VIRGINIA PANEL CORPORATION MINI COAXIAL CONTACTS AND MODULES USER’S MANUAL: SECTION 1 MINI COAXIAL RECEIVER CONTACT ASSEMBLY PART # 610 104 154 FOR RG58 TOOLS REQUIRED Hex Crimp Tool, Part # 910 101 115 Inspection Depth Gauge, Part # 910 121 156 Dimensions shown: [millimeters] ASSEMBLY INSTRUCTIONS 1. 25.40 1.00 Strip outer jacket (Figure A). 2.Cut 3/16 tubing 1.75” long and slide over jacket (Figure A). 3. Slide crimp ring over braid (Figure B). 4. Turn braid over crimp ring and cut .125” off dielectric and strip center conductor (Figure C). 5. Solder wire into center contact and clean. Make sure contact touches dielectric (Figure D). VPC solders per IPC’S J-STD-001. 6. 7. inches BRAID SHRINK TUBING Figure A. Strip outer jacket. CRIMP RING Figure B. Slide crimp ring over braid. Slide shield assembly over center conductor (Figure E). NOTE: Make sure the Teflon® in the shield assembly touches wire dielectric. Turn braid back toward the front of the shield conductor (Figure F). If braid extends beyond shoulder, trim back to face of shoulder. FOLD BRAID OVER CRIMP RING 2.54 .100 DIELECTRIC CONDUCTOR WIRE Figure C. Fold braid back. NO GAP PERMISSIBLE 8. 9. Slide the crimp ring into position over braid and crimp using Hex Crimp Tool, Part # 910 101 115, in hex position “A” (Figure G). To ensure proper crimp position slide shield conductor over dowel pin in the crimp locator. Wire must not be allowed to pull on the center conductor during crimping (Example: Long wire hanging down to floor). Slide tubing to back of shoulder and shrink into place. Make sure that the tubing does not extend over the shoulder of the shield conductor. SOLDER Figure D. Solder center conductor. NO GAP PERMISSIBLE SHIELD CONDUCTOR Figure E. Install shield conductor. 10. It is recommended that the Inspection Depth Gauge, Part # 910 121 156, be used to verify the .06 +/- .02 dimension (Figure H). FOLD BRAID OVER SHIELD CONDUCTOR SHOULDER Figure F. Turn braid back over contact. CRIMP POSITION "A" Figure G. Crimp positions. 1.524±0.508 .060±.020 Figure H. Verify dimension. 1-9 For more information visit vpc.com 1/9/13