Application Note TEN 6N Series TEN 6N Series 6W, Wide Input Range DIP, Single & Dual Output DC/DC Converters Features ►DIP-24 Plastic Package ► Wide 2:1 Input Range ► High Efficiency up to 84% ► Operating Temp. Range -40°C to +85°C ► Overload Protection ► I/O-Isolation Voltage 1500VDC ► Input Filter meets EN 55022,class A and FCC, level A ► 3 Years Product Warranty Applications ► Distributed power architectures ► Workstations ► Computer equipment ► Communications equipment General Description The Traco TEN 6N series is a new range of high performance dc-dc converter modules with 6W output power, featuring wide 2:1 input voltage ranges and tight output voltage regulation. The product comes in a DIP-24 package with industry standard footprint. Excellent efficiency allows an operation temperature range of -40°C to +85°C (with derating).Standard features include overload protection. Typical applications for these cost optimized converters are battery powered equipment, instrumentation, datacom and industrial electronics. Table of contents Absolute Maximum Rating……………… Output Specification…………………… Input Specification……………………… General Specification…………………… Characteristic Curves…………………… Testing Configurations………………… EMC Considerations…………………… Input Source Impedance………………… Output Over Current Protection………… http://www.tracopower.com P2 P2 P3 P5 P6 P54 P55 P56 P56 Short Circuitry Protection………………… Mechanical Data…………………………… Recommended Pad Layout Single & Dual Soldering and Reflow Consideration…… Packaging Information…………………… Part Number Structure…………………… Safety and Installation Instruction……… MTBF and Reliability……………………… P56 P57 P57 P58 P58 P59 P60 P60 Page 1 of 60 Application Note TEN 6N Series Absolute Maximum Rating Parameter Model Min Max TEN 6-12xxN --- 25 TEn 6-24xxN --- 50 TEN 6-48xxN --- 100 (Other Output) -40 +70 (3.3&5V Output) -40 +60 (Other Output) -40 +85 Unit Input Voltage Input Surge Voltage ( 1sec. ) VDC Operating Ambient Temperature Without Derating With Derating ℃ (3.3&5V Output) -40 +80 Operating Case Temperature All --- +100 ℃ Storage Temperature All -50 +125 ℃ Output Specification Parameter Output Voltage (Vin=Vin nom; Full Load; TA=25℃) Model TEN 6-xx10N TEN 6-xx11N TEN 6-xx12N TEN 6-xx13N TEN 6-xx15N TEN 6-xx21N TEN 6-xx22N TEN 6-xx23N Min 3.234 4.9 11.76 14.7 23.52 ±4.9 ±11.76 ±14.7 Nominal 3.3 5 12 15 24 ±5 ±12 ±15 Max 3.366 5.1 12.24 15.3 24.48 ±5.1 ±12.24 ±15.3 ±0.1 ±0.5 ±0.6 ±1.2 80 ±0.02 5 Output Regulation Line (Vin min to Vin max at Full Load) Output Regulation Load (0% to 100% of Full Load) Output Ripple & Noise Peak-to-Peak (20MHz bandwidth) Temperature Coefficient Output Voltage Overshoot (Vin min to Vin max ; Full Load; TA = 25℃) Dynamic Load Response (Vin = Vin nom ; TA =25℃ Load step change form form 75% to 100% or 100% to 75% of full Load) All All --- 50 ±0.01 All --- --- Output Over Current Protection Output Short Circuit Protection http://www.tracopower.com VDC % % mV P-P %/℃ % All Peak Deviation Recovery Time Output Current Unit TEN 6-xx10N TEN 6-xx11N TEN 6-xx12N TEN 6-xx13N TEN 6-xx15N TEN 6-xx21N TEN 6-xx22N TEN 6-xx23N All All 0 0 0 0 0 0 0 0 110 ±3 --300 600 --1200 --1200 --500 --400 --250 --±500 --±250 --±200 --145 Continuous % μS mA %FL Page 2 of 60 Application Note TEN 6N Series Input Specification Parameter Operating Input Voltage Under Voltage Lockout Turn-on Threshold Under Voltage Lockout Turn-off Threshold Input reflected ripple current Input Current (Vin= Vin nom; Full Load) http://www.tracopower.com Model Min Nominal Max TEN 6-12xxN 9 12 18 TEN 6-24xxN 18 24 36 TEN 6-48xxN 36 48 75 TEN 6-12xxN 7 8 9 TEN 6-24xxN 14 16 18 TEN 6-48xxN 32 34 36 TEN 6-12xxN --- --- 8.5 TEN 6-24xxN --- --- 16 TEN 6-48xxN --- --- 35 TEN 6-12xxN --- 30 --- TEN 6-24xxN --- 20 --- TEN 6-48xxN --- 15 --- TEN 6-1210N --- 440 --- TEN 6-1211N --- 641 --- TEN 6-1212N --- 609 --- TEN 6-1213N --- 609 --- TEN 6-1215N --- 595 --- TEN 6-1221N --- 534 --- TEN 6-1222N --- 609 --- TEN 6-1223N --- 609 --- TEN 6-2410N --- 214 --- TEN 6-2411N --- 313 --- TEN 6-2412N --- 298 --- TEN 6-2413N --- 298 --- TEN 6-2415N --- 298 --- TEN 6-2421N --- 260 --- TEN 6-2422N --- 298 --- TEN 6-2423N --- 298 --- TEN 6-4810N --- 107 --- TEN 6-4811N --- 156 --- TEN 6-4812N --- 149 --- TEN 6-4813N --- 149 --- TEN 6-4815N --- 149 --- TEN 6-4821N --- 130 --- TEN 6-4822N --- 149 --- TEN 6-4823N --- 149 --- Unit VDC VDC VDC mA P-P mA Page 3 of 60 Application Note TEN 6N Series Input Specification Parameter Input current (Typical value at Vin = Vin nom; No Load) Model Min Nominal Max --- 40 --- --- 20 --- --- 10 --- Unit TEN 6-1210N TEN 6-1211N TEN 6-1212N TEN 6-1213N TEN 6-1215N TEN 6-1221N TEN 6-1222N TEN 6-1223N TEN 6-2410N TEN 6-2411N TEN 6-2412N TEN 6-2413N TEN 6-2415N mA TEN 6-2421N TEN 6-2422N TEN 6-2423N TEN 6-4810N TEN 6-4811N TEN 6-4812N TEN 6-4813N TEN 6-4815N TEN 6-4821N TEN 6-4822N TEN 6-4823N http://www.tracopower.com Page 4 of 60 Application Note TEN 6N Series General Specification Parameter Model Min Nominal Max TEN 6-1210N --- 75 --- TEN 6-1211N --- 78 --- TEN 6-1212N --- 82 --- TEN 6-1213N --- 82 --- TEN 6-1215N --- 84 --- TEN 6-1221N --- 78 --- TEN 6-1222N --- 82 --- TEN 6-1223N --- 82 --- TEN 6-2410N --- 77 --- TEN 6-2411N --- 80 --- TEN 6-2412N --- 84 --- TEN 6-2413N --- 84 --- TEN 6-2415N --- 84 --- TEN 6-2421N --- 80 --- TEN 6-2422N --- 84 --- TEN 6-2423N --- 84 --- TEN 6-4810N --- 77 --- TEN 6-4811N --- 80 --- TEN 6-4812N --- 84 --- TEN 6-4813N --- 84 --- TEN 6-4815N --- 84 --- TEN 6-4821N --- 80 --- TEN 6-4822N --- 84 --- TEN 6-4823N --- 84 --- Standard 1500 --- --- VDC All 1000 --- --- MΩ Isolation capacitance --- 1000 --- pF Switching Frequency --- 330 --- KHz 1,000 --- --- K Hours Efficiency (Vin =Vin nom; Full Load; TA =25℃) Isolation voltage Isolation resistance MTBF MIL-STD-217F, TA =+25℃,Ground Benign http://www.tracopower.com Unit % Page 5 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1210N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 6 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1210N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 7 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1211N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 8 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1211N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 9 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 06-1212N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 10 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1212N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 11 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1213N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 12 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1213N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 13 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1215N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 14 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1215N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 15 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1221N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 16 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1221N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 17 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1222N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 18 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1222N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 19 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1223N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 9 12 % of Full Load 18 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 20 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-1223N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 21 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2410N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 24V 36V 30 20 40 60 80 80 75 70 65 60 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 22 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2410N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 23 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2411N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 24V 36V 30 20 40 60 80 80 75 70 65 60 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 24 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2411N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 25 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2412N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 36V 20 40 60 80 75 70 65 24V 30 80 60 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 26 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2412N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 27 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2413N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 36V 20 40 60 80 75 70 65 24V 30 80 60 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 28 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2413N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 29 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2415N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 36V 20 40 60 80 75 70 65 24V 30 80 60 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 30 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2415N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 31 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2421N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 24V 36V 30 20 40 60 80 70 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 32 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2421N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 33 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2422N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 24V 36V 30 20 40 60 80 70 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 34 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2422N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 35 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2423N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 36V 20 40 60 80 75 70 65 24V 30 80 60 100 18 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 36 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2423N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 37 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4810N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 36V 40 80 48V 75V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 38 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4810N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 39 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4811N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 36V 40 80 48V 75V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 40 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4811N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 41 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4812N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 36V 40 80 48V 75V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 42 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4812N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 43 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4813N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 36V 40 80 48V 75V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 44 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4813N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 45 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4815N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 36V 40 80 48V 75V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 46 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4815N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 47 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4821N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 18V 40 75V 20 40 60 80 75 70 65 48V 30 80 60 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 48 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4821N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 49 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4822N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 36V 40 80 48V 75V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 50 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4822N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 51 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4823N 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 12V 18V 30 20 40 60 80 70 100 36 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 52 of 60 Application Note TEN 6N Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4823N (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load (See Page 55) Page 53 of 60 Application Note TEN 6N Series Testing Configurations Input reflected-ripple current measurement test up Component Value Reference L 4.7µH ----- C 220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up +Vin +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout -Out Scope +Out Copper Strip Cout Dual Output Com. DC / DC Converter Copper Strip -Vin Copper Strip -Out Cout Scope Resistive Load Scope Resistive Load Copper Strip Output voltage and efficiency measurement test up CONTACT AND DISTRIBUTION LOSSES CONTACT AND DISTRIBUTION LOSSES +Vin üüü V V -Vin http://www.tracopower.com +Vo Load -Vo Page 54 of 60 Application Note TEN 6N Series EMC considerations T1 +Vin +Vin +Vout +Vout T1 +Vin +Vout +Vout +Vin Rload Rload C2 C1 C2 C1 COM Rload -Vin -Vin -Vout -Vout - Vin -Vin -Vout -Vout For TEN 6 Single Output For TEN 6 Dual Output Recommended circuit to comply EN55022 Class B Limits +Vout 23 22 16 14 23 +Vin 22 16 14 +Vout -Vout C1 C2 T1 +Vin -Vin C1 C2 T1 COM -Vin 2 3 9 11 2 Top View 3 9 11 -Vout Top View For TEN 6 Single Output For TEN 6 Dual Output Recommended PCB Layout with Input Filter To: comply with EN55022 CLASS B following components are needed: Model Component Value C1,C2 10µF/25V 1206 X5R TEN 6-12XXN T1 0.67mH; Common choke,core:T10*2.5*5 H5B2/HPN155φ0.37*15T C1,C2 4.7µF/50V 1206 X7R TEN 6-24XXN T1 0.745mH; Common choke,core:T10*2.5*5 H5B2/HPN155φ0.37*16T C1,C2 1µF/100V 1206 X7R TEN 6-48XXN T1 0.968mH; Common choke,core:T10*2.5*5 H5B2/HPN155φ0.37*18T http://www.tracopower.com Page 55 of 60 Application Note TEN 6N Series Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 3.3μF for the 12V input devices and a 2.2μF for the 24V and 48V devices. Output Over Current Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Short Circuitry Protection Continuous, hiccup and auto-recovery mode. During short circuit, converter still shut down, The average current during this condition will be very low and the device will be safe in this condition. http://www.tracopower.com Page 56 of 60 Application Note TEN 6N Series Mechanical Dimensions 0.50 [0.02] 11 9 15.22 [0.60] 3 Bottom View 23 22 16 15.24 [0.60] 2.54 [0.10] 31.8 [1.25] 14 5.08 4.5 [0.20][0.18] Pin Single Output Dual Output 2 -Vin -Vin 3 -Vin -Vin 9 No Pin Common 11 NC -Vout 14 +Vout +Vout 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin 1. All dimensions in mm (inches) Tolerance: X.X±0.25 (X.XX±0.01”) X.XX±0.13 (X.XXX±0.005”) 2. Pin diameter <-> 0.5 ±0.05 (0.02±0.002) 2.54 [0.10] 2 20.3 [0.80] 4.1 [0.16] 10.2 [0.40] Pin Connections Weight:12.7g Recommended Pad Layout for Single & Dual Output Converter 31.8 [1.25] 15.22 [0.60] 20.3 [0.80] 23 22 16 14 Top View 9 2 3 2.54 [0.10] 8X 1.53 (PAD) [8X 0.06] 8X 0.88 (HOLE) [8X 0.03] 15.24 [0.60] 11 5.08 4.5 [0.20] [0.18] 1.All dimensions in mm (inches) Tolerance: x.x ±0.25mm (x.xx ±0.01”) x.xx ±0.13mm (x.xxx ±0.005”) 2. Pin diameter <-> 0.5 ±0.05 (0.02±0.002”) http://www.tracopower.com Page 57 of 60 Application Note TEN 6N Series Soldering and Reflow Considerations Lead free wave solder profile for TEN 6N Series T1+T2 2nd WAVW 1st WAVW Preheat zone TIME(SEC) Packaging Information http://www.tracopower.com Page 58 of 60 Application Note TEN 6N Series Part Number Structure TEN 6 1215N Max. Output Power 6W Input Voltage 12:12V 24: 24V 48: 48V Output Mode 1: Single 2: Dual (±) Output Voltage 0: 3.3V 1: 5V 2: 12V 3: 15V 5: 24 Feature N: New Version Model Number Input Range (VDC) Output Voltage (VDC) Max. Output Current (mA) Input Current at Full Load(1) (mA) Efficiency(2) (%) TEN 6-1210N TEN 6-1211N TEN 6-1212N TEN 6-1213N TEN 6-1215N TEN 6-1221N TEN 6-1222N TEN 6-1223N TEN 6-2410N TEN 6-2411N TEN 6-2412N TEN 6-2413N TEN 6-2415N TEN 6-2421N TEN 6-2422N TEN 6-2423N TEN 6-4810N TEN 6-4811N TEN 6-4812N TEN 6-4813N TEN 6-4815N TEN 6-4821N TEN 6-4822N TEN 6-4823N 9-18 9-18 9-18 9-18 9-18 9-18 9-18 9-18 18-36 18-36 18-36 18-36 18-36 18-36 18-36 18-36 36-75 36-75 36-75 36-75 36-75 36-75 36-75 36-75 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 1200 1200 500 400 250 ±500 ±250 ±200 1200 1200 500 400 250 ±500 ±250 ±200 1200 1200 500 400 250 ±500 ±250 ±200 440 641 609 609 595 534 609 609 214 313 298 298 298 260 298 298 107 156 149 149 149 130 149 149 75 78 82 82 84 78 82 82 77 80 84 84 84 80 84 84 77 80 84 84 84 80 84 84 Note 1. Maximum value at nominal input voltage and full load of standard type. Note 2. Typical value at nominal input voltage and full load. http://www.tracopower.com Page 59 of 60 Application Note TEN 6N Series Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse in 12Vin with maximum rating of 1500mA, in 24Vin with maximum rating of 700mA, in 48Vin with maximum rating of 350mA. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of TEN 6N series of DC/DC converters has been calculated using MIL-HDBK 217F NOTICE2, Operating Ambient Temperature 25℃, Ground Benign. Model MTBF TEN 6-1210N 1,010,918 TEN 6-1211N 1,034,554 TEN 6-1212N 1,137,915 TEN 6-1213N 1,143,511 TEN 6-1215N 1,137,915 TEN 6-1221N 1,054,407 TEN 6-1222N 1,067,122 TEN 6-1223N 1,065,303 TEN 6-2410N 1,027,010 TEN 6-2411N 1,037,560 TEN 6-2412N 1,140,511 TEN 6-2413N 1,140,511 TEN 6-2415N 1,140,511 TEN 6-2421N 1,056,636 TEN 6-2422N 1,131,478 TEN 6-2423N 1,077,354 TEN 6-4810N 1,064,169 TEN 6-4811N 1,060,670 TEN 6-4812N 1,133,787 TEN 6-4813N 1,133,787 TEN 6-4815N 1,133,787 TEN 6-4821N 1,058,761 TEN 6-4822N 1,122,839 TEN 6-4823N 1,061,684 Unit Hours Specifications can be changed without notice Rev. 06/12 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · [email protected] · www.tracopower.com Page 60 of 60