We Power Your Products. DC/DC Converters Switching Regulators AC/DC Power Modules Powering the lighting revolution LightLine. The next generation of constant current LED drivers Total quality. Zero defects is our goal! Ready to power the lighting revolution. When it comes to modular power converters, RECOM has always been sensitive to market requirements and our customer’s needs. 25 years ago we created our first modular DC/DC converter which has since influenced how design engineers structure their power supply concepts. Today, with over 100 million RECOM converters sold and now a full range of constant current LED drivers in our catalogue - we are ready to power the lighting revolution. Our new LightLine constant current LED drivers meet the requirements of high power LEDs from Our development team lives and breathes to meet the needs of our customers. That’s why technical support and sound pre-sales advice are top priorities for us. every LED manufacturer in a wide variety 360° of Performance Through the years, RECOM has invested millions of dollars in product innovation, production capability, quality assurance and application support to provide our customers with a superior product, support, pricing and availability. This is what our customers around the globe expect when choosing RECOM converters to power their new designs. Global Availability RECOM products are available from leading global distributors, catalogues and a comprehensive network of local representatives who provide helpful support and advice. At RECOM, we make no compromises when it comes to quality. Our processes and products meet the highest international standards. But for us that’s just the beginning – our goal is zero defects! This applies not only to the manufacturing and quality control phases, but also to our product development processes. Our inhouse laboratory does “Highly Accelerated Lifetime Tests” (HALT) in a climate chamber during the prototyping phase to eliminate causes of failure. 100% customer satisfaction is our goal. Nothing less. We at RECOM want to ensure our LED drivers last at least as long as the LED itself. That's why all our LightLine products come with a standard "5 Year Warranty". However, replacing a faulty product is not where our commitment to quality ends - it is just the beginning. If a product fails, we want to know why. We pull it apart and do not rest until we find the cause, even if it is not due to a factory defect. We never stop improving our products to meet our client’s application needs. Even though we may never achieve perfection, "zero defects" is our goal. That's how we have built a reputation for high quality products. Even though we may never achieve perfection, "zero defects" is our goal . We leave nothing to chance. We explore the “innards” of our products with a view to meeting our zero defect objective. 3 Focus on high power lighting markets. Probably the most noteworthy technical characteristic of high power LEDs is their amazing long life of 50,000 or more hours. Since they are virtually maintenance-free for five or 10 years, LEDs are the technology of choice for a vast variety of lighting applications such as: Residential Recessed, cabinet/undercabinet, desktop, pendant, daylight simulation, mood lighting Commercial Spot lights, display lights, LED backlight, freezer, emergency, theatrical lighting Industrial Industrial Space lighting, fluorescent/panel replacements Outdoors Landscape, off-grid solar, path lights, parking lights RECOM LED Drivers are compatible with most LEDs in the industry We are working closely with LED manufacturers to bring to the market the right drivers for the right LEDs. Introduction to high power LEDs. Basic LED Basic LEDcharacteristics characteristics Why constant current is the better solution Connecting LEDs in parallel LEDs are non-linear devices. When the voltage increases past a certain threshold the LED starts to emit light and the current increases sharply. If the voltage continues to rise the LED rapidly overheats and burns out. The trick is to operate LEDs in a narrow band between full OFF and full ON. In addition the operating voltage varies between different high power LEDs – even within the same batch and supplier. It also changes with the ambient temperature and the age of the LED. When powered by a constant current driver, each LED in a chain has the same current. Since the emitted light is proportional to the current, all LEDs have the same brightness. The majority of high power white LEDs are designed to operate at between 350mA and 1A. Driving multiple strings from a single driver is risky if any one LED fails. With two strings in parallel and if one LED fails open circuit the 700mA constant current will damage the second string after a very short time. If any LED fails short circuit, the current will be unbalanced between both strings. This will eventually cause the string to fail with the same consequence as described above. A simple method to avoid disaster is to add a current mirror circuit. CURRENT-VOLTAGE CURVES FOR HIGH POWER LEDs CURRENT LED1 = 2,96V @ 350mA Connecting LEDs in a string LED3 = 3,02V @ 350mA Most DC/DC constant current LED drivers are so called “buck” or “step down” converters. This means that the maximum output voltage is always slightly lower than the input voltage. Thus the number of LEDS that can be powered depends on the input voltage. VOLTAGE LED2 = 3,01V @ 350mA LED4 = 3,21V @ 350mA Input voltage Typical # of LEDs in string 5VDC 12VDC 24VDC 36VDC 54VDC 1 3 7 10 15 5 RACD03 / RACD06 / RACD12 / RACD20 Low power AC input LED driver. LightLine - Low power AC input LED driver. Series Introducing a new family of low power AC input LED driver, the RACD series; RECOM is offering a low cost solution to the low power Solid State Lighting . The family includes modules of 3W, 6W, 12W and 20W in different packages capable of driving up to 15 high brightness LED. Building an LED lamp has never been easier! Constant current outputs of 350mA, 500mA, 700mA Universal AC input Power factor corrected 3kVAC isolation Fused input and protected output Input and output screw terminals Additional 5.5mm socket output connection (RACD12/20) 70,000 hours of operating lifetime Meets UL8750, UL1310, EN61347 and EN55015 (RACD12/20) NEW NEW NEW Power Vin Outp. current Vout Dimming Mounting Other Features 3W 90~264VAC 350mA, 700mA 3~12V, 3~6V None Flying leads Low cost Size: 39x30x20mm 6W 90~264VAC 350mA, 700mA 3~21V, 3~8.5V None Screw Terminal Low cost Size: 58x35x21mm 12W 90~264VAC 350mA, 500mA, 700mA 3~36V, 3~24V, 3~15V None Screw Terminal 300mA, 500mA, 700mA 3~56V, 3~40V, 3~29V None RACD03 RACD06 RACD12 20W NEW + socket PFC, UL8750 certified Size: 123x45x18mm 90~264VAC Screw Terminal + socket PFC, UL8750 certified Size: 145x50x22mm RACD20 Typical Applications Meets UL8750, UL1310, EN61347 and EN55015 (RACD12/20) - Indoor lighting - Cabinet lighting - Recessed lighting - Single Fluorescent replacement - Cree MPL applications (RACD12) - Decorative lighting - Desk lamps - Freezer lighting - Landscape lighting - Theatrical lighting 7 RCD and RBD series High power DC/DC LED drivers. LightLine - DC input LED driver. Series The RCD/RBD family offers a variety of DC input LED driver modules with constant current output from 300mA up to 1.2Amps. The converters have a comprehensive specification, such as: high efficiency (up to 97%), wide input voltage range, very low output dropout voltage, 2 independent dimming options (PWM and 0-10 analogue), a MTBF up to 600,000 hours, and 3 possible packages (through hole, wired and SMD). All in one! No need for external components 2 independent dimming options that can be used at the same time RCD-W suitable for outdoors/underwater applications (IP67) High efficiency over a wide range of LED loads Buck (RCD) or Boost (RBD) Modules First SMD DC LED driver module in the market! (RCD24/PL) Extremely low profile (only 6.6mm) - (RCD24/PL) Built-in Class A or Class B EMC Filter (RCD/PL) EMI filter (Class A/B) built-in (RCD24/PL) - Architectural lighting - Theatrical lighting (stage lighting) - Outdoor lighting - Underwater and Marine Applications - Solar Powered Lighting - Fluorescent replacement - Decorative lighting - LED displays - Freezer Lighting - Backlight LED - Landscape lighting - Cabinet Lighting Vin Outp. Current Vout Dimming Mounting Other Features 1~43W 4.5 ~36VDC 300, 350, 500, 600, 700, 1000 and 1200 mA 2~35V PWM and 0-10 Analogue Through Hole (pins) 97% efficiency Size: 22.10x12.55x8.5mm 1~25W 4.5 ~36VDC 2~35V PWM and 0-10 Analogue Surface Mount Pinless Class A or Class B EMC Filter built-in. Size: 31x11.4x6.6mm 1~43W 4.5 ~36VDC 300, 350, 500, 600, 700, 1000 and 1200 mA 2~35V PWM and 0-10 Analogue Flying leads IP67 rated Size: 22.10x12.55x8.5mm 1~12W 6 ~32VDC 24~40V PWM and Analogue Open frame 350, 500 1~25W 4.5 ~36VDC 300, 350, 500, 600, 700, PWM and 0-10 Analogue Open frame 2~35V RCD24 NEW 300, 350, 500, 600 and 700 mA RCD24-PL RCD24-W NEW Typical Applications Power NEW SIL Size: 22.10x12.55x8.5mm RBD12 SMD Size: 21x11.4x10mm RCD24-OF 9 RACD60 series – High power AC input LED driver. The RACD60 series is RECOM’s first high power AC input LED driver module. It has been designed to meet the requirements of the newest and brightest LEDs in the market. With an adjustable output current from 700mA up to 4.2Amps, the RACD60 can drive almost any LED in the market. The dimensions of the package, only 4”x2”, makes it one of the smallest 60Watts AC LED drivers in the industry. Universal AC input Dual mode CV and CC Adjustable current limit Constant current up to 4.2Amps Power Factor Corrected High efficiency MTBF of 300,000hrs Ultra compact package (4”x2”) LightLine - High power AC input LED driver. Series NEW NEW NEW NEW Power Vin Current Adj. Vout Preset Current Mounting Other Features 60W 90~264VAC 3570 ~ 4200 mA 11 - 13.5V 4200mA Open Frame PFC >0.9, 85% efficiency 101.6x50.8x28mm 60W 90~264VAC 1700 ~ 2500 mA 17 -24V 2400mA Open Frame PFC >0.9, 87% efficiency 101.6x50.8x28mm 60W 90~264VAC 1700 ~ 2100 mA 19 – 28V 1400mA Open Frame PFC >0.9, 89% efficiency 101.6x50.8x28mm 60W 90~264VAC 825 ~ 1250 mA 33,5 – 48V 1050mA Open Frame PFC >0.9, 89% efficiency 101.6x50.8x28mm 45W 90~264VAC 700 ~ 850 mA 38 – 54V 700mA Open Frame PFC >0.9, 89% efficiency 101.6x50.8x28mm RACD60-4200 RACD60-2400 RACD60-1400 RACD60-1050 Typical Applications Power Factor Corrected and an ultra small 4”x 2”x 1” package! - Outdoor lighting - Parking Lighting - Pendant lighting - Fluorescent replacement - Theatrical lighting - Downlights Street lighting Landscape Panel replacements NEW RACD60-700 11 DC input applications. A very simple way to have a dimmable lamp, even from a variable input voltage source (batteries, etc), is to use the RECOM module RCD-24 with a potentiometer to adjust the output current with a 100% linearity. The Zener diode provides a reference voltage so the dimming resolution is not affected by changes in input voltage. Over-Temperature protection We can use a thermistor to make a very simple, low cost and reliable thermal derating circuit using the analogue dimming input of the RCD-24 series LED drivers. The analogue dimming input is controlled by an external voltage and so a PTC thermistor plus two voltage divider resistors are the only additional components required to implement an automatic temperature derating function. If different derating temperature points are required, PTC thermistors are available with different threshold tempera- LED Backlight tures in 10°C steps from 60°C to 130°C, so it is simply a matter of selecting the right part to match the specification of the LED. LED Current (mA) 350 Simple Analog Dimming 350 175 The R2R ladder network converts the 3-bit binary input into an 8-stage control voltage. This circuit requires no active components and the R2R ladder can be extended to any number of bits if a higher resolution is required. R2R networks are available as ready-made resistor network modules in a compact SIP format. RGB Mixer Underwater applications This simple RGB mixer uses 1 LED driver to The wired version of the RCD-24 family drive 3 colour LEDs. The colour can be complies with IP67 as standard. This makes mixed by the 3 potentiometers on the left and it the ideal choice for underwater applicatiadditionally the overall brightness can be ons or wet environments where rain or water dimmed by the Analogue pin on our RCD24 splash are common. series. Truth Table 0 -25 -10 0 50 60 70 80 90 100 55 LED Temperature (°C) CBA 000 001 010 011 100 101 110 111 Ana Input 0.00V 0.64V 1.28V 1.93V 2.25V 3.21V 3.86V 4.50V LED Current 700mA 600mA 500mA 400mA 300mA 200mA 100mA 700mA 13 AC input applications. Modular System The RACD family from RECOM has been designed to be used in any integrated lighting system. The RACD modules are compatible with all LEDs commonly available in the industry: Cree Philips Lumileds Osram Seoul Semiconductors Samsung LED Bridgelux Avago Recessed / Downlight Recessed lights have been used over the years and have always retrofit the previous light source within the same physical structure, making it easier for the installers. LED recessed lights or LED Downlights have to be designed in a similar way. The J-Box used for the ballast and wiring connections will now be the housing for the electronics needed (LED driver) and these LED driver modules have a limited space within the structure. They also have to be accessible for easy maintenance and connectivity. The revolutionary compact modules from RECOM fit in those J-Box, making them the ideal choice for these type of lights. junction box joist housing bulb baffle ceiling hanger RACD60 LED driver heatsink Helieon (Molex/Bridgelux) Driver: Cree’s MPL Application Cabinet Lighting The RACD family are ideal for cabinet or The new MPL XLamps from Cree uses an This award winning light ("Most Innovative under-cabinet lighting. The small size and array of LED chips in one single module to Product of the Year Award," LIGHTFAIR low cost of those 2 families makes them the increase the amount of light from a single 2010) use a very simple design making it perfect choice to drive low quantities of LED source. The most common way of connec- sustainable and flexible. The Helieon modu(1~15 LEDs) for single spot lights. The out- ting those strings is in parallel to keep the Vf les use Bridgelux LED arrays: To power this put socket connector makes it impossible to low. Tyco has created a connector designed modules you need an external AC LED driver cross wire the LEDs. Building an LED lamp as a housing of the MPL so that no pcb is with constant current. RECOM RACD family has never been easier! required. RECOM has now developed a provides the technical requirements and the driver that meets the current and voltage reliability to make it the perfect fit for the requirements to drive the MPL Helieon modules. The different series of the RACD family will fit the different power needs of the Helieon: from 12W to 60Watts. + LEDs + + 15