02mm) DIA. WITH 0.080"
(2.03mm) DIA. STANDOFFS.
4. WORKMANSHIP: MEETS OF EXCEEDS IPC-A610
5. ALL PINS: MATERIAL: COPPER ALLOY
FINISH: MATTE TIN OVER NICKEL PLATE
6. WEIGHT:1.97 oz (56g)
7. ALL DIMENSIONS IN INCHES(mm)
TOLERANCES: X.XXIN +/-0.02 (X.Xmm +/-0.5mm)
X.XXXIN +/-0.010 (X.XXmm +/-0.25mm)
Product # MCOTS-F-28E-P-DM
0.200
0.400
0.600
0.800
1.000
Phone 1-888-567-9596
Pin Name
1
Vin (+)
2
Vin (+)
3
Vin (+)
4
COM IN
5
Vin (-)
6
Vin (-)
7
Vout (-)
8
Vout (-)
9 COM OUT
10 Vout (+)
11 Vout (+)
12 Vout (+)
Function
Positive input voltage
Positive input voltage
Positive input voltage
Input-side Common-mode
Negative input voltage
Negative input voltage
Negative output voltage
Negative output voltage
Output-side Common-mode
Positive output voltage
Positive output voltage
Positive output voltage
Pin Designation Notes:
1: Pin out differs from other
Mil-COTS products.
Doc.# 005-0006590
Rev. A
09/10/14
Page 5
MCOTS-F-28E-P-DM
Current: 10A
Flanged Encased Mechanical Diagram
2.000 [50.80]
1.800 [45.72]
OVERALL HEIGHT
0.500 0.025
[ 12.70 0.63]
1.520 [38.61]
TOP VIEW
PIN EXTENSION
0.180
[4.57]
12
.130 [3.30]
SEE NOTE 1
(4 PLCS)
0.010 [0.25]
1.550 1.030 0.650
[39.37] [26.16] [16.51]
11
10
9
8
7
3
4
5
6
BOTTOM VIEW
1.250
[31.75]
1
1
0.30
[7.6]
0.40
[10.2]
FLANGE THICKNESS
0.125
[3.18]
0.200
0.400
0.600
0.800
1.000
2
[5.08]
[10.16]
[15.24]
[20.32]
[25.40]
PIN DESIGNATIONS
NOTES
1. APPLIED TORQUE PER M3 OR 4-40 SCREW 4in-lb RECOMMENDED
(5in-lb LIMIT)
2. BASEPLATE FLATNESS TOLERANCE IS 0.010" (.25mm) TIR FOR SURFACE.
3. PINS 1-12 ARE 0.040" (1.02mm) DIA. WITH 0.080"
(2.03mm) DIA. STANDOFFS.
4. ALL PINS: MATERIAL: COPPER ALLOY
FINISH: MATTE TIN OVER NICKEL PLATE
5. ALTERNATIVE PIN LENGTH MAYBE AVAILABLE. CHECK WITH FACTORY
6. WEIGHT: 2.08 oz (59g)
7. ALL DIMENSIONS IN INCHES(mm)
TOLERANCES: X.XXIN +/-0.02 (X.Xmm +/-0.5mm)
X.XXXIN +/-0.010 (X.XXmm +/-0.25mm)
Pin Name
1
Vin (+)
2
Vin (+)
3
Vin (+)
4
COM IN
5
Vin (-)
6
Vin (-)
7
Vout (-)
8
Vout (-)
9 COM OUT
10 Vout (+)
11 Vout (+)
12 Vout (+)
Function
Positive input voltage
Positive input voltage
Positive input voltage
Input-side Common-mode
Negative input voltage
Negative input voltage
Negative output voltage
Negative output voltage
Output-side Common-mode
Positive output voltage
Positive output voltage
Positive output voltage
Pin Designation Notes:
1: Pin out differs from other
Mil-COTS products.
Product # MCOTS-F-28E-P-DM
Phone 1-888-567-9596
Doc.# 005-0006590
Rev. A
09/10/14
Page 6
MCOTS-F-28E-P-DM
Current: 10A
Mil-COTS Qualification
Test Name
# Tested
(# Failed)
Details
Consistent with MIL- Consistent with MILSTD-883F Method STD-883F Method 5005
Life Testing
Visual, mechanical and electrical testing before,
during and after 1000 hour burn-in @ full load
15
(0)
Shock-Vibration
Visual, mechanical and electrical testing before,
during and after shock and vibration tests
5
(0)
Humidity
+85˚C, 95% RH, 1000 hours, 2 minutes on / 6
hours off
8
(0)
Method 1004.7
Temperature
Cycling
500 cycles of -55˚C to +100˚C
(30 minute dwell at each temperature)
10
(0)
Method 1010.8
Solderability
15 pins
15
(0)
Method 2003
DMT
-65˚C to +110˚C across full line and load
specifications in 5˚C steps
7
(0)
Altitude
70,000 feet (21 km), see Note
2
(0)
Method 1005.8
MIL-STD-202,
Methods 201A & 213B
Condition A
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Mil-COTS DC-DC Converter and Filter Screening
Screening
Process Description
S-Grade
M-Grade
Baseplate Operating Temperature
-55˚C to +100˚C
-55˚C to +100˚C
Storage Temperature
-65˚C to +135˚C
-65˚C to +135˚C
●
●
Pre-Cap Inspection
IPC-610, Class III
Method 1010, Condition B, 10
Cycles
Temperature Cycling
Burn-In
100˚C Baseplate
12 Hours
96 Hours
100%
25˚C
-55˚C, +25˚C, +100˚C
MIL-STD-2008
●
●
Final Electrical Test
Final Visual Inspection
STANDARDS COMPLIANCE
Parameter
●
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1:2007
Basic Insulation
CAN/CSA C22.2 No. 60950-1:2007
EN 60950-1/A12:2011
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or
download from the SynQor website.
Product # MCOTS-F-28E-P-DM
Phone 1-888-567-9596
Doc.# 005-0006590
Rev. A
09/10/14
Page 7
MCOTS-F-28E-P-DM
Current: 10A
Mil-COTS MIL-STD-810G Qualification Testing
MIL-STD-810G Test
Method
Description
Fungus
508.6
Table 508.6-I
500.5 - Procedure I
Storage: 70,000ft. / 2 Hr. duration
500.5 - Procedure II
Operating; 70,000ft. / 2 Hr. duration; Ambient Temperature
Rapid Decompression
500.5 - Procedure III
Storage: 8,000ft. to 40,000ft.
Acceleration
513.6 - Procedure II
Operating - 15g’s
Salt Fog
509.5
Storage
501.5 - Procedure I
Storage: 135°C / 3 hrs
501.5 - Procedure II
Operating: 100°C / 3 hrs
502.5 - Procedure I
Storage: -65C / 4 hrs
502.5 - Procedure II
Operating: -55C / 3 hrs
Temperature Shock
503.5 - Procedure I - C
Storage: -65C to 135C; 12 cycles
Rain
506.5 - Procedure I
Wind Blown Rain
Immersion
512.5 - Procedure I
Non-Operating
Humidity
507.5 - Procedure II
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles)
Random Vibration
514.6 - Procedure I
10-2000 Hz, PSD level of 1.5 g2/Hz(54.6grms), duration = 1 hr/axis
516.6 - Procedure I
20g’s peak, 11ms, Functional Shock (Operating no load) (saw tooth)
516.6 - Procedure VI
514.6 - Category 14
510.5 - Procedure I
Bench Handling Shock
Rotary wing aircraft - helicopter, 4hrs/axis, 20g’s (sine sweep from 10 - 500HZ)
Blowing Dust
510.5 - Procedure II
Blowing Sand
Altitude
High Temperature
Low Temperature
Shock
Sinusoidal vibration
Sand and Dust
EMI
Military Standard 461 Compliance Matrix
This table shows the MIL-STD-461 requirements/limits that will be met* by the stand-alone setups indicated below:
Mil-Std-461
Conducted Emissions
Conducted Susceptibility
Radiated Emissions
MIL-STD-461D/E/F
Requirement
CE101
CE102
CS101
CS106
CS114
CS115
CS116
RE101
RE102†
Most Stringent Limit Listed
Submarine
Basic Curve
Curve #2
461F Only
Curve #5
Basic Waveform
Imax = 10A
Navy
Submarine
Fixed Wing Internal, >25 meters Nose to Tail
* Susceptibility requirements/limits are considered to be met as long as transient deviations in the converter’s output voltage remain within ±10% of its initial value.
MCOTS
Product # MCOTS-F-28E-P-DM
• MCOTS-F-28-P-DM Filter
• MCOTS-28-05S-DM Converter
• 50W Resistive load
Phone 1-888-567-9596
Doc.# 005-0006590
Rev. A
09/10/14
Page 8
MCOTS-F-28E-P-DM
Current: 10A
Ordering Information
Family
MCOTS
Product
F: Filter
Example MCOTS-F-28E-P-DM-N-S
Input Voltage Filter Type
28:
28E:
48:
270:
-40V to +40V
-70V to +70V
-80V to +80V
-500V to +500V
P: Passive
T: Transient
Package
DM: Demi Brick
QT: Quarter Brick
HT: Half Brick
Thermal Design Screening Level
N: Normal Threaded
D: Normal Non-Threaded
F: Flanged
S: S-Grade
M: M-Grade
Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options.
Application Notes
PATENTS
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium, Hexavalent
Chromium, Mercury, Polybrominated Biphenyls (PBB), and
Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic
Equipment. This SynQor product is 6/6 RoHS compliant. For
more information please refer to SynQor’s RoHS addendum
available at our RoHS Compliance / Lead Free Initiative web page
or e-mail us at [email protected].
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MCOTS-F-28E-P-DM
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
Doc.# 005-0006590
Rev. A
09/10/14
Page 9