DC/DC Converters TEN 60 Series, 60 Watt UL 60950-1 Features ◆ Highest power density: 60W in a 51x51x10mm (2”x2”x0.4”) package ◆ Wide 2:1 input voltage range ◆ Very high efficiency up to 90% ◆ No minimum load required ◆ Over temperature protection ◆ Under voltage lock-out circuit ◆ Remote On/Off ◆ Shielded metal case with insulated baseplate ◆ Optional heatsink ◆ Lead free design - RoHS compliant ◆ 3-year product warranty The TEN 60 series is a family of high performance 60W dc-dc converter modules with wide 2:1 input voltage ranges in a compact low profile case with industry-standard footprint. A very high efficiency allows an operating temperature range of –40°C to 85°C. Built-in filters for both input and output minimizes the need for external filtering. Further standard features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout and short circuit protection. Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. Models Order code Input voltage range Output voltage Output current max. Efficiency typ. TEN 60-2410 3.3 VDC 14.0 A 89 % TEN 60-2411 18 – 36 VDC 5.0 VDC 12.0 A 90 % TEN 60-2412 (24 VDC nominal) 12 VDC 5.0 A 90 % TEN 60-2413 15 VDC 4.0 A 90 % TEN 60-2415 24 VDC 2.5 A 89 % TEN 60-4810 3.3 VDC 14.0 A 89 % TEN 60-4811 36 – 75 VDC 5.0 VDC 12.0 A 90 % TEN 60-4812 (48 VDC nominal) 12 VDC 5.0 A 90 % TEN 60-4813 15 VDC 4.0 A 90 % TEN 60-4815 24 VDC 2.5 A 89 % http://www.tracopower.com Page 1 of 4 DC/DC Converters TEN 60 60 Watt Input Specifications Input current at no load (nominal input 24/48 Vin) 3.3 V output models: 100 / 80 mA typ. 5.0 V output models: 130 / 90 mA typ. 12 V, 15 V & 24 V output models: 50 / 30 mA typ. Input current at full load 3.3 V output models: (nominal input 24/48 Vin) 5.0 V output models: 12 V & 15 V output models: 24 V output models: 2260 / 1140 mA typ. 2940 / 1450 mA typ. 2900 / 1450 mA typ. 2940 / 1470 mA typ. Input voltage variation (dv/dt) 5 V/ms, max. (complies with ETS300 132 part 4.4) Start-up voltage 24 Vin models: 17 VDC (or lower) 48 Vin models: 34 VDC (or lower) Under voltage shut down (lock-out circuit) 24 Vin models: 15 VDC typ. 48 Vin models: 32 VDC typ. Surge voltage (100 msec. max.) 24 Vin models: 50 V 48 Vin models: 100 V Conducted noise (input) EN 55022 level A, FCC part 15, level A with external capacitor, see application note: ESD (input) EN 61000-4-2, perf. criteria A Fast transient (input) EN 61000-4-4, perf. criteria A Surge (input) EN 61000-4-5, perf. criteria A Output Specifications Voltage set accuracy ±1 % Output voltage adjustment ±10 % Regulation 0.2 % max. 0.5 % max. – Input variation Vin min. to Vin max. – Load variation 0 – 100 % Temperature coefficient ±0.02 %/K max. Ripple and noise (20 MHz Bandwidth) 3.3 V & 5 V output models: 75 mVpk-pk max. 12 V & 15 V output models: 100 mVpk-pk max. 24 V output models: 200 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 20 ms typ. Transient response time (25% load change) 250 µs typ. Short circuit protection indefinite (automatic recovery) Over load protection 150 % of Iout max typ. Minimum Load not required Thermal shutdown at +110°C typ Over voltage protection 3.3 5 12 15 24 V V V V V output output output output output models: models: models: models: models: 3.7 V 5.6 V 13.8 V 16.8 V 30.0 V Capacitive load 3.3 5 12 15 24 V V V V V output output output output output models: models: models: models: models: 36’000 µF 20’400 µF 3’550 µF 2’300 µF 885 µFGeneral http://www.tracopower.com Specifications Page 2 of 4 DC/DC Converters TEN 60 60 Watt General Specifications Temperature ranges – Operating –40°C to +85°C – Case temperature +110°C max. – Storage –55°C to +125°C Derating see application note: Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +70°C, ground benign) >400’000 h Isolation (Input/Output) – Voltage 1‘600 VDC – Capacitance 1’500 pF max. – Resistance >1‘000 MOhm Remote On/Off – On: 3.0 ... 12 VDC or open circuit. – Off: 0 ... 1.2 VDC or short circuit pin 3 and pin 2 – Off idle current: 3.0 mA max. Switching frequency (fixed) 300 kHz typ. (Pulse width modulation PWM) Vibration 10 – 55Hz, 10G, 30 minutes along X,Y,Z Safety standards UL 60950-1, IEC/EN 60950-1 Safety approvals – UL/cUL www.ul.com > UL File no.: e188913 Environmental compliance – Reach www.tracopower.com/products/reach-declaration.pdf – RoHS RoHS directive 2011/65/EU Physical Specifications Casing material copper, nickel plated Baseplate material none conductive FR4 Potting material epoxy (UL 94V-0-rated) Weight 60 g (2.1oz) Soldering temperature max. 265°C / 10 sec. Application note: www.tracopower.com/products/ten60-application.pdf 6 5 (0.5) 12.7 3 Bottom view 4 45.7 5.6 (1.8) (0.22) 10.2 (0.4) 50.8 (2.0) 2 1 (0.2) (0.4) 8 7 5.08 10.16 7.62 5.08 7.62 5.08 7.62 (0.3) (0.2) (0.3) (0.2) (0.3) (2.0) 50.8 Outline Dimensions Pin-Out Pin 1 +Vin (Vcc) 2 –Vin (GND) 3 Remote On/Off 4 –Sense 5 +Sense 6 +Vout 7 –Vout 8 Trim Dimensions in [mm], () = Inch Pin diameter: 1.0 ±0.05 (0.02 ±0.002) Pin pitch tolerances: ±0.35 (±0.014) Case tolerances: ±0.5 (±0.02) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters TEN 60 60 Watt Outline Dimensions Heat-sink TEN-HS3 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter 25.2 (0.1) 17.0 (0.67) max. Order code: TEN-HS3 (cont.: heat-sink, thermal pad, 2 clamps) Material:Aluminum Finish: Anodic treatment (black) Weight: 22 g (0.78oz) (without converter) Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heatsinks already mounted. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. July 25. 2014 Page 4 of 4