TMR 2 Series Application Note DC/DC Converter 4.5 to 9Vdc, 9 to 18Vdc, 18 to 36Vdc or 36 to 75 Vdc Input 3.3 to 15Vdc Single Outputs and ±5 to ±15Vdc Dual Outputs, 2 Watt Features SIP package: 21.8 x 9.2 x 11.1 mm (0.86 x 0.36 x 0.44inch) 2：1 wide input voltage of 4.5-9, 9-18,18-36 and 36-75VDC 2 Watts output power Low ripple & noise UL94-V0 case potting materials Input to output isolation: 1000Vdc, for 1 minute Operating temperature range: up to 75°C max without derating Continuous short circuit protection RoHS directive compliant External on/off control ISO 9001 certified manufacturing facilities UL60950-1 Recognized E188913 Applications test equipment Communication equipment Computer equipment mobile telecom equipment E188913 Complete TMR-2 datasheet can be downloaded at: http://www.tracopower.com/products/tmr.pdf General Description The TMR 2 series offer 2 watts of output power from a 21.8 x 9.2 x 11.1 mm package up to an operating temperature of +75°C without derating and without need of any external components. This product has a 2:1 wide input voltage range of 4.5-9Vdc, 9-18Vdc, 18-36Vdc or 36-75Vdc and features an input to output isolation of 1000Vdc, indefinite short-circuit protection. All models are particularly suited to telecommunications, industrial, mobile telecom and test equipment applications. Table of contents Block Diagram Absolute maximum rating Output Specifications Input Specifications General Specifications Remote on/off control Output over current protection Short circuitry protection Solder, clearing, and drying considerations Test configurations Created by Traco Electronic AG Arp. P2 P2 P2 & P3 P3 & P4 P5 P6 P6 P6 P7 P7 & P8 www.tracopower.com EMC consideration Input Source Impedance Characteristic curve Thermal Consideration Part number structure EMC Specifications Mechanical data Safety and installation instruction MTBF and Reliability P8 P8 P9 - P20 P21 P21 P21 & P22 P22 P23 P23 Date: October 9th, 2007 / Rev.: 1.4 / Page 1 / 23 Application Note 2W, Single and Dual Output Block Diagram Absolute Maximum Rating Parameter Max Unit TMR 05xx 9 Vdc TMR 12xx 18 Vdc TMR 24xx 36 Vdc TMR 48xx 75 Vdc TMR 05xx 15 Vdc TMR 12xx 36 Vdc TMR 24xx 50 Vdc TMR 48xx 100 Vdc Device Continuous Input Voltage Transient (100ms) Min Typ Output power Temperature coefficient 2 W ±0.1 %/°C Output Specifications Parameter Operating Output Range Output Current Max. Output Capacitive Load Created by Traco Electronic AG Arp. Device Min Typ Max Unit TMR xx10 3.267 3.300 3.333 Vdc TMR xx11 4.950 5.000 5.050 Vdc TMR xx09 8.910 9.000 9.090 Vdc TMR xx12 11.880 12.000 12.120 Vdc TMR xx13 14.850 15.000 15.150 Vdc TMR xx21 ±4.950 ±5.000 ±5.050 Vdc TMR xx22 ±11.880 ±12.000 ±12.120 Vdc TMR xx23 ±14.850 ±15.000 ±15.150 Vdc TMR xx10 50 500 mA TMR xx11 40 400 mA TMR xx09 22 222 mA TMR xx12 17 167 mA TMR xx13 13 134 mA TMR xx21 ±20 ±200 mA TMR xx22 ±8 ±83 mA TMR xx23 ±7 ±67 mA TMR xx10 2200 μF TMR xx11 1000 μF TMR xx09 470 μF TMR xx12 170 μF TMR xx13 110 μF TMR xx21 ±470 µF TMR xx22 ±100 µF TMR xx23 ±47 µF www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 2 / 23 Application Note 2W, Single and Dual Output Output Specifications (continue) Parameter Device Line Regulation (LL to HL at Full Load) Load Regulation (10% to 100% of Full Load) Max Unit All Min Typ 0.5 % TMR xx10 ±0.85 Other single output ±0.75 Dual output ±1.00 Cross regulation (Asymmetrical load 25% to 100% of Full Load) % ±5.0 Output Ripple & Noise (20MHz bandwidth) All Transient Response Recovery Time (25% load step change) All 50 500 mV pk-pk µS Input Specifications Parameter Input Voltage Continuous Input Current (Maximum Value at Vin = Vin nom; Full Load) Created by Traco Electronic AG Arp. Device Min Typ Max Unit TMR 05xx 4.5 TMR 12xx 9 5.0 9 Vdc 12.0 18 TMR 24xx 18 24.0 Vdc 36 Vdc TMR 48xx 36 48.0 75 Vdc TMR 0510 540 mA TMR 0511 615 mA TMR 0509 596 mA TMR 0512 588 mA TMR 0513 582 mA TMR 0521 645 mA TMR 0522 595 mA TMR 0523 598 mA TMR 1210 202 mA TMR 1211 234 mA TMR 1209 222 mA TMR 1212 219 mA TMR 1213 220 mA TMR 1221 242 mA TMR 1222 224 mA TMR 1223 226 mA TMR 2410 102 mA TMR 2411 115 mA TMR 2409 109 mA TMR 2412 109 mA TMR 2413 108 mA TMR 2421 117 mA TMR 2422 112 mA TMR 2423 110 mA TMR 4810 52 mA TMR 4811 60 mA TMR 4809 56 mA TMR 4812 55 mA TMR 4813 55 mA TMR 4821 62 mA TMR 4822 57 mA TMR 4823 57 mA www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 3 / 23 Application Note 2W, Single and Dual Output Input Specifications (continue) Parameter Device Input Standby Current (Typical Value at Vin = Vin nom; No Load) Min Typ Unit 60 mA TMR 0511 55 mA TMR 0509 55 mA TMR 0512 75 mA TMR 0513 40 mA TMR 0521 75 mA TMR 0522 75 mA TMR 0523 90 mA TMR 1210 20 mA TMR 1211 25 mA TMR 1209 25 mA TMR 1212 30 mA TMR 1213 30 mA TMR 1221 50 mA TMR 1222 40 mA TMR 1223 40 mA TMR 2410 10 mA TMR 2411 10 mA TMR 2409 15 mA TMR 2412 15 mA TMR 2413 15 mA TMR 2421 15 mA TMR 2422 20 mA TMR 2423 20 mA TMR 4810 10 mA TMR 4811 10 mA TMR 4809 10 mA TMR 4812 10 mA TMR 4813 10 mA TMR 4821 10 mA TMR 4822 10 mA TMR 4823 12 mA 5V input (100µF) Input reflected ripple current 12V input (100µF) (It will not damage the device if the capacitor 24V input (10µF) on the input is not equipped) 48V input (10µF) Start up time (nominal Vin and constant resistive load power up) Max TMR 0510 400 mA pk-pk 150 mA pk-pk 380 170 mA pk-pk mA pk-pk Power up 1 mS Remote ON/OFF 1 mS Open mA Remote ON/OFF Control (See Page 13) DC-DC ON All DC-DC OFF 4 Remote Off Input Current Created by Traco Electronic AG Arp. All www.tracopower.com 8 2.5 mA Date: October 9th, 2007 / Rev.: 1.4 / Page 4 / 23 Application Note 2W, Single and Dual Output General Specifications Parameter Efficiency Device Min Typ Max Unit TMR 0510 65 % at Vin nom and full load TMR 0511 69 % (Please see the testing configurations part) TMR 0509 71 % TMR 0512 72 % TMR 0513 73 % TMR 0521 66 % TMR 0522 71 % TMR 0523 71 % TMR 1210 72 % TMR 1211 75 % TMR 1209 79 % TMR 1212 80 % TMR 1213 80 % TMR 1221 73 % TMR 1222 78 % TMR 1223 78 % TMR 2410 71 % TMR 2411 76 % TMR 2409 80 % TMR 2412 80 % TMR 2413 81 % TMR 2421 75 % TMR 2422 78 % TMR 2423 80 % TMR 4810 70 % TMR 4811 74 % TMR 4809 78 % TMR 4812 80 % TMR 4813 79 % TMR 4821 75 % TMR 4822 77 % TMR 4823 77 % Isolation resistance All Isolation Capacitance All Switching Frequency (full load to minimum load) All Weight All MTBF (please see the MTBF and reliability part) Created by Traco Electronic AG Arp. All www.tracopower.com 9 Ω 10 300 100 4.8 1000 pF 650 KHz g 6 5.107×10 hours Date: October 9th, 2007 / Rev.: 1.4 / Page 5 / 23 Application Note 2W, Single and Dual Output Remote On/Off Control Only one type of remote on/off control is available for TMR. The module will turn on during the ctrl pin left open or high impedance between ctrl pin and -Vin pin. The module will turn off if the control pin is applied with a current of 4~8mA. DC-DC OFF DC-DC ON +Input +Input 1K Ctrl 6mA current Source 1K 6mA current Source Ctrl -Input -Input In off condition the input current is app. 1mA max. Positive Logic: Negative Logic: Output over current protection When excessive output currents occur in the system, circuit protection is required on all converters. Normally, overload current is maintained at approximately 115~175% percent of rated current. The TMR converters have a fold-back over current protection. Fold back current protection reduces the load current during over current condition. The figure below shows a typical curve. Since the over current protection is a fold-back characteristic the highest power dissipation occurs at point S. During start-up this product provides less output current, hence the output rises slower, or the power supply may not start up at all if the load current during start up is larger than the fold back current. Vout ● S (Iout, max, Pi, max) ● Iocp Pi (Input Power) Short Circuitry Protection Continuous, hiccup and auto-recovery mode. During short circuit, converter will shut down and will switch on again to detect if the short circuit is still present or not. The average current during this condition will be very low and the device will be safe in short circuit condition. Due to that is the TMR converters indefinite short circuit protected. Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 6 / 23 Application Note 2W, Single and Dual Output Solder, clearing, and drying considerations Soldering Flow (wave) soldering: 250°C ±10°C less than10 seconds (see below) Soldering iron: 370°C ±10°C less than 5 seconds Note: the pin of this product is Tin coated. To assure the solder-ability, modules should be kept in their original shipping containers to provide adequate protection. Also, the storage environment shall be well controlled to protect any oxidation. Cleaning process In aqueous cleaning, it is preferred to have an in-line cleaner system consisting of several cleaning stages (pre-wash, wash, rinse, final rinse, and drying). Deionize (DI) water is recommend for aqueous cleaning; the minimum resistive level is 1M-cm. Tap-water quality varies per region in terms of hardness, chloride, and solid contents; therefore, the use of tap water is not recommended for aqueous cleaning. Drying The drying section of the cleaner system should be equipped with blowers capable of generating 1000cfm -1500cfm of air so that the amount of rinse water left to be dried off with heat is minimal. Handheld air guns are not recommended due the variability and consistency of the operation. Note: after post-wash, the marking (date code) of converter may fall off. These only impacts the appearance and do not affect the operation of the module. Testing Configurations Input reflected-ripple current measurement test up TMR 05xx and TMR 12xx Component C Value 100μF Voltage 50V Reference Aluminium Electrolytic Capacitor Value 10μF Voltage 100V Reference Aluminium Electrolytic Capacitor TMR 24xx and TMR 48xx Component C Peak-to-peak output ripple & noise measurement test up Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 7 / 23 Application Note 2W, Single and Dual Output Testing Configurations (continue) Output voltage and efficiency measurement test up Note: All measurements are taken at the module terminals. V Io Efficiency o Vin I in 100% EMC considerations L1 ＋INPUT +Vin +Vout C1 LOAD －INPUT -Vin -Vout D/D Converter Suggested Schematic for EN55022 Conducted Emission Class B Limits To comply with EN55022 CLASS B conducted emissions the following components are recommended: TMR 05xx and TMR 12xx Component C1 L1 Value 22 µF 3.3 µH Voltage 25V 2.0A / 0.06 / 0504 1812 MLCC Capacitor SMD Inductor, P/N: TCK-044 Reference Component C1 L1 Value 4.7 µF 12 µH Voltage 50V 1.4A / 0.12 / 0504 1812 MLCC Capacitor SMD Inductor, P/N: TCK-062 Component C1 L1 Value 2.2 µF 27 µH Voltage 100V 0.9A / 0.2 / 0504 1812 MLCC Capacitor SMD Inductor, P/N: TCK-063 TMR 24xx Reference TMR 48xx Reference Input Source Impedance The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the power module. Input external L-C filter is recommended to minimize input reflected ripple current. The capacitor should be equipped as close as possible to the input terminals of the power module for lower impedance. Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 8 / 23 Application Note 2W, Single and Dual Output Characteristic Curve Efficiency a. Efficiency with load change under different line condition at room temperature TMR 0510 75.00 Efficiency (%) 65.00 55.00 45.00 35.00 4.5V 5V 9V 25.00 15.00 50 100 150 200 250 300 350 400 450 500 lout (mA ) TMR 1213 85.00 Efficiency (%) 75.00 65.00 9V 12V 18V 55.00 45.00 35.00 25.00 13 27 40 54 67 80 94 107 121 134 lout (mA ) TMR 4810 80.00 Efficiency (%) 70.00 60.00 50.00 36V 48V 75V 40.00 30.00 20.00 50 100 150 200 250 300 350 400 450 500 lout (mA ) Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 9 / 23 Application Note 2W, Single and Dual Output TMR 1221 75.00 Efficiency (%) 65.00 55.00 45.00 9V 12V 18V 35.00 25.00 15.00 20 40 60 80 100 120 140 160 180 200 lout (mA ) TMR 2422 85.00 Efficiency (%) 75.00 65.00 55.00 18V 24V 36V 45.00 35.00 25.00 8 17 25 33 42 50 58 lout (mA ) 66 75 83 54 60 67 TMR 4823 80.00 Efficiency (%) 70.00 60.00 50.00 36V 48V 75V 40.00 30.00 20.00 7 Created by Traco Electronic AG Arp. 13 20 27 34 40 47 lout (mA ) www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 10 / 23 Application Note 2W, Single and Dual Output b. Efficiency at input voltage change under different load condition at room temperature TMR 0510 75.00 Efficiency (%) 65.00 55.00 45.00 500mA 250mA 50mA 35.00 25.00 15.00 4.5 5 5.5 6 6.5 7 Vin (V) 7.5 8 8.5 9 15 16 17 18 TMR 1213 85.00 Efficiency (%) 75.00 65.00 134mA 67mA 13mA 55.00 45.00 35.00 25.00 9 10 11 12 13 14 Vin (V) TMR 4810 80.00 70.00 Eff(%) 60.00 50.00 40.00 500mA 250mA 50mA 30.00 20.00 36V 40V 44V 48V 52V 56V 60V 64V 68V 75V Vin(V) Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 11 / 23 Application Note 2W, Single and Dual Output TMR 1221 85.00 75.00 Efficiency (%) 65.00 55.00 200mA 100mA 20mA 45.00 35.00 25.00 15.00 9 10 11 12 13 14 Vin (V) 15 16 17 18 30 32 34 36 TMR 2422 85.00 Efficiency (%) 75.00 65.00 83mA 42mA 8mA 55.00 45.00 35.00 25.00 18 20 22 24 26 28 Vin (V) TMR 4823 90.00 Efficiency (%) 80.00 70.00 60.00 50.00 40.00 67mA 34mA 7mA 30.00 20.00 36 40 44 48 52 56 60 64 68 75 Vin (V) Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 12 / 23 Application Note 2W, Single and Dual Output Power dissipation curve TMR 0510 1.000 0.900 0.800 Pd (W) 0.700 0.600 9V 5V 4.5V 0.500 0.400 0.300 0.200 50 100 150 200 250 300 350 400 450 500 lout (mA ) TMR 1213 0.600 Pd (W) 0.500 18V 12V 9V 0.400 0.300 0.200 13 27 40 54 67 80 94 107 121 134 lout (mA ) TMR 4810 0.800 0.700 Pd (W) 0.600 0.500 0.400 75V 48V 36V 0.300 0.200 50 100 150 200 250 300 350 400 450 500 lout (mA ) Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 13 / 23 Application Note 2W, Single and Dual Output TMR 1221 0.900 0.800 Pd (W) 0.700 18V 12V 9V 0.600 0.500 0.400 0.300 20 40 60 80 100 120 140 160 180 200 lout (mA ) TMR 2422 0.700 36V 24V 18V 0.600 Pd (W) 0.500 0.400 0.300 0.200 0.100 8 17 25 33 42 50 58 lout (mA ) 66 75 83 54 60 67 TMR 4823 0.800 0.700 Pd (W) 0.600 75V 48V 36V 0.500 0.400 0.300 0.200 7 13 20 27 34 40 47 lout (mA ) Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 14 / 23 Application Note 2W, Single and Dual Output Output ripple & noise TMR 0510 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Output Ripple & Noise = 26.8mV Output Ripple & Noise = 20.8mV Output Ripple & Noise = 14.8mV TMR 1213 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Output Ripple & Noise = 25.2mV Output Ripple & Noise = 14.0mV Output Ripple & Noise = 11.6mV TMR 4810 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Output Ripple & Noise = 20.0mV Output Ripple & Noise = 13.6mV Output Ripple & Noise = 10.8mV Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 15 / 23 Application Note 2W, Single and Dual Output TMR 1221 Vin min, Full Load Vin nom, Full Load Vin max, Full Load +Vout = 18.8mV / – Vout = 14.4mV + Vout = 17.6mV / –Vout = 14.0mV + Vout = 17.6mV / – Vout = 15.2mV TMR 2422 Vin min, Full Load Vin nom, Full Load Vin max, Full Load + Vout = 30.8mV / – Vout = 19.2mV + Vout = 25.6mV / – Vout = 18.0mV + Vout = 18.4mV / – Vout = 12.8mV TMR 4823 Vin min, Full Load Vin nom, Full Load Vin max, Full Load + Vout = 26.8mV / – Vout = 24.4mV + Vout = 14.8mV / – Vout = 14.0mV + Vout = 12.8mV / – Vout = 10.4mV Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 16 / 23 Application Note 2W, Single and Dual Output Transient Peak and Response TMR 0510 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Transient Peak 85.0mV Transient Peak 81.0mV Transient Peak 75.0mV Transient Response 332.0µS Transient Response 328.0µS Transient Response 316.0µS TMR 1213 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Transient Peak 123.0mV Transient Peak 102.0mV Transient Peak 88.0mV Transient Response 488µS Transient Response 488µS Transient Response 488µS TMR 4810 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Transient Peak 79.0mV Transient Peak 68.0mV Transient Peak 63.0mV Transient Response 316µS Transient Response 316µS Transient Response 316µS Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 17 / 23 Application Note 2W, Single and Dual Output TMR 1221 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Transient Peak 270mV Transient Peak 246mV Transient Peak 240mV Transient Response 496µS Transient Response 480µS Transient Response 472µS TMR 2422 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Transient Peak 152mV Transient Peak 133mV Transient Peak 124mV Transient Response 320µS Transient Response 328µS Transient Response 320µS TMR 4823 Vin min, Full Load Vin nom, Full Load Vin max, Full Load Transient Peak 119mV Transient Peak 100mV Transient Peak 93mV Transient Response 400µS Transient Response 384µS Transient Response 392µS Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 18 / 23 Application Note 2W, Single and Dual Output Start-up Time and Rise Time TMR 0510 Vin nom, Full Load Vin nom, Full Load Rise Time = 247.6µS Start-up Time = 408.0µS TMR 1213 Vin nom, Full Load Vin nom, Full Load Rise Time = 530.3µS Start-up Time = 640.0µS TMR 4810 Vin nom, Full Load Vin nom, Full Load Rise Time = 176.3µS Start-up Time = 240.0µS Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 19 / 23 Application Note 2W, Single and Dual Output TMR 1221 Vin nom, Full Load Vin nom, Full Load Rise Time = 297.2µS Start-up Time = 640.0µS TMR 2422 Vin nom, Full Load Vin nom, Full Load Rise Time = 324.8uS Start-up Time = 432.0uS TMR 4823 Vin nom, Full Load Vin nom, Full Load Rise Time=1.056mS Start-up Time= 1.180mS Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 20 / 23 Application Note 2W, Single and Dual Output Thermal Consideration The power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding Environment. Proper cooling can be verified by measuring the point as shown in the figure below. The temperature at this location should not exceed 100°C. During performance, adequate cooling must be provided to maintain the test point temperature at or below 100°C. Although the maximum point Temperature of the power modules is 100°C, you can limit the case temperature to a lower value for high reliability. TEMPERATURE MEASURE POINT TOP VIEW Measurement shown in inches and (millimeters) Part Number Structure TMR 4812 Output Voltage Input Voltage Range: 10 : 3.3V 11 : 5V 09 : 9V 12 : 12V 13 : 15V 21 : ±5V 22 : ±12V 23 : ±15V 05xx : 4.5~9V 12xx : 9~18V 24xx : 18~36V 48xx : 36~75V EMC Specifications Contact discharge EN61000-4-2 ESD (performance criteria B) EN61000-4-3 RS (performance criteria B) Air discharge level test voltage (KV) level test voltage (KV) 1 ±2 1 ±2 2 ±4 2 ±4 3 ±6 3 ±8 4 ±8 4 ±15 level test field strength (V/m) 1 1 2 3 3 10 Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 21 / 23 Application Note 2W, Single and Dual Output EMC Specifications (continue) open circuit output test voltage ±10% EN61000-4-4 EFT (performance criteria B) level power line 1 ±0.5KV 2 ±1.0KV 3 ±2.0KV 4 ±4.0KV level open circuit output test voltage ±10% EN61000-4-5 Surge 1 ±0.5KV 2 ±1.0KV (performance criteria B) 3 ±2.0KV 4 ±4.0KV level voltage level(EMF) 1 1V/rms 2 3V/rms 3 10V/rms EN61000-4-6 CS (performance criteria B) Mechanical Data 0.86(21.80) FRONT VIEW 0.02 (0.50) 0.44 (11.1 0) 0.16 (4.10)±0.5 1 2 3 5 6 7 8 0.02 (0.50)±0.05 0.10(2.54) 0.70(17.78) 0.36 0.13 (3.20) BOTTOM VIEW (9.2 0.08 (2.01)±0.5 0) .0.01 (0.32) Rectangular pin All Dimensions in Inches (mm) Tolerance: X.XX ±0.02 (X.X ±0.5) X.XXX ±0.01(X.XX ±0.25) Pin Pitch Tolerance ±0.02(0.5) PIN CONNECTION PIN SINGLE DUAL OUTPUT 1 2 3 5 6 7 8 - INPUT + INPUT CTRL NC + OUTPUT - OUTPUT NC - INPUT + INPUT CTRL NC + OUTPUT COM - OUTPUT Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 22 / 23 Application Note 2W, Single and Dual Output Safety and Installation Instruction Isolation consideration The TMR series features 1.0k Volt DC isolation for 60 seconds from input to output, input to case, and output to case. The input to output 9 resistance is greater than 10 ohms. Nevertheless, if the system using the TMR converter needs to get safety agency approval, certain rules must be followed in the design of the system. In particular, all of the creepage and clearance requirements of the end-use safety requirement must be observed. These documents include UL60950-1, EN60950-1 and CSA 22.2-60950, although specific applications may have other or additional requirements. Fusing Consideration Caution: The TMR converter is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a slow-blow fuse with maximum rating of 6.3 A. Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with lower rating can be used. Minimum Load Requirement No minimum load required. MTBF and Reliability The MTBF of TMR series has been calculated according to: 1. MIL-HDBK-217F under the following conditions: Nominal Input Voltage and GB Iout = Iout max TA = +25°C 6 The resulting figure for MTBF is 2.399× 10 hours. 2. Bell-core TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40 ℃ (Ground fixed and controlled environment) 6 The resulting figure for MTBF is 5.107× 10 hours. Created by Traco Electronic AG Arp. www.tracopower.com Date: October 9th, 2007 / Rev.: 1.4 / Page 23 / 23