IQ500PFQTx04

Technical
Specification
IQ500PFQTx04
P assive EMI F ilter
-500 to +500
4A
180mΩ @ 100ºC
>80dB @ 500kHz
Input
Output Current
Max DC Resistance
Differential Attenuation
F ull P ower O peration : -40ºC
to
+100ºC
0V
C
10
0º
50
IQ
EM 50
-5 I 0P
18 0 0 F i F
0m t l t Q T
Ω o er x
0
@ +
4
The InQor series of EMI filters brings SynQor’s field
proven technology and manufacturing expertise to the
industrial power applications marketplace. SynQor’s
innovative packaging approach ensures survivability
in the most hostile environments. Compatible with
the industry standard format, these filters have high
differential-mode and common-mode attenuation,
low DC resistance, and a stabilizing bulk capacitor
resistor. They follow conservative component derating
guidelines and they are designed and manufactured
to the highest standards.
Operational Features
•
•
•
•
•
•
4A output current
Very low DC resistance
>80dB @ 500kHz differential-mode attenuation
>50dB @ 500kHz common-mode attenuation
Stabilizing bulk capacitor and damping resistor included
All capacitors are X7R multi-layer ceramic
IQ500PFQTx04 Module
Mechanical Features
• Standard Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7mm)
• Total weight: 3.53oz (100g)
In-Line Manufacturing Process
CONTENTS
Page No.
Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Operations and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
4
5
6
7
8
• AS9100 and ISO 9001:2000 certified facility
• Full component traceability
Product # IQ500PFQTx04
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 1
Technical
Specification
IQ500PFQTx04
Technical Diagrams
Fundamental Circuit Diagram
Positive
Output
Positive
Input
PIN 1
PIN 6
RDAMPING
Common Mode Input
Common Mode Output
PIN 5
PIN 2
CBULK
PIN 3
PIN 4
Negative
Input
Negative
Output
Typical Connection Diagram
+VIN
CM
IN
-VIN
INQOR
EMI
FILTER
+VOUT
+VIN
CM
OUT
-VOUT
IN RTN
+VIN
IN RTN
INQOR
DC-DC
CONVERTER
+VOUT
LOAD
OUT RTN
INQOR
DC-DC
CONVERTER
+VOUT
LOAD
OUT RTN
TO OTHER
LOADS
Product # IQ500PFQTx04
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 2
Technical
Specification
IQ500PFQTx04
Electrical Characteristics
IQ500PFQTx04 Electrical Characteristics
|Vin| <= 500V, |Iout| <= 4A unless otherwise specified
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
-500
Transient (≤ 1 s)
Isolation Voltage
+500
V
-630
630
V
-2500
2500
V dc
4
A
Output Current
Operating Case Temperature
-40
100
°C
Storage Case Temperature
-65
135
°C
300
°C
6
A
V
Lead Temperature (20 s)
Recommended Input Fuse
Input/output to common-mode pins
Baseplate temperature
Fast acting external fuse recommended
RECOMMENDED OPERATING CONDITIONS
Input Voltage
Continuous
-500
+500
Transient (≤ 1 s., Rs* = 0Ω)
-630
630
V
-4
4
A
Output Current (continuous)
* Rs = Source Impedance
ELECTRICAL CHARACTERISTICS
Output Voltage (continuous)
Vout = Vin - (Iin x Rdc)
V
DC Resistance Rdc
total
Tcase = 25ºC
146
mΩ
Tcase = 100ºC
180
mΩ
2.3
W
Power Dissipation
4A output current
Tcase = 25ºC
Tcase = 100ºC
2.9
W
Total Differential-Mode Capacitance
0.544
µF
Measured across input or output pins
Total Common-Mode Capacitance
0.047
µF
Measured between any pin and common-mode pins
Bulk Capacitor
2.44
µF
Damping Resistor
8.2
Ω
Noise Attenuation
See fig 1
Isolation Resistance
100
mΩ
Any pin to common-mode pins
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia) TR-NWT-000332
27
106 Hrs. Tb = 70°C
Calculated MTBF (MIL-217) MIL-HDBK-217F
10
106 Hrs. Tb = 70°C
Field Demonstrated MTBF
106 Hrs. See our website for details
WEIGHT CHARACTERISTICS
Device Weight
Product # IQ500PFQTx04
3.53/100
Phone 1-888-567-9596
www.synqor.com
oz/g
Doc.# 005-0005503 Rev. F
08/07/13
Page 3
Technical
Specification
IQ500PFQTx04
BASIC OPERATION AND FEATURES
40
This module is a multi-stage differential-mode and common-mode
passive EMI filter designed to interface a power source with one or more
SynQor dc-dc converters (or other loads that create EMI). Each stage of
this filter is well damped to avoid resonances and oscillations, and only
X7R multi-layer ceramic capacitors are used.
20
A typical application would place the InQor filter close to the input of the
dc-dc converter. The Input common-mode pin would be connected to the
chassis ground that is common with the system input line filter or other
earthed point used for EMI measurement. The output common-mode
pin would be connected to the output ground or plane of the power
convectors with as low inductance a path as possible. There are no
connections to the metal baseplate, which may also be connected to the
chassis ground if desired.
Do not connect the outputs of multiple InQor filters in parallel.
Connecting filters in this manner may result in slightly unequal currents
to flow in the positive and return paths of each filter. These unequal
currents may cause the internal common-mode chokes to saturate and
thus cause degraded common-mode rejection performance.
Product # IQ500PFQTx04
Phone 1-888-567-9596
Attenuation (dB)
This InQor EMI filter includes a large bulk capacitor with a series damping
resistor to correct for the unstabilizing effect of a converter’s negative
input resistance. A white paper discussing this negative input resistance
and the need for corrective damping can be found on the SynQor website
(see Input System Instability application note).
0
-20
-40
-60
Differential
Attenuation
-80
Common-mode
Attenuation
-100
-120
1
10
100
Frequency (kHz)
1,000
10,000
Figure 1: Typical Common Mode and Differential Mode Attenuation provided
by the filter as a function of frequency. both input lines are connected to chassis
ground through 50Ω resistors.
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 4
Technical
Specification
Standards & Qualification Testing
Parameter
IQ500PFQTx04
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1/R:2011-12
Basic Insulation
CAN/CSA-C22.2 No. 60950-1/A1:2011
EN 60950-1/A12:2011
Certified by TUV
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
Parameter
# Units
Test Conditions
QUALIFICATION TESTING
Life Test
32
95% rated Vin and load, units at derating point, 1000 hours
Vibration
5
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
Mechanical Shock
5
100g minimum, 2 drops in x, y, and z axis
Temperature Cycling
10
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Power/Thermal Cycling
5
Toperating = min to max, Vin = min to max, full load, 100 cycles
Design Marginality
5
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
Humidity
5
85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day
Solderability
15 pins
MIL-STD-883, method 2003
Altitude
2
70,000 feet (21 km), see Note
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Product # IQ500PFQTx04
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 5
Technical
Specification
IQ500PFQTx04
Encased Mechanical Diagram
Top View
Side View
1.536±.020 (39.01±0.5)
0.600 (15.24)
0.253±.020
(6.43±0.5)
0.300 (7.62)
6
5
0.500 ± 0.025
(12.7 ± 0.63)
Overall Height
0.263±.020
(6.68±0.5)
4
.18
(4.57)
2.00
(50.8)
2.386±.020
(60.6±0.5)
1.86
(47.2)
M3 Threaded
Inserts
4 Places
See Notes
1
2
3
0.183±.020
(4.65±0.5)
0.300 (7.62)
0.600 (15.24)
1.030 (26.16)
0.468±.020
(11.89±0.5)
NOTES
1)
2)
3)
4)
5)
Pins 1-3 & 5 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100” (2.54mm)
diameter standoff shoulders.
Recommended pin length is 0.03" (0.76 mm) greater than the
PCB thickness.
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
M3 screws used to bolt unit's baseplate to other surfaces such as
heatsink must not exceed 0.100" (2.54mm) depth below
the surface of the baseplate.
PIN DESIGNATIONS
Pin
Name
1
2
3
4
5
6
Vin(+)
Com In
Vin(–)
Vout(–)
Com Out
Vout(+)
Function
Positive input voltage
Common-mode input
Negative input voltage
Negative output voltage
Common-mode output
Positive output voltage
6)
7)
8)
Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
9) Total weight: 3.53oz (100g)
10) Workmanship: Meets or exceeds current IPC-A-610 Class II
Product # IQ500PFQTx04
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 6
Technical
Specification
IQ500PFQTx04
Flanged Mechanical Diagram
2.20
.02
1.536
.020
[55.9
[39.01
.47
OVERALL HEIGHT
.500 .028
[12.7
0.71]
0.5]
0.5]
.18 [4.6 ]
SEE NOTE 5
[11.9 ]
.01 [0.2]
5
TOP VIEW
SIDE VIEW
4
2.07
[52.5 ]
1.66
[42.2 ]
.36
[9.1 ]
.183
[4.65
.02
[0.58 ]
.70
[17.8 ]
[20.3 ]
1.30
[33 ]
.13
[3.2 ]
2)
3)
4)
5)
6)
7)
8)
9)
2
[15.2 ]
.30
[7.6 ]
1
BOTTOMSIDE
CLEARANCE
.000 - .015
[0.00 - 0.381]
NOTES
1)
.60
6
.020
0.5]
3
.80
[15.2 ]
BOTTOM VIEW
1
.020
0.5]
[7.6 ]
.60
2.00
[50.8 ]
2.386
[60.6
1.01
[25.7 ]
.30
PIN DESIGNATIONS
M3 screws used to bolt unit's baseplate to other surfaces
such as heastsink must not exceed 0.100" (2.54mm)
depth below the surface of the baseplate.
Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface.
Pins 1-3 & 5 are 0.040" (1.02mm) Dia. with 0.080" (2.03mm)
Pins 4 & 6 are 0.062" (1.57mm) Dia. with 0.100" (2.54mm) Dia.
Standoff shoulders
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
Pin
Name
1
2
3
4
5
6
Vin(+)
Com In
Vin(–)
Vout(–)
Com Out
Vout(+)
Function
Positive input voltage
Common-mode input
Negative input voltage
Negative output voltage
Common-mode output
Positive output voltage
Undimensioned components are shown for visual reference only
Weight: 3.63oz. (103g) typical
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
Product # IQ500PFQTx04
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 7
Technical
Specification
IQ500PFQTx04
Ordering Specifications
Application Notes
ORDERING INFORMATION
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
The tables below show the valid model numbers and ordering
options the filters in this product family. When ordering
SynQor filters, please ensure that you use the complete 15
character part number consisting of the 12 character base
part number and the additional 3 characters for options.
A “-G” suffix indicates the product is 6/6 RoHS compliant.
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium,
Hexavalent Chromium, Mercury, Polybrominated Biphenyls
(PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical
and Electronic Equipment. This SynQor product is 6/6 RoHS
compliant. For more information please refer to SynQor’s
RoHS addendum available at our RoHS Compliance / Lead Free
Initiative web page or e-mail us at [email protected].
Model Number
Continuous Input
Voltage
Max Output
Current
IQ500PFQTx04SRS-G
-500 to +500V
4A
The following options must be included in place of the w x y z
spaces in the model numbers listed above.
PATENTS
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
Options Description: w x y z
Thermal Design
C - Encased
V - Encased with Flange
Enable Logic
Pin Style
Feature Set
S - Standard
R - 0.180"
S - Standard
Not all combinations make valid part numbers, please contact
SynQor for availability. See the Product Summary web page for
more options.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # IQ500PFQTx04
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-0005503 Rev. F
08/07/13
Page 8