Technical Specification IQ080PFQTC20 P assive EMI F ilter -80 to +80 V 20 A 32 mΩ @ 100 ºC >80 dB @ 250 kHz Input Output Current Max DC Resistance Differential Attenuation F ull P ower O peration : -40ºC to +100ºC The InQor® series of EMI filters brings SynQor’s field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor’s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation, low DC resistance, and a stabilizing bulk capacitor resistor. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. Operational Features • • • • • • • • 40°C to +100°C Operation ±80V Input Voltage Range; ±100V Transient (1s) 20 A output current Very low DC resistance > 80 dB differential-mode attenuation at 250 kHz > 36 dB common-mode attenuation at 250 kHz Stabilizing bulk capacitor and damping resistor included All capacitors are X7R multi-layer ceramic IQ080PFQTC20 Module contents Mechanical Features • Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7 mm) • Total weight: 3.53 oz (100 g) In-Line Manufacturing Process • AS9100 and ISO 9001:2000 certified facility • Full component traceability Product # IQ080PFQTC20 Phone 1-888-567-9596 Page No. Fundamental Circuit Diagram . . . . . . . . . . . . . . . . . . . Typical Connection Diagram . . . . . . . . . . . . . . . . . . . . Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . IQ080PFQTC20 Electrical Characteristics . . . . . . . . . . . IQ080PFQTC20 Standards & Qualification Testing . . . . . Basic Operations and Features . . . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . www.synqor.com Doc.# 005-0050070 Rev. B 03/19/09 2 2 3 4 5 6 7 Page 1 Technical Specification IQ080PFQTC20 Fundamental Circuit Diagram Positive Output Positive Input PIN 1 PIN 6 RDAMPING Common Mode Input Common Mode Output PIN 5 PIN 2 CBULK PIN 3 PIN 4 Negative Input Negative Output Typical Connection Diagram Vin (+) CM IN Vin (-) Vout (+) InQor EMI FILTER Vin (+) Vout (+) InQor DC/DC CONVERTER CM OUT Vout (-) Vin (-) Vout (-) Vin (+) Vout (+) InQor DC/DC CONVERTER Vin (-) LOAD LOAD Vout (-) TO OTHER LOADS Product # IQ080PFQTC20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0050070 Rev. B 03/19/09 Page 2 Technical Specification IQ080PFQTC20 Mechanical Drawing Top View Side View 1.536±.020 (39.01±0.5) 0.600 (15.24) 0.253±.020 (6.43±0.5) 0.300 (7.62) 6 5 0.500 ± 0.025 (12.7 ± 0.63) Overall Height 0.263±.020 (6.68±0.5) 4 .18 (4.57) 2.00 (50.8) 2.386±.020 (60.6±0.5) 1.86 (47.2) M3 Threaded Inserts 4 Places See Notes 1 2 3 0.183±.020 (4.65±0.5) 0.300 (7.62) 0.600 (15.24) 1.030 (26.16) 0.468±.020 (11.89±0.5) PIN DESIGNATIONS NOTES 1) Pins 1-3 & 5 are 0.040" (1.02 mm) diameter with 0.080" (2.03 mm) diameter standoff shoulders. 2) Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm) diameter standoff shoulders. 3) Recommended pin length is 0.03" (0.76 mm) greater than the PCB thickness. 4) All Pins: Material - Copper alloy Finish - Matte tin over nickel plate 5) M3 screws used to bolt unit's baseplate to other surfaces such as heatsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. 6) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 7) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. 8) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm) x.xxx +/-0.010 in. (x.xx +/-0.25 mm) 9) Weight: 3.53 oz (100 g) typical 10) Workmanship: Meets or exceeds current IPC-A-610 Class II Product # IQ080PFQTC20 Phone 1-888-567-9596 www.synqor.com Pin No. Name Function 1 Vin (+) Positive input voltage 2 Com In Common-mode input 3 Vin (-) Negative input voltage 4 Vout (-) Negative output voltage 5 Com Out Common-mode output 6 Vout (+) Positive output voltage Doc.# 005-0050070 Rev. B 03/19/09 Page 3 Technical Specification IQ080PFQTC20 IQ080PFQTC20 Electrical Characteristics |Vin| <= 80V, |Iout| <= 20 A unless otherwise specified Parameter Min. ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous Transient (≤ 1 s) Isolation Voltage Output Current Operating Case Temperature Storage Case Temperature Lead Temperature (20 s) RECOMMENDED OPERATING CONDITIONS Input Voltage Continuous Transient (≤ 1 s., Rs* = 0Ω) Output Current (continuous) ELECTRICAL CHARACTERISTICS Output Voltage (continuous) DC Resistance Rdc Tcase = 25ºC Tcase = 100ºC Power Dissipation Tcase = 25ºC Tcase = 100ºC Total Differential-Mode Capacitance Total Common-Mode Capacitance Bulk Capacitor Damping Resistor Noise Attenuation Isolation Resistance RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 Calculated MTBF (MIL-217) MIL-HDBK-217F Field Demonstrated MTBF WEIGHT CHARACTERISTICS Device Weight Product # IQ080PFQTC20 Typ. -80 -100 -2250 -40 -65 -80 -100 -20 Max. Units Notes & Conditions +80 100 2250 30 100 135 300 V V V dc A °C °C °C +80 100 20 V V A Vout = Vin - (Iin x Rdc) Input/output to common-mode pins Baseplate temperature * Rs = Source Impedance V total 25 32 mΩ mΩ 10 13 W W µF µF µF Ω Measured across input or output pins Measured between any pin and common-mode pins mΩ Any pin to common-mode pins 20A output current 80 0.15 60 0.2 TBD 100 Phone 1-888-567-9596 TBD TBD TBD 100 www.synqor.com 106 Hrs. 80% load, 200LFM, 40 °C Ta 106 Hrs. 80% load, 200LFM, 40 °C Ta 106 Hrs. See our website for details g Doc.# 005-0050070 Rev. B 03/19/09 Page 4 Technical Specification IQ080PFQTC20 IQ080PFQTC20 Standards & Qualification Testing STANDARDS COMPLIANCE Parameter Notes & Conditions STANDARDS COMPLIANCE UL/cUL 60950-1 File # E194341, Basic insulation EN60950-1 Certified by TUV Needle Flame Test (IEC 695-2-2) Test on entire assembly; board & plastic components UL94V-0 compliant IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external 25A input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Product # IQ080PFQTC20 # Units 32 5 5 10 5 5 5 15 pins Phone 1-888-567-9596 Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load 85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003 www.synqor.com Doc.# 005-0050070 Rev. B 03/19/09 Page 5 Technical Specification IQ080PFQTC20 Basic Operation and Features 40 This InQor EMI filter includes a large bulk capacitor with a series damping resistor to correct for the unstabilizing effect of a converter’s negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). A typical application would place the InQor filter close to the input of the dc-dc converter. The Input common-mode pin would be connected to the chassis ground that is common with the system input line filter or other earthed point used for EMI measurement. The output common-mode pin would be connected to the output ground or plane of the power converter.s with as low inductance a path as possible. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. 0 -40 Attenuation (dB) This module is a multi-stage differential-mode and commonmode passive EMI filter designed to interface a power source with one or more SynQor dc-dc converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic capacitors are used. -80 -120 -160 Differential Attenuation Common-mode Attenuation -200 -240 1.00E+04 1.00E+05 1.00E+06 Frequency (Hz) 1.00E+07 1.00E+08 Figure 1: Typical Common Mode and Differential Mode Attenuation provided by the filter as a function of frequency. both input lines are connected to chassis ground through 50Ω resistors. Do not connect the outputs of multiple InQor filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. Product # IQ080PFQTC20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0050070 Rev. B 03/19/09 Page 6 Technical Specification IQ080PFQTC20 Ordering Information The tables below show the valid model numbers and ordering options the filters in this product family. When ordering SynQor filters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. A “-G” suffix indicates the product is 6/6 RoHS compliant. Part Number Continuous Input Voltage Power (Current) Rating IQ080PFQTC20SRS-G -80 to +80 20 A RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. PATENTS SynQor holds the following patents, one or more of which might apply to this product: Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. 5,999,417 6,594,159 6,927,987 7,119,524 6,222,742 6,731,520 7,050,309 7,269,034 6,545,890 6,894,468 7,072,190 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Options Description: x y z Enable Logic Pin Length Feature Set N - Negative R - 0.180" S - Standard Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: Product # IQ080PFQTC20 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0050070 Rev. B 03/19/09 Page 7