First in Industry Upgraded Inverters with Software Customize Function VVVF Inverter SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp/en/index.html Functionality that transcends the general-purpose The SAMCO-vm05 Series, born from dedication to diversified system needs. The SAMCO-vm05 Series of general-purpose inverters boasts revolutionary performance born from Sanken's superlative technological capabilities. To meet diversified needs, the SAMCO-vm05 Series offers a powerful array of features, including dual rated specifications selectable to best suit the intended application, the industry's first software customize function, and control algorithms. Dual rated specifications for cost reduction Two types of rated specifications, H specifications and P specifications, can be selected according to the load status, for a wider range of standard applicable motors and substantial cost reduction (200 V type STB Series). Industry's first software customize function Dedicated function can be realized by adding various types of software according to the customer's requirements. Users can also perform program changes and upgrades following purchase. Control algorithms for various types of applications provided as standard Control algorithms for diverse applications, such as winding control, multiple pump drive control and fixed-time inching, are provided as standard. This can be used as dedicated inverter to meet diversified system needs. Operability and communication functions developed with ease of use The RS-232C interface allowing connection to personal computers and the RS-485 interface effective operation management in a system are provided as standard. Expandability with PG feedback Vector control operation is realized through a PG feedback board (option). 1 INDEX inverter concept: dedicated inverters that meet 2 Lineup 3 Function Specifications 4 Operation Panel 10 Standard Specifications 12 External Dimension Diagrams 18 Terminal Connection Diagram 21 Terminal Functions 22 Software Function List 26 Protection Functions 28 Options and Peripheral Devices 29 Usage Cautions 33 Control terminal compatibility diagram 35 Lineup 200V Type, 400V Type SAMCO-vm05 Lineup •200V type SBT Series (dual rating series) Dual rated specifications: H characteristic (150% overload capacity) and P characteristic (120% overload capacity) (*Setting at function code cd060) •400V type SHF Series For general-purpose industrial use (H characteristic/150% overload capacity) •400V type SPF Series For fan, pump use (P characteristic/120% overload capacity) Inverter Format and Applicable Motor Capacity [kW] H characteristic [kW] P characteristic [kW] 0.75 1.5 1.5 2.2 2.2 3.7 3.7 5.5 5.5 7.5 7.5 11 11 15 15 18.5 18.5 22 22 30 30 200V Type SBT Series 400V Type SHF Series SBT-0.75K/1.5K SBT-1.5K/2.2K SBT-2.2K/3.7K SBT-3.7K/5.5K SBT-5.5K/7.5K SBT-7.5K/11K SBT-11K/15K SBT-15K/18.5K SBT-18.5K/22K SBT-22K/30K SBT-30K SHF-1.5K SPF-2.2K SHF-2.2K SPF-4.0K SHF-4.0K SPF-5.5K SHF-5.5K SPF-7.5K SHF-7.5K SPF-11K SHF-11K SPF-15K SHF-15K SPF-18.5K SHF-18.5K SPF-22K SHF-22K SPF-30K SHF-30K 37 37 SPF-37K SBT-37K SHF-37K 45 45 SPF-45K SBT-45K SHF-45K 55 55 SPF Series SPF-55K SBT-55K SHF-55K SPF-75K 75 * The SAMCO-SPF Series (90 kW to 315 kW) lineup is offered as 400V type inverters of 90KW or higher. For details, contact your nearest sales office, which can be found on the back cover. 3 • H characteristic (cd060=1) Rated specification of 150%/min. load capacity. Suitable for constant torque loads in general-purpose industrial applications. • P characteristic (cd060=2) Rated specification of 120%/min. load capacity. Suitable for reduced torque loads such as in fans, and pumps. P characteristic applicable motors provides the rated current that can drive motors with a capacity one rank higher than H characteristic applicable motors. Selection Setting Example 2.2kW motor Fan blower SBT-1.5K/2.2K * In the case of a load that can be handled with P characteristic, cost reduction can be achieved with the purchase of an inverter one rank lower than that normally required. An inverter whose cost is that of a 1.5kW inverter (capacity one rank higher) can be used to drive a 2.2kW motor! Industry's First Software Customization Function Terminal Connection Diagram External Dimension Diagrams H characteristic: 1.5 kW P characteristic: 2.2 kW Terminal Functions If the application is a 2.2 kW fan motor, a 1.5-kW inverter with H characteristic is available by selecting to set P characteristic. Function Specifications Selection of the ratings is enabled by using the ratings selection function (cd060). Operation Panel The SAMCO-vm05 Series comes in two types of rated specifications, H characteristic and P characteristic, that can be selected according to the application, be it general-purpose industrial use or use for fans, pumps, etc. *Only for 200V class, below SBT-22k/30k. Standard Specifications Dual rated specifications selectable according to application Lineup Function Specifications • Wide array of software functions We provide software functions according to customer requirements, specification changes, etc., whenever needed. Various control algorithms designed for various applications are also provided as standard, for maximum flexibility. • Free transfer software RS-232C Communication Program transfer FMTP dedicated transfer software Control terminal compatibility diagram D-sub 9pin Standard cable specification Usage Cautions Options and Peripheral Devices Using the FMTP dedicated transfer software, it is easy to add software through direct serial connection with a PC. Protection Functions Software customized to customer requirements is provided. This marks an industry first that enables switching from regular general-purpose inverters to "customer-specific inverters." Software Function List • Customized software 4 Software Function List By providing various control algorithms, the SAMCO-vm05 Series allows the use of the following functions. For further details about these functions, refer to page 26. Rating selection function Constant-time inching function Disturbed operation Upgrade function I/O open-phase detection function Carrier frequency Communication function V/f separation function Unstable phenomena removal function Frequency setting Free V/f pattern Monitor display Terminal board step setting Cooling fan lock detection Current control function Multifunctional input terminal Set frequency gain function Overvoltage stall prevention function Multifunctional output terminal Energy saving control Momentary power failure restart function Multifunctional relay output PID control operation Momentary drop compensation function Analog output PID, V/f switch operation Scooping-up operation Frequency counter output Vector, V/f switch operation Auto alarm recovery function Analog input Multi-speed operation Alarm details readout Analog input filter Acceleration-deceleration switch operation Constant pressure feedwater system control User-supplied power supply Figure S acceleration-deceleration operation Winding control User default function Operation signal hold function Position control Changed data display function Simple schedule operation Current output function Copy function Operability and communication functions maximizing ease of use • Operation panel Operation panel Operation can be performed using the direct touch method with numeric keys, and the operation panel can be attached and detached according to the operating environment, for superior workability. A regular 10base-T cable is used to connect the panel and the main unit, so no dedicated cable is required. Main inverter RJ45 type 10Base-T LAN cable can be used • Copy function provided as standard The function code settings can be copied to another SAMCO-vm05, thereby greatly reducing the workload for settings. • Expanded maintenance functions • User default function In addition to the factory-default function code settings, user-specified parameter settings can also be registered as secondary settings. Used during maintenance, etc., these settings can greatly improve work efficiency. • Changed data display function When the settings have been modified, it is possible to search just the changed parameters. • Serial communication function Serial communication interfaces (RS-232C, RS-485) are provided as standard. The inverter can be directly connected to a PC using the RS-232C interface. The RS-485 interface allows efficient system operation such as centralized control of inverters through connection of a programmable controller, etc. Neither dedicated cables nor dedicated adapters are required for any of the terminals. 5 Control algorithms for various applications provided as standard Lineup Function Specifications Sanken's original tension control algorithms are based on the winding patterns controlling winders, feeders, rewinders, and support a wide range of line speeds. No controller for dancer control such as found in conventional systems is required. Function Specifications Winding control • Monitor function •The winding elapsed time can be monitor displayed on the operation panel. The winding elapsed time is saved during intermediate stops of the inverter and stops caused by alarm protection. Basic block diagram of wiredrawing machine system Feed control inverter Winding control inverter Standard Specifications •Automatic calculation of winding start frequency, end frequency, and winding duration as output frequency prediction pattern based on winding amount (increase) phenomenon just by inputting settings •Up to 4 patterns can be set in advance for easier setup during pattern settings, and can be selected with an external signal. •Settings as output frequency prediction patterns based on the winding amount (decrease) phenomenon can also be performed, for use for rewinder attending lines and printer paper feed control. External Dimension Diagrams • Winding speed prediction pattern Terminal Connection Diagram •Winding speed prediction pattern operation is the basic algorithm. •Tension control with superior stability, including during intermediate stops and restarts, is achieved by adding dancer position correction control. Operation Panel • Winding control algorithms Frequency command Operation command Winding motor Software Function List Feeder motor Terminal Functions Dancer displacement feedback Die Dancer Winding Protection Functions Wiredrawing and sending part Basic block diagram of wiredrawing machine system Automatic calculation of winding calculation pattern K Ratio operation Feeding side inverter gain output frequency Fs + Fe ref f out − Time Winding duration Winding side inverter output frequency command Usage Cautions Frequency f inv1 Winding speed prediction control Variable gain PI control Dancer position signal Options and Peripheral Devices Wiredrawing machine system PI control Home position reference value + Control terminal compatibility diagram Dancer position correction control − Error e 6 Multiple pump drive control (constant pressure feedwater system control) By providing an SWS board (option), a constant pressure feedwater system that uses multiple pumps, such as feedwater pump pressure control and multiple pump rotation operation and parallel operation, can easily be configured. A periodic switching function designed to extend pump life and a pump selection function for which maintenance ease has been dramatically improved with a control terminal are also provided. • Up to 4 pumps can be controlled according to the water supply status with just one inverter. • Selection of pump operation switching according to the pressure fluctuations status or at periodic intervals is possible. • Settings and status display in pressure units are possible. • Description of operation according to water supply status in multiple pump system Water Supply Status Flow rate Fluctuation Small Small Large Small Large Large System Operation Pump Switching Function Rotation operation (inverter drive only) Periodic switching Pressure fluctuation switching Parallel operation (commercial drive and inverter drive combined) Periodic or pressure fluctuation switching Switching to auxiliary pump System configuration example (Example: Four-unit parallel operation system combining commercial drive and inverter drive) MC0 Commercial power supply Pressure command value M1 P1 M2 P2 M3 P3 M4 P4 MC1 MC2 Pressure test value MC3 MC4 Internal SWS option MC5 MC6 MC7 MC control signals Option Feedwater pump system board (SWS) A constant pressure feedwater system can be built with up to 4 pumps. 7 This function allows operation for the set time, regardless of the inching signal input time. Operation that equals or exceeds the minimum time is secured regardless of the operation signal ON width. This function is effective as a simple home position hold function for improving the position accuracy for rounded-weaving machines. Operation Panel • The minimum ON width is secured even if the operation command width is uneven. • Combined with JOG operation, this function is ideal for fine operation when yarn of rounded-weaving machines is cut off. Basic conceptual diagram ON OFF Shortest operation time Terminal Connection Diagram External Dimension Diagrams ON Even if the intervals during which the button is pressed are uneven, constant-time operation is V•f separation function This function allows independent setting of the inverter output frequency and output voltage. Either a V・f ratio type or complete separation type can be selected according to load. Since adjustments of output voltage commands can be performed at will through analog input from external, this function can be applicable to wiredrawing machine system driven by torque motor. +100 % 1X Reference voltage -100 % 0V Original V•f voltage command Voltage command 0.5X Usage Cautions +0% Options and Peripheral Devices Voltage command Voltage command Voltage command change amount Protection Functions • Complete separation type • Ratio type 0X 5V 0V 10V Analog command voltage 5V Analog command voltage 8 Terminal Functions JOB terminal Software Function List INV operation Standard Specifications OFF ON 10V Control terminal compatibility diagram Operation signal Function Specifications Constant-time inching function Lineup Function Specifications Function Specifications Higher performance through PG feedback control Operation is enabled through a speed control function that detects the motor's rotating speed using a detector (PG), and a position control function. Block diagram of speed control through SB-PG Speed command + Output voltage waveform generation Speed control adjuster − Speed estimation calculation Load system M IGBT PG SAMCO-vm05 PG pulse waveform processing 『SB-PG』 Block diagram of position control through SB-PG Pulse train command Deviation counter Position control adjuster + − Speed control adjuster Speed estimation calculation Output voltage waveform generation M IGBT SAMCO-vm05 Load system PG PG pulse waveform processing INV internal option card SB-PG PG feedback board (SB-PG) Option This board enables operation with a speed control function that detects the motor rotation speed using a detector (PG) and feeds back this information, and a position control function. Environmental measures Reliability is further improved through the use of a totally enclosed-type IP-20 structure and a moistureproofed board. Moreover, harmful harmonic can be suppressed by connecting a DC reactor (option). DC reactor Option Improves the inverter's input power factor and reduces the influence of inter-phase power supply voltage imbalances on the inverter. 9 Operation panel Monitor mode display Monitor unit display Ctrl display Numeric keys Operation and setting status display Directly input numeric data Operation mode display Operation and stop status display Decimal point key Drive key Operation command Stop key Enter key Operation Panel Function Specifications Displays frequency, output current, speed of rotation, load factor, output voltage, pressure value, no unit display, settings, and alarms, using high-luminescence LEDs. Standard Specifications 7-segment monitor Lineup Section names Program key Function code setting Display change /clear key Step keys Switches and clears unit display Step input of various frequency setting value External Dimension Diagrams Stop command DRIVE • Starts forward or reverse run. (The direction of rotation is switched by Cd130.) Stop key STOP • Stops operation. • Resets the alarm in the alarm stop status. Display switch/ clear key CLEAR DISP • In the Status Display mode, changes the display on the 7-segment display. • In the Function Code Display mode, clears the input numeric data or makes the preceding [ENTER] key operation invalid. • In the Status Display Mode, increments the frequency. Step key • In the Status Display Mode, decrements the frequency. PROG • Toggles the mode between Status Display and Function Code Display. Enter key ENTER • Confirms numeric data indicated on the 7-segment display. 1 2 3 4 5 6 7 8 9 0 Numeric keys Decimal point key Usage Cautions Program key Terminal Functions Drive key Software Function List Description of Function Protection Functions Key Symbol • In the Status Display Mode, allows direct frequency setting. • Used to enter numeric data into the 7-segment display. Status Display mode. (Flashing or lit display) . 10 Control terminal compatibility diagram Classification Options and Peripheral Devices Operation panel keys Terminal Connection Diagram * The operation panel can be detached from the main unit and attached to the control panel. Operation panel Operation panel operation method Function settings are performed in the setting code display mode. Switching between the status display mode and the function code display mode is done with the PROG key. Status display mode Function code display mode PROG • Example: When Cd008 = 15 Operation Display Explanation Status display mode. (Flashing or lit display) PROG Function code display mode 8 Directly input function code numbers using the numeric keys. Numeric keys Data is read for the input function code number and the numeric data input wait status is then entered. ENTER 1 Input the value to be set using the numeric keys. The display digit moves to the left at every input. 5 Numeric keys ENTER The input value is recorded as a newly set value and the function code display mode is returned to. (In the case of some function codes, re-input of the input value may be requested for verification purposes, in order to prevent data overwrite due to malfunction.) PROG The status display mode is returned to. (Flashing or lit display) •To perform value input again, press the CLEAR/DISP key to return to the display prior to input. •To stop function code data input, press the CLEAR/DISP key to return to the Function Code Display mode. (To stop input after having changed a value, press the CLEAR/DISP key twice without pressing the ENTER key. This will cause the mode to change back to the Function Code Display mode.) Display mode •In the status display mode, frequency, output current, speed of rotation, load factor, output voltage, pressure value, and no unit display are cycled through by pressing the CLEAR/DISP key. •Operation mode display displays the "operating" and "stopped" status. Operation Display Stopped Light on Operating Light off DC braking Standby Deceleration to stop Flash 11 200V system (SBT model) Model SBT-0.75K/1.5K SBT-1.5K/2.2K SBT-2.2K/3.7K SBT-3.7K/5.5K SBT-5.5K/7.5K SBT-7.5K/11K SBT-11K/15K P H P H P H P H P H P H P H Applicable motor capacity [kW] 0.75 1.5 1.5 2.2 2.2 3.7 3.7 5.5 5.5 7.5 7.5 11 11 15 15 Rated capacity [kVA] *2 1.9 2.7 3.0 3.7 4.3 5.8 6.7 8.5 9.1 11.4 12.8 16.8 17.5 21.7 22.9 25.9 28.6 31.2 33.5 41.9 5.1 7.0 8.0 9.6 11.2 15.1 17.6 22.3 24 30 8.4 12.0 11.5 16.8 18.1 26.4 26.7 36 36 H P H P 22 22 30 Rated output voltage 33 44 49.5 52.8 46 57 60 69 68.4 90 3kg Operation Panel Forced air cooling 4kg 4kg 4.5kg 8kg 8kg 10kg 12kg 15kg 18kg V/f control or sensorless vector control Sine wave PWM (carrier frequency: 1 to 14 kHz) *4 H characteristic 0.05 to 600 Hz (starting frequency: 0.05 to 20 Hz variable) *5 P characteristic 0.05 to 200 Hz (0.05 to 20 Hz variable) *5 Frequency setting resolution Digital setting 0.01Hz(0.05∼600Hz) Analog setting 0.1% (10 bits for 0 to 10 V, 4 to 20 mA), 0.2% (9 bits for 0 to 5 V) for maximum output frequency Digital setting ±0.01% of the output frequency (at -10 to +40。C) Analog setting ±0.2% of the maximum output frequency (at 25。C+-10。C) *6 Starting frequency (0.2 to 20 Hz), operation time (0.1 to 10 s), braking force (1 to 10 steps) Start/stop setting Operation panel, serial communication (RS485, RS232C), control circuit terminals Frequency Digital setting command Analog setting setting Operation panel, serial communication (RS485, RS232C), step setting from terminal board Monitor signal LED display Alarm batch and multifunctional contact output (1C contact, 250VAC, 0.3 A) Operating, frequency matching, overload alarm, undervoltage, overvoltage, frequency approach, [Open-collector output: 3 channels (arbitrary allocation available), Analog output: 2 channels] Frequency, output current, synchronous rotation, load factor, output voltage, pressure, line speed (no units), operating, alarm Serial communication I/F Function extension External power supply output Protection functions Environment Warning functions *1 *2 *3 *4 *5 *6 *7 * H characteristic Ambient temperature P characteristic RS485,RS232C Software upgrade by RS232C serial communication supported 24 VDC, 150 mA (control terminal) Current limiting, overcurrent shutoff, motor overload, external thermal alarm, undervoltage, overvoltage, momentary power failure, fin overheat, open phase Protection Functions Contact output Output signals Overvoltage prevention, current limiting during acceleration/deceleration, brake resistor overheat, overload, overheating of radiator fins -10 to +50°C (However, remove top ventilation cover at +40°C and higher) -10 to +40°C (However, remove top ventilation cover at +30°C and higher for SBT-3.7K/5.5K and lower) Storage temperature −20∼+65°C *7 Ambient humidity 90% or less (with no condensation) Operating environment Indoors at 1,000 m or lower altitude (No direct sunlight, corrosive or inflammable gases, oil mist, or dust) H characteristic: Constant torque load (for general industry) P characteristic: Dual law decreasing torque load (for fans and pumps) Rated capacity at the output voltage of 220 V 1 minute every 10 minutes The maximum carrier frequency varies with the rated characteristics and the operating status. The frequency setting range for sensorless vector control is 1 to 130 Hz for a four-pole motor (depends on the number of poles). The maximum output frequency is at 5 V, 10 V, and 20 mA. This temperature is for short periods, such as during transportation. The SBT-7.5K/11K and lower models are equipped with discharge resistors as standard. 12 Options and Peripheral Devices Input signals 2 channels, 0 to 5 V, 0 to 10 V, 4 to 20 mA, variable resistor (5 kΩ, 0.3 W or more) Frequency command, forward run command, reverse run command, acceleration/deceleration time setting, free-run stop/alarm reset, emergency stop, jogging selection, step frequency setting, operation signal hold, torque limiter (sensorless vector control only) [Digital input: 8 channels (arbitrary allocation available)][Analog input: 1 channel for voltage, 1 channel for current and voltage] Usage Cautions Operational functions Restart after momentary power failure, scooping-up start, multi-speed operation, frequency jump, auto alarm recovery, Additional functions PID control operation, simple scheduled operation, energy-saving operation, torque limiter (for sensorless vector control only) Standard Specifications Self-cooling External Dimension Diagrams Totally enclosed (IP20) Output frequency range DC braking 110 Terminal Connection Diagram 1% or more (Use the optional reactor if less than 1%) Frequency accuracy 88 Terminal Functions Power supply impedance Protective structure High-frequency carrier 82 200V∼230V 50/60Hz Voltage: ±10%, Frequency: ±5%, Voltage imbalance: 3% max. Control method 75 Software Function List 3ø Allowable fluctuation Gross weight 68 81.6 112.5 98.4 132 132 200V 50/60Hz 220V 60Hz Rated voltage and frequency Cooling method 18.5 18.5 Function Specifications Overload current [A] *3 7.6 Input SBT-22K/30K H characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic characteristic Rated current [A] Control functions SBT-18.5K/22K P Control terminal compatibility diagram Output Load *1 SBT-15K/18.5K Lineup Standard Specifications 200V system (SBT model) Model SBT-30K SBT-37K Input Output Load*1 30 kW 37kW 45kW 55 kW Rated capacity [kVA] *2 43.8kVA 55.2kVA 68.5kVA 83.8kVA Rated current [A] *3 115A 145A 180A 220A Overload current [A]*4 172A 217A 270A 330A Rated output voltage 200 V 50/60 Hz, 220 V 60 Hz Rated voltage and frequency 3ø 200 V to 230 V, 50/60 Hz Allowable fluctuation Voltage: ±10% Frequency: ±5% Unbalanced voltage: within 3% Power supply impedance 1% and above (if below 1%, use option reactor) Totally enclosed type (IP20) Cooling method Gross weight Control functions Forced air cooling 32 kg 38 kg Control method V/f control or Sensorless Vector Control High-frequency carrier Sinusoidal PWM (carrier frequency 1 kHz to 10 kHz) *5 Output frequency range 0.05 Hz to 600 Hz (starting frequency of 0.06 Hz to 20 Hz possible) *6 Frequency setting resolution Frequency accuracy Digital setting 0.01Hz (0.05 Hz to 600 Hz) Analog setting 10 bits 0 V to 10V, 4 mA to 20 mA, 9 bits 0 V to 5 V at maximum output Digital setting ±0.01% of output frequency (at -10˚C to +40˚C) Analog setting ±0.02% of maximum output frequency (at 25˚C ±10˚C) *7 DC braking Additional functions Start/stop setting Operational functions SBT-55K Applicable motor capacity [kW] Protective structure Frequency Digital setting command setting Analog setting Starting frequency (0.2 Hz to 20 Hz), braking time (0.1 s to 10 s), braking force (1 to 10 steps) Restart after momentary power break, flying start, multiple speed operation, frequency jump, automatic alarm reset, PID control, simplified schedule operation, energy-saving operation, torque limiter (only sensorless vector) Operation panel, serial communication (RS485, RS232C), control circuit terminal Operation panel, serial communication (RS485, RS232C), terminal strip step 2 ch, 0 V to 5 V, 0 V to 10 V, 4 mA to 20 mA, Polium (5 kW, 0.3 W and above) Frequency command, forward run command, reverse run command, acceleration/deceleration time setting, free-run Input signals stop/alarm reset, emergency stop, jogging selection, step frequency selection, operation signal holding, torque limiter (only sensorless vector) [Digital input: 8 ch arbitrary allocation] [Analog input: for voltage 1ch, for current/voltage 1 ch] Output signals Contact output Alarm batch and multi-function contact output (1C contact, 250 V AC, 0.3 A) Monitor signal Operation, frequency coincidence, overload prediction, undervoltage, frequency reach [Open collector output 3 ch arbitrary allocation, analog output 2 ch] LED display Frequency, output current, synchronous rotation, load rate, output voltage, pressure, line speed (free unit), operation, alarms RS485, RS232C Serial communication I/F Function extension External power supply output Protection functions Warning functions Environment SBT-45K H Characteristics Ambient temperature Software version update by RS232C serial communication 24 V DC, 150 mA (control terminal strip) Current limit, overcurrent shutdown, motor overload, external thermal protection, undervoltage, overvoltage, momentary power break, cooling fin overheat, open-phase Overvoltage prevention, current limitation during acceleration/deceleration, break resistance overheat warning, overload warning, cooling fin overheat warning -10˚C to +50˚C (remove the top ventilation cover at a temperature of +40˚C or above) Storage temperature Ambient humidity -20˚C to +65˚C *8 90% or less (no condensation allowed) Operating environment Indoors at an altitude below 1,000 m (Do not expose to direct sunlight, or subject to corrosive or flammable gas, oil mist or dust.) *1 H Characteristic: constant torque load (for general industry) *2 Rated capacity is the capacity at 220 V of output voltage *3 When the input voltage is 200 V or above, rated current will be decreased according to the output power. *4 every 1 min./every 10 min. *5 Maximum value of carrier frequency will vary according to rated characteristics and operation status. 13 *6 Frequency setting range for sensorless vector mode is 1 Hz to 130 Hz in 4-pole motor (range may vary according to the number of poles).) *7 Maximum output frequency is a frequency at 5 V, 10 V and 20 mA. *8 This temperature is for short periods, such as during transportation. SHF-1.5K SHF-2.2K SHF-4.0K SHF-5.5K SHF-18.5K SHF-22K 2.2kW 4.0kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 4.2kVA 6.2kVA 8.7kVA 11.8kVA 17.3kVA 22.2kVA 26.3kVA 31.9kVA Rated current *2 4A 6A 9A 12.6A 17A 25A 32A 38A 46A 12kg 15kg Overload current rating 150% 1 minute Rated output voltage 3ø 380V/50Hz,400V/50Hz, 460V/60Hz Rated voltage and frequency 3ø 380V to 460V, 50/60Hz Allowable fluctuation Voltage: -15%, +10%, Frequency: ±5%, Voltage imbalance: 3% max. Power supply impedance 1% or more (Use the optional reactor if less than 1%) Operation Panel 1.5kW 2.8kVA 10kg V/f control or sensorless vector control High-frequency carrier Sine wave PWM (carrier frequency: 1 to 14 kHz) *3 Output frequency range 0.05 to 600 Hz (starting frequency: 0.05 to 20 Hz variable) *4 Frequeny Digital setting setting resolution Analog setting 0.01Hz (0.05 to 600Hz) 0.1% (10 bits for 0 to 10 V, 4 to 20 mA), 0.2% (9 bits for 0 to 5 V) for maximum output frequency Frequeny Digital setting ±0.01% of the output frequency (at -10 to +40°C) Analog setting DC braking ±0.2% of the maximum output frequency (at 25°C+-10°C) *5 Starting frequency (0.2 to 20 Hz), operation time (0.1 to 10 s), braking force (1 to 10 steps) Additional functions Restart after momentary power failure, scooping-up start, multi-speed operation, frequency jump, auto alarm recovery, PID control operation, simple scheduled operation, energy-saving operation, torque limiter (for sensorless vector control only) Start/stop setting Operation panel, serial communication (RS485, RS232C), control circuit terminals Frequency Digital setting command setting Analog setting Input signals Contact output Output signals Monitor signal LED display Serial communication I/F Function extension External power supply output Protection functions Warning functions Ambient temperature Operation panel, serial communication (RS485, RS232C), step setting from terminal board 2 channels, 0 to 5 V, 0 to 10 V, 4 to 20 mA, variable resistor (5 kΩ, 0.3 W or more) Frequency command, forward run command, reverse run command, acceleration/deceleration time setting, free-run stop/alarm reset, emergency stop, jogging selection, step frequency setting, operation signal hold, torque limiter (sensorless vector control only) [Digital input: 8 channels (arbitrary allocation available)][Analog input: 1 channel for voltage, 1 channel for current and voltage] Alarm batch and multifunctional contact output (1C contact, 250 VAC, 0.3 A) Operating, frequency matching, overload alarm, undervoltage, overvoltage, frequency approach, [Open-collector output: 3 channels (arbitrary allocation available), Analog output: 2 channels] Frequency, output current, synchronous rotation, load factor, output voltage, pressure, line speed (no units), operating, alarm RS485, RS232C Software upgrade by RS232C serial communication supported 24 VDC, 150 mA (control terminal) Current limiting, overcurrent shutoff, motor overload, external thermal alarm, undervoltage, overvoltage, momentary power failure, fin overheat, open phase Overvoltage prevention, current limiting during acceleration/deceleration, brake resistor overheat, overload, overheating of radiator fins -10 to +50°C (However, remove top ventilation cover at +40°C and higher) Storage temperature -20 to +65°C *6 Ambient humidity 90% or less (with no condensation) Operating environment Indoors at 1,000 m or lower altitude (No direct sunlight, corrosive or inflammable gases, oil mist, or dust) *1 *2 *3 *4 *5 *6 Options and Peripheral Devices accuracy External Dimension Diagrams 7kg Terminal Connection Diagram 6.5kg Terminal Functions 6.5kg Software Function List 4.5kg Rated capacity at the output voltage of 400 V Rated current should be reduced according to output power when input voltage is 400 VAC or higher. The maximum carrier frequency varies depending on the capacity of the inverter and the operating status. The frequency setting range for sensorless vector control is 1 to 130 Hz for a four-pole motor (depends on the number of poles). The maximum output frequency is at 5 V, 10 V, and 20 mA. This temperature is for short periods, such as during transportation. 14 Usage Cautions Control method 4kg Protection Functions 4kg Standard Specifications Totally enclosed (IP20) Forced air cooling Gross weight Control functions SHF-15K rated capacity *1 Cooling method Start/stop setting SHF-11K Applicable motor capacity Protective structure Environment SHF-7.5K Control terminal compatibility diagram Input Output Model Function Specifications 400V system (SHF model) Lineup Standard Specifications 400V system (SHF model) Input Output Model SHF-37K SHF-45K SHF-55K Applicable motor capacity 30kW 37kW 45kW 55kW rated capacity *1 42.3kVA 51.3kVA 62.4kVA 76.2kVA Rated current *2 61A 74A 90A 110A SHF-30K Overload current rating 150% 1 minute Rated output voltage 3ø 380V/50Hz, 400V/50Hz, 460V/60Hz Rated voltage and frequency 3ø 380V to 460V 50Hz/60Hz *7 Allowable fluctuation Voltage: -15%, +10%, Frequency: +-5%, Voltage imbalance: 3% max. *7 Power supply impedance 1% or more (Use the optional reactor if less than 1%) Protective structure Totally enclosed (IP20) Cooling method Forced air cooling Gross weight 20kg Control functions Control method 32kg 33kg High-frequency carrier Sine wave PWM (carrier frequency: 1 to 14 kHz) *3 Output frequency range 0.05 to 600 Hz (starting frequency: 0.05 to 20 Hz variable) *4 Frequeny Digital setting setting resolution Analog setting 0.01Hz(0.05∼600Hz) 0.1% (10 bits for 0 to 10 V, 4 to 20 mA), 0.2% (9 bits for 0 to 5 V) for maximum output frequency Frequeny Digital setting ±0.01% of the output frequency (at -10 to +40°C) accuracy Analog setting ±0.2% of the maximum output frequency (at 25°C+-10°C) (*5) DC braking Starting frequency (0.2 to 20 Hz), operation time (0.1 to 10 s), braking force (1 to 10 steps) Additional functions Restart after momentary power failure, scooping-up start, multi-speed operation, frequency jump, auto alarm recovery, PID control operation, simple scheduled operation, energy-saving operation, torque limiter (for sensorless vector control only) start/stop setting Frequency Digital setting command setting Analog setting Start/stop setting 25kg V/f control or sensorless vector control Input signals Contact output Output signals Monitor signal Operation panel, serial communication (RS485, RS232C), control circuit terminals Operation panel, serial communication (RS485, RS232C), step setting from terminal board 2 channels, 0 to 5 V, 0 to 10 V, 4 to 20 mA, variable resistor (5 kΩ, 0.3 W or more) Frequency command, forward run command, reverse run command, acceleration/deceleration time setting, free-run stop/alarm reset, emergency stop, jogging selection, step frequency setting, operation signal hold, torque limiter (sensorless vector control only) [Digital input: 8 channels (arbitrary allocation available)][Analog input: 1 channel for voltage, 1 channel for current and voltage] Alarm batch and multifunctional contact output (1C contact, 250 VAC, 0.3 A) Operating, frequency matching, overload alarm, undervoltage, overvoltage, frequency approach, [Open-collector output: 3 channels (arbitrary allocation available), Analog output: 2 channels] LED display Frequency, output current, synchronous rotation, load factor, output voltage, pressure, line speed (no units), operating, alarm Serial communication I/F RS485, RS232C Function extension External power supply output Software upgrade by RS232C serial communication supported 24 VDC, 150 mA (control terminal) Current limiting, overcurrent shutoff, motor overload, external thermal alarm, undervoltage, overvoltage, momentary power failure, fin overheat, open phase Warning functions Overvoltage prevention, current limiting during acceleration/deceleration, brake resistor overheat, overload, overheating of radiator fins Environment Protection functions Ambient temperature -10 to +50°C (However, remove top ventilation cover at +40°C and higher) Storage temperature -20 to +65°C *6 Ambient humidity 90% or less (with no condensation) Operating environment Indoors at 1,000 m or lower altitude (No direct sunlight, corrosive or inflammable gases, oil mist, or dust) *1 *2 *3 *4 *5 *6 *7 Rated capacity at the output voltage of 400 V Rated current should be reduced according to output power when input voltage is 400 VAC or higher. The maximum carrier frequency varies depending on the capacity of the inverter and the operating status. The frequency setting range for sensorless vector control is 1 to 130 Hz for a four-pole motor (depends on the number of poles). The maximum output frequency is at 5 V, 10 V, and 20 mA. This temperature is for short periods, such as during transportation. For SHF-37K to SHF-55K, a tap (TAP 1 or TAP2) must be switched according to variable input ranges. 15 SPF-4.0K SPF-5.5K SPF-7.5K SPF-11K SPF-15K SPF-18.5K SPF-22K SPF-30K Applicable motor capacity [kW] 2.2kW 4.0kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW Rated capacity [kVA] *1 3.8kVA 6.2kVA 8.7kVA 11.4kVA 16.6kVA 22.2kVA 26.3kVA 31.2kVA 40.9kVA Rated current [A] *2 5.5A 8.9A 12.6A 16.4A 24A 32A 38A 45A 59A 12kg 15kg Overload current [A] 120% 1 minute Rated output voltage 3ø 380V 50Hz,400V/50Hz,460V/60Hz Rated voltage and frequency 3ø 380V∼460V 50/60Hz Allowable fluctuation Voltage: +-10%, +10%, Frequency: +-5%, Voltage imbalance: 3% max. Power supply impedance 1% or more (Use the optional reactor if less than 1%) Protective structure 10kg V/f control or sensorless vector control High-frequency carrier Sine wave PWM (carrier frequency: 1 to 14 kHz) *3 Output frequency range 0.05 to 200 Hz (starting frequency: 0.05 to 20 Hz variable) *4 Frequency accuracy Digital setting 0.01Hz (0.05∼200Hz) Analog setting 0.1% (10 bits for 0 to 10 V, 4 to 20 mA), 0.2% (9 bits for 0 to 5 V) for maximum output frequency Digital setting ±0.01% of the output frequency (at -10 to +40。C) Analog setting DC braking Additional functions Start/stop setting Frequency Digital setting command setting Analog setting Input signals Contact output Output signals Monitor signal ±0.2% of the maximum output frequency (at 25。C±10。C) *5 Starting frequency (0.2 to 20 Hz), operation time (0.1 to 10 s), braking force (1 to 10 steps) Restart after momentary power failure, scooping-up start, multi-speed operation, frequency jump, auto alarm recovery, PID control operation, simple scheduled operation, energy-saving operation, torque limiter (for sensorless vector control only) Operation panel, serial communication (RS485, RS232C), control circuit terminals Operation panel, serial communication (RS485, RS232C), step setting from terminal board 2 channels, 0 to 5 V, 0 to 10 V, 4 to 20 mA, variable resistor (5kΩ, 0.3 W or more) Frequency command, forward run command, reverse run command, acceleration/deceleration time setting, free-run stop/alarm reset, emergency stop, jogging selection, step frequency setting, operation signal hold, torque limiter (sensorless vector control only) [Digital input: 8 channels (arbitrary allocation available)][Analog input: 1 channel for voltage, 1 channel for current and voltage] Alarm batch and multifunctional contact output (1C contact, 250 VAC, 0.3 A) Operating, frequency matching, overload alarm, undervoltage, overvoltage, frequency approach, [Open-collector output: 3 channels (arbitrary allocation available), Analog output: 2 channels] LED display Frequency, output current, synchronous rotation, load factor, output voltage, pressure, line speed (no units), operating, alarm Serial communication I/F RS485、RS232C Function extension External power supply output Protection functions Environment Warning functions *1 *2 *3 *4 *5 *6 Software upgrade by RS232C serial communication supported 24 VDC, 150 mA (control terminal) Current limiting, overcurrent shutoff, motor overload, external thermal alarm, undervoltage, overvoltage, momentary power failure, fin overheat, open phase Overvoltage prevention, current limiting during acceleration/deceleration, brake resistor overheat, overload, overheating of radiator fins Ambient temperature -10 to +40°C (However, remove top ventilation cover at +30°C and higher for the SPF-5.5K and lower.) Storage temperature -20 to +65°C *6 Ambient humidity Operating environment Options and Peripheral Devices Frequency setting resolution External Dimension Diagrams 7kg Terminal Connection Diagram 6.5kg Terminal Functions 6.5kg Software Function List 4.5kg Protection Functions 4kg 90% or less (with no condensation) Indoors at 1,000 m or lower altitude (No direct sunlight, corrosive or inflammable gases, oil mist, or dust) Rated capacity at the output voltage of 400 V Rated current should be reduced according to output power when input voltage is 400 VAC or higher. The maximum carrier frequency varies depending on the capacity of the inverter and the operating status. The frequency setting range for sensorless vector control is 1 to 130 Hz for a four-pole motor (depends on the number of poles). The maximum output frequency is at 5 V, 10 V, and 20 mA. This temperature is for short periods, such as during transportation. 16 Usage Cautions Control functions Control method Operational functions Forced air cooling 4kg Standard Specifications Totally enclosed (IP20) Cooling method Gross weight Operation Panel SPF-2.2K Control terminal compatibility diagram Input Output Model Function Specifications 400V system (SPF model) Lineup Standard Specifications Standard Specifications 400V system (SPF model) SPF-37K Input Output Model SPF-45K 37kW 45kW 55kW 75kW Rated capacity [kVA] *1 51.3kVA 62.4kVA 76.2kVA 98.4kVA Rated current [A] *2 74A 90A 110A 142A Overload current [A] 120% 1 minute Rated output voltage 3ø 380V 50Hz,400V/50Hz,460V/60Hz Rated voltage and frequency 3ø 380V∼460V 50/60Hz *7 Allowable fluctuation Voltage: +-10%, +10%, Frequency: +-5%, Voltage imbalance: 3% max. *7 Power supply impedance 1% or more (Use the optional reactor if less than 1%) Totally enclosed (IP20) Cooling method Gross weight Control functions 25kg 32kg Sine wave PWM (carrier frequency: 1 to 14 kHz) *3 Output frequency range 0.05 to 200 Hz (starting frequency: 0.05 to 20 Hz variable) *4 Frequency setting resolution Frequency accuracy Digital setting 0.01Hz (0.05∼200Hz) Analog setting 0.1% (10 bits for 0 to 10 V, 4 to 20 mA), 0.2% (9 bits for 0 to 5 V) for maximum output frequency Digital setting Analog setting Additional functions Start/stop setting Frequency Digital setting command setting Analog setting Input signals Contact output Output signals 33kg V/f control or sensorless vector control High-frequency carrier DC braking Operational functions Forced air cooling 20kg Control method Monitor signal LED display ±0.01% of the output frequency (at -10 to +40。C) ±0.2% of the maximum output frequency (at 25。C±10。C) *5 Starting frequency (0.2 to 20 Hz), operation time (0.1 to 10 s), braking force (1 to 10 steps) Restart after momentary power failure, scooping-up start, multi-speed operation, frequency jump, auto alarm recovery, PID control operation, simple scheduled operation, energy-saving operation, torque limiter (for sensorless vector control only) Operation panel, serial communication (RS485, RS232C), control circuit terminals Operation panel, serial communication (RS485, RS232C), step setting from terminal board 2 channels, 0 to 5 V, 0 to 10 V, 4 to 20 mA, variable resistor (5kΩ, 0.3 W or more) Frequency command, forward run command, reverse run command, acceleration/deceleration time setting, free-run stop/alarm reset, emergency stop, jogging selection, step frequency setting, operation signal hold, torque limiter (sensorless vector control only) [Digital input: 8 channels (arbitrary allocation available)][Analog input: 1 channel for voltage, 1 channel for current and voltage] Alarm batch and multifunctional contact output (1C contact, 250 VAC, 0.3 A) Operating, frequency matching, overload alarm, undervoltage, overvoltage, frequency approach, [Open-collector output: 3 channels (arbitrary allocation available), Analog output: 2 channels] Frequency, output current, synchronous rotation, load factor, output voltage, pressure, line speed (no units), operating, alarm RS485、RS232C Serial communication I/F Function extension External power supply output Protection functions Warning functions Environment SPF-75K Applicable motor capacity [kW] Protective structure *1 *2 *3 *4 *5 *6 *7 *8 SPF-55K Ambient temperature Software upgrade by RS232C serial communication supported 24 VDC, 150 mA (control terminal) Current limiting, overcurrent shutoff, motor overload, external thermal alarm, undervoltage, overvoltage, momentary power failure, fin overheat, open phase Overvoltage prevention, current limiting during acceleration/deceleration, brake resistor overheat, overload, overheating of radiator fins -10 to +40°C (However, remove top ventilation cover at +30°C and higher for the SPF-5.5K and lower.) -20 to +65°C *6 Storage temperature Ambient humidity Operating environment 90% or less (with no condensation) Indoors at 1,000 m or lower altitude (No direct sunlight, corrosive or inflammable gases, oil mist, or dust) Rated capacity at the output voltage of 400 V Rated current should be reduced according to output power when input voltage is 400 VAC or higher. The maximum carrier frequency varies depending on the capacity of the inverter and the operating status. The frequency setting range for sensorless vector control is 1 to 130 Hz for a four-pole motor (depends on the number of poles). The maximum output frequency is at 5 V, 10 V, and 20 mA. This temperature is for short periods, such as during transportation. For SHF-45K to SPF-75K, a tap (TAP 1 or TAP2) must be switched according to variable input ranges. SPF-75k is equipped with DC reactor as a standard. 17 External Dimension Diagrams Lineup ラ イ ン ナ ッ プ ◆ SBT-0.75K/1.5K ∼ SBT-3.7K/5.5K ◆ SHF-1.5K ∼ SHF-4.0K Function Specifications ◆ SPF-2.2K ∼ SPF-5.5K 機 能 仕 様 Ctrl DRIVE MPa V STOP % 7 8 9 4 5 6 PROG 1 2 3 CLEAR DISP 0 ・ ENTER rpm A Hz Operation Panel 2-φ5 SBT-1.5K/2.2K SBT-2.2K/3.7K 170 SBT-3.7K/5.5K SHF-1.5K SHF-2.2K 170 SHF-4.0K 5 SPF-2.2K 128 SPF-4.0K 140 SPF-5.5K 端 子 機 能 ◆ SPF-7.5K ∼ SPF-18.5K (Unit: mm) Model H H1 W W1 300 280 200 180 D SBT-5.5K/7.5K 2-φ6 SBT-7.5K/11K 205 DRIVE MPa V STOP % rpm A Hz 4 5 SBT-11K/15K 9 6 PROG 1 2 3 CLEAR DISP 0 ・ ENTER 360 340 240 220 300 280 200 180 SBT-15K/18.5K SHF-5.5K SHF-7.5K H1 205 SHF-15K 360 340 240 220 300 280 200 180 Usage Cautions SHF-11K SPF-7.5K SPF-11K 205 6 SPF-15K W1 W SPF-18.5K D 18 18 360 340 240 220 Control terminal compatibility diagram H 保 護 機 能 Options and Peripheral Devices Ctrl 8 ソ フ ト ウ ェ ア 機 能 一 覧 Software Function List ◆ SHF-5.5K ∼ SHF-15K Protection Functions ◆ SBT-5.5K/7.5K ∼ SBT-15K/18.5K 7 外 形 寸 法 図 Terminal Functions D 170 Standard Specifications D 145 External Dimension Diagrams Model SBT-0.75K/1.5K Terminal Connection Diagram 250 238 (Unit: mm) • SBT-18.5K/22K ~ SBT-22K/30K ~ SBT-55K • SHF-18.5K ~ SHF-22K • SPF-22K ~ SPF-30K • SBT-30K 2-φ7 (Unit: mm) Ctrl DRIVE MPa V % STOP rpm A Hz 7 8 9 4 5 6 Model PROG 1 2 3 CLEAR DISP 0 ・ ENTER H H1 W W1 D 205 SBT-18.5K/22K 390 370 270 248 230 SBT-30K H1 H SBT-22K/30K 550 530 375 353 245 SBT-37K SBT-45K 650 630 375 353 300 SBT-55K SHF-18.5K 205 390 370 270 248 SHF-22K 7 W1 230 SPF-22K 10 W D 205 390 370 270 248 SPF-30K 230 ~ SHF-55K • SPF-37K ~ SPF-75K • SHF-30K 2-φ7 7 Ctrl DRIVE MPa V STOP % rpm A Hz 4 8 5 9 6 PROG 1 2 3 CLEAR DISP 0 ・ ENTER (Unit: mm) Model H H1 W W1 D SHF-30K H1 H 440 420 340 318 240 SHF-37K SHF-45K 550 530 340 318 260 SHF-55K SPF-37K 440 420 340 318 240 SPF-45K 7 W1 W SPF-55K 10 D 19 550 530 340 318 260 SPF-75K 23.6 Panel mounting dimensions 1 2 3 CLEAR DISP 0 ・ ENTER 1.5 104 +0 –0.8 101 +0.5 –0 32.5 20 Function Specifications 2-M3 anchoring screw Operation Panel Lineup • Operation panel Standard Specifications PROG External Dimension Diagrams 6 Terminal Connection Diagram 5 Hz Terminal Functions 4 A Software Function List rpm Protection Functions STOP % Options and Peripheral Devices V 9 Usage Cautions DRIVE MPa 8 Control terminal compatibility diagram Ctrl 7 63 +0.5 –0 –0.8 94 +0 –0.5 67 +0 6.5 15.4 1.5 54 +0 –0.5 External Dimension Diagrams ラ イ ン ナ ッ プ 機 能 仕 様 外 形 寸 法 図 端 子 機 能 ソ フ ト ウ ェ ア 機 能 一 覧 保 護 機 能 Terminal Connection Diagram SAMCO vm05 Series DC reactor *9 Optional P1 MCCB PP Three-phase power supply MC PR Brake resistor *8 R Motor U S V T W IM *1 Grounding FA OFF FB ON MC *1 Grounding Alarm signal output terminal contact capacity *7 AC250V, 0.3A FC MC In operation 1 DO1 Surge killer Frequency matching Forward run command FR Reverse run command RR Multi-speed command 1 2DF Multi-speed command 2 3DF Free-run command MBS External emergency stop command ES Alarm reset command RST 2nd or 4th acceleration/deceleration command or up terminal AD2 DI1 Multifunctional output terminal (Factory preset) *2 Overload alarm level setting signal DO3 DI2 4 V, 50 mA or less DI3 DI4 DI5 Digital signal common terminal Multifunctional input terminal (Factory preset) *5 DCM1 or DCM2 *6 +24V AOUT1 DI7 DI8 Frequency setting power supply (10 V) TRA *5 *6 *7 *8 *9 V RS485 communication terminal RS232C communication terminal D-Sub 9-pin connector cross cable connection IRF/VRF2 Frequency setting terminal (4 to 20 mA or 0 to 5 V, 0 to 10 V or variable resistor) *4 Analog signal common terminal DC0∼10V V RXR VRF1 Frequency setting terminal (0 to 5 V, 0 to 10 V, or variable resistor) *4 *1 *2 *3 *4 DC0∼10V TRB +V2 ACM User load 150 mA or less Analog output AOUT2 DCM1 or DCM2 Digital signal common terminal *6 Use a 5-kΩ resistor with a rating of 0.3 W or more. +24 V External power supply output Analog output DI6 +V1 Open collector output DO2 FLASH JP1 Upgrade terminal *3 Ground the inverter and the motor. Main circuit terminal The output terminals are multifunctional terminals that users assign individually with function codes Cd638 to Cd640. Control circuit input terminal Terminal for upgrading. Normally leave open. Switch the function with function code Cd002. The terminal can be used as an input terminal for various Control circuit output terminal feedback signals. The input terminals are multifunction terminals that users assign individually with function codes Cd630 to Cd637. Communication circuit terminal DCM1 and DCM2 are digital signal common terminals. The alarm signal output terminals are multifunctional terminals that users assign with function code Cd674. SBT-0.75K/1.5K to 7.5K/11K are equipped with a brake resistor as standard. Open the standard resistor when mounting an external brake resistor. SPF-75k is a standard DC reactor. 21 Terminal Functions Input power terminals Connected to a three-phase commercial power supply. U,V,W Inverter output terminals Connected to a three-phase induction motor. P,P1 DC reactor connection terminals Connected to a DC reactor. reactor. (Remove the short-circuit bar between the P1 and P terminals before connecting to a DC reactor.) P,PR Brake resistor connection terminals Connected to a brake resistor between P and PR. (SBT-0.75K/1.5K to SBT-7.5K/11K) Remove the internal brake resistor connecting line and insulate it with vinyl tape or some other insulating material before using an external brake resistor. P,X DC link voltage connection terminals P: DC positive terminal, X: DC negative terminal • Signal input "on" by shorting with either DCM1 or DCM2 • Signal input "off" by disconnecting from either DCM1 or DCM2 DCM1 or DCM2 6.6kΩ 0V Analog signal common terminal • Common terminal for analog signals +V1 Variable resistor connection terminal for frequency setting VRF1 +V2 Variable resistor connection terminal for frequency setting VRF2 • Use a 5 kΩ variable resistor with a rating of 0.3 W or more. • Power cannot be supplied from this terminal. Connect only a variable resistor. IRF/VRF2 +24V AOUT1 AOUT2 DO1 DO2 DO3 Terminal Connection Diagram DⅠ1 to DⅠ8 +24V Analog signal common terminal • Input 0 to 10 VDC. When frequency setting is controlled by external input, the command frequency is proportional to the input signal voltage and the set gain frequency (Cd055) is applied when the input signal is 10 V (when the setting of function code Cd002 specified external control of VRF1.) • The input impedance is approximately 31 kΩ. The input voltage range can be changed from 0 to 5 V using the corresponding function code. Analog current/voltage input terminal (for current and voltage input) • When frequency setting is selected, current input IRF or voltage input VRF2 can be selected using Cd002. • When IRF is selected, input 4 to 20 mA DC. When frequency setting is controlled by external input, the command frequency is proportional to the input signal voltage and the set gain frequency (Cd063) is applied when the input signal is 20 mA. When IRF is selected, the input impedance is approximately 500Ω. +24 V output power • +24 VDC power (maximum allowable output current: 150 mA) Built-in analog output terminals (2-channel output) • One monitor item is selected from Cd126 (AOUT1) and Cd128 (AOUT2), and indicated by an analog output. • The output signal voltage is from 0 to 10 VCD and the maximum allowable current is 15 mA. Set the output coefficient because the output voltage decreases as the output current increases.) • The output signal can be varied from 0 to 20 times using function codes Cd127 (AOUT1) and Cd129 (AOUT2). Multifunctional output terminals (Function selection with Cd638 to Cd640) • The open collector output is 24 VDC and 50 mA. • The signals turn on according to the function selected.DO1 to DO3 • The common terminal is common to the digital signal common terminals DCM1 to DCM2 +24V 4.7Ω 0.01µF DCM1 or DCM2 FA FB FC Alarm signal output terminal and multifunctional contact output FA FB Communication terminals FC TRA TRB RXR JP1 Terminal Functions Multifunctional input terminal Function selection with Cd630 to Cd637 External Dimension Diagrams • Common terminals for digital I/O signal and for +24 V power supply ACM VRF1 Output terminals Function selection with Cd648 to Cd640 Software Function List Input terminals DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 Description Protection Functions DCM1 DCM2 Terminal • These are contact output terminals indicating that the protective function has stopped the inverter. • Cd674: Multifunctional setting output is performed according to the settings of the relay contact output selection. Normal: FA-FC open, FB-FC closed Abnormal: FA-FC closed, FB-FC open Options and Peripheral Devices Symbol Standard Specifications Control Circuit Terminals Function Specifications R,S,T Operation Panel Description Usage Cautions Terminal • Send/receive terminals RS485 serial communication terminals • Terminal resistor shorting terminal Upgrade jumper • Do not connect anything to these terminals except when upgrading. 22 Control terminal compatibility diagram Symbol Lineup Main Circuit Terminals Multifunctional Input Terminals Control terminals DI1 to DI8 are multifunctional input terminals. The following functions can be set with Cd630 to Cd637. Data No. Symbol Function Data No. Symbol Function 9 AD3 3rd or 4th acceleration/deceleration 32 10 JOG Jog operation command 33 11 Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal FR+JOG 34 Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal RR+JOG 35 PTR FR+AD2 36 IF RR+AD2 37 5DF Reset command for simple scheduled operation timer IRF terminal signal priority command Multi-speed (5th-8th speed) selection command FR+AD3 38 HD Operation signal hold command Unused 23 1 FR Forward run command 24 2 RR Reverse run command 25 3 2DF Multi-speed command 1 26 4 3DF Multi-speed command 2 27 5 MBS Free-run command 28 6 ES External anomaly stop command 29 7 RST Alarm reset command 30 8 AD2 2nd or 4th acceleration/deceleration 31 0 12 13 14 15 16 17 18 19 20 21 22 - Data No. Symbol Function FR+AD2+2DF 46 PID PID control switching signal RR+AD2+2DF 47 PM1 External motor M1 selecting signal * FR+AD2+3DF 48 PM2 External motor M2 selecting signal * RR+AD2+3DF 49 PM3 External motor M3 selecting signal * FR+AD2+2DF+3DF 50 PM4 External motor M4 selecting signal * RR+AD2+2DF+3DF 51 PM5 External motor M5 selecting signal * FR+AD3+2DF 52 PM6 External motor M6 selecting signal * RR+AD3+2DF 53 PM7 External motor M7 selecting signal * FR+AD3+3DF 54 Reserved RR+AD3+3DF 55 P0 FR+AD3+2DF+3DF 56 RR+AD3+2DF+3DF 57 Multiplexed FR+CCL* terminal Multiplexed RR+CCL * terminal Zero-speed command * 58 to 61 Reserved 62 63 Multiplexed FR+MBS terminal Multiplexed RR+MBS terminal 64 Reserved 2DF+AD2 68 Multiplexed terminal Multiplexed terminal Multiplexed terminal Multiplexed terminal RR+AD3 39 2P 2nd pressure switching command * 65 FR+2DF 40 2PT 2nd pump switching time 66 selection command * 67 2DF+AD3 RR+2DF 41 TCL FR+3DF 42 Multiplexed 2P+2PT terminal 3DF+AD2 RR+3DF 43 CP Command pulse blocking signal * 69 Ax10 Electric gear x 10 * FR+2DF+3DF 44 CCL Deviation counter clearing signal * 70 Ax100 lectric gear x 100 * RR+2DF+3DF 45 PC P control signal * 3DF+AD3 71 to 99 Reserved * Option Multifunctional Output Terminals Control terminals DO1 to DO3 are multifunctional output terminals. The following functions can be set with Cd638 to Cd640. Data No. Function 0 - Remark Unused terminal Data No. Function Function Remark Regular pump switching signal Option 24 JOG signal Input terminal status output 13 25 MBS signal Input terminal status output 26 ES signal Input terminal status output Input terminal status output 1 In operation 1 2 Voltage low 3 Operation cycle end Simple schedule operation 15 4 In operation 2 Off during DC braking and excitation 16 Servo on signal 5 Frequency matching 1st speed frequency only 6 Frequency matching 1st to 8th speed frequencies 7 Frequency approach 8 Overload alarm level setting signal***2 Value of Cd048 (Output only in constant operation) 9 Electrothermal level prediction Output at 80% or more 10 Radiator heat prediction 11 Auxiliary pump driving signal 14 Option Data No. 12 Excitation and DC braking signal Lower frequency limit matching signal Upper frequency limit matching signal On when the gate is on Remark 27 RST signal Option 28 Switching standby signal Option 17 Zero servo completion Option 29 Positioning completion signal Option 18 FR signal Input terminal status output 30 Brake resistor completion signal 19 RR signal Input terminal status output 31 Reserved 20 2DF signal Input terminal status output 32 Frequency counter output Output frequency 21 3DF signal Input terminal status output 33 Frequency counter output Command frequency 22 AD2 signal Input terminal status output 34 Overload alarm level setting signal 23 AD3 signal Input terminal status output 35 to 99 Reserved 23 Value of Cd048 (Output at all operations) SBT-5.5K/7.5K SBT-7.5K/11K SBT-11K/15K SBT-15K/18.5K SBT-18.5K/22K SBT-22K/30K 20 1.25(1.25) 1.25(1.25) 1.25(1.25) Pcharacteristic 1.5kW 10 11 20 1.25(1.25) 1.25(1.25) 1.25(1.25) Hcharacteristic 1.5kW 15 11 20 1.25(1.25) 1.25(1.25) 1.25(1.25) Pcharacteristic 2.2kW 15 11 20 1.25(1.25) 1.25(1.25) 1.25(1.25) Hcharacteristic 2.2kW 20 11 20 2.0(1.25) 2.0(1.25) 1.25(1.25) Pcharacteristic 3.7kW 20 11 20 2.0(1.25) 2.0(1.25) 1.25(1.25) Hcharacteristic 3.7kW 30 18 25 3.5(1.25) 3.5(1.25) 2.0(1.25) Pcharacteristic 5.5kW 30 18 25 3.5(1.25) 3.5(2.0) 2.0(1.25) Hcharacteristic 5.5kW 40 18 32 5.5(2.0) 3.5(2.0) 3.5(2.0) Pcharacteristic 7.5kW 50 26 50 5.5(3.5) 5.5(3.5) 3.5(2.0) Hcharacteristic 7.5kW 60 26 50 8(3.5) 8(3.5) 5.5(2.0) Pcharacteristic 11kW 75 50 80 14(8) 14(5.5) 8(3.5) Hcharacteristic 11kW 75 50 80 14(8) 14(5.5) 8(3.5) Pcharacteristic 15kW 100 65 100 22(14) 14(8) 14(5.5) Hcharacteristic 15kW 100 65 100 22(14) 22(8) 14(5.5) Pcharacteristic 18.5kW 125 65 100 14 ×2(14) 22(14) 14(8) Hcharacteristic 18.5kW 125 80 135 38(14) 22(14) 22(8) Pcharacteristic 22kW 150 80 135 38(22) 38(14) 22(14) Hcharacteristic 22kW 150 80 135 38(22) 38(14) 22(14) 30kW 175 152 200 22 ×2(38) 22 ×2(22) 38(14) Hcharacteristic 30kW 200 152 200 60(38) 60(22) 38(22) SBT-37K Hcharacteristic 37kW 250 180 260 100(60) 60(38) 60(22) SBT-45K Hcharacteristic 45kW 300 220 260 150(60) 100(60) 100(38) SBT-55K Hcharacteristic 55kW 350 300 350 150(100) 150(60) 100(60) 5.5 M6 22 M8 38 M10 100 M10 150 M3 1.25 Control terminal compatibility diagram Usage Cautions Options and Peripheral Devices Protection Functions Pcharacteristic SBT-30K M4 Operation Panel 11 Standard Specifications SBT-3.7K/5.5K 10 External Dimension Diagrams SBT-2.2K/3.7K 0.75kW Terminal Connection Diagram SBT-1.5K/2.2K Hcharacteristic Terminal Functions SBT-0.75K/1.5K Software Function List 200V Type Model Control Circuit Main Circuit *1 Circuit Magnetic Contactor (MC) Motor Breaker Rated Rated Recommended wire size [mm2] Maximum Screw Maximum Screw Load wire size Capacity (MCCB) current applied current Input wire P/P1 wire Output wire diameter wire 2size diameter [mm2] *2 [A] [mm ] *2 [A] [A] Function Specifications 200V Type MCCB and MC Capacitors and Wire Sizes Lineup Terminal Functions 24 Terminal Functions 400V Type MCCB and MC Capacitors and Wire Sizes 400V Type Model Control Circuit Main Circuit *1 Circuit Magnetic Contactor (MC) Motor Breaker Rated Rated Recommended wire size [mm2] Maximum Screw Maximum Screw Capacity (MCCB) current applied wire size wire size current Input wire P/P1 wire Output wire diameter diameter [A] [mm2] *2 [mm2] *2 [A] [A] SHF-1.5K 1.5kW 10 7 20 2.0(2.0) 2.0(2.0) 2.0(2.0) 15 7 20 2.0(2.0) 2.0(2.0) 2.0(2.0) 20 7 20 2.0(2.0) 2.0(2.0) 2.0(2.0) 7 20 2.0(2.0) 2.0(2.0) 2.0(2.0) 17 32 17 32 3.5(2.0) 3.5(2.0) 3.5(2.0) 25 50 5.5 3.5 8.0 5.5 SPF-2.2K 2.2kW SHF-2.2K 2.2kW SPF-4.0K 4.0kW SHF-4.0K 4.0kW SPF-5.5K 5.5kW SHF-5.5K 5.5kW SPF-7.5K 7.5kW 30 SHF-7.5K 7.5kW 50 SPF-11K 11kW SHF-11K 11kW SPF-15K 15kW SHF-15K 15kW SPF-18.5K 18.5kW 75 SHF-18.5K 18.5kW 100 SPF-22K 22kW SHF-22K 22kW SPF-30K 30kW 30 50 60 100 125 M4 3.5(2.0) 32 60 14 5.5(3.5) 5.5(3.5) 48 80 14(5.5) 8.0(5.5) 5.5(3.5) 48 80 65 100 75 135 M3 M6 22(14) 14 × 2 5.5 14(14) 8.0(5.5) 22(14) 14(8) 1.25 22 22(14) SHF-30K 30kW 150 75 135 38(14) 22(8) 14(5.5) SPF-37K 37kW 150 75 135 22 ×2(22) 22(14) 22(8) SHF-37K 37kW 175 93 150 22 × 2(22) 22(14) 22(8) SPF-45K 45kW 200 150 200 22 × 2(38) 38(14) 22(14) SHF-45K 45kW 200 150 200 60(38) 38(14) 22(14) SPF-55K 55kW 225 150 200 38 ×2(38) 60(22) 38(14) SHF-55K 55kW 225 150 200 38 ×2(38) 60(22) 38(14) SPF-75K 75kW 225 150 200 60(38) 38 ×2(38) 60(38) 38 M8 60 *1 The values for wires in the main circuit are for 600 V IV PVC-insulated wires (60°C) when the inverter ambient temperature is 40°C. The values in parentheses are for 600 V bridged-polyethylene insulated wires (90°C). *2 The maximum wire size indicates the maximum size of wire that can be used with the terminal board. 25 Communication function General industry Centralized monitoring control RS-232C and RS-485 serial communication functions are provided as standard. Frequency setting General industry Frequency range extension A wide output frequency range from 0.05 to 600 Hz can be set (V/f mode). Terminal board step setting General industry Digital frequency setting from remote location The frequency can be gradually raised and lowered with the up and down control input terminals. Multifunctional input terminal General industry Multi-functionalization of terminal board input function The contact input terminals for 8 channels can be allocated to multiple multifunctional input terminals. General industry Multi-functionalization of terminal board output function The open collector output terminals for 3 channels can be allocated to multiple multifunctional output terminals. General industry Multi-functionalization of relay output Relay output of various statuses in addition to during alarms can be performed. General industry Monitor and sequential operation Two channels of analog output of 0 to 10 V are provided, enabling the selection of frequency, current, voltage, and other data. Frequency counter output General industry Frequency connection with upper-level controller Counter outputs proportional to the inverter output frequency can be output up to 10 times to any one of 3 channel open collector output terminal. Analog input General industry Loading of command value and feedback values Command values such as frequency and pressure, and various feedback signals can be input with analog signals of 0 to 5V, 10 V, and 4 to 20 mA. Analog input filter General industry Noise elimination A soft filter of 5 Seconds at maximum constant time can be set for analog input signals. User-supplied power supply General industry Reduction of peripheral devices A power supply of 24 VDC, 150 mA max. can be provided to external peripheral devices. User default function General industry Improvement of operability and maintainability The setting value of the status following function code adjustment data verification can be saved as an initial value. Changed data display function General industry Improvement of operability and maintainability The changed function code number and data contents can be displayed sequentially. Copy function General industry Improvement of operability The current function code adjustment data can be copied via the operation panel. Constant-time inching function Circular weaving machines, machine tools Improvement of position accuracy Even if the operation switch On time differs according to the operator, constant-time operation is performed, for improved position accuracy. (Minimum operation time function) Improvement of protection functions Protection is performed by detecting open phases for inverter input and output. The availability of functions can also be selected. Multifunctional output terminal Multifunctional relay output Analog output I/O open-phase detection General industry function V/f separation function Winders Free torque control The inverter output frequency and voltage can be freely changed and the V/f ratio type and complete separation type can be selected for the load. Free V/f pattern Lifts, elevators Free torque control In addition to linear V/f patterns, two intermediate points can be freely set. Improvement of protection functions Protection is performed for small-capacity equipment by detecting the cooling fan lock status. Moreover, the availability of ON/OFF control for the cooling fan can be selected. Small-capacity Cooling fan lock detection machines, general industry Set frequency gain function Winders Fine adjustments of sequential operation To perform sequential operation of multiple inverters, the interlocking ratio of each inverter can be adjusted with a variable resistor, etc. Energy saving control Air conditioning, pumps Maximum efficiency operation Energy-saving operation that maximizes motor efficiency is performed using the energy-saving function, V/f automatic energy-saving function, sensorless vector control automatic energy saving function. PID control operation Air conditioning, pumps Automatic process control Automatic process control according to various control factors such as speed, flow amount, and pressure is possible through PID control. PID, V/f switch operation Air conditioning, pumps Automatic/manual switching Feedback control through PID and open loop control with V/f constant control can be switched with a control terminal input signal. This is effective for switching during production and adjustments, and during preparations. Vector, V/f switch operation Operation mode switching Sensorless vector control and V/f constant control can be switched with the control terminal input signal. This is effective for switching during production and adjustments, and during preparations. Conveyers 26 Function Specifications Control software can be upgraded according to special applications and requests. Operation Panel Function extension Standard Specifications Special applications External Dimension Diagrams Upgrade function Selection of optimal rating Terminal Connection Diagram SBT, general industry Terminal Functions Rating selection function Software Function List Description In the 200 V type SBT series, 150%/minute for the H mode and 120%/minute for the P mode can be selected based on the overload capacity. Select the rating according to the motor capacity and load status. Protection Functions Purpose Options and Peripheral Devices Applications Usage Cautions Function Control terminal compatibility diagram Control algorithms for various types of applications are provided as standard, and through the provision of software customized to customer requirements, each inverter can be used as a dedicated inverter that precisely fills system needs. Lineup Software Function List Software functions Function Applications Purpose Description General industry Variable speed Depending on the combination of control input terminals, variable speed operation of up to 8 different speeds is possible. General industry Variable acceleration/deceleration time Depending on the combination of control input terminals, the acceleration/deceleration time can be switched between up to 4 levels toward the set frequency. Lifts, elevators Shock-less acceleration/deceleration The speed at acceleration/deceleration start, intermediate time, and acceleration/deceleration end can be freely adjusted with a curve (figure S). This function is ideal for shock-less operation such as for elevators and belt conveyors. General industry. Operation with one-shot connection signal Continuous operation is possible even if using operation signal contacts by using one-shot momentary switches, etc. Simple schedule operation General industry Scheduled operation following the set pattern Scheduled operation is performed with up to 7 patterns for which frequency, time, acceleration/deceleration time, operation direction, etc., have been set in advance. Disturbed operation Spinning machinery Variable speed according to bobbin diameter Alternate operation is performed during the setting time for high-speed frequency and low-speed frequency. Modulation can be added to the high and low frequencies. It is suitable for the easy bobbin winding of weaving machines. Carrier frequency General industry Noise reduction The inverter output switching carrier frequency can be freely adjusted. This function is effective for reducing motor noise and other mechanical noises, as well as leak current. Unstable phenomena removal function Extruding machines, etc. Current ripple elimination This function reduces output current instability that tends to occur in the case of low frequency or light load. Monitor display General industry Status monitoring This function displays the frequency, current, voltage, load factor, etc., to the operation panel LED. Moreover, when no unit display is selected, status such as that of feedback frequency, fin temperature, and direct current voltage, can be displayed. Current control function General industry Improvement of protection functions This function automatically performs acceleration in the optimum acceleration time in order to reduce the overcurrent during inverter acceleration to the set value. Machine tools Improvement of protection functions Automatically adjusts the deceleration curve to reduce the circuit voltage during inverter deceleration. Function availability can also be selected. Air conditioning, pumps Trip-less operation Following power recovery after a momentary power failure, shock-less restart is automatically performed through scooping-up operation. Winders, inertial load Trip-less operation Using this function, the inverter is placed in the regeneration status through deceleration, the chronic energy on the load side is effectively used, and the time until a trip is considerably lengthened, in order to suppress undervoltage trips upon occurrence of a momentary power failure. Multi-speed operation Acceleration-deceleration switch operation Figure S accelerationdeceleration operation Operation signal hold function Overvoltage stall prevention function Momentary power failure restart function Momentary drop compensation function scooping-up operation Fans, inertial load Trip-less operation Even when the inverter operation command is set to on with the motor in the freewheel-spinning status, the number of motor rotations and the rotation direction are detected, and shock-less start is performed from the current rotating speed. If the rotation direction differs from the command, deceleration is performed after scoopingup, and acceleration is performed again in the command direction. Auto alarm recovery function Air conditioning, pumps Trip-less operation Even if the inverter stops abnormally, the inverter starts again automatically following analysis of the abnormality. Upon restart, scooping-up operation is performed for shock-less operation. Alarm details readout General industry Anomaly analysis The inverter alarm stop history is saved up to five occurrences. Anomaly analysis can be done from the operation panel. Pumps Constant water pressure control for multiple pumps A constant pressure feedwater system combining multiple pumps can be built by installing an SWS option board. A periodic switching function for extending pump life, and a pump selection function provided through control terminals whose maintainability has been improved, are provided. Winders Constant tension, wide speed range winder, feeding control Control of winders, feeders, rewinders, etc., supporting a wide range of line speeds for a constant tension is possible without a dedicated controller, through dedicated winding patterns and a dedicated dancer correction control function. Position control Machine tools Point-to-point control Continuous path control Speed control and position control are possible by mounting the SB-PG option board and performing feedback of the speed detected by the PG speed sensor. In the case of position control, by directly setting the travel distance on the operation panel, point-to-point control is possible even when there is no command pulse. Current output function General industry Current monitoring, sequential operation By mounting the SAS option board, current output proportional to inverter output frequency is performed with 4 to 20 mA. A gain of up to 20 times can be set. Constant pressure feedwater system control Winding control 27 Protection Functions Lineup Function Specifications Overload prevention When the energy regenerated during deceleration of the motor exceeds the dissipation capacity of the brake resistor, raising the DC voltage of the inverter, the drive frequency stops decreasing and actually increases as necessary to prevent an over-voltage trip. After the regenerated energy decreases, deceleration is continued at a slower rate. Operation Panel Overcurrent limiting (Anti-breakdown) When the current exceeds the set value, the frequency curves are adjusted to limit the increase in current. Acceleration: After the output current reaches the set value during acceleration, the frequency increases at a slower rate for a while to accelerate the motor within the current limit, preventing breakdown from occurring. Constant power operation: When the output current reaches the set value due to an overload during constant power operation, the frequency is reduced to keep the output current below the setting. When the overload is removed, the frequency returns to its previous setting. Display Standard Specifications Indication Overcurrent shutdown When a current exceeding the allowable current range of the inverter is input, the protection circuit activates and stops the inverter. The inverter stops operating when a current greater than the current rating of the inverter flows for one second or longer. Fin overheat protection Warning (tH) is issued at a temperature 10°C below the abnormal radiator fin temperature (oH) when the ambient temperature rises sharply or the cooling fan stops. If it continues to rise further and exceeds the abnormal radiator fin temperature (oH), the protection function stops the motor drive. (The abnormal radiator fin temperature (oH) differs depending upon the output frequency and output current.) This function also stops the drive when the main switching device (power module) is overheating. This function is released when the temperature decreases to more than 10°C below the abnormal radiator fin temperature (oH). Brake resistor overheating protection As the regenerative energy of the motor increases, and the allowable brake resistor value (%ED) is exceeded, the brake resistor becomes temporarily unusable due to overheating protection. By letting the brake resistor cool down, it becomes usable again. Terminal Connection Diagram Overload shutdown Terminal Functions Overloading and overheating of the motor during low speed operation are detected by the electrothermal protector to stop the inverter. Different values can be specified to trip electrothermal protector depending on the type, rated current, etc., of the motor. Software Function List Overload shutdown Protection Functions When the DC voltage falls below the specified value due to an abnormal power supply voltage, the inverter stops operating. Options and Peripheral Devices Protection against undervoltage (momentary power failure) External Dimension Diagrams When the inverter-DC link voltage exceeds the specified voltage due to Overvoltage shutdown excessive regenerated energy, a protection circuit is activated to stop the inverter. External thermal protection An external thermal protector can be attached to a motor. By inputting this signal to the ES control signal terminal, the inverter can be set to stop when the thermal protector is activated. CPU abnormality If excessive external electrical noise or other disturbances lead to a malfunction of the CPU, connection failure of an option board, or internal memory abnormality, the inverter stops operating. 28 Usage Cautions The inverter stops operating if the motor is unable to accelerate or Overload prevention alarm decelerate because the motor load is excessive or the setting of Cd043 (output current limiting function) is too low. ∼ Control terminal compatibility diagram Protection Function Options and Peripheral Devices Options and Peripheral Devices Install peripheral devices including the various options according to the status and purpose. Name Usage Purpose and Other Details Input power supply transformer •Install this option when the system power supply voltage and inverter rated input voltage must match. •Install this option to reduce the effect of harmonic current on other load machines when using multiple inverters. Wiring circuit breaker and leak circuit breaker •Connect for protection of the power system and protection against overload of wiring. •When using a leak breaker, use a harmonic-resistant breaker. •Surge absorber must be installed for coil. Surge absorber •Install a surge absorber for absorbing electromagnetic contactor and control relay open/close surges. Insert these reactors for the following purposes. DC reactor *SPF-75K Equipped as standard Input power supply transformer Wiring circuit breaker or leak breaker Electromagnetic contactor AC reactor Power supply •Inverter input power factor improvement •Reduction of effect of inter-phase power supply voltage imbalances on inverter •Prevention of inverter trip caused during phase advance capacitor open/close. •In case of large voltage source capacity (500 kVA or higher) ◊ Part No. •AC reactor: 200V class: ST-ACL-XXk 400V class: SF-ACL-XXk •DC reactor: 200V class: ST-DCL-XXk 400V class: SF-DCL-XXk Zero-phase reactor Line noise filter Reduces the noise that circulates around the inverter input power supply system and emerges from the wiring. It is recommended to insert this option as close as possible to the inverter. ◊ Part No. RC5078 RC5096 (Products handled by Soshin Electric Co., Ltd.) Radio noise filter Suppresses the radio noise radiated to the inverter power supply side. ◊ Part No. 200V class:3XYEB-105•104 400V class:3XYHB-105•104 (Products handled by Okaya Denki Sangyo Co., Ltd.) Noise filter Reduces the noise that circulates around the inverter input power supply system and emerges from the wiring. It is recommended to insert this option as close as possible to the inverter. ◊ Part No. 3SUP-HEXX-ER-6 (Products handled by Okaya Denki Sangyo Co., Ltd.) 29 Electromagnetic contactor AC reactor Zero-phase reactor Radio noise filter Noise filter DC reactor Inverter SAMCO Ðvm05 Zero-phase reactor Motor M Lineup DC Reactor <Figure 1> 200V SBT Series SHF/SPF Series Function Specifications A B C D G H 0.75/1.5 SBT-0.75K/1.5K ST-DCL-1.5K 75 50 56 60 5 150 M4 1.5/2.2 SBT-1.5K/2.2K ST-DCL-1.5K 75 50 56 60 5 150 M4 2 2.2/3.7 SBT-2.2K/3.7K ST-DCL-3.7K 110 95 65 75 6 170 M4 4 3.7/5.5 SBT-3.7K/5.5K ST-DCL-3.7K 110 95 65 75 6 170 M4 4 5.5/7.5 SBT-5.5K/7.5K ST-DCL-7.5K 110 95 70 80 6 185 M6 7 7.5/11 SBT-7.5K/11K ST-DCL-7.5K 110 95 70 80 6 185 M6 7 11/15 SBT-11K/15K ST-DCL-15K 110 95 80 90 6 185 M6 7 15/18.5 SBT-15K/18.5K ST-DCL-15K 110 95 80 90 6 185 M6 7 18.5/22 SBT-18.5K/22K ST-DCL-22K 110 95 95 110 6 210 M8 12 2 SBT-22K/30K ST-DCL-22K 110 95 95 110 6 210 M8 12 30 SBT-30K ST-DCL-37K 135 120 110 125 6 210 M10 15 37 SBT-37K ST-DCL-37K 135 120 110 125 6 210 M10 15 45 SBT-45K ST-DCL-55K 150 135 115 130 6 220 M10 20 55 SBT-55K ST-DCL-55K 150 135 115 130 6 220 M10 20 1.5/2.2 SHF-1.5K/SPF-2.2K SF-DCL-2.2K 75 50 62 72 5 150 M4 3.5 2.2/4.0 SHF-2.2K/SPF-4.0K SF-DCL-2.2K 75 50 62 72 5 150 M4 3.5 4.0/5.5 SHF-4.0K/SPF-5.5K SF-DCL-4.0K 75 50 62 72 5 160 M4 3.5 5.5/7.5 SHF-5.5K/SPF-7.5K SF-DCL-7.5K 110 95 80 90 6 175 M4 7 7.5/11 SHF-7.5K/SPF-11K SF-DCL-7.5K 110 95 80 90 6 175 M4 7 11/15 SHF-11K/SPF-15K SF-DCL-15K 110 95 80 90 6 185 M6 7 15/18.5 SHF-15K/SPF-18.5K SF-DCL-15K 110 95 80 90 6 185 M6 7 18.5/22 SHF-18.5K/SPF-22K SF-DCL-22K 135 120 95 110 6 190 M6 13 22/30 SHF-22K/SPF-30K SF-DCL-22K 135 120 95 110 6 190 M6 13 30/37 SHF-30K/SPF-37K SF-DCL-37K 135 120 110 125 6 200 M8 15 37/45 SHF-37K/SPF-45K SF-DCL-37K 135 120 110 125 6 200 M8 15 45/55 SHF-45K/SPF-55K SF-DCL-55K 150 135 100 115 6 220 M8 19 SHF-55K SF-DCL-55K 150 135 100 115 6 220 M8 19 55 * Please contact us for information on AC reactor. The shape of the reactor may change according to the circumstances, please contact us for more details. * The reactor will become hot during the operation, please install the reactor in an airy place and keep a distance of at least 30 cm away from nearby equipment. The reactor will become very hot during operation – do not touch. Zero-phase Reactor 160 E 23 25 C D 48.0±1 30 Usage Cautions 11 5.5 31±1 55.0±1 4.5 150 Ø7 10±2 D 14 R3.5 300mm 140 47.0±1 130 Soldering UL-1015AWG18 Black and Yellow/Green Yellow/ Green Black Black Black Soldering UL-1015AWG18 Black and Yellow/Green Yellow/ Green Black Black Black B 4.5 C 5.5 26.0±1 11 84 10±2 64 30mm B 35.0±1 103 ø4.3 E 85 <3XYHB-105/104> ø4.3 22 12 3 A <3XYEB-105/104> A RC5096 7 RC5078 Radio Noise Filter Operation Panel Weight [kg] Standard Specifications Reactor Type Terminal Hole Diameter 22/30 400V Dimensions [mm] Inverter Type External Dimension Diagrams Applicable motor capacity[kW] Terminal Connection Diagram D Terminal Functions C Software Function List 4-øG Anchoring hole Protection Functions B A Options and Peripheral Devices Series MAX.E Control terminal compatibility diagram MAX.H Terminal hole Option (Built-in Card) The following types of optional boards are provided for installation inside the inverters. Name Type Function Applicable Inverter PG feedback board SB-PG Detect the motor speed with the detector (PG) to operate speed SAMCO-vm05 All models control function and position control function. <.> Keep the motor speed constant when the load changes. <.> Can stop machine tools, etc., at fixed position. Feed pump system board SWS A constant feed pump system comprising up to 4 pumps can be SAMCO-vm05 Models less constructed without PDI controller or PLC controller. An inverter drive fixed system and circuit system, automatic than 75 Kw control function for auxiliary pumps, periodic switching function and other control functions are available. In addition, this can be used as a multifunctional relay output function. Current output board SAS The various status monitoring values in the inverter (output frequency) can SAMCO-vm05 All models be output with a 4 to 20 mA current. Digital input board SDI The frequency setting of the inverter can be performed very SAMCO-vm05 accurately with the external 4 digits BCD or 16-bit binary digital All models signal input. PC transfer program for upgrade FMTP This application software upgrades the control program of the SAMCO-vm05 inverter using an external PC. All models * * Provided free of charge. For details, contact Sanken Electric Co., Ltd. Two optional boards can be mounted in the inverter simultaneously (Install the first optional board to slot 1 in the inverter. Install the second optional board to slot 2 on the first optional board mounted in slot 1.) However, simultaneous mounting of two boards is not possible for some board combinations. See the list of combinations in the following table. <Optional board combinations> Slot 1 Not Mounted SB-PG SWS SAS SDI Not Mounted − ○ ○ ○ ○ SB-PG − × × × × SWS − × × × × SAS − ○ ○ × ○ SDI − × × × × Slot 2 ○: Simultaneous mounting possible 31 ×: Simultaneous mounting not possible Options and Peripheral Devices - 120Ω or higher 150W EA220R121J-300 - - 60Ω or higher 300W EC300R600J-300 SBT-2.2K/3.7K - - 60Ω or higher 300W EC300R600J-300 SBT-3.7K/5.5K - - 40Ω or higher 400W EC400R400J-300 SBT-5.5K/7.5K - - 20Ω or higher 800W EC800R200J-300 SBT-7.5K/11K - - 20Ω or higher 800W EC800R200J-300 - SHF-1.5K SPF-2.2K 320Ω or higher 200W EA220R321J-300 - SHF-2.2K SPF-4.0K 160Ω or higher 400W EC400R161J-300 - SHF-4.0K SPF-5.5K 120 or higher 600W EC600R121J-300 - SHF-5.5K SPF-7.5K 80Ω or higher 800W EC800R800J-300 - SHF-7.5K SPF-11K 60Ω or higher 1000W EC1000R600J-300 - SHF-11K SPF-15K 40Ω or higher 1500W EC800R200J-300 × 2 - SHF-15K SPF-18.5K 40Ω or higher 1500W EC800R200J-300 × 2 *1: In this example, the maximum duty cycle of the brake resistor is assumed to be 10%. *2: "<X>" indicates the number of units connected in series. (Products handled by Micron Electric Co., Ltd.) <Brake circuit mounting list> Model 200 V SBT Series 400 V SHF Series 400 V SPF Series Brake Resistance Drive Device SBT-0.75K/1.5K ○ ○ SBT-1.5K/2.2K ○ ○ SBT-2.2K/3.7K ○ ○ SBT-3.7K/5.5K ○ ○ SBT-5.5K/7.5K ○ ○ SBT-7.5K/11K ○ ○ SBT-11K/15K ∼ SBT-55K − − SHF-1.5K − ○ SHF-2.2K − ○ SHF-4.0K − ○ SHF-5.5K − ○ SHF-7.5K − ○ SHF-11K − ○ SHF-15K − ○ SHF-18.5K ∼ SHF-55K − − SPF-2.2K − ○ SPF-4.0K − ○ SPF-5.5K − ○ SPF-7.5K − ○ SPF-11K − ○ SPF-15K − ○ SPF-18.5K − ○ SPF-22K ∼ SPF-75K − − 32 Operation Panel - Standard Specifications SBT-0.75K/1.5K SBT-1.5K/2.2K External Dimension Diagrams Capacity *1 Terminal Connection Diagram Resistance Terminal Functions SPF Series Software Function List SHF Series Protection Functions SBT Series Option Resistor Type and Number Connectable in Series*2 Options and Peripheral Devices External Brake Resistor Usage Cautions Model Control terminal compatibility diagram <External brake resistor selection examples> Function Specifications Lineup Brake Circuit Usage Cautions Cautions Related to Installation and Wiring Inverter capacity selection Wiring Installation location and operating environment If driving multiple motors in series with one inverter, select the inverter capacity so that 1.1 times the motors' rated current is less than the inverter's rated output current. Moreover, if a large starting torque is required, select an inverter capacity one rank higher. Applying power to the U, V, and W output terminals of the inverter will damage the inverter block. Prior to applying power, carefully check that there are no wiring errors. Install the inverter in a well-ventilated indoor location away from direct sunlight, avoiding locations that have high temperature, humidity, or where condensation can easily occur, as well as locations with fly, dust, corrosive gases, grinding fluid mist or a salty atmosphere. When housing an inverter into controller, establish a cooling method and controller dimensions such that the inverter's ambient temperature remains within the allowable range. If the inverter's ambient temperature exceeds +30°C or +40°C , the ventilation cover must be removed. Also, the surface of the inverter and the dynamic braking resistors reach high temperatures due to the operating conditions, so mount them on incombustible materials. Maintenance and inspections Even if the inverter's power supply is shut off, the internal capacitors take time to discharge, so perform maintenance and inspections only after the charge lamp has gone out. Since residual voltage remains in the capacitors, they present a risk of electrocution. Control circuit wiring distance To perform remote control operation, keep the wiring distance with the inverter within 20 m, and use twisted-pair shielded wire for wiring. Also, to prevent inductance from peripheral devices, perform wiring away from heavy-current circuits (main circuit and relay sequence circuit). Wiring length between inverter and motor If the wiring length until the motor is long, the inverter overheats due to the high-frequency current that flows as stray capacitance between the wires on each layer, and overcurrent trip may occur. Set the carrier frequency to 50m if Cd051 = 130 or less, 100m if Cd051 = 090 or less, and 200m if Cd051 = 040 or less. Wire size If the wiring distance between the inverter and motor is long (particularly during low-frequency output), the motor torque declines due to the declining cable voltage, so perform wiring with sufficiently thick wire. Grounding Be sure to ground the inverter using the grounding terminal. Cautions Related to Peripheral Devices Installation of circuit breakers for wiring Install a wiring circuit breaker (MCCB) for wiring protection on the inverter's input side. Use a harmonic-resistant leak breaker. Application of input side electromagnetic contactor Do not perform high-frequency opening/closing (more than once per hour) using the input-side electromagnetic contactor (MC), as this may damage the inverter. If high-frequency starting/stopping is required, do so through control terminal signal input. Application of output side electromagnetic contactor As a rule, provide an electromagnetic contactor between the inverter and motor, and do not perform ON/OFF switching during operation. If an electromagnetic contactor has been provided on the inverter output side for switching to a commercial power supply, etc., use it when the inverter and motor are stopped. Elimination of phase advance capacitor to improve power factor Since power factor improvement capacitors on the inverter input side are not effective, do not install them. Perform converter power factor improvement with an AC reactor or a DC reactor. Also, do not insert power factor improvement capacitors on the inverter's output side, as this would cause overcurrent trips and prevent operation. Installation of thermal relay The inverter has an electrothermal protection function, but when driving multiple motors with one inverter, install a thermal relay for each motor. Radio disturbance (high-frequency noise) countermeasures The inverter's main circuit I/O includes harmonic components that may cause damage to communication equipment, radios, and sensors used near the inverter. Such damage can be minimized by installing a noise filter. Using metal pipes for wiring between the inverter and motor and on the power supply side, and grounding these metal pipes, is also effective. 33 Cautions Related to Application to Special Motors Geared motor Brake motor Submersible motor Submersible pump The continuous use rotation range differs according to the lubrication method and the manufacturer. (Particular care is required for the low-frequency range for the oil lubrication method.) Use a brake motor with an independent brake power supply. Connect the brake power supply to the inverter's primary power supply and switch off the inverter output using the free-run command (MBS allocation to multifunctional input terminal) during brake operation (motor stopped). Since the rated current for these motors is larger compared to that of general-purpose motors, when choosing an inverter, select one with a suitable inverter capacity based on the motor's rated current. If driving an explosion-proof motor, it is necessary to use an inverter and motor combination that has been tested for explosion-proof characteristics. Synchronous motor Since design is frequently performed in specifications that best suit the type of motor, consult Sanken Electric when selecting an inverter. Single-phase motor Since single-phase motors are not suitable for variable speed operation via an inverter, use a three-phase motor instead. Control terminal compatibility diagram Usage Cautions Options and Peripheral Devices Explosion-proof motor Lineup When operating a general-purpose motor with an inverter, the noise level is higher than during operation using a commercial power supply. For noise reduction, set a high carrier frequency for the inverter. Also, the wind noise becomes noticeable during high-speed operation at 60 Hz or higher. Function Specifications Noise Operation Panel Resonance may occur due to natural frequency including the mechanical section. Providing rubber pads or an inverter frequency jump function is effective. Standard Specifications Vibrations External Dimension Diagrams When driving a general-purpose motor with an inverter, the temperature rises slightly higher than during operation with a commercial power supply. Moreover, the cooling effect in the low-speed range is reduced, so the allowable output torque is lower. Therefore, use a motor provided with a power-operated ventilation fan. Terminal Connection Diagram Temperature rise Terminal Functions When using a 400 V type motor with a voltage-type PWM inverter that uses IGBT, insulation degradation of the motor coil may occur due to surge voltage caused by the cable length, etc. Consider using a motor with reinforced insulation. Software Function List Insulating voltage Protection Functions Cautions Related to Motors 34 Control terminal compatibility diagram ① VT, VF compatibility VT, VF series ARM +4 2 -4 2 GND VRC VR+ FM+ COM RST RUN REV EMG 2 DF 3 DF 12V INT-EXT * RUN is only for operation signal. In reverse run, REV terminal is ON In forward run, REV terminal is OFF. FC FB FA RXR TRB TRA DCM2 DO3 DO2 DO1 DCM1 +2 4 V AOUT1 +V2 +V1 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 AOUT2 IRF/ VRF2 VRF1 ACM AOUT2 IRF/ VRF2 VRF1 ACM AOUT2 IRF/ VRF2 VRF1 ACM AOUT2 IRF/ VRF2 VRF1 ACM Vm05 series * Multi-function output terminal Function code setting Cd638 to 640 * Multi-function input terminal Function code setting Cd630 to 637 ② VP compatibility VP series AL M FC FB 4 2 0 GND GND VRC VR+ FM+ COM RST RUN ARM FEQ POW LCK RXR TRB TRA DCM2 DO3 DO2 DO1 DCM1 +2 4 V AOUT1 +V2 +V1 DI8 FA REV EMG DI7 DI6 DI5 DI4 DI3 DI2 DI1 Vm05 series * Multi-function output terminal Function code setting Cd638 to 640 * Multi-function input terminal Function code setting Cd630 to 637 ③ MT, MF compatibility FB FC FB FA FA FRQ IRF +V COM VRF RXR TRB TRA DCM2 DO3 ES FR DRV UPF RR 2 DF 3 DF AC2 DC2 JOG RST MBS DO2 DO1 DCM1 +2 4 V AOUT1 +V2 +V1 DI8 DI7 DI6 DI5 DI4 M series FC DI3 DI2 DI1 Vm05 series * Multi-function output terminal Function code setting Cd638 to 640 * Multi-function input terminal Function code setting Cd630 to 637 ④ IT, IHF/IPF compatibility FC FB FA +V ACM OCM FRQ DCM2 FC FB FA RXR TRB TRA DCM2 DO3 ES JOG AD2 2 DF DCM1 VRF DO2 DO1 DCM1 +2 4 V AOUT1 +V2 IRF OLW UPF DRV R/ M AD3 3 DF RR FR +V1 DI8 DI6 DI5 DI4 DI3 DI2 DI1 IHF/IPF, IT series DI7 Vm05 series * Multi-function output terminal Function code setting Cd638 to 640 * Multi-function input terminal Function code setting Cd630 to 637 * For details on control terminal, please refer to our instruction manual. * For IPF-75k and above, analog output terminals (AOUT terminals) are added from IHF/IPF series which equals to AOUT2 terminals in Vm05 series. 35 VVVF Inverter Safety Cautions Please observe the following cautions when using Series inverters. • Prior to use, carefully read the INSTRUCTION MANUAL to ensure correct use. • Please observe the usage conditions and environmental conditions described in this catalog. • Use these products for variable speed applications that employ general-purpose industrial three-phase AC-driven motors. *If considering use of these products for other applications, consult a Sanken Electric sales representative beforehand. • If considering use of these products for the following equipment and applications, for which there is the risk that failure or malfunction of these products may directly endanger human life or cause injury, consult beforehand a Sanken Electric sales representative. a. Passenger transportation vehicles b. Medical equipment c. Nuclear reactor and powered control systems d. Aerospace applications e. Transportation equipment f. Safety equipment g. Special applications • When using these products for equipment where failure of these products may cause loss of life or equipment where failure of these products is likely to cause major losses, implement safety measures in the equipment. • These products required electrical work. Have such work performed by a specialist. ● http://www.sanken-ele.co.jp/en/index.html ISO9001/14001 certified SANKEN ELECTRIC CO., LTD. Sanken Electric products are brought to you only through our stringent quality control and environment control based on the ISO9001 and ISO14001 authentication standards. ■Business product line-up: Switching power supplies,uninterruptible power supplies,motor control inverters, DC power units,high-intensity obstacle lights system,various types of power supply equipment,hybrid ICs,monolithic ICs,Hall ICs,transistors,MOS-FETs,thyristors, rectification diodes,Schottky barrier diodes,light-emitting diodes,and cold-cathode dischage tubes Sanken Electric Co., Ltd. 1-11-1 Nishi-Ikebukuro, Toshima-ku, Tokyo Te l : 81-3-3986-6164 Fax: 81-3-3986-8637 Overseas Sales Offices ●Asia Singapore Sanken Electric Singapore Pte. Ltd. 150 Beach Road,#14-03 The Gateway West Singapore 189720, Singapore Te l : 65-6291-4755 Fax: 65-6297-1744 Taiwan Taiwan Sanken Electric Co., Ltd. Room 1801, 18th Floor, 88 Jung Shiau East Road, Sec. 2, Taipei 100, Taiwan R.O.C. Te l : 886-2-2356-8161 Fax: 886-2-2356-8261 ●North China Sanken Electric Hong Kong Co., Ltd. Suite 1026 Ocean Centre, Canton Road, Tsimshatsui, Kowloon, Hong Kong Te l : 852-2735-5262 Fax: 852-2735-5494 Sanken Electric (Shanghai) Co., Ltd. America Allegro MicroSystems, Inc. 115 Northeast Cutoff, Worcester, MA 01615 General Information Te l : 1-508-853-5000 Fax: 1- 508-853-3353 ●Europe Allegro MicroSystems Europe Limited Room 3202, Maxdo Centre, Xingyi Road 8 Changning district, Shanghai, China Te l : 86-21-5208-1177 Fax: 86-21-5208-1757 Balfour House, Churchfield Road Walton-on-Thames, Surrey KT12 2TD, U.K. Te l : 44-1932-253355 Fax: 44-1932-246622 Sanken L.D. Electric (Jiang Yin) Co., Ltd. Sanken Power Systems (UK) Limited Yungu Road (North Side), Yimincun, Luqiaozhen, Jiangyin City, Jiangsu, China Tel:86-510-637-7888 Fax:86-510-637-6969 Abercynon, Mountain Ash, Mid Glamorgan, CF45 4XA, U.K. Tel: 44-1443-742333 Fax: 44-1443-742100 Korea Sanken Electric Korea Co., Ltd. MIRAE ASSET LIFE BLDG., 6F 168, Kongduk-dong, Mapo-ku, Seoul, 121-705, Korea Te l : 82-2-714-3700 Fax: 82-2-3272-2145 •New publication, effective Mar., 2006. •Specifications are subject to change without notice. •For typographical reasons, the color tones of the products featured in this brochure may vary from those of the actual products. The company names and product names that appear in this catalog are trademarks or registered trademarks of their respective owners. k1-S11EA0-0603030ND