Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Features 1. RoHS compliant 2. Radial leaded devices 3. Wide resistance range in telecom area from 7 to 50Ω 4. Compliant with ITU-T standards 5. Operating temperature range: 0 ~ +60°C (V=Vmax) -25 ~+125°C (V=0) 6. Agency Recognition: UL/cUL File No. E138827 TUV File No. R 50171789 Recommended Applications 1. Cable Modem, ADSL Modem with VoIP 2. Customer Premise Equipment (CPE) 3. Central Office (CO) 4. Access Equipment (AE) 5. Main Distribution Frame (MDF) 6. Public Switched Telephone Network (PSTN) 7. Exchanger Part Number Code P P L 0 9 1 0 0 M A 0 B 5 Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Product Code THINKING Ceramic PPL PTC Thermistor PP Series Dimensions Tolerance of R25 07 ψ7mm 09 ψ9mm 13 ψ13mm K L M H N Y ±10% ±15% ±20% ±25% ±30% Special Resistance (R25) 7R0 7Ω 100 10Ω 500 50Ω THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. Curie Temperature P8 A0 A2 A4 80℃ 100℃ 120℃ 140℃ Max. Voltage 51 Packaging Y X V W A4 B5 C0 140V 250V 300V 15 U Bulk Ammo Box Pitch 12.7mm Ammo Box Pitch 15mm Taping & Reel Pitch 12.7mm Taping & Reel Pitch 15mm 16 Internal Control Code www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Structure and Dimensions T D H P 3.0~4.0 d (Unit: mm) D T H d P Max. Max. Max. ±0.02 ±1.0 PPL077R0□A0B5 9 5 13.5 0.6 5 PPL137R0□A0B5 15 5 18.5 0.6 5 PPL07100□A0B5 10.5 5 13.5 0.6 5 PPL09100□A0B5 12 5 15.5 0.6 5 PPL07180□A0B5 9 5 12.5 0.6 5 PPL09180□A0B5 11 5 14.5 0.6 5 PPL07250□A0B5 9 5 12.5 0.6 5 PPL09250□A0B5 11 5 14.5 0.6 5 PPL07390□A0B5 9 5 12.5 0.6 5 PPL09390□A0B5 11 5 14.5 0.6 5 PPL07500□A0C0 9 5 12.5 0.6 5 PPL09500□A0C0 11 5 14.5 0.6 5 Part No. THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 52 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Characteristics Part No. NonZero-power operating Resistance Current at 25℃ at 25℃ NonTrip operating Current Current at 25℃ at 40℃ Responding Time (sec) R25 (Ω) IN (mA) @25℃ IN (mA) @40℃ IT(mA) @25℃ PPL077R0□A0B5 7 150 130 400 0.4 3 PPL137R0□A0B5 7 180 170 540 3 PPL07100□A0B5 10 130 120 390 PPL09100□A0B5 10 140 130 PPL07180□A0B5 18 110 PPL09180□A0B5 18 PPL07250□A0B5 Max. Max. Withstanding Safety Voltage Current Voltage Approvals Vmax (Vac) Imax(A) Vw (Vac) 25 250 2.5 250 20 90 250 3 250 0.8 8.0 35 250 2.5 250 390 0.8 8.0 35 250 3 250 100 330 0.4 2.5 10 250 3 250 110 100 330 0.4 2.5 10 250 3 250 25 90 80 225 0.35 2.0 10 250 3 250 PPL09250□A0B5 25 75 70 225 0.35 2.0 10 250 3 250 PPL07390□A0B5 39 70 65 180 0.3 1.0 4.0 250 3 250 PPL09390□A0B5 39 70 65 180 0.3 1.0 4.0 250 3 250 PPL07500□A0C0 50 60 55 165 0.15 0.8 3.5 300 3 600 PPL09500□A0C0 50 65 60 165 0.15 0.8 3.5 300 3 650 T(3A→ T(1A→ T(0.5A→ 0.5A) 0.5A) 0.15A) UL/ TUV cUL Note □ is tolerance of R25. THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 53 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application R-T Characteristic Curves (Typical) 10 8 PPLXX500A0C0 PPLXX390A0B5 10 7 PPLXX250A0B5 PPLXX180A0B5 Resistance (Ω) PPLXX100A0B5 10 6 10 5 10 4 10 3 10 2 10 1 10 0 PPLXX7R0A0B5 25 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Temperature (℃) Circuit for Typical Application Primary Secondary Protection Protection PTC PTC Subscriber Voltage Lines Clamp Subscriber Line Interface Circuit (SLIC) or Transformer PTC THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. PTC 54 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Soldering Recommendation Wave Soldering Profile Preheating (air) Soldering Cooling 260℃ max. Temperature Note 2 Note 3 130±20℃ Note 1 Tamb Time 30~90sec <1sec <10sec >60sec Note 1: (1~3)℃/sec. 2: Approx. 20 0℃/sec 3: 5℃/sec Max Recommended Reworking Conditions with Soldering Iron Item Conditions Temperature of Soldering Iron-tip 360℃ (max.) Soldering Time 3 sec (max.) Distance from coating 2 mm (min.) THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 55 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Reliability Item Standard Robustness of Terminations IEC 60738-1 Test conditions and methods No visible damage At least 95% of terminal electrode is covered by new solder IEC 60738-1 245±3 ℃ , 2±0.5 sec Resistance to Soldering Heat IEC 60738-1 260±3 ℃ , 10±1 sec IEC 60738-1 Frequency range:10~55Hz Amplitude: 0.75mm or 98m/s2 Direction: 3 mutually perpendicular directions Duration: 6hrs(3x2 hrs) IEC 60738-1 Wave: half-sine ⊿V: 1.0m/s Acceleration: 50 m/s2 Pulse time: 30ms Shock ∣△R25/R25∣≦20% Gradually apply 10N and keep the unit fixed for 10±1 sec. Solderability Vibration Specifications ∣△R25/R25∣≦20% No visible damage ∣△R25/R25∣≦20% No visible damage ∣△R25/R25∣≦20% No visible damage The thermal shock conditions shown below shall be repeated 5 cycles. Rapid Change of Temperature Step Temperature (℃) Period (minutes) 1 -40 ± 5 30 ± 3 2 Room temperature 5±3 3 85 ± 5 30 ± 3 4 Room temperature 5±3 IEC 60738-1 Climatic Sequence IEC 60738-1 Dry heat: 125 ℃ for 16 hrs Damp heat first cycle:40℃, 95% R.H ,cycle time: 24 hrs Cold: -40℃ for 2 hrs Damp heat (cyclic), remaining cycles: 5 cycles Test according to IEC60068-2-30 Damp Heat, Steady State IEC 60738-1 40±2℃, 90~95% RH, for 1000±2hrs Endurance at Max. Operating Temp. and Max. Voltage IEC 60738-1 60℃ , Vmax, It<I<Imax for 1000±2hrs Over Current Specification Standard 220Vrms, Imax, 60s on and 600s off , 20 cycles Power Contact ∣△R25/R25∣≦20% No visible damage ∣△R25/R25∣≦20% No visible damage ∣△R25/R25∣≦20% No visible damage ∣△R25/R25∣≦20% No visible damage (For Vw≦250V only) ∣△R25/R25∣≦20% No visible damage ITU-T K.20 9.4 230Vrms,10Ω, 15 Min. No visible damage Lightning Surge ITU-T K30 4.2.5 1.0KV ,10/1000µs,25A,,30 cycles 1.5KV,10/310µs,37.5A,,10cycles ∣△R25/R25∣≦20% No visible damage Power Induction Specification Standard 650Vrms,600Ω,1s on and 60s off ,10 cycles(For Vw ≧650V only) 600Vrms,600Ω,1s on and 60s off ,10 cycles(For Vw=600V only) ∣△R25/R25∣≦10% No visible damage Failure Mode Specification Standard 600Vrms,0ohm,1hr ,1 cycle(For Vw ≧ 650V only) 250 Vrms,10A,1hr ,1 cycle(For Vw < 650V only) THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 56 Circuit disconnected or high resistance is allowed ,but low resistance or fire is not allowed. www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Packaging Taping Specification P ∆P ∆ P ∆ h ∆ h H1 W1 W0 P1 L1 W H0 W2 D0 F P0 T (Unit: mm) Parameter List Index Parameter Nominal dimensions Tolerance 5 ±1 F Lead spacing P0 Sprocket hole pitch 12.7 15 ±0.3 P1 Ordinate to adjacent component lead 3.85 5 ±1 P Device pitch 12.7 15.0 ±1 H0 Abscissa to plane (kinked lead) 16 16 ±0.5 29 ( for PPL07 series) H1 31 (for PPL09 series) Abscissa to top Max. 34 (for PPL13 series) W Carrier tape width 18 18 ±1 W0 Hold-down tape width 12 12 ±1 W1 Sprocket hole position 9 9 ±1 W2 Top distance between tape edges 3 3 Max. △P Body tape plane deviation 1 1 Max. △h Body lateral deviation 2 2 Max. 0.5 0.5 Max. 4 4 ±0.2 0.6 0.6 ±0.2 L1 Lead protrusion D0 Sprocket hole diameter T Tape thickness THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 57 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Telecom Application Quantity Bulk Packing Disc Size (mm) Quantity (pcs/bag) Φ≦10 200 10<Φ<20 100 Reel Packing Disc Size (mm) Quantity (pcs/reel) Φ≦7 1,500 07<Φ≦12 1,000 12<Φ≦16 46±1 31±1 750 340±10 Ammo Packing (Unit: mm) 348±5 Disc Size (mm) Quantity (pcs/box) Φ≦7 1,000 07<Φ≦12 750 12<Φ≦16 500 18 5± 5 50±5 (Unit: mm) Warehouse Storage Conditions of Products Storage Conditions: 1. Storage Temperature: -10℃~ +40℃ 2. Relative Humidity: ≦75%RH 3. Keep away from corrosive atmosphere and sunlight. Period of Storage:1 year Usage Please keep products away from the conditions mentioned below to avoid their characteristic deterioration and failure. 1. Corrosive gas or deoxidizing gas(Cl2, H2S, NH3, SOx, NOx etc.) 2. Place in a vacuum or put pressure 3. Salt water, oil, solvent and chemical liquid 4. Flammable gas 5. Place in splashed water, or high humidity and dewing place 6. Other places similar to any conditions mentioned above THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 58 www.thinking.com.tw 2014.05