SYNQOR IQ080PFQTC20SRS-G

Technical
Specification
IQ080PFQTC20
P assive EMI F ilter
-80 to +80 V
20 A
32 mΩ @ 100 ºC
>80 dB @ 250 kHz
Input
Output Current
Max DC Resistance
Differential Attenuation
F ull P ower O peration : -40ºC
to
+100ºC
The InQor® series of EMI filters brings SynQor’s
field proven technology and manufacturing
expertise to the industrial power applications
marketplace. SynQor’s innovative packaging
approach ensures survivability in the most
hostile environments. Compatible with the
industry standard format, these filters have high
differential-mode and common-mode attenuation,
low DC resistance, and a stabilizing bulk capacitor
resistor. They follow conservative component
derating guidelines and they are designed and
manufactured to the highest standards.
Operational Features
•
•
•
•
•
•
•
•
40°C to +100°C Operation
±80V Input Voltage Range; ±100V Transient (1s)
20 A output current
Very low DC resistance
> 80 dB differential-mode attenuation at 250 kHz
> 36 dB common-mode attenuation at 250 kHz
Stabilizing bulk capacitor and damping resistor included
All capacitors are X7R multi-layer ceramic
IQ080PFQTC20 Module
contents
Mechanical Features
• Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7 mm)
• Total weight: 3.53 oz (100 g)
In-Line Manufacturing Process
• AS9100 and ISO 9001:2000 certified facility
• Full component traceability
Product # IQ080PFQTC20
Phone 1-888-567-9596
Page No.
Fundamental Circuit Diagram . . . . . . . . . . . . . . . . . . .
Typical Connection Diagram . . . . . . . . . . . . . . . . . . . .
Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . .
IQ080PFQTC20 Electrical Characteristics . . . . . . . . . . .
IQ080PFQTC20 Standards & Qualification Testing . . . . .
Basic Operations and Features . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . .
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
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Page 1
Technical
Specification
IQ080PFQTC20
Fundamental Circuit Diagram
Positive
Output
Positive
Input
PIN 1
PIN 6
RDAMPING
Common Mode Input
Common Mode Output
PIN 5
PIN 2
CBULK
PIN 3
PIN 4
Negative
Input
Negative
Output
Typical Connection Diagram
Vin (+)
CM
IN
Vin (-)
Vout (+)
InQor EMI
FILTER
Vin (+)
Vout (+)
InQor DC/DC
CONVERTER
CM
OUT
Vout (-)
Vin (-)
Vout (-)
Vin (+)
Vout (+)
InQor DC/DC
CONVERTER
Vin (-)
LOAD
LOAD
Vout (-)
TO OTHER
LOADS
Product # IQ080PFQTC20
Phone 1-888-567-9596
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Doc.# 005-0050070 Rev. B
03/19/09
Page 2
Technical
Specification
IQ080PFQTC20
Mechanical Drawing
Top View
Side View
1.536±.020 (39.01±0.5)
0.600 (15.24)
0.253±.020
(6.43±0.5)
0.300 (7.62)
6
5
0.500 ± 0.025
(12.7 ± 0.63)
Overall Height
0.263±.020
(6.68±0.5)
4
.18
(4.57)
2.00
(50.8)
2.386±.020
(60.6±0.5)
1.86
(47.2)
M3 Threaded
Inserts
4 Places
See Notes
1
2
3
0.183±.020
(4.65±0.5)
0.300 (7.62)
0.600 (15.24)
1.030 (26.16)
0.468±.020
(11.89±0.5)
PIN DESIGNATIONS
NOTES
1) Pins 1-3 & 5 are 0.040" (1.02 mm) diameter with 0.080"
(2.03 mm) diameter standoff shoulders.
2) Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100"
(2.54 mm) diameter standoff shoulders.
3) Recommended pin length is 0.03" (0.76 mm) greater than the
PCB thickness.
4) All Pins: Material - Copper alloy
Finish - Matte tin over nickel plate
5) M3 screws used to bolt unit's baseplate to other surfaces such
as heatsink must not exceed 0.100" (2.54mm) depth below the
surface of the baseplate.
6) Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
7) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
8) All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm)
x.xxx +/-0.010 in. (x.xx +/-0.25 mm)
9) Weight: 3.53 oz (100 g) typical
10) Workmanship: Meets or exceeds current IPC-A-610 Class II
Product # IQ080PFQTC20
Phone 1-888-567-9596
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Pin
No.
Name
Function
1
Vin (+)
Positive input voltage
2
Com In
Common-mode input
3
Vin (-)
Negative input voltage
4
Vout (-)
Negative output voltage
5
Com Out
Common-mode output
6
Vout (+)
Positive output voltage
Doc.# 005-0050070 Rev. B
03/19/09
Page 3
Technical
Specification
IQ080PFQTC20
IQ080PFQTC20 Electrical Characteristics
|Vin| <= 80V, |Iout| <= 20 A unless otherwise specified
Parameter
Min.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (≤ 1 s)
Isolation Voltage
Output Current
Operating Case Temperature
Storage Case Temperature
Lead Temperature (20 s)
RECOMMENDED OPERATING CONDITIONS
Input Voltage
Continuous
Transient (≤ 1 s., Rs* = 0Ω)
Output Current (continuous)
ELECTRICAL CHARACTERISTICS
Output Voltage (continuous)
DC Resistance Rdc
Tcase = 25ºC
Tcase = 100ºC
Power Dissipation
Tcase = 25ºC
Tcase = 100ºC
Total Differential-Mode Capacitance
Total Common-Mode Capacitance
Bulk Capacitor
Damping Resistor
Noise Attenuation
Isolation Resistance
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia) TR-NWT-000332
Calculated MTBF (MIL-217) MIL-HDBK-217F
Field Demonstrated MTBF
WEIGHT CHARACTERISTICS
Device Weight
Product # IQ080PFQTC20
Typ.
-80
-100
-2250
-40
-65
-80
-100
-20
Max.
Units Notes & Conditions
+80
100
2250
30
100
135
300
V
V
V dc
A
°C
°C
°C
+80
100
20
V
V
A
Vout = Vin - (Iin x Rdc)
Input/output to common-mode pins
Baseplate temperature
* Rs = Source Impedance
V
total
25
32
mΩ
mΩ
10
13
W
W
µF
µF
µF
Ω
Measured across input or output pins
Measured between any pin and common-mode pins
mΩ
Any pin to common-mode pins
20A output current
80
0.15
60
0.2
TBD
100
Phone 1-888-567-9596
TBD
TBD
TBD
100
www.synqor.com
106 Hrs. 80% load, 200LFM, 40 °C Ta
106 Hrs. 80% load, 200LFM, 40 °C Ta
106 Hrs. See our website for details
g
Doc.# 005-0050070 Rev. B
03/19/09
Page 4
Technical
Specification
IQ080PFQTC20
IQ080PFQTC20 Standards & Qualification Testing
STANDARDS COMPLIANCE
Parameter
Notes & Conditions
STANDARDS COMPLIANCE
UL/cUL 60950-1
File # E194341, Basic insulation
EN60950-1
Certified by TUV
Needle Flame Test (IEC 695-2-2)
Test on entire assembly; board & plastic components UL94V-0 compliant
IEC 61000-4-2
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external 25A input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
QUALIFICATION TESTING
Parameter
QUALIFICATION TESTING
Life Test
Vibration
Mechanical Shock
Temperature Cycling
Power/Thermal Cycling
Design Marginality
Humidity
Solderability
Product # IQ080PFQTC20
# Units
32
5
5
10
5
5
5
15 pins
Phone 1-888-567-9596
Test Conditions
95% rated Vin and load, units at derating point, 1000 hours
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
100g minimum, 2 drops in x and y axis, 1 drop in z axis
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Toperating = min to max, Vin = min to max, full load, 100 cycles
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day
MIL-STD-883, method 2003
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 5
Technical
Specification
IQ080PFQTC20
Basic Operation and Features
40
This InQor EMI filter includes a large bulk capacitor with a series
damping resistor to correct for the unstabilizing effect of a
converter’s negative input resistance. A white paper discussing
this negative input resistance and the need for corrective
damping can be found on the SynQor website (see Input System
Instability application note).
A typical application would place the InQor filter close to the
input of the dc-dc converter. The Input common-mode pin
would be connected to the chassis ground that is common with
the system input line filter or other earthed point used for EMI
measurement. The output common-mode pin would be connected
to the output ground or plane of the power converter.s with as
low inductance a path as possible. There are no connections to
the metal baseplate, which may also be connected to the chassis
ground if desired.
0
-40
Attenuation (dB)
This module is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source
with one or more SynQor dc-dc converters (or other loads that
create EMI). Each stage of this filter is well damped to avoid
resonances and oscillations, and only X7R multi-layer ceramic
capacitors are used.
-80
-120
-160
Differential
Attenuation
Common-mode
Attenuation
-200
-240
1.00E+04
1.00E+05
1.00E+06
Frequency (Hz)
1.00E+07
1.00E+08
Figure 1: Typical Common Mode and Differential Mode Attenuation provided
by the filter as a function of frequency. both input lines are connected to chassis
ground through 50Ω resistors.
Do not connect the outputs of multiple InQor filters in parallel.
Connecting filters in this manner may result in slightly unequal
currents to flow in the positive and return paths of each filter.
These unequal currents may cause the internal common-mode
chokes to saturate and thus cause degraded common-mode
rejection performance.
Product # IQ080PFQTC20
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 6
Technical
Specification
IQ080PFQTC20
Ordering Information
The tables below show the valid model numbers and ordering
options the filters in this product family. When ordering
SynQor filters, please ensure that you use the complete 15
character part number consisting of the 12 character base
part number and the additional 3 characters for options.
A “-G” suffix indicates the product is 6/6 RoHS compliant.
Part Number
Continuous Input Voltage
Power (Current) Rating
IQ080PFQTC20SRS-G
-80 to +80
20 A
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium, Hexavalent
Chromium, Mercury, Polybrominated Biphenyls (PBB), and
Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic
Equipment. This SynQor product is 6/6 RoHS compliant. For
more information please refer to SynQor’s RoHS addendum
available at our RoHS Compliance / Lead Free Initiative web
page or e-mail us at [email protected].
PATENTS
SynQor holds the following patents, one or more of which
might apply to this product:
Application Notes
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
5,999,417
6,594,159
6,927,987
7,119,524
6,222,742
6,731,520
7,050,309
7,269,034
6,545,890
6,894,468
7,072,190
7,272,021
6,577,109
6,896,526
7,085,146
7,272,023
Options Description: x y z
Enable
Logic
Pin Length
Feature Set
N - Negative
R - 0.180"
S - Standard
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # IQ080PFQTC20
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-0050070 Rev. B
03/19/09
Page 7