DC/DC Converters TEN 40 Series, 40 Watt Features ◆ High power density: 40 W in a 51x51x10mm (2”x2”x0.4”) package ◆ Wide 2:1 input voltage range ◆ Models with single-, dual- and triple output ◆ Models with 2 independently regulated 3.3 and 5.0 VDC outputs ◆ Extended operating temperature range: –40°C to +75°C ◆ Over temperature protection ◆ Under voltage lockout ◆ Remote On/Off ◆ Shielded metal case with insulated baseplate ◆ Optional heatsink ◆ Lead free design - RoHS compliant ◆ 3-years product warranty The TEN 40 series is a family of high performance 40W dc-dc converter modules featuring 30 standard models with wide 2:1 input voltage ranges in a compact low profile case with industry-standard footprint. A very high efficiency allows an operating temperature range of –40°C to +75°C. Built-in filters for both input and output minimizes the need for external filtering. Further standard features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout and short circuit protection. Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. Models Order code TEN 40-1210 TEN 40-1211 TEN 40-1212 TEN 40-1220 TEN 40-1222 TEN 40-1223 TEN 40-1233 TEN 40-1234 TEN 40-1231 TEN 40-1232 TEN 40-2410 TEN 40-2411 TEN 40-2412 TEN 40-2420 TEN 40-2422 TEN 40-2423 TEN 40-2433 TEN 40-2434 TEN 40-2431 TEN 40-2432 TEN 40-4810 TEN 40-4811 TEN 40-4812 TEN 40-4820 TEN 40-4822 TEN 40-4823 TEN 40-4833 TEN 40-4834 TEN 40-4831 TEN 40-4832 Input voltage range 9 – 18 VDC (nominal 12 VDC) 18 – 36 VDC (nominal 24 VDC) 36 – 75 VDC (nominal 48 VDC) http://www.tracopower.com Output 1 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A Output 2 Output 3 *5 VDC / 8.0 A –12 VDC / 1.8 A –15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A *5 VDC / 8.0 A –12 VDC / 1.8 A –15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A *5 VDC / 8.0 A –12 VDC / 1.8 A –15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A * dynamic current allocation, max. 8A total output current for both outputs together Efficiency typ.. 86 % 86 % 86 % 85 % 85 % 85 % 84 % 84 % 86 % 86 % 87 % 89 % 88 % 86 % 87 % 87 % 85 % 85 % 87 % 87 % 88 % 90 % 89 % 88 % 87 % 87 % 86 % 86 % 88 % 88 % Page 1 of 4 DC/DC Converters TEN 40 40 Watt Input Specifications Input current at no load 12 V models: 200 mA typ. 24 V models: 100 mA typ. 48 V models: 50 mA typ. Input current at full load 3.3 V single (nominal input 12/24/48 Vin) 5.0 / 12 V single 3.3 & 5 V dual ±12 / ±15 V dual 3.3 V triple 5.0 V triple output output output output output output models: models: models: models: models: models: 2680 / 1325 / 655 mA typ. 4065 / 2000 / 1000 mA typ. 3415 / 1685 / 825 mA typ. 4400 / 2100 / 1050 mA typ. 3000 / 1500 / 750 mA typ. 4000 / 1990 / 980 mA typ. Input voltage variation (dv/dt) 5 V/ms, max. (complies with ETS300 132 part 4.4) Start-up voltage / under voltage lockout Surge voltage (100 msec. max.) 12 Vin models: 9 VDC / 8 VDC (typ.) 24 Vin models: 17.8 VDC / 15.8 VDC (typ.) 48 Vin models: 36 VDC / 33 VDC (typ.) 12 / 24 / 48 Vin models: 25/50/100 V max. Conducted noise (input) EN 55022 level A, FCC part 15, level A with external capacitor (see note 1) ESD (input) EN 61000-4-2, perf. criteria B Fast transient (input) EN 61000-4-4, perf. criteria B Surge (input) EN 61000-4-5, perf. criteria B Output Specifications Voltage set accuracy ±1 % (±5 % for auxilary outputs) Output voltage adjustment ±10 % (only for single output models and symetric dual output models) see application note Regulation – Input variation Vin min. to Vin max. single output models: dual output models: triple output models (main/auxiliary): – Load variation 10 – 100 % single output models: dual output models: triple output models (main/auxiliary): – Load cross variation 25 % /100 % Dual output models: triple output models (main/auxiliary): 0.5 % max. 1 % max. 1 % max. / 5 % max. 0.5 % max. 1 % max. 2 % max. / 5 % max. 5 % max. 1 % max. / 5 % max. Temperature coefficient ±0.02 %/K max. Ripple and noise (20 MHz Bandwidth) 3.3 V & 5 V outputs: 50 mVpk-pk max. dual outputs: 150 mVpk-pk max. all other outputs: 75 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 25 ms typ. Transient response time (25% load change) 300 µs typ. Short circuit protection indefinite (automatic recovery) Over load protection 150 % of Iout max typ. foldback Thermal shutdown at 115°C typ. Over voltage protection 3.3 5 12 15 V V V V output: output: output: output: 3.9 V 6.2 V 15 V 18 V All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 4 DC/DC Converters TEN 40 40 Watt Output Specifications Minimum load (only for dual output models) 10% of rated max current (operation at lower load condition will not damage these converters, however, they may not meet all listed specifications) Capacitive load output models 3.3 V / 5 V / 12 V / 15 V: 21’000 / 13’600 / 2’360 / 1510 µF max. dual output models (3.3 V / 5 V): 11’000 / 6’800 µF max. dual output models (±12 V / ±15 V): 1’200 / 750 µF max. (on each output) 3.3 V triple output models: 13’000 / 330 µF max. (main-/output 2 & 3) General Specifications Temperature ranges – Operating –40°C to +75°C – Case temperature +100°C max. – Storage –55°C to +125°C Derating see application note Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25°C, ground benign) >920’000 h Isolation voltage (60 sec.) – Input / Output 1‘500 VDC Isolation resistance – Input / Output >1‘000 M Ohm Isolation capacitance – Input / Output 1000 pF max. Remote On/Off – On: 3.5 ... 12 VDC or open circuit. – Off: 0 ... 1.2 VDC or short circuit pin 3 and pin 2 – Off idle current: 2.5 mA max. Switching frequency (fixed) 300 kHz typ. (Pulse width modulation PWM) Vibration 10–55 Hz, 10G, 30 minutes along X,Y,Z Safety standards UL 60950, EN 60950, IEC 60950 compliance up to 60 VDC input voltage (SELV limit) Safety approvals – UL/cUL www.ul.com -> certifications -> File: e188913 Note 1: In order to meet conducted emissions EN55022-A and EN55011-A a capacitor between +Vin and -Vin has to be installed. The capacitor should be capable to handle 1 A ripple current. A suggestion is KMF Series of Nippon chemi-con, 220µF/100V, ESR 90mOhm. Application note : www.tracopower.com/products/ten40-application.pdf Physical Specifications Casing material copper, nickel plated Baseplate material none conductive FR4 Potting material epoxy (UL 94V-0 -rated) Weight 65 g (2.3oz) Soldering temperature max. 265°C / 10 sec. Environmental compliance – Reach www.tracopower.com/products/reach-declaration.pdf – RoHS RoHS directive 2011/65/EU All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters TEN 40 40 Watt Pin-Out (0.5) 12.7 3 7 6 Bottom view 5 2 1 (0.2) (0.4) 9 8 5.08 10.16 (0.3) (0.3) (0.2) (0.3) (0.2) (0.3) (2.0) 7.62 7.62 5.08 7.62 5.08 7.62 50.8 Outline Dimensions Pin Single 45.7 5.6 (1.8) (0.22) 50.8 10.2 (2.0) (0.4) Dual assymmetric Triple 1 +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) –Vin (GND) –Vin (GND) 3 4 Dual symmetric Remote On/Off 4 No con. No pin Vout 1 Vout 2 5 –Sense* Vout 1 Common Common 2/3 6 +Sense* Common No con. Vout 3 7 +Vout Common No con. +Vout 1 8 –Vout Vout 2 Vout 2 –Vout 1 9 Trim Trim Common No con. *Sense line to be connected to the output under regard of polarity Dimensions in [mm], () = Inch Pin diameter: 1.0 ±0.05 (0.04 ±0.002) Pin pitch tolerances: ±0.35 (±0.014) Case tolerances: ±0.5 (±0.02) Heat-sink TEN-HS3 Order code: TEN-HS3 (cont.: heat-sink, thermal pad, 2 clamps) Material:Aluminum Finish: Anodic treatment (black) Weight: 22 g (0.78oz) (without converter) 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter 25.2 (0.1) 17.0 (0.67) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heatsinks already mounted. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com Rev. July 25. 2014 www.tracopower.com Page 4 of 4